OHAUS EX12001N, EX4202N/E, EX223N/E, EX35001N, EX223N User manual

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Page 1
Explorer® Balances
Instruction Manual
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EXPLORER BALANCES EN-1
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................................................... 5
1.1 Description ................................................................................................................................................... 5
1.2 Features ....................................................................................................................................................... 5
1.3 Safety Precautions ....................................................................................................................................... 6
2. INSTALLATION .................................................................................................................................................... 7
2.1 Unpacking .................................................................................................................................................... 7
2.2.1 Terminal Setup ......................................................................................................................................... 8
2.2.2 Installing the Wind Ring, Weighing Platform on Semi-Micro models ....................................................... 8
2.2.3 Installing the Wind Ring, Weighing Platform on Models EX1241, EX2241, and EX3241 ......................... 8
2.2.7 Installing the Glass Shelf (on Semi-Micro models) ................................................................................ 10
2.2.8 Installing the Weighing Pan & Wind Shield – Non-Draft Shield Models ................................................ 10
2.3 Selecting the Location ................................................................................................................................ 11
2.4 Leveling the Equipment .............................................................................................................................. 11
2.5 Connecting Power ...................................................................................................................................... 11
2.5.1 Models with AC Adapter ......................................................................................................................... 11
2.5.2 Models with AC Power Cord .................................................................................................................. 12
2.5.3 Power ON Button on EX12001, EX24001 and EX35001....................................................................... 12
2.6 Connecting the Interface ............................................................................................................................ 12
2.7 Adjusting the View Angle of the Terminal .................................................................................................. 12
2.8 Remote Terminal Operation ................................................................................................................... 13
2.8.1 Separating the Terminal from the Weighing Base ................................................................................. 13
2.8.2 Terminal Mounting .................................................................................................................................. 13
2.9 Initial Calibration ......................................................................................................................................... 14
3. OPERATION ....................................................................................................................................................... 15
3.1 Overview of Display, Home Screen ........................................................................................................... 15
3.2 Principal Functions and Main Menu .......................................................................................................... 15
3.3 Overview of Parts and Features ................................................................................................................. 16
3.4 Overview of Parts and Features –Draft Shield Models .............................................................................. 17
3.5 Overview of Parts and Features – Non-Draft Shield Models ..................................................................... 18
3.6 Overview of Parts and Features – EX12001, EX24001 and EX35001 ...................................................... 19
3.7 Overview of Parts and Features – Terminal .............................................................................................. 20
3.8 Functions and Their Icons .......................................................................................................................... 21
3.8.1 Standby .................................................................................................................................................. 21
3.8.2 Printing Data ........................................................................................................................................... 21
3.8.3 Zero Operation ....................................................................................................................................... 21
3.8.4 TouchLess Sensor Status ...................................................................................................................... 21
3.8.5 AutoCal ................................................................................................................................................ 21
3.8.6 Menu ...................................................................................................................................................... 21
3.8.7 More ...................................................................................................................................................... 21
3.8.8 Level Assist ............................................................................................................................................ 21
3.8.9 Graduations ............................................................................................................................................ 22
3.8.10 Routine Test ........................................................................................................................................... 22
3.8.11 Applications ............................................................................................................................................ 22
3.8.12 Taring a Container .................................................................................................................................. 22
3.8.13 Weighing Units ....................................................................................................................................... 22
3.8.14 Ionizer (only for EX225D/AD and EX225/AD) ........................................................................................ 22
3.8.15 Preset Tare ............................................................................................................................................. 22
3.8.16 Calibration Test ...................................................................................................................................... 22
3.8.17 Calculator ............................................................................................................................................... 22
3.8.18 Stopwatch ............................................................................................................................................... 23
3.8.19 Logout .................................................................................................................................................... 23
3.9 Ionizer (EX225D/AD and EX225/AD only) and Glass Shelf ...................................................................... 23
4. APPLICATION .................................................................................................................................................... 24
4.1 Weighing .................................................................................................................................................... 25
4.1.1 Edit Settings ........................................................................................................................................... 25
4.1.2 Application Setup ................................................................................................................................... 27
4.1.3 Save to USB ........................................................................................................................................... 28
4.1.4 Auto Save to USB .................................................................................................................................. 28
4.1.5 Statistics for Weighing ............................................................................................................................ 28
4.2 Parts Counting ........................................................................................................................................... 30
4.2.1 Standard Parts Counting (default) .......................................................................................................... 30
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EN-2 EXPLORER BALANCES
4.2.2 Application Setup ................................................................................................................................... 33
4.2.3 Parts Counting – Check ......................................................................................................................... 34
4.2.4 Parts Counting – Fill ............................................................................................................................... 35
4.2.5 Statistics for Parts Counting ................................................................................................................... 36
4.3 Percent Weighing ....................................................................................................................................... 38
4.3.1 Edit Settings ........................................................................................................................................... 38
4.3.2 Application Setup ................................................................................................................................... 40
4.4 Check Weighing ......................................................................................................................................... 41
4.4.1 Standard Check Weighing (default) ....................................................................................................... 41
4.4.2 Edit Settings ........................................................................................................................................... 41
4.4.3 Application Setup ................................................................................................................................... 42
4.4.4 Check Weighing – Nominal/Weight Tolerance Mode ............................................................................ 43
4.4.5 Check Weighing – Nominal/Percent Tolerance Mode ........................................................................... 44
4.4.6 Display Settings ...................................................................................................................................... 45
4.4.7 Statistics for Check Weighing ................................................................................................................ 46
4.5 Dynamic/Animal Weighing ......................................................................................................................... 47
4.5.1 Edit Settings ........................................................................................................................................... 48
4.5.2 Application Setup ................................................................................................................................... 48
4.5.3 Dynamic Weighing – Semi-Auto ............................................................................................................ 49
4.5.4 Dynamic Weighing – Automatic ............................................................................................................. 50
4.5.5 Statistics for Dynamic Weighing ............................................................................................................. 51
4.6 Filling .......................................................................................................................................................... 52
4.6.1 Edit Settings ........................................................................................................................................... 52
4.6.2 Application Setup ................................................................................................................................... 53
4.6.3 Statistics for Filling ................................................................................................................................. 54
4.7 Totalization ................................................................................................................................................. 56
4.7.1 Totalization – Manual (Default) .............................................................................................................. 56
4.7.2 Application Setup ................................................................................................................................... 57
4.7.3 Totalization – Automatic ......................................................................................................................... 58
4.8 Formulation ................................................................................................................................................ 59
4.8.1 Free Formulation (default) ...................................................................................................................... 59
4.8.2 Application Setup ................................................................................................................................... 60
4.8.3 Recipe Formulation ................................................................................................................................ 61
4.9 Differential Weighing .................................................................................................................................. 64
4.9.1 Item Settings .......................................................................................................................................... 64
4.9.2 Application Setup ................................................................................................................................... 66
4.9.3 Differential Weighing with Auto-Process On .......................................................................................... 67
4.10 Density Determination ................................................................................................................................ 68
4.10.1 Measuring the Density of a Solid Using Water (default) ........................................................................ 68
4.10.2 Application Setup ................................................................................................................................... 70
4.10.3 Measuring the Density of a Buoyant Material Using Water ................................................................... 71
4.10.4 Measuring the Density of a Solid Using an Auxiliary Liquid ................................................................... 71
4.10.5 Measuring the Density of a liquid using a Calibrated Sinker (not supplied) ........................................... 72
4.10.6 Measuring the Density of Porous Material Using Oil ............................................................................. 74
4.11 Peak Hold ................................................................................................................................................... 76
4.11.1 Peak Hold – Semi-Automatic (default) ................................................................................................... 76
4.11.2 Application Setup ................................................................................................................................... 77
4.11.3 Peak Hold – Manual ............................................................................................................................... 78
4.11.4 Peak Hold – Automatic ........................................................................................................................... 79
4.12 Ingredient Costing (not available in semi-micro models) ........................................................................... 80
4.12.1 Item Settings .......................................................................................................................................... 80
4.12.2 Application Setup ................................................................................................................................... 83
4.13 Pipette Adjustment (not available in EX12001, EX24001, EX35001) ........................................................ 84
4.13.1 Pipette Adjustment – Manual (default) ................................................................................................... 84
4.13.2 Begin Pipette Adjustment Process ......................................................................................................... 86
4.13.3 Application Setup ................................................................................................................................... 87
4.14 Statistical Quality Control (SQC) ................................................................................................................ 88
4.14.1 Edit Settings ........................................................................................................................................... 88
4.14.2 Begin the SQC Process ......................................................................................................................... 89
4.14.3 Application Setup ................................................................................................................................... 90
4.15 Fill Weight Variation ................................................................................................................................... 92
4.15.1 Edit Settings ........................................................................................................................................... 92
4.15.2 Begin the Fill Weight Variation Process ................................................................................................. 94
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EXPLORER BALANCES EN-3
4.15.3 Application Setup ................................................................................................................................... 95
4.16 Statistics ..................................................................................................................................................... 95
4.17 Library ........................................................................................................................................................ 96
4.17.1 Creating a Library Record ...................................................................................................................... 96
4.17.2 Retrieving a Library Record ................................................................................................................... 97
4.17.3 Deleting a Stored Library Record ........................................................................................................... 97
4.18 Additional Features .................................................................................................................................... 97
4.18.1 Weigh Below .......................................................................................................................................... 97
5. MENU SETTINGS ............................................................................................................................................... 98
5.1 Menu Navigation ........................................................................................................................................ 98
5.1.1 Changing Settings .................................................................................................................................. 98
5.2 Main Menu .................................................................................................................................................. 98
5.3 Calibration .................................................................................................................................................. 99
5.3.1 Calibration sub-menu ............................................................................................................................. 99
5.3.2 Internal Calibration (AutoCal™) ............................................................................................................. 99
5.3.3 Automatic Calibration ............................................................................................................................. 99
5.3.4 AutoTMInterval (Hours) .......................................................................................................................... 100
5.3.5 AutoCal™ Adjustment .......................................................................................................................... 100
5.3.6 Span Calibration ................................................................................................................................... 100
5.3.7 User Calibration .................................................................................................................................... 101
5.3.8 Calibration Test .................................................................................................................................... 101
5.4 User Management .................................................................................................................................... 102
5.5 User Settings ............................................................................................................................................ 104
5.5.1 User Settings Sub-menu ...................................................................................................................... 104
5.5.2 Change Password ................................................................................................................................ 104
5.5.3 Language ............................................................................................................................................. 104
5.5.4 Volume ................................................................................................................................................. 104
5.5.5 Display Settings .................................................................................................................................... 104
5.5.6 Functions Configuration ....................................................................................................................... 105
5.5.7 TouchLess Sensor Setup ..................................................................................................................... 105
5.5.8 Draft Shield light ................................................................................................................................... 105
5.5.9 Ionizer (seconds) .................................................................................................................................. 105
5.6 Balance Setup .......................................................................................................................................... 106
5.6.1 Balance Set-up sub-menu .................................................................................................................... 106
5.6.2 Stable Range ........................................................................................................................................ 106
5.6.3 Filter level ............................................................................................................................................. 106
5.6.4 Auto Zero Tracking ............................................................................................................................... 106
5.6.5 Audible Signal ...................................................................................................................................... 106
5.6.6 Auto Tare .............................................................................................................................................. 107
5.6.7 Gross Indicator ..................................................................................................................................... 107
5.6.8 Legal For Trade .................................................................................................................................... 107
5.6.9 Graduations .......................................................................................................................................... 107
5.6.10 Date & Time ......................................................................................................................................... 108
5.7 Applications .............................................................................................................................................. 109
5.7.1 Turning an Application ON/OFF ........................................................................................................... 109
5.8 Weighing Units ......................................................................................................................................... 109
5.8.1 Units Sub-menu .................................................................................................................................... 109
5.8.2 Turning a Unit ON/OFF ........................................................................................................................ 110
5.8.3 Custom Units ........................................................................................................................................ 110
5.9 GLP and GMP Data ................................................................................................................................. 111
5.9.2 GLP Data Sub-menu ............................................................................................................................ 111
5.9.3 Header .................................................................................................................................................. 111
5.9.4 Balance Name ...................................................................................................................................... 111
5.9.5 Project Name ........................................................................................................................................ 111
5.10 Communication ........................................................................................................................................ 112
5.10.1 Communication Sub-menu ................................................................................................................... 112
5.10.2 Baud Rate ............................................................................................................................................ 112
5.10.3 Transmission ........................................................................................................................................ 112
5.10.4 Handshake ........................................................................................................................................... 113
5.10.5 Alternate Command ............................................................................................................................. 113
5.10.6 Print Output .......................................................................................................................................... 113
5.10.7 Auto Print .............................................................................................................................................. 113
5.10.8 Print Calibration Data ........................................................................................................................... 114
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EN-4 EXPLORER BALANCES
5.10.9 Print Content ........................................................................................................................................ 114
5.10.10 Print Layout .......................................................................................................................................... 117
5.10.11 Data Transfer Function ........................................................................................................................ 117
5.11 Library ...................................................................................................................................................... 118
5.12 Diagnostics ............................................................................................................................................... 118
5.12.1 Routine Test ......................................................................................................................................... 118
5.12.2 Level Bubble Light (not available in EX12001, EX24001, EX35001) .................................................. 119
5.12.3 Draft Shield Light (Analytical models) .................................................................................................. 119
5.12.4 Sensors ................................................................................................................................................ 119
5.12.5 Automatic draftshield door ................................................................................................................... 119
5.12.6 Data Maintenance ................................................................................................................................ 119
5.12.7 Service Mode ....................................................................................................................................... 119
5.13 Factory Reset ........................................................................................................................................... 120
5.13.1 Factory Reset Sub-menu ..................................................................................................................... 120
5.13.2 Reset Calibration .................................................................................................................................. 120
5.13.3 Reset User Settings ............................................................................................................................. 120
5.13.4 Reset Balance Setup............................................................................................................................ 120
5.13.5 Reset Application Modes ..................................................................................................................... 120
5.13.6 Reset Weighing Units ........................................................................................................................... 120
5.13.7 Reset GLP and GMP Data ................................................................................................................... 120
5.13.8 Reset Communication .......................................................................................................................... 120
5.13.9 Reset All (Global Reset) ....................................................................................................................... 120
5.14 Securing the Menu and Key Lock menu settings ..................................................................................... 120
5.15 Information ............................................................................................................................................... 121
5.15.1 Using Information ................................................................................................................................. 121
6. LEGAL FOR TRADE ........................................................................................................................................ 122
6.1 Settings .................................................................................................................................................... 122
6.2 Verification ................................................................................................................................................ 122
6.3 Sealing ..................................................................................................................................................... 122
7. PRINTING ......................................................................................................................................................... 123
7.1 Connecting, Configuring and Testing the Printer/Computer Interface ..................................................... 123
7.2 Printout Examples .................................................................................................................................... 124
7.3 Output Format .......................................................................................................................................... 134
8. MAINTENANCE ................................................................................................................................................ 135
8.1 Calibration ................................................................................................................................................ 135
8.2 Cleaning ................................................................................................................................................... 135
8.3 Troubleshooting ....................................................................................................................................... 135
8.4 Service Information .................................................................................................................................. 135
9. TECHNICAL DATA ........................................................................................................................................... 136
9.1 Specifications ........................................................................................................................................... 136
9.2 Drawings and Dimensions ....................................................................................................................... 143
9.3 Parts and Accessories ............................................................................................................................. 145
9.4 Icons List .................................................................................................................................................. 146
9.5 Communication ........................................................................................................................................ 151
9.5.1 Interface Commands ............................................................................................................................ 151
9.5.2 RS232 (DB9) Pin Connections ............................................................................................................. 154
9.6 The USB Interface .................................................................................................................................... 154
10. SOFTWARE UPDATES .................................................................................................................................... 157
11. COMPLIANCE .................................................................................................................................................. 158
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EXPLORER BALANCES EN-5
1. INTRODUCTION
1.1 Description
The Explorer balance is a precision weighing instrument that will provide you with years of service if properly cared for. The Ohaus Explorer balances are available in capacities from 120 grams to 35,000 grams.
1.2 Features
Modular Design: Ohaus Explorer balances are composed of two interconnected modules: a Terminal and a Base.
Depending on the user’s needs, the unit can be operated with the Terminal either attached to, or remote from, the Base, with a single interconnect cord 1 meter long.
Touch Controls: Quick, graphical access to all control functions, over a dozen applications and many features.
Touchless Sensors: can be assigned functions when activated: Zero, Print, Ionizer+Tare, Automatic draftshield door, ionizer etc.
Statistics: available in Weighing, Counting, Percent Weighing, Check Weighing, Dynamic Weighing, Filling.
Ionizer (EX225D/AD and EX225/AD only)
The Ionizer generates bipolar ions continuously by DC corona discharge separately from positive and negative discharge electrodes and directs the ionized air onto the charged body to eliminate static electricity. The generated ions are well-balanced in polarity and can eliminate static electricity regardless of the polarity of the charged body.
Static electricity Generally, insulators such as plastics are prone to be charged with static electricity when the ambient relative humidity is below 45%RH. This may affect weighing and cause a measurement error of several milligrams. The Ionizer can eliminate static electricity very effectively.
How to activate the Ionizer
The Ionizer can be activated or turned off by either the touchless sensors (see section 5.4.9) or through the function icons by pressing the Ionizer icon on the application home screen.
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EN-6 EXPLORER BALANCES
1.3 Safety Precautions
Definition of Signal Warnings and Symbols
Safety notes are marked with signal words and warning symbols. These show safety issues and warnings. Ignoring the safety notes may lead to personal injury, damage to the instrument, malfunctions and false results.
WARNING
For a hazardous situation with medium risk, possibly resulting in severe injuries or death if not avoided.
CAUTION
For a hazardous situation with low risk, resulting in damage to the device or the property or in loss of data, or minor or medium injuries if not avoided.
ATTENTION
For important information about the product. May lead to equipment damage if not avoided.
NOTE
For useful information about the product.
Warning Symbols
General hazard
Explosion hazard
Safety Notes
CAUTION: Read all safety warnings before installing, making connections, or servicing this equipment.
Failure to comply with these warnings could result in personal injury and/or property damage. Retain all instructions for future reference.
Operate the equipment only under ambient conditions specified in these instructions.  Do not operate the equipment in wet, hazardous or unstable environments.  Use only approved accessories and peripherals.  Service should only be performed by authorized personnel. If the equipment is used in a manner not specified by the manufacturer, the protection provided by
the equipment may be impaired.
This equipment is for indoor use only.  Do not place the equipment upside down on the platform. Dry off any liquid spills immediately! The instrument is not watertight.  Do not immerse the equipment in water or other liquids.  Only connect the power cord to a compatible grounded electrical outlet.  Make sure that the power cord does not pose a potential obstacle or tripping hazard.  Verify that the AC adapter's input voltage range and plug type are compatible with the local AC
mains power supply.
Do not position the equipment such that it is difficult to reach the power connection.  Ensure that vibrations due to machinery near the installation site are kept to a minimum.  Only use weights within the scale's capacity as specified in these instructions.  Do not drop loads on the platform.  Use your scale with care, gently loading items to be weighed onto the center of the pan. Avoiding
rough treatment will aid in the life of your scale.
For best results, use the equipment in the specified optimum operating temperature.
WARNING: When using chemicals and solvents, comply with the instructions of the producer and the general lab safety rules.
WARNING: Never work in an environment subject to explosion hazards! The housing of the instrument is not gas tight. (Explosion hazard due to spark formation, corrosion caused by the ingress of gases).
CAUTION: Battery is to be replaced only by an authorized Ohaus service dealer. Risk of explosion can occur if the rechargeable battery is replaced with the wrong type or if it is not properly connected. Dispose of the rechargeable battery according to local laws and regulations.
Safety precautions for the Ionizer: WARNING: ELECTRICAL SHOCK HAZARD
AVOID TOUCHING THE ELECTRODE PINS WHILE THE IONIZER IS TURNED ON.
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EXPLORER BALANCES EN-7
2. INSTALLATION
2.1 Unpacking
Carefully remove your Explorer balance and each of its components from the package. The included components vary depending on the balance model (see table below). Save the packaging to ensure safe storage and transport.
Included Component
Photo
EX125
EX125D
EX225D1
EX2251
EX1241 EX2241 EX3241
EX2232 EX4232
EX623
EX1103
EX22022 EX42022 EX62012 EX62022 EX10201 EX10202
EX12001 EX24001 EX35001
Terminal
X X X X X
Weighing Base
X X X X X
Weighing Platform
80 mm Diameter
X
90 mm Diameter
X
130 mm Diameter
X
190 x 200 mm
X
311 x 377 mm
X
Sub-Platform 80 mm Diameter
X
130 mm Diameter
X
Spider
X
Support Caps (4 Pcs)
X
Wind Ring X
X
Wind Shield
X
Draft Shield Assembly
X X X
Glass Shelf Assembly
X Power Adapter
X X X X
Power Cord
(Country specific)
X X X X X
Use Cover
Terminal X X X X X
Warranty Card
X X X X X
USB Extension Cable
X Dust Cover
X
Notes: 1 Includes Automatic draftshield door Model 2 Includes ExCal Model
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EN-8 EXPLORER BALANCES
2.2 Installing Components
Refer to the illustrations and instructions below to identify and assemble your Explorer balance with its components. All components must be assembled before using the balance.
2.2.1 Terminal Setup
When the Explorer is delivered, the Terminal is already attached (docked) to the Base. No additional setup is necessary. However, for Draft Shield models, the Terminal needs to be detached temporarily in order to assemble parts of the Draft Shield. Refer to the illustrations and instructions below to identify and assemble your Explorer Balance.
Note: The Terminal is identical for all Explorer Balance models.
2.2.2 Installing the Wind Ring, Weighing Platform on Semi-Micro models Note: Assembly instructions also apply to models with the suffix M or N.
1. Place the Wind Ring in position.
2. Insert the Platform Assembly onto the Mounting Cone located in the center of the Balance.
2.2.3 Installing the Wind Ring, Weighing Platform on Models EX1241, EX2241, and EX324
1
Note: Assembly instructions also apply to models with the suffix M or N.
3. Place the Wind Ring in position.
4. Insert the Platform Assembly onto the Mounting Cone located in the center of the Balance.
2.2.4 Installing the Sub-Platform and Weighing Pan on Models EX2232, EX4232, EX623 and EX1103
1. Place the Sub-platform in position.
2. Position the Platform on the Sub-platform.
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EXPLORER BALANCES EN-9
2.2.5 Installing the Weighing Pan on Models EX12001, EX24001 and EX35001
1. Position the Platform on the
base.
Notes: 1 Includes Automatic draftshield door Model 2 Includes ExCal Model
2.2.6 Installing the Draft Shield Glass and Doors on Draft Shield Models
1. Carefully remove each of the four glass Draft Shield sections from the packaging.
NOTE: Before installing side doors, be sure to set the lock tabs in the proper position, as shown here.
UNLOCK:
LOCK:
2. Follow the steps below to install side, front and top doors of the Draft Shield.
Side Door Installation
1. Unlock
2. Align
3. Clear
4. Lock
Position glass door to slide. Open lock tab (top); insert in top groove and slide inside bottom groove. Close lock tab.
Front Panel Installation
1. Release
terminal
2. Align
3. Push to
rear
4. Reconnect
terminal
Press button to separate Terminal from Base. Seat panel’s hooked ends in base. Swing panel to vertical position.
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EN-10 EXPLORER BALANCES
Top Door Installation
1. Align
2. Press Down
Insert Top Door’s hooked ends in grooved pegs. Press gently to seat. Check for smooth movement. Close door.
2.2.7 Installing the Glass Shelf (on Semi-Micro models)
Align and press down the shelf on the two supporting pegs. Note: If the sliding doors and top lid have been installed, first open the sliding glass doors on both sides and open
the top lid to make space for the glass shelf.
2.2.8 Installing the Weighing Pan & Wind Shield – Non-Draft Shield Models Note: Assembly instructions also apply to models with the suffix M or N.
1. Place the four Support Caps onto the Balance as shown.
2. Place the Weighing Pan on the Support Caps
3. Place the Wind Shield onto the Balance as shown.
Note: The balance can be operated without the Wind Shield. However, depending on ambient conditions the displayed results may be slightly less stable.
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EXPLORER BALANCES EN-11
2.3 Selecting the Location
Avoid excessive vibrations, heat sources, air current, or rapid temperature changes. Allow sufficient space.
Note: Interface cables connect to the terminal. The terminal can be detached and mounted on a wall or positioned on a table separate from the balance.
2.4 Leveling the Equipment
The Explorer has an illuminated level indicator as a reminder that the balance should be leveled for accurate weighing. There is a level bubble in a small round window on the front of the Base. To level the balance, adjust the Leveling Thumbwheels at each corner until the bubble is centered in the circle.
Be sure the equipment is level each time its location is changed. Note: The feet cannot rotate. The Thumbwheels must be used for leveling.
See the Level Assist screen in the Information Menu.
To see the Level Assist menu, touch More on the bottom-right corner of the main screen. Then touch Level Assist.
The Level Assist screen shows which direction to turn the thumbwheels to center the level bubble.
2.5 Connecting Power
2.5.1 Models with AC Adapter
For models supplied with an AC adapter, connect the DC output connector to the power receptacle on the rear of the base. Then connect the AC power cord to a suitable electrical outlet.
Note: EX12001, EX24001 and EX35001 do not have AC Adapter
Caution: For use with CSA certified (or equivalent approved) power source,
which must have a limited current output.
Note: Allow equipment to warm up for 60 minutes for optimal weighing performance.
Standby: When unit is plugged in, it starts in Standby mode. Press the Standby icon to start.
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EN-12 EXPLORER BALANCES
2.5.2 Models with AC Power Cord
For models with an AC power cord, connect the power cord to a suitable electrical grounded outlet
2.5.3 Power ON Button on EX12001, EX24001 and EX35001
The models EX12001, EX24001 and EX35001 have no AC Adapter. Just connect the power plug to a suitable electrical outlet and press the ON button on the side of the base (see figure below).
Power ON button on the side of the base (EX12001, EX24001 and EX35001)
2.6 Connecting the Interface
Use the built-in RS-232 (10101) Port to connect either to a computer or a printer with a standard (straight-through) serial cable. Or connect using the scale’s USB ports.
Note: For configuration and interface commands, see the Communication Menu Settings section. For Connecting, Configuring and Testing the Printer/Computer Interface, and for sample Print Output Formats, see the Printing section.
Interface connections on back of Terminal.
Thread printer cable along cable coils on bottom of balance. Or pass cable through groove near release button.
2.7 Adjusting the View Angle of the Terminal
To adjust the Terminal display’s viewing angle, press in the Terminal Adjust buttons on both sides of the Terminal.
Power ON Button
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EXPLORER BALANCES EN-13
2.8 Remote Terminal Operation
The Terminal communicates with the weighing base via the Terminal cable. This cable must be plugged into the Terminal for the Explorer to display properly. If desired, the Explorer balance may be operated either with the Terminal attached (as-shipped), or remotely (up to 1 meter away).
2.8.1 Separating the Terminal from the Weighing Base
1. To detach, press both the Release buttons inward (both at the same time) and gently pull the Terminal towards you (outward) until the Terminal is detached. These Release buttons disengage the two hooks holding the Terminal to the Base. A cable is attached to the Terminal. Take care to not damage or disconnect this cable.
2. To reattach the Terminal, press in the two Release buttons and slide the Terminal into the Base until the Terminal hooks click and engage to hold the Terminal in place.
Release Button
Base and Terminal
Terminal Cable
Note: If a longer operation distance is required, a Terminal Extension cable is available as an accessory.
2.8.2 Terminal Mounting
If desired, the Terminal may be mounted to a wall or table using fasteners (not supplied) that are appropriate for the type of mounting surface The Terminal bracket will accommodate 4mm (#8) screws. Locate the mounting holes as shown in Figure 2-1.
Figure 2-1. Terminal Mounting Dimensions.
56.5 mm
2.2 in 112 mm / 4.4 in
48.5 mm
1.9 in
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EN-14 EXPLORER BALANCES
2.9 Initial Calibration
When the Balance is first installed, and when it is moved to another location, it must be calibrated to ensure accurate weighing results. The Explorer Balances have built in AutoCal which can calibrate the balance automatically and does not require calibration masses. If preferred, the balance can be manually calibrated with external masses. Have the appropriate calibration masses available before beginning calibration. Refer to the Calibration Section for masses and calibration procedure.
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EXPLORER BALANCES EN-15
3. OPERATION
3.1 Overview of Display, Home Screen
This equipment utilizes a touch-sensitive display. Touch areas and Buttons to control the equipment’s functions.
CONTROLS
Touch to access application setup menu
Touch to change
applications
Touch to access
available libraries
Touch for information menu
Instructional Messages
Stability (*), Net (NET), Gross (G) and/or center of zero (>0<) indicators
Battery life indicator (shown when powered by optional battery pack)* Touch unit indicator to change weighing unit
Capacity or Status Guides: Vary by application
Result Fields: Information varies by application
Application Buttons: Functions vary by application
Touch icons to perform specific functions or access other functions
*Battery pack is only for EX12001, EX24001, EX35001 and their related models.
3.2 Principal Functions and Main Menu
Weighing: Press Tare to set the display to zero. Place an item on the pan. Display indicates gross weight. Taring: With no load on the pan, press Tare to set the display to zero. Place an empty container on the pan
and press Tare. Add material to the container and its net weight is displayed. Remove container and container’s weight appears as a negative number. Press Tare to clear.
MENU & SCREEN NAVIGATION
Touch Menu to open the menu list. Touch and drag the Scroll bar to view additional items.
Calibration: Touch to view calibration options.
User Management: Touch to view user management settings.
User Settings:
Touch to view user preferences.
Balance Setup:
Touch to view balance settings.
Application Modes:
Touch to view application modes.
Library: Touch to delete all Library records.
Weighing Units:
Touch to view weighing units.
Diagnostics: Touch to view Diagnostics items.
GLP and GMP Data: Insert user data for traceability.
Factory Reset:
Touch to do a Factory reset.
Communication:
Touch to view COM Device Settings and Print Settings.
Information: Touch to view list of topics.
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EN-16 EXPLORER BALANCES
Ionizer (EX*AD models only)*
3.3 Overview of Parts and Features
Top View
Rear View
Bottom View
Figure 3-1. Explorer Semi-Micro Balance
Leveling Thumbwheels
Data label
Terminal cable storage clips
Lock switch
Weigh Below Access
Foot; Non­Adjustable
Type label (Far side) (M, N models only)
Touchless Sensors
Power Connection
Draft Shield Light
Illuminated Level Indicator
Touchless Sensors with Indicator Lights
Side View
Glass Shelf
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EXPLORER BALANCES EN-17
3.4 Overview of Parts and Features –Draft Shield Models
Top View
Rear View
Bottom View
Side View
Figure 3-2. Explorer Base
Leveling Thumbwheels
Data label
Terminal cable storage clips
Lock switch
Weigh Below Access
Foot; Non­Adjustable
Type label (Far side) (M, N models only)
Touchless Sensors
Power Connection
Draft Shield Light
Illuminated Level Indicator (hidden)
Touchless Sensors with Indicator Lights
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EN-18 EXPLORER BALANCES
3.5 Overview of Parts and Features – Non-Draft Shield Models
Top View
Rear View
Bottom View
Side View
Figure 3-3. Explorer Base
Illuminated Level Indicator
Touchless Sensors
Touchless Sensors with Indicator Lights
Type label (Far side) (M, N models only)
Data label
Terminal cable storage clips
Lock switch
Weigh Below Access
Foot; Non­Adjustable
Leveling Thumbwheels
Power Connection
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EXPLORER BALANCES EN-19
3.6 Overview of Parts and Features – EX12001, EX24001 and EX35001
Top View Bottom View
Rear View Side View
Figure 3-4. Explorer Base
Touchless Sensors
Level Indicator
Power Connection
Leveling Thumbwheels
Foot; Non­Adjustable
Terminal cable storage clips
Battery cover
Power button
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EN-20 EXPLORER BALANCES
3.7 Overview of Parts and Features – Terminal
Top View
Back View
Side View
Figure 3-5. Explorer Terminal
Hooks (to attach
Capacity sticker
(Approved models
only)
Touchless Sensors with Indicator Lights
Terminal Bracket
Terminal Release Buttons
Angular Adjust Buttons
Foot
USB Device Connections
Terminal Cable (from Base)
Terminal Cable Clamp
RS232 Connection
Option Port
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EXPLORER BALANCES EN-21
3.8 Functions and Their Icons
Seven Icons are initially available to operate the Balance and access the Menu. These Icons can be customized based on user preference. For setup information, see User Settings.
3.8.1 Standby
Touch Standby to shut down the display. Note: After initial start-up (Section 2), in Standby your balance needs no warm-up time and is
immediately available for weighing by touching the Start-up icon.
3.8.2 Printing Data Touch Print to send the displayed value to a printer or computer via the active COM port.
Note: Ensure proper setup of connections, printing and interface parameters. Note: Data may also be printed using the Touchless Sensors by configuring these for Printing.
Data may also be printed using the P command from a computer connected to the COM port.
3.8.3 Zero Operation
Remove the load from the pan and touch Zero to set the display to zero. When weighing pan is empty, the >0< indicator turns on when the measurement is within + ¼ division (d) of the zero setting.
Note: The balance also features Auto Zero Tracking (AZT) that automatically maintains a Center of Zero within the tolerances set in the AZT menu (see Balance Settings).
3.8.4 TouchLess Sensor Status
Explorer balances have four TouchLess sensors that can be assigned a unique function when activated (e.g., zero, print, ionizer+tare, Automatic draftshield door etc). To assign a task for each TouchLess sensor, press Sensors. Note: To activate a sensor, move an object over it (from a distance of 1-2 inches or 3 cm). The sensor shows a green light and beeps when activated. If the sensor cannot be activated (sensor is disabled during certain instances, like when the Menu is displayed) the sensor shows a red light.
3.8.5 AutoCal
When AutoCal is ON, the balance performs a self calibration. AutoCal will automatically calibrate the Balance (using the internal mass) each time a change in temperature significant enough to affect accuracy, or after every 11 hours and for Semi-Micro models, the AutoCal system is triggered by 3 hours as default setting. Touch AutoCal™ to initiate. (Default status is ON.) Note: It is not available in ExCal. For Non-Approved models, when AutoCal Internal Calibration is turned off, it changes to span calibration.
For Approved models, when AutoCal Internal Calibration is turned off, it is hidden.
3.8.6 Menu Touch Menu to enter the balance’s menu list.
3.8.7 More
Touch More to access Level Assist, Zero, Tare, Units, Pretare, Cal Test, Calculator, Stopwatch, Graduation and Routine Test.
3.8.8 Level Assist
For assistance with Leveling the Balance; the Level Assist screen shows which direction to turn the thumbwheels to center the level bubble.
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EN-22 EXPLORER BALANCES
3.8.9 Graduations Touch Graduations to set 1d or 10d resolution for display.
3.8.10 Routine Test
Touch Routine Test to perform 10 times repeatability test by using the test weight close to working point.
3.8.11 Applications
The balance can be configured to operate in various Application modes. Touch Applications to choose – or the top button in the Application area.
3.8.12 Taring a Container
Taring sets the weight of a container as zero, so only the weight of objects held in the container (net weight) is displayed. Manual Tare – Place the empty container on the pan and touch Tare when stable. Add material to the container. The net weight of the material is displayed. To clear the Tare value, remove the container from the pan and touch Tare.
3.8.13 Weighing Units
The balance can be configured to measure in a variety of weighing units, including three (3) custom units. Touch Units to choose from the displayed list. (Scroll down to see all options.)
Note: The active weighing Unit can also be accessed by touching the unit area of the Main Display line; If a unit is not displayed in the list, it must first be turned on via the User Menu.
3.8.14 Ionizer (only for EX225D/AD and EX225/AD)
The Ionizer is used to eliminate static electricity. To use the Ionizer, touch the Ionizer icon. A pop-up window will appear with the text: ‘The ionizer is neutralizing the static charges.
3.8.15 Preset Tare
To enter a Preset Tare, press the Icon and then enter a value; enter 0 to clear the Preset Tare. The display will show the PT symbol and the tare value as a negative number.
3.8.16 Calibration Test
is used to compare a known calibration weight against the last stored span calibration data.
3.8.17 Calculator
To use the built-in calculator application, touch Calculator. A four function calculator with addition, subtraction, multiplication and division mathematical operations is available.
Perform a numeric operation using the keypad.  Press = to view the result.  To Clear the display: Press CE to clear the entry, C to clear
all
Touch x to close and return to the current Application.
Note: Calculator is not available in software version 1.10.
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EXPLORER BALANCES EN-23
3.8.18 Stopwatch
To use the built-in stopwatch application, touch Stopwatch. A countdown timer with interval (lap) timer is available.
Press Start to begin using the Stopwatch timer.  Press Reset to reset the timer to Zero.  Touch Close to close and return to the current Application.
3.8.19 Logout
Used for User logout and return to User Login screen. This feature is only active if a user profile has been created and a User has logged in.
3.9 Ionizer (EX225D/AD and EX225/AD only) and Glass Shelf
Step 1.
Place the glass tube in front of the ionizer while the IR sensor has activated the ionizer
Step 2.
After about 3 to 5 seconds, remove the sample. The static electricity is now eliminated
Step 3.
Sampling
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EN-24 EXPLORER BALANCES
4. APPLICATION
The balance can be configured to operate in various Application modes. Touch Applications to choose – or the top button in the Application area:
Note: If an application mode does not appear in the list of available Applications it must be enabled in the User Menu: touch Menu, then select Application Modes. The full list of modes appears. Touch the one you want to enable. Then touch Enabled in the setup menu for that application mode – Percent Weighing in the example below. Each enabled mode appears in the Applications menu.
The Explorer Balance incorporates the following Applications.
Weighing
Parts
Counting
Percent
Weighing
Check
Weighing
Dynamic
(Animal)
Weighing
Filling
Totalization
Formulation
Differential
Weighing
Density
Determination
Peak Hold
(High Point)
Ingredient
Costing
(not available in
(Semi-Micro
models)
Pipette
Adjustment
(not available in
EX12001, EX24001,
EX35001)
SQC
Fill Weight
Variation
Library
(complements
most
Applications)
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EXPLORER BALANCES EN-25
4.1 Weighing
Note: Before using any application, be sure the balance has been leveled and calibrated.
Use this application to determine the weight of items in the selected unit of measure.
Note: The Explorer is shipped with all units enabled. Weighing
1. In the upper left portion of the home screen, select Weighing (this application is the default).
2. Press Tare or Zero if necessary to begin.
3. Place objects on the pan to display the weight. When stable, the * appears.
4. The resulting value is displayed in the main Weighing Line in the active unit of measure.
The WEIGHING Home screen
Main Display Line Second Display Line (not shown)
Reference Fields
Application Buttons Functions
Application Icon
4.1.1 Edit Settings
To view or adjust the current settings
Touch the
Edit Settings
button. The Settings screen appears.
Minimum Weight: establish a minimum weight value to be used to verify a reading.
Sample Name:
establish a name for your sample
Batch ID:
establish an ID for your sample batch.
Sample ID: establish an ID for your sample. Clear All: clear all items in Edit Settings to default
settings. To adjust the Minimum Weight value, touch the
Minimum Weight
button.
If an actual weight is below the established Minimum Weight value, the screen will show Below Minimum Weight.
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EN-26 EXPLORER BALANCES
A numeric input window appears. Use the keys to enter the desired Minimum Weight,
then press . The display reverts to the previous screen with the
new Minimum Weight value highlighted: orange. To return to the Weighing home screen, touch
Return to Application at bottom-right of that screen.
To input a sample name, touch the Sample Name button. Enter the desired sample name, and then press.
You can use bar code scanner to input sample name, batch ID, Sample ID, or use RFID reader to get the sample name.
To input a batch ID, touch the Batch ID button. Enter the desired ID, and then press.
To input a Sample ID, touch the Sample ID button. Enter the desired ID, and then press.
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EXPLORER BALANCES EN-27
To clear the Minimum Weight, Sample Name, Batch ID and Sample ID you set, touch the Clear All button.
Touch Yes to confirm.
4.1.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup Icon
(wrench) to enter
Application Setup
.
The Application Setup Menu is now displayed.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch Done.
The Weighing Application Setups are below (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
RFID
On, Off
To read RFID code to get sample name
Secondary Unit
On, Off
To show the Second Display line
Minimum Weight
On, Off
To enable Min Weight
Statistics
Off, Manual, Auto
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Min Weight
On, Off
Min Weight is displayed
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Min Weight
On, Off, Below Minimum Weight
Below Minimum Weight: both the weight value and the text "Below Minimum Weight" will be printed when weight is below minimum.
Note: When RFID is turned on, the RS232 printing function will be disabled.
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EN-28 EXPLORER BALANCES
4.1.3 Save to USB
Insert the USB flash drive into the USB slot located on the front of the balance. Next, press the Save to USB button to save the data to the USB flash drive. Once saved, the button will momentarily change color to orange.
Notes: The first time a USB flash drive is connected to the balance there might be some delay time before the button Save to USB works. This is due to that the balance is creating the necessary folders on the USB flash drive where the data will be stored.
Save to USB applies to Weighing, Parts Counting, Percent Weighing, Check Weighing and Filling.
4.1.4 Auto Save to USB
Data can be automatically saved to USB when AutoPrint is set On in the USB communication. The On Stable, Interval and Continuously Auto Print functions can be selected and used for Auto Save to USB.
Auto Save to USB applies to Weighing, Parts Counting, Percent Weighing, Check Weighing and Filling.
4.1.5 Statistics for Weighing
The Statistics function allows you to compare a number of samples and examine the relative deviation of each sample from the mean, along with other statistical data. A minimum of three samples is required.
Statistics can be determined manually (requires key press after each step) or automatically (weights are automatically recorded when stable). To use the Statistics function, enable it in the Application Setup menu.
This feature is available in Weighing, Counting, Check Weighing, Dynamic/Animal Weighing and Filling applications.
Application Setup: First, enable Statistics
Touch the Setup Icon (wrench) to enter Setup menu to enable Statistics.
The Statistics options screen appears.
Enable the desired mode (Manual, Auto) Press to return to the Setup menu.
After you click your preference, the window will close automatically.
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EXPLORER BALANCES EN-29
Accumulating displayed values & viewing data – Manual
Once Statistics-Manual is enabled, two buttons appear on the Application screen: Statistics and Accumulate.
Application – Auto Mode
Statistics Auto mode is similar to Manual mode, except the Accumulate button is not shown. The weight of each sample is automatically captured. The current sample must be removed before capturing the next sample.
When stable, the
Statistics
button lights briefly to show the item is added to the set, and the data set quantity increments by one.
Continue to add items to build the data set. Press the
Statistics
button to view the results, as shown here.
Press Print to send results to the enabled COM port. Press
Close
to return to the Application home screen without
clearing the current statistics set. Press
Clear Data
to clear results and return to the home
screen.
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EN-30 EXPLORER BALANCES
4.2 Parts Counting
Use this application to count samples of uniform weight. Three different modes can be selected:
Standard Counting, Check Counting, or Fill Counting.
4.2.1 Standard Parts Counting (default)
In the upper left portion of the home screen, select Counting. The default (or last) Average Piece Weight (APW) is displayed.
Place objects on the pan to display the number of pieces.
The PARTS COUNTING­Standard Home screen
Main Display Line Second Display Line
Reference Fields Application Buttons Functions
Application Icon
Auto Optimization improves counting accuracy: it re-calculates the piece weight automatically as parts are added.
By default Auto Optimization is Off.
4.2.1.1 Edit Settings: To view or adjust the current settings, touch the Edit Settings button:
The Settings screen is now displayed.
Settings available: APW, Sample Size, Sample Name, Sample ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting Sample Name, Sample ID, Batch ID and Clear All.
Functions available:
Recalculate APW,
Return to Application
Establish an Average Piece Weight (APW)
Each time a new type of part is counted, the nominal weight of one piece (Average Piece Weight or APW) must be established using a small quantity of pieces. This APW is stored until replaced by another APW.
There are two methods to establish the APW value:
1. The actual APW is known; or
2. The APW must be derived by weight. For this case the current sample size will be used
To choose a different value, establish it beforehand, using the Sample Size button. (See below.)
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EXPLORER BALANCES EN-31
Set a known Average Piece Weight (APW)
To adjust the APW value directly, touch the
APW
button.
A numeric input window appears. Key in the desired APW Weight, then press . The display returns to the previous screen with the new APW value highlighted.
To return to the Counting home screen, touch Return to Application.
Set a new Average Piece Weight (APW) – Derived
To establish a new APW, touch the Recalculate APW button. The APW Screen is displayed.
Note: The sample size that is displayed will be used. To use a different sample size, change that first. (See below.)
Follow the screen instructions to establish a new APW. Actions available: Tare, Cancel, or Accept Press
Accept
to capture the value and return to the Settings
screen. The Settings screen returns with the new APW value
highlighted.
To return to the Counting home screen, touch
Return to Application.
The home screen shows 10 pieces at the new APW
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EN-32 EXPLORER BALANCES
4.2.1.2 Sample Size
The sample size can be 1 to 10 000 pieces. The default sample size is 10. Once a sample size is changed, the balance will immediately open the Recalculate APW screen, expecting to establish a new APW.
The current sample size is shown on the
Settings
screen.
To adjust the sample size, touch the
Samples
button.
A numeric input window appears. Key in the desired Sample Size, then press . The next screen appears, with the message to place the number of pieces entered in the numeric input window.
Place the indicated number of pieces on the platform. Then touch either Tare, Cancel, or Accept. Press
Accept
to capture the value and return to
the Settings screen.
The Settings screen appears with the new APW value highlighted.
To begin counting pieces, touch
Return to Application
.
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EXPLORER BALANCES EN-33
4.2.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup Icon
(wrench) to enter
Application Setup
.
The Application Setup Menu appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
The Counting Application Setups are below (defaults in Bold).
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Auto Optimization
On, Off
Counting Mode
Standard Counting, Check Counting, Fill Counting
Select the Mode
Secondary Unit
On, Off
To show the Second Display line
Statistics
Off, Manual, Auto
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
APW
On, Off
The APW is displayed
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Target
On, Off
Used for Check-Fill only
Difference
On, Off
Used for Check-Fill only
Over Limit
On, Off
Used for Check-Counting only
Under Limit
On, Off
Used for Check-Counting only
Print Options
See Printing Section.
APW
On, Off
Sample Size
On, Off
Target
On, Off
Used for Check-Fill only
Difference
On, Off
Used for Check-Fill only
Over Limit
On, Off
Used for Check-Counting only
Under Limit
On, Off
Used for Check-Counting only
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EN-34 EXPLORER BALANCES
4.2.3 Parts Counting – Check
This feature permits establishing a set quantity of pieces as criteria for similar items that can be quickly checked against a sample.
Press the Setup (wrench) button to enter the Counting Setup menu.
Change Counting Mode to
Check Counting.
The PARTS COUNTING – Check Home screen
Main Display Line
Second Display Line
Reference Fields
Application Buttons
Functions The default (or last) Average Piece Weight (APW) is displayed. Place objects on the pan to display the
Check Status (number of pieces).
4.2.3.1 Edit Settings: To use the Parts Counting-Check mode,
the Over Limit and Under Limit values must be set. The Average Piece Weight and standard sample size can also
be set. Follow these steps: Touch the
Edit Settings
button. The Settings screen appears.
The buttons for
APW, Samples, Sample Name, Sample ID,
Batch ID, Clear All. Note:
please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Over Limit
and
Under Limit
show default (or previously set)
values. You can also touch
Batch ID
to set an ID for your samples. To change any value, touch the button. A keyboard screen appears.
(See keyboard screens, next page.)
To set a new average piece weight, press the Recalculate APW button.
A new screen appears with the message:
Place reference weight on the pan. Press Accept to continue.
After following these instructions, press Return to Application on the main Edit Settings screen.
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EXPLORER BALANCES EN-35
4.2.4 Parts Counting – Fill
This feature permits establishing a set quantity of pieces as a reference, so when pieces are added, their percentage of the reference amount appears. A Progress bar indicates the percentage. In the upper left portion of the home screen, select Parts Counting. (The option will appear if it has been enabled in the Application Modes menu.)
Press the Setup (wrench) button to enter the Counting Setup menu.
Change Counting Mode to Fill Counting.
The PARTS COUNTING – Fill Home screen
Main Display Line
Second Display Line
Reference Fields
Application Buttons
Functions
The default (or last) Average Piece Weight (APW) is displayed. Place objects on the pan to display the Fill Status.
4.2.4.1 Edit Settings: Touch the Edit Settings button.
The Settings screen appears. The buttons for APW, Samples and Target show
default (or previously set) values. To change values, touch the button. A keyboard screen appears. Key in the new value, and press .
Note:
please refer to section 4.1.1 for details about setting Sample Name, Sample ID, Batch ID and Clear All.
To set a new average piece weight, press Recalculate APW.
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EN-36 EXPLORER BALANCES
A new screen appears saying:
Place reference weight on the pan. Press Accept to continue.
This establishes a new reference weight with a sample. Alternatively, fill in values in the screens for
APW, Samples and Target, as shown below. After following these instructions, and setting all values
as desired, press Return to Application.
4.2.5 Statistics for Parts Counting
Use the Statistics function to compare a number of samples and examine the relative deviation of the samples along with other statistical data. A minimum of three samples is required.
Statistics can be determined manually (Manual mode, with key press after each step) or automatically (Auto Mode: weights are automatically recorded when stable). To use the statistics function, enable it first in the Application Setup menu.
Application Setup
First, Enable Statistics
Touch the Setup Icon wrench (as above) to enter Setup menu.
Press Statistics and choose either Manual or Automatic, then press Close. Press Done on the main options menu to return to the home screen.
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EXPLORER BALANCES EN-37
Accumulating displayed values & Viewing data – Manual
Once Statistics is enabled, two buttons appear on the Application screen:39 Statistics and Accumulate.
To add the sample to the data set, place the item on the pan and press Accumulate.
When stable, the Statistics button lights briefly to show the item is added to the set and the data set quantity increments by one.
Continue to add items and press Accumulate to build the statistical data set
At any time, press the
Statistics
button to view the results.
The Statistics Results screen
Press Print to send to the enabled COM port Press Close to return to the Application home screen with
the current statistics set or
Press
Clear Data
to clear the results and return to the
Application home screen.
Statistics – Automatic
Statistics Automatic mode is similar to manual mode (above) except the first stable weight is automatically captured. Thus the Accumulate button is not used.
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EN-38 EXPLORER BALANCES
4.3 Percent Weighing
Use Percent Weighing to measure the weight of a sample displayed as a percentage of a pre-established Reference Weight.
The default (or last) Reference Weight is displayed. Place an object on the pan. The difference between the sample and the Reference Weight is displayed as both a
weight and a percentage.
To Access Percent Weighing:
Press the upper left portion of the home screen, so the available Application Modes are visible.
Select Percent Weighing.
The Percent Weighing Home Screen appears.
The PERCENT WEIGHING Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
4.3.1 Edit Settings
To view or adjust the current settings
To adjust the Application settings, touch the
Edit Settings
button.
(See above.) The Settings screen is now displayed.
Settings available:
Reference, Reference Adjust, Sample Name, Sample ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All. Functions Available:
Recalculate Reference, Return to Application
Establishing a Reference Weight
There are two methods to establish the Reference Weight value:
1. Direct: If the actual Reference Weight is known, it can be entered directly;
2. Derived: The sample’s weight can be used to establish the reference weight.
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EXPLORER BALANCES EN-39
Establishing a Known Reference Weight
The current Reference weight value is shown on the Settings screen. To adjust the Reference weight directly, touch the
Reference
button.
A numeric input window appears.
Key in the desired Reference Weight, then press .
The display returns to the previous screen with the new value highlighted. To return to the Percent Weighing home screen, touch
Return to Application
.
Using a Sample to Establish a Derived Reference Weight
To establish a new Reference weight value, touch the
Recalculate Reference button.
The New Reference screen
appears. Follow the screen instructions to establish a new Reference Weight.
Actions available: Tare, Cancel, or Accept. Press
Accept
to capture the value and return to the Settings screen.
The display returns to the Settings screen with the new Reference weight value highlighted momentarily. To return to the Percent weighing home screen, touch Return to Application.
Reference Weight Adjustment (Reference Adjust)
The Reference Weight adjustment can be 1 to 1000 percent. Examples: 100% means the sample is displayed as compared to 100% of the Reference Weight.
25% means the sample is displayed as compared to 25% of the Reference Weight.
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EN-40 EXPLORER BALANCES
The Edit Settings screen shows current Reference Adjust value. To change it, touch Reference Adjust button.
A numeric input window appears.
Key in the desired Reference Weight Adjustment, then press .
The display returns to the previous screen with the new value highlighted momentarily. To return to the Percent weighing home screen, touch
Return to Application
.
4.3.2 Application Setup
The Application can be customized for various user preferences. Press Setup (wrench) from the home screen.
The
Setup
Menu
appears.
Select the item to view or change.
To return to the Application home screen, press
Done
.
Percent Weighing Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Secondary Unit
On, Off
To show the Second Display line
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Reference Weight
On, Off
The Reference is displayed
Difference (weight)
On, Off
Displays the Difference to the reference weight.
Difference (percent)
On, Off
Displays the Difference to the reference weight as percentage.
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Reference Weight
On, Off
Reference Adjust
On, Off
Difference (weight)
On, Off
Difference (percent)
On, Off
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EXPLORER BALANCES EN-41
4.4 Check Weighing
Check Weighing is used to compare the weight of a sample against target limits. Three different modes can be selected: Over and Under, Nominal Weight Tolerance, or Nominal Percent Tolerance.
4.4.1 Standard Check Weighing (default) In the upper left portion of the home screen, select Check Weighing.
The default (or last) Check weigh limits are displayed. Place objects on the pan. The Under/Accept/Over status is shown in the progress bar area while the actual weight of the item is shown on the main Display Line.
The CHECK WEIGHING Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Application Icon Functions
4.4.2 Edit Settings
To view or adjust the current settings
Touch the
Edit Settings
button. The Settings screen appears.
The Application Settings Screen.
Settings available:
Over Limit, Under Limit, Sample
Name, Sample ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Functions Available:
Return to Application
The check limit values are displayed in the settings screen.
To set the Over Limit value, touch the Over Limit button To set the Under Limit value, touch the
Under Limit
button
A numeric input window appears. Enter the desired Limit Weight, then press .
The display returns to the previous screen with the new value highlighted momentarily.
To return to the CHECK WEIGHING home screen, touch
Return to Application
.
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4.4.3 Application Setup
The Application can be customized for various user preferences.
Touch the Setup Icon (wrench) to enter the Application Setup from the home screen:
The
Setup
Menu is now displayed.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
Check Weighing Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Limits Setting Mode
Over and Under, Nominal/Weight Tol, Nominal/Percent Tol.
To select the Mode Secondary Unit
On, Off
To show the Second Display line
Audible Signal
On, Off
Beeps if reading is under or over.
Statistics
Off, Manual, Auto
Display Setting
Weight, Check Status
To show Weight or Check Status on Main Display Line
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Over Limit
On, Off
Over weight limit
Under Limit
On, Off
Over weight limit
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Target
On, Off
Used for Nominal Checkweigh
Positive Tolerance
On, Off
Used for Nominal Checkweigh
Negative Tolerance
On, Off
Used for Nominal Checkweigh
Print Options
See Printing Section.
Over Limit
On, Off
Under Limit
On, Off
Target
On, Off
Used for Nominal Checkweigh
Positive Tolerance
On, Off
Used for Nominal Checkweigh
Negative Tolerance
On, Off
Used for Nominal Checkweigh
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EXPLORER BALANCES EN-43
4.4.4 Check Weighing – Nominal/Weight Tolerance Mode
With this feature you can establish a Target or Nominal weight value and pre-set tolerance in weight.
To enable this feature, enter the Setup menu.
Change the mode to Nominal/wt. Tolerance. The Check Weighing options screen returns.
Press Done to begin Check Weighing.
Main Display Line Second Display Line (not shown)
Reference Fields
Application Buttons Functions Application Icon
To use this mode, touch Edit Settings to set the Nominal, and Upper and Lower Tolerance values (in weight).
(See keyboards below.)
Press Return to Application when settings are complete. Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
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EN-44 EXPLORER BALANCES
4.4.5 Check Weighing – Nominal/Percent Tolerance Mode
With this feature you can establish a Target or Nominal weight value and pre-set tolerance in percent. To enable this feature, enter the Setup menu.
Change the mode to Nominal, % Tolerance. The Check Weighing options screen returns. Press Done to begin Check Weighing.
The CHECK WEIGHING – Nominal/Percent Tolerance home screen
Main Display Line Second Display Line (not shown)
Reference Fields
Application Buttons Application Icon
Functions
To use this mode, touch Edit Settings to set the Target Weight, and Upper and Lower Tolerance values (in percent).
(See keyboards below.)
Press Return to Application when settings are complete. Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
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EXPLORER BALANCES EN-45
4.4.6 Display Settings
The results can be displayed with the check status (Under, Accept, or Over) either in the Progress bar (Weighing) or in the main Weighing Line (Check Status).
To display the results in the main Weighing Line, set the Display Setting to Check Status, using the Application Setup screen.
(The default value is Weight.)
The CHECK WEIGHING home screen with Display set to Check Status
Main Display Line Second Display Line
Reference Fields
Application Buttons Application
Icon Functions
To enable audible signals for Under, Accept, and Over, Touch Audible Signal-On in the Application Setup screen.
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4.4.7 Statistics for Check Weighing
Use the Statistics function to compare a number of samples and examine the relative deviation of the samples along with other statistical data. A minimum of three samples is required.
Statistics can be determined manually (with key press after each step) or automatically (weights recorded automatically when stable). To use the statistics function, enable it first in the Application Setup menu.
Application Setup
First, Enable Statistics.
Touch the
Setup
Icon wrench to enter Setup menu.
Touch
Statistics
.
Choose either
Manual
or
Automatic
, then
press
Done
.
Accumulating Displayed Values & Viewing Data – Manual
Once Statistics is enabled, two buttons appear on the Application screen: Statistics and Accumulate.
To add the sample to the data set, place the item on the pan and press Accumulate.
When stable, the
Statistics
button momentarily lights to show the item is added to the set and the data set quantity increments by one.
Continue adding items and pressing Accumulate to build the statistical data set
At any time, press the
Statistics
button to view the results.
The Statistics Results screen
Press Print to send to the enabled COM port Press Close to return to the Application home screen
with the current statistics set.
Press
Clear Data
to clear the results and return to
the Application home screen.
Statistics – Automatic
Statistics Automatic mode is similar to manual mode (above) except the first stable weight is automatically captured. Thus the Accumulate button is not used.
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EXPLORER BALANCES EN-47
4.5 Dynamic/Animal Weighing
Use this application to weigh an unstable load, such as a moving animal. Three different start/reset modes can be selected: Manual (start and stop via key press), Semi-Automatic (auto-start with manual reset), and Automatic (start and stop automatically).
Dynamic Weighing – Manual (default)
To set the mode, touch the Setup wrench: When you make a selection, the Setup options
screen re-appears. Press Done.
On the Dynamic Weighing home screen, the default (or last) Averaging Time is displayed.
Follow the screen instructions.
The DYNAMIC WEIGHING Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Place objects on the pan. Press the Begin Dynamic button. The balance begins a countdown (averaging process).
During the countdown, the information line displays the time remaining.
If necessary, press Cancel to quit and return to the Home screen.
When the countdown ends, the result is displayed and held. Press Reset to clear the held weight and return to the Initial
screen.
Note:
Clear the pan before beginning a new Dynamic Weighing
cycle.
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4.5.1 Edit Settings
To view or adjust the current settings:
Press the
Edit Settings
button. (See Home Screen, previous page.) The Settings screen appears.
The Application Settings Screen.
Settings available:
Averaging Time, Sample Name,
Sample ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Functions Available:
Return to Application
The Averaging Time can be set from 1 to 99 seconds. The default value is 10. To change it, press the button.
A numeric input window is displayed. Key in the desired Averaging Time, then press Done.
The display returns to the previous screen with the new value highlighted.
To return to the Dynamic Weighing home screen, touch
Return to Application
.
4.5.2 Application Setup
The Application can be customized for various user preferences.
Touch the Setup wrench to enter the Application Setup from the home screen.
The
Setup
Menu appears. Select the list item to view or change the setting as desired. To return to the Application home screen, press Done.
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Dynamic Weighing Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Auto Sample Mode
Manual, Semi Automatic Automatic
To select the Mode
Statistics
Off, Manual, Auto
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Averaging Time
On, Off
Time in Seconds
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Averaging Time
On, Off
Auto Print
On, Off
To print automatically after weighing process is finished.
4.5.3 Dynamic Weighing – Semi-Auto The cycle begins when an object (animal) is placed on the pan, but the held value must be reset manually.
To enable this feature, touch the Setup Icon (wrench) in the top-center of the main screen to enter the Dynamic Weighing Setup menu.
Change the mode to Semi Automatic.
The Dynamic – Semi-Automatic screen appears with the default (or last) Averaging Time displayed.
Place specimen on the Pan. The cycle starts automatically.
After the cycle ends, the weight reading is held. Press the
Reset
button to clear the reading and return to zero.
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EN-50 EXPLORER BALANCES
4.5.4 Dynamic Weighing – Automatic
The cycle begins when an object (animal) is placed on the pan, and the held value is automatically reset when the object is removed from the pan (10-second delay).
To enable this feature, enter the Dynamic Weighing Setup menu.
Press Auto Sample, and change the mode to Automatic.
The Dynamic – Automatic screen appears with the default (or last) Averaging Time displayed.
Place objects on the pan to begin. The cycle starts automatically.
After the cycle ends, remove the sample and the balance returns to the Home screen automatically.
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EXPLORER BALANCES EN-51
4.5.5 Statistics for Dynamic Weighing
Use the Statistics function to compare a number of samples and examine the relative deviation of the samples along with other statistical data. A minimum of three samples is required.
Statistics can be determined manually (Manual mode, with key press after each step) or automatically (Automatic Mode: weights are automatically recorded when stable). To use the statistics function, enable it first in the Application Setup menu.
Application Setup
First, Enable Statistics
Touch the
Setup
Icon wrench to enter Setup menu.
Press
Statistics
.
Choose either
Manual
or
Automatic
mode, then press
Done
.
Accumulating Displayed Values & Viewing Data – Manual
Once Statistics is enabled, two buttons appear on the Application screen: Statistics and Accumulate.
To add the sample to the data set, place the item on the pan and press Accumulate.
When stable, the
Statistics
button momentarily lights to show the item is added to the set and the data set quantity increments by one.
Continue adding items and pressing Accumulate to build the statistical data set
At any time, press the
Statistics
button to view the results.
The Statistics Results screen
Press Print to send to the enabled COM port Press Close to return to the Application home screen
with the current statistics.
Press
Clear Data
to clear the results and return to the
Application home screen.
Statistics – Automatic
Statistics Automatic mode is similar to manual mode (above) except the first stable weight is automatically captured. Thus the Accumulate button is not used.
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4.6 Filling
This application allows the user to slowly fill a container to a pre-determined target weight. The progress bar displays the filling status, and within 10 percent of the target value the progress bar converts to fine resolution (+/– 10%) for accurate results.
In the upper left portion of the home screen, select Filling. The default (or last) Target weight is displayed. Place objects on the pan to begin.
The FILLING Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
The progress bar displays the filling status, and within 10 percent of the target value, the progress bar converts to fine resolution display.
4.6.1 Edit Settings
To view or adjust the current settings:
Touch the
Edit Settings
button.
The Settings screen appears:
Settings available:
Target Weight, Sample Name, Sample
ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All. Functions Available:
Recalculate Target Weight
,
Return to Application
Establish a Target Weight
Each time a new item is used for filling, the Target Weight (fill-to weight) must be established. There are two (2) methods to establish the Target Weight:
1. The actual Target Weight is known; or
2. The Target Weight can be derived from a sample.
Establish using a Known Target Weight
The current Target Weight appears on the
Settings
screen, on the
Target Weight
button. (See above.) To adjust the Target weight value directly, touch the
Target Weight
button.
A numeric input window appears. Enter the desired Target Weight, then press .
The display returns to the previous screen with the new value highlighted.
Press
Return to Application
to go to the
Filling
home screen.
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Using a Sample to establish new Target Weight – Derived
To establish a new Target Weight value, press the Recalculate Target Weight button.
The New Target Screen appears, with a message:
Place the target weight on the pan. Press Accept to continue
.
Place the weight on the pan (or in a tared container). Press
Accept
to return to the Settings screen. The display returns to the Settings screen with the new Target Weight value highlighted momentarily.
To return to the Filling home screen, touch
Return to Application
.
4.6.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
Icon (wrench) to enter the Application Setup
menu from the home screen.
The Setup Menu appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
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The Filling Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Secondary Unit
On, Off
To show the Second Display line
Statistics
Off, Manual, Auto
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Target Weight
On, Off
The Target weight is displayed
Difference (Weight)
On, Off
Displays the Difference to the Target weight
Difference (Percent)
On, Off
Displays the Difference to the Target weight
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Target Weight
On, Off
Difference (Weight)
On, Off
Difference (Percent)
On, Off
4.6.3 Statistics for Filling
Use the Statistics function to compare a number of samples and examine the relative deviation of the samples along with other statistical data. A minimum of three samples is required.
Statistics can be determined manually (Manual mode, with key press after each step) or automatically (Automatic Mode: weights are automatically recorded when stable). To use the statistics function, enable it first in the Application Setup menu.
Application Setup
First, Enable Statistics
Touch the Setup Icon wrench (see below) to enter Setup menu.
Touch
Statistics
.
Choose either
Manual
or
Automatic
mode, then press
Done
.
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Accumulating Displayed Values & Viewing Data – Manual
Once Statistics is enabled, two buttons appear on the Application screen: Statistics and Accumulate.
To add the sample to the data set, place the item on the pan and press Accumulate.
When stable, the
Statistics
button momentarily lights to show the item is added to the set and the data set quantity increments by one.
Continue adding items and pressing Accumulate to build the statistical data set.
At any time, press the
Statistics
button to view the results.
The Statistics Results screen
Press Print to send to the enabled COM port Press Close to return to the Application home screen
with the current statistics set.
Press
Clear Data
to clear the results and return to the
Application home screen.
Statistics – Automatic
Statistics Automatic mode is similar to manual mode (above) except the first stable weight is automatically captured. Thus the Accumulate button is not used.
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4.7 Totalization
Totalization measures the cumulative weight of a sequence of items. Two different Totalization accumulation modes can be selected: Manual accumulation (requires key press) and Automatic accumulation. The cumulative total may exceed the capacity of the Balance.
4.7.1 Totalization – Manual (Default)
Touch the upper left portion of the home screen. A drop-down menu appears. Select Totalization if it is present. (If not, touch the Menu icon in the bottom-left corner, then choose Application Modes, scroll down to find Totalization, press it, then press Enabled to turn it On. It will now appear in the Application Modes menu on the home screen.
Place objects on the pan to begin.
The TOTALIZATION Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
The sample weight is shown on the Main Display Line. Press Accumulate to add the weight of the item to the total.
When stable, the new total is shown on the secondary Display Line. Remove the item from the weighing pan, then add the next item
and continue as above. When finished, press the
Clear Total
button to reset the
Second Display Line to zero.
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4.7.2 Application Setup
The Application can be customized for various user preferences.
Touch the Setup Icon (wrench) to enter the Application Setup from the home screen.
The Setup Menu appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch Done.
The Totalization Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Auto Sample Mode
On, Off
To select the mode
Reference fields
Samples
On, Off
To display the number of samples weighed
Average (weight)
On, Off
Displays the Average
Standard deviation
On, Off
Displays the standard deviation
Minimum (weight)
On, Off
Displays the Minimum value
Maximum (weight)
On, Off
Displays the Maximum value
Range
On, Off
Displays the Range
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Samples
On, Off
Average (weight)
On, Off
Standard Deviation
On, Off
Minimum (weight)
On, Off
Maximum (weight)
On, Off
Range
On, Off
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4.7.3 Totalization – Automatic
The weight of the item is added automatically (when stable).
To enable this feature:
1. Touch the Setup Icon (wrench) to enter Application Setup.
2. Press Auto Sample to turn this feature On.
Clear the pan (if necessary). Add a new sample. The item weight is shown on the Main Display Line.
The weight of the item is automatically added (when stable) to the total. The new total is shown on the Second Display Line.
Remove the item from the weighing pan, then add the next item and continue the same as in manual mode.
When finished, press the
Clear Total
button to reset the
Second Display line to zero.
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4.8 Formulation
Use this application for compounding and recipe making. The number of components can be 2 to 99. Formulation has two available modes of operation: Free Formulation and Recipe Formulation.
4.8.1 Free Formulation (default) This mode of Formulation allows the user to freely add components. A filler material is asked for at the end.
In the upper left portion of the home screen, select Formulation.
The FREE FORMULATION Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
To start the compounding process, press
Begin Formulation
.
A prompt says Place component 1 then press Accept. The item weight is displayed on the main display Line.
Place the first ingredient on the pan (or in a tared container). Press Accept to store the first component.
A prompt says Place item 2. Press Accept. Continue adding components and pressing Accept to store the
weight of the individual components until the formula is complete.
The Total line shows the total weight of all the components. Press
Print
at any time in the process to print the recipe.
Then press End Formula. The display may prompt for a Filler material.
If the formula calls for a filler material, press OK.
A popup message window appears, prompting for the Filler Material to be added. Add the filler if needed, then press Accept. (If no filler is needed, press Accept without adding filler.)
The results are then displayed in a pop-up window.
Free Formulation Results
Press Print to send data to the enabled COM port Press Close to close the Results window and return to the
Application home screen
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EN-60 EXPLORER BALANCES
4.8.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
icon (wrench) to enter
Application Setup
from the home screen.
The
Setup Menu
appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
The Formulation Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Mode
Free Formulate,
Recipe Based
To select the mode Filler
On, Off
To prompt for a filler material
Secondary Unit
On, Off
To show the Second Display line
Reference fields
Total
On, Off
Total is displayed
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Target
On, Off
For Recipe Based mode
Difference (weight)
On, Off
For Recipe Based mode
Difference (percent)
On, Off
For Recipe Based mode
Print Options
See Printing Section.
Total
On, Off
Target
On, Off
For Recipe Based mode
Difference (weight)
On, Off
For Recipe Based mode
Difference (percent)
On, Off
For Recipe Based mode
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EXPLORER BALANCES EN-61
4.8.3 Recipe Formulation
Recipe Formulation requires the formula to be entered first, followed component by component.
To enable this feature, press the Setup icon (wrench) to enter the Formulation Setup menu.
Change the mode to Recipe Based. Press Done in the main setup options screen.
The RECIPE FORMULATION Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Press Begin Formulation. If no items have been previously set up, the Settings screen
appears. If items already exist in memory, Formulation begins. Press the Add New button.
A new default component is added to the end of the Formula (default Name, Weight).
To change the default component Name, Press Edit Name. The alpha-numeric entry screen appears.
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EN-62 EXPLORER BALANCES
The display returns to the previous screen with the new value highlighted momentarily.
Continue adding components as required for your formula. To change the order of a component in the formula, touch the
item to highlight it, then press Move Up or Move Down. To delete a component, touch the item to highlight it, and
press Delete Item. To clear all components, press Clear All.
A confirmation is required. When finished, press
Return to Application
.
Press Begin Formulation. Follow the screen instructions: Add the required component in the formula. The component weight is shown on the Main Display Line.
The progress bar displays the fill status. Within 10 percent of the target value the progress bar converts to fine resolution display.
Press Accept to add the weight of the component to the total. The new total appears on the Second Display Line.
The Difference to the target is displayed for each component (in weight and percent).
Follow the screen instructions to continue adding components and pressing Accept to complete the Formula.
When finished, the Formulation Results screen is displayed.
Enter the new name, then press . The display returns to the previous screen with the new value
highlighted momentarily.
To change the default component weight, press Edit Weight.
The numeric entry screen appears.
Enter the new weight, then press .
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EXPLORER BALANCES EN-63
Formulation Results
Press Print to send the results to the enabled COM port. To close the Results window and return to the Application home
screen, press
Close
.
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EN-64 EXPLORER BALANCES
4.9 Differential Weighing
Differential weighing stores weight values so samples can be dried or processed and the difference in weight calculated. Up to 99 samples can be stored.
Differential weighing has two operating modes:
Auto-Process On, where the initial and final weights are
sequentially gathered for a set of items, with no need to return to Item Settings.
Auto-Process Off, where initial and final weights are
gathered separately for each item, after each item is selected in Item Settings.
Touch the
Setup
icon (wrench) to enter
Application Setup
from
the home screen.
The DIFFERENTIAL WEIGHING Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons
Functions Application Icon
4.9.1 Item Settings
Press
Item Settings
to set up items in memory.
To set up the item, Press Add New.
New items are added with default name and weight information (no initial or final weights).
To change the default Item Name, press Edit Name. The alpha-numeric entry screen appears.
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Enter the new name, then press . The display returns to the previous screen with the new value
highlighted momentarily.
Continue adding items as required using Add New. New items can be added at any time.
To delete an item, touch the item to highlight it, then press Delete Item.
To Clear the item initial weight press Clear Initial Weight. (This feature is disabled if no initial weight is stored.)
To Clear the item’s final weight, press Clear Final Weight. (This feature is disabled if no final weight is stored.)
To clear all items, press Clear All, then confirm. When finished, press
Return to Application
.
On the main Application screen, follow the screen instructions: Add the first item, then press Accept to store the value.
The initial weights of the defined item are recorded first, then the final weights of the items are collected next.
Once the item’s initial weight and a final weight are stored, the values are displayed along with the Difference in weight and percent.
The items are stored in memory. To begin a new Differential weighing session, delete the initial and/or final weights.
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EN-66 EXPLORER BALANCES
4.9.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
icon (wrench) to enter
Application Setup
from the home screen.
The
Setup
Menu appears.
Select the list item to view or change the setting as desired. To return to the Application home screen, touch
Done
.
Reciprocal Proportion
When it is turned on, Diff.(wt.) and Diff.(%) will be counted as the following:
Diff (wt) = Initial weight – Final weight Diff (%) = (Initial weight – Final weight) / Initial weight When it is turned off, the result will be counted by Final weight
minus Initial weight.
The Differential Weighing Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Auto-Process Mode
On, Off
To select the mode
Reference fields
Initial Weight
On, Off
The initial weight is displayed
Final Weight
On, Off
The final weight is displayed
Difference (Weight)
On, Off
Displays the Difference to initial in weight
Difference (Percent)
On, Off
Displays the Difference to initial in percent
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Initial Weight
On, Off
Final Weight
On, Off
Difference (Weight)
On, Off
Difference (Percent)
On, Off
Reciprocal Proportion
On, Off
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4.9.3 Differential Weighing with Auto-Process On
Differential weighing with Auto Process On requires the initial and final weights to be sequentially gathered for a single item.
To enable this feature, touch the Setup icon (wrench) from the home screen to enter Application Setup.
Press Auto Process to turn it On.
Follow the screen instructions to begin.
The DIFFERENTIAL WEIGHING – Auto Home screen
Main Display Line Second Display Line (not shown)
Reference Fields
Application Buttons Functions Application Icon
Follow the screen instructions: Press
Item Settings
to set up items in memory if necessary. Use the buttons as necessary. Follow the same steps as shown on page 57. Press
Return to Application
when ready.
A message prompts for Item 1 to be placed on the pan again, then to press
Accept to establish Final Weight
.
After
Accept
is pressed, the dif­ference be­tween initial and final weights appears in the Reference Fields.
A message prompts to start the process again, if desired.
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EN-68 EXPLORER BALANCES
4.10 Density Determination
The Explorer can be used to determine an object’s density. Four types of density determination can be made:
1. Solids more dense than water
2. Solids less dense than water
3. Liquid density
4. Porous material (impregnated with oil)
A density determination kit is designed to be used with Ohaus Explorer balances. Illustrations in this procedure refer to the density kit. However, you may use whatever lab apparatus that suits the requirements for density measurements. The balance software includes a built-in reference density table for water at temperatures between 10°C and 30°C. Review this entire section before attempting density measurements.
When making density measurements the material should weigh at least 10 mg on an analytical balance and 100 mg on a precision balance.
Density can be determined manually (with a key press after each step) or automatically (weights are automatically recorded). Before making density measurements, establish the Application Settings.
The DENSITY DETERMINATION Home screen
Main Display Line Second Display Line (not shown)
Reference Fields
Application Buttons Functions Application Icon
4.10.1 Measuring the Density of a Solid Using Water (default)
Press the Setup button (the wrench) to open the Density Determination Settings screen.
Confirm the following Setups are selected:
Density Type: SolidLiquid Type: WaterPorous Material: Off
Press
Done
to return to the Density Determination home screen.
The Edit Settings Screen.
Settings available:
Water Temp, Sample Name, Sample ID,
Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Functions Available:
Return to Application
To adjust the water temperature value, touch the Water Temp button.
The balance calculates water density based on the water temperature value entered (internal lookup table).
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Measure the actual water temperature using a precision thermometer.
A numeric input window appears. Enter the actual water temperature, then press Done.
The display returns to the previous screen with the new value highlighted.
To return to the Density Determination home screen, touch Return to Application.
To begin the Density Determination process, press
Begin Density Determination
.
(See below.)
Step 1 of 2 – Weigh the Sample in Air.
Press
Begin Density Calculation
. Follow screen instructions, then press
Accept
to store the dry sample weight (“in air”).
Step 2 of 2 – Weigh the Sample Submerged in the Liquid.
Follow the screen instructions, then press Accept to store the sample weight (submerged in liquid).
Once the necessary weights have been determined, the density of the sample is displayed in g/cm3 (along with the weight in air, weight in water) on the Application screen.
Press
Begin Density Determination
to reset all the weight values and restart the process.
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EN-70 EXPLORER BALANCES
4.10.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
Icon (wrench) to enter Application Setup from the home screen. The
Setup Menu
appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
The Density Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Density Type
Solid, Liquid
To select either solid or liquid
Liquid Type
Water, Other
Liquid used during measurements
Porous Material
On, Off
To select Porous material
Auto Print Result
On, Off
To automatically print results
Auto Sample Mode
On, Off
To select the mode
Reference fields
Liquid Density
On, Off
Test liquid’s density is displayed
Water Temperature
On, Off
The water temp is displayed
Oil density
On, Off
The test oil’s density is displayed
Weight in Air
On, Off
The sample weight is displayed
Oiled Weight
On, Off
The sample weight is displayed
Weight in Liquid
On, Off
The sample weight is displayed
Sinker volume
On, Off
Displays volume of the Sinker
Print Options
See Printing Section.
Porous Material
On, Off
Liquid Type
On, Off
Liquid Density
On, Off
Water Temperature
On, Off
Weight in Air
On, Off
Weight in Liquid
On, Off
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4.10.3 Measuring the Density of a Buoyant Material Using Water
Press the Setup button (the wrench) to open Settings screen. Confirm the following Setups are selected:
Density Type: SolidLiquid Type: WaterPorous Material: Off
Press
Done
to return to the Density Determination home screen.
Follow the same procedure as Solid Material above, except in Density Determination step 2, push the sample down into the liquid until it is fully submerged.
4.10.4 Measuring the Density of a Solid Using an Auxiliary Liquid
To enable this feature, enter the Density Setup menu and select the following: Density Type: Solid; Liquid Type: Other; Porous Material: Off. (See Application Setup.)
The DENSITY DETERMINATION – SOLID Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Confirm the default values displayed (Liquid Density, etc) are correct. To edit the default values, touch
Edit Settings
and the
application Settings screen appears.
Settings available:
Liquid Density, Sample Name, Sample
ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Functions Available:
Return to Application
To adjust the Liquid Density value, touch the Liquid Density button.
Measure the actual liquid density of the Density setup and enter it.
A numeric input window appears. Key in the density in g/cm3, then press .
The display returns to the previous screen with the new value highlighted.
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EN-72 EXPLORER BALANCES
To return to the Density Determination home screen, touch Return to Application.
Begin the Density determination process as per above.
4.10.5 Measuring the Density of a liquid using a Calibrated Sinker (not supplied) Enable this feature, enter the Density Setup menu and select the following; Density Type: Liquid.
(See Application Setup.) Note: when the Density Type is set to Liquid, the Liquid type and Porous material selections are disabled.
The DENSITY DETERMINATION – LIQUID Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Confirm that the default value displayed (sinker volume) is correct. To edit the default values, touch
Edit Settings
and the
Settings screen is now displayed:
Settings available:
Sinker Volume, Sample Name,
Sample ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Functions Available:
Return to Application
To adjust the Sinker volume value, touch the
Sinker Volume
button.
A numeric input window is displayed. Key in the desired value, then press .
The display returns to the previous screen with the new value highlighted.
To return to the Density Determination home screen, touch Return to Application.
Press
Begin Density Determination
to start the process.
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EXPLORER BALANCES EN-73
Step 1 of 2 – Weigh the Sinker in Air.
Follow the screen instructions, then press
Accept
to store the sinker weight (“in air”).
Step 2 of 2 – Weigh the Sinker Submerged in the Test Liquid.
Follow the screen instructions, then press Accept to store the sinker weight (submerged in liquid).
Once the necessary weights have been determined, the density of the Liquid sample is displayed in g/cm3 (along with the weight in air, weight in water) on the Application screen.
Press
Begin Density Determination
to reset all the weight
values and restart the process.
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EN-74 EXPLORER BALANCES
4.10.6 Measuring the Density of Porous Material Using Oil
To enable this feature, enter the Density Determination Setup menu, and set the following:
Density Type: SolidLiquid Type: WaterPorous Material: On
The DENSITY DETERMINATION – POROUS Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Confirm the default values displayed (Water Temp) are correct. To edit the default values, touch
Edit settings
.
The Settings screen appears.
Settings available:
Water Temp, Oil Density, Sample
Name, Sample ID, Batch ID, Clear All.
Note: please refer to section 4.1.1 for details about setting
Sample Name, Sample ID, Batch ID and Clear All.
Functions Available:
Return to Application
The balance calculates water density based on the water temperature value entered (look-up table).
Measure the actual water temperature using a precision thermometer.
To adjust the Water Temperature or Oil Density values, touch the Water Temp or Oil Density button.
Numeric input windows appear. Key in the desired value,
then press . The display returns to the previous screen with the new value highlighted.
To return to the Density Determination home screen, touch Return to Application.
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EXPLORER BALANCES EN-75
Press Begin Density Calculation. Step 1 of 3 – Weigh the Un-Oiled Sample in Air.
Follow the screen instructions then press
Accept
to store the
dry sample weight (in air).
Step 2 of 3 – Weigh the Oiled Sample in Air.
Follow the screen instructions then press
Accept
to store the sample weight (oiled).
Step 3 of 3 – Weigh the Oiled Sample Submerged in Liquid.
Follow the screen instructions then press
Accept
to store the oiled sample weight (submerged in liquid).
Once the necessary weights have been determined, the density of the sample is displayed in g/cm3 (along with the weight in air, un-oiled and oiled, and weight in water) on the Application screen
The value stays on the display until Begin Density Determination is touched.
Press
Begin Density Determination
to reset all the weight
values and restart the process.
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EN-76 EXPLORER BALANCES
4.11 Peak Hold
The Peak Hold application allows the user to capture and store the highest stable or unstable weight in a series of weight measurements.
Three different start/reset modes can be selected:
Manual (start and stop the capture via key press),  Semi-Automatic (start automatically/reset manually); and  Automatic (start and stop the capture automatically).
This application allows both stable and unstable weights to be captured.
4.11.1 Peak Hold – Semi-Automatic (default) In the upper left portion of the home screen, select Peak Hold.
Follow the screen instructions to begin.
The PEAK HOLD Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Place item on the pan. The capture process starts automatically. The highest reading is held on the display. To release the reading, press
End Peak Hold
.
The following screen appears.
Clear the pan or press
Tare
to reset the display and re-start the
process.
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EXPLORER BALANCES EN-77
4.11.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
icon (wrench) to enter
Application Setup
from
the home screen.
The
Setup Menu
appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
The Peak Hold Application Setups (defaults in Bold).
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Auto Sample Mode
Manual,
Semi Automatic
Automatic
To select the mode of operation
Stable Weight Only
On, Off
To capture Stable values only
Secondary Unit
On, Off
To show the Second Display line
Reference fields
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Stable Weight Only
On, Off
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4.11.3 Peak Hold – Manual
For manual start and reset, choose Manual mode. To enable this feature, enter the Peak Hold Setup menu:
Change the mode to Manual.
The PEAK HOLD – Manual Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Follow the screen instructions: Place item on the pan. Press
Begin Peak Hold
to begin the capture process.
The following screen appears:
The highest stable weight reading is held indefinitely. Press
End Peak Hold
then clear the pan to reset the display
and re-start the process.
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EXPLORER BALANCES EN-79
4.11.4 Peak Hold – Automatic
For automatic start and reset, choose Automatic mode. To enable this feature, enter the Peak Hold Setup menu.
Change the mode to Automatic.
The HIGH POINT – Auto Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
Place item on the pan. The capture process starts automatically.
The highest stable weight reading is held until the weight is removed.
The process starts automatically once the weight is removed from the pan (
after 10 second delay
).
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EN-80 EXPLORER BALANCES
4.12 Ingredient Costing (not available in semi-micro models)
This application allows the user to determine the cost of a formula or recipe based on the known cost and quantity of the components or ingredients. Up to 99 components are allowed.
In the upper left portion of the home screen, select Ingredient Costing. Follow the screen instructions to begin.
The INGREDIENT COSTING Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
4.12.1 Item Settings
Press Item Settings to set up items in memory. The Edit Settings Screen.
Settings available: Add New, Edit name, Edit Cost, Edit Unit, Delete Item, Clear All
Functions Available:
Return to Application
To set up the item(s) in memory, Press Add New. A new item is added (default Name) with default info
(cost per weight and weight unit).
To change the default item name, Press Edit Name. The alpha-numeric entry screen appears.
Enter the new name, then press . The display returns to the previous screen with the new value
highlighted momentarily.
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To change the default component cost per unit, Press Edit Cost. The numeric entry screen appears.
Enter the new weight, then press . The display returns to the previous screen with the new value
highlighted momentarily.
To change the default component Unit, press Edit Unit. The Weighing Units screen appears.
Continue adding items as required, using Add New. New items can be added at any time.
To delete an item, touch the item to highlight it, then press Delete Item.
To clear all items, press Clear All. A confirmation is required.
When finished, press
Return to Application
.
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EN-82 EXPLORER BALANCES
Once setup is complete and the application screen is displayed, follow the screen instructions:
Add the first item then press Accept to store the value in memory.
The weight of the item is recorded, then the screen prompts for the next component.
Unit Cost, Total Weight
and
Total Cost
are also displayed.
Continue follow the screen instructions to add the items to the pan and touch the Accept button until each item has been weighed.
Press the View Data button at any time to show the current results: (Item, Item Cost and Item Weight).
After the last item has been weighed, press View Data to see the results.
(Cancel the current data set by pressing
Clear Data
.)
Ingredient Costing Results.
Press Print to send the data to the enabled COM port. Press Close to close the results window and return to the
Application home screen.
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EXPLORER BALANCES EN-83
4.12.2 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
Icon (wrench) to enter Application Setup from
the home screen.
The
Setup Menu
is now displayed.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
The Ingredient Costing Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Currency label
None, various
To select the Currency label
Reference fields
Unit Cost
On, Off
To display the Item cost
Total Weight
On, Off
To display the Total weight
Total Cost
On, Off
To display the Total cost
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
See Printing Section.
Total Weight
On, Off
Total Cost
On, Off
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EN-84 EXPLORER BALANCES
4.13 Pipette Adjustment (not available in EX12001, EX24001, EX35001)
Pipette adjustment checks the accuracy and precision values of pipettes by weight analysis. The balance has a built-in density reference table for water at temperatures between 10°C and 30°C. If other liquids are used for pipette calibration, enter the liquid’s density at current room temperature in g/cm3. Since all calculations are made within the balance, the atmospheric pressure is also required.
Pipette adjustment can be accomplished manually (with a key press after each step) or automatically (weights are automatically recorded when stable). Calculations made within the balance provide results of inaccuracy and imprecision. Up to 30 samples can be used.
The PIPETTE ADJUSTMENT Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
4.13.1 Pipette Adjustment – Manual (default)
Confirm the default values displayed are correct: Nominal, Inaccuracy, Imprecision, Density, Atmospheric Pressure, Water Temperature, etc.
To edit the default values, touch the
Edit Settings
button.
The Edit Settings Screen.
Settings available: Nominal Capacity, Water Temp, Inaccuracy, Atmospheric Press, Imprecision, Pipette Name, Pipette Number
Functions Available:
Return to Application
To adjust the pipette Nominal Capacity value, touch the Nominal button.
Enter the Nominal Capacity in the keyboard screen that appears, and press .
The display returns to the previous screen with the new value highlighted.
Note:
Capacity can be measured in mL or uL, depending on the
Application Setup.
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EXPLORER BALANCES EN-85
To adjust the water temperature, touch the Water Temp button. The balance calculates water density based on the water
temperature value entered. Measure the actual water temperature using a precision thermometer.
A numeric input window is displayed. Key in the desired temperature, then press . The display returns to the previous screen with the new value
highlighted. Continue to enter the required information
following the above procedure:
Pipette Inaccuracy, via the Inaccuracy button Barometric Pressure, via the Barometric Pressure button Pipette Imprecision, via the Imprecision button Pipette Name, via the Pipette Name button Pipette Number
, via the
Pipette number
button
When finished, press Return to Application. The Application home screen appears, and you can begin the Pipette Adjustment process.
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EN-86 EXPLORER BALANCES
4.13.2 Begin Pipette Adjustment Process
Touch
Begin Pipette Adjustment.
Follow the screen instructions, to
Place container on the pan. Then Press Tare.
Step 1 – Dispense the First Sample
Follow the screen instructions, then press
Accept
to store the
first sample weight (liquid).
Continue to follow the screen instructions by dispensing samples and pressing Accept to store each sample weight (liquid).
The default number of samples is 10. It can be changed in Setup, from 2 to 30 samples.
Once all the sample weights have been dispensed, the Results screen is automatically displayed.
Press
Graph
to see
results plotted. Press
Result
to return to the
result screen. Press
Close
to return to the Pipette Adjustment home screen.
Note: To view either the results or graph screens again from the home screen, press the View Result button. To start a new Pipette Adjustment process, press Begin Pipette Adjustment.
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EXPLORER BALANCES EN-87
4.13.3 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
Icon (wrench) to enter the
Application Setup
from the home screen.
The
Setup Menu
appears.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done
.
The Pipette Adjustment Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Auto Sample Mode
On, Off
To select the mode of operation
Number of Samples
2 – 30 (default 10)
To select the number of samples
Liquid Type
Water, Other
Liquid used during measurements
Unit of Pressure
ATM, inHg, KPa, mbar, mmHg, PSIA
To select Atmospheric Pressure unit
Volume Unit (Pipette capacity unit)
ml, μl
Nominal capacity unit Secondary Unit
On, Off
To show the Second Display line
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Nominal Volume
On, Off
Nominal capacity displayed
Inaccuracy
On, Off
Inaccuracy value displayed
Imprecision
On, Off
Imprecision value displayed
Liquid Density
On, Off
Liquid density value displayed
Pressure
On, Off
Barometric Pressure value displayed
Water Temperature
On, Off
Water temperature is displayed
Print Options
See Printing Section.
Nominal Volume
On, Off
Inaccuracy
On, Off
Imprecision
On, Off
Liquid Density
On, Off
Pressure
On, Off
Water Temperature
On, Off
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EN-88 EXPLORER BALANCES
4.14 Statistical Quality Control (SQC)
The Statistical Quality control (SQC) feature is useful during various types of process filling operations, to monitor and/or control the process to eliminate under- and over-filling.
As samples are weighed and stored in the balance, a Trend Analysis is developed and can be displayed. Up to 10 batches with up to 80 samples in a batch are visible for quality control purposes. Each batch of samples is shown, with the maximum, minimum, standard deviation and mean values for each batch. An on-going examination of the relative deviation of the samples along with other statistical data can be viewed.
The filling process operation can be effectively monitored by observing the results on the View Trace screen. SQC collection can be done manually (Manual mode, requires key press after each step) or
automatically (Auto Mode, the weights are automatically recorded when stable). In the upper left portion of the home screen, select SQC.
The SQC Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
4.14.1 Edit Settings
Confirm the default values (
Nominal, Inaccuracy, Imprecision
,
Density, Atmospheric Pressure, Water Temperature
, etc.)
are correct. To view/edit the default values, touch the
Edit Settings
button.
The Settings screen appears.
Settings available: Nominal Target weight, +Tolerance 1, –Tolerance 1, +Tolerance 2, –Tolerance 2
Functions Available:
Return to Application
To adjust the Nominal Target weight value, touch the Nominal button.
A numeric input window appears. Key in the desired Nominal Weight, then press . The display returns to the previous screen with the new value
highlighted.
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EXPLORER BALANCES EN-89
Continue to enter the required information following the above procedure:
Positive Tolerance 1, via the +Tolerance 1 button. Negative Tolerance 1, via the –Tolerance 1 button. Positive Tolerance 2, via the +Tolerance 2 button. Negative Tolerance 2, via the –Tolerance 2 button. Tolerances can be in either weight (default) or percent –
See
Application Setup
, Section 4.14.3.
When finished, press Return to Application and the SQC home screen appears.
4.14.2 Begin the SQC Process
Touch the
Begin
New Batch
button. First Batch: the
screen prompts for the Batch name.
Enter the Batch name, then press .
The Process screen is then displayed. Follow the screen instructions, then press Accept
to store the sample weight. The current number of
Samples
, along with the
Average, Sum
,
Minimum
value,
Maximum
value, and
Range
are displayed.
Continue to follow the screen instructions by weighing samples and pressing Accept to store each sample’s weight.
The sample size is 10 (default). It can be changed in Setup from 2 to 130 pieces.
At any time, press
End Batch
to see the Individual results
screen, showing results for the current Batch. Once all the samples have been weighed,
the
Results
screen appears automatically.
If the COM interface is enabled, press
Print
to send the results
either to a computer or a printer. Press
Close
to return to the current Batch process.
A message offers the chance to save the batch, if desired.
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EN-90 EXPLORER BALANCES
To view the process results of this batch (and any other saved batch), press the
View Batch History
button.
The Batch History screen shows the basic information –
Maximum, Minimum, Average (mean), and Standard Deviation – for all currently saved batches.
Press Select to see (and print) the Batch Information screen for any saved batch.
Press Clear Batches to reset SQC results and return to the SQC home screen
Press
Close
to return to the SQC home screen to
begin another batch or to view process results.
To view the Process results graphically (batch comparison), press the View Trace button.
Press Print or Close as above.
4.14.3 Application Setup
The Application can be customized for various user preferences.
Touch the
Setup
Icon (wrench) to enter
Application Setup
from
the home screen.
The
Setup Menu
is now displayed.
Select the list item to view or change the setting as desired.
To return to the Application home screen, touch
Done.
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The SQC Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
Number of Samples
2 – 130 (default 10)
To select the number of samples in a Batch
Tolerance Mode
Weight, Percent
Tolerance used during measurements
Auto Sample Mode
Manual, Semi Automatic, Automatic
To select the mode of operation Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference fields
Number of Batches
On, Off
The total batches
Number of Samples
On, Off
The total samples
Average
On, Off
The Average value is displayed
Total
On, Off
The Sum value is displayed
Maximum
On, Off
The Maximum value is displayed
Minimum
On, Off
The Minimum value is displayed
Range
On, Off
The Range is displayed
Print Options
See Printing Section.
Number of Batches
On, Off
Number of Samples
On, Off
Average
On, Off
Total
On, Off
Maximum
On, Off
Minimum
On, Off
Range
On, Off
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4.15 Fill Weight Variation
Fill weight variation application is the workstation to check whether the individual pill weight is in the tolerance of the average of total pill weight. To ensure the consistency of dosage units, each unit in batch should have a drug substance content within a narrow range around the label claim.
As samples are weighed and stored in the balance, you can check the result by press View Result on the screen. A maximum number of 99 samples can be tested. Each sample is shown with weight, difference compared to the average weight, and if it is accepted or failed.
In the upper left portion of the home screen, select Fill Weight Variation.
The Fill Weight Variation Home screen
Main Display Line Second Display Line
Reference Fields
Application Buttons Functions Application Icon
4.15.1 Edit Settings
To edit values, touch the Edit Settings button. The Settings screen appears.
Touch the Sample Name button. Enter the desired sample name, and then press.
You can also use bar code scanner or RFID reader to input sample name.
Touch the Batch ID button. Enter the desired ID, and then press.
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Touch the Sample ID button. Enter the desired sample name, and then press.
Then touch the Return to Application button to return to the main screen.
Touch the Samples Average button. A numeric input window appears. Key in the number of samples, then press.
The default value is 20 pieces.
A new screen appears with the message:
Place samples to average. Press Accept to continue.
Place all samples together on the pan to calculate the sample average weight. Then touch the Accept button to continue.
Touch the +/- Limit % button to set the variation percent of the sample average weight that can be accepted. Sample weight within this value will be counted as accepted.
The default value is 7.50%.
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4.15.2 Begin the Fill Weight Variation Process
Touch Begin.
Follow the screen instructions to place sample 1 on the pan. Then Press Accept.
After that follow the onscreen instruction to place sample 2 on the pan, and touch the Accept button to continue.
When a sample is placed, the screen will show if the result is Under, Accept or Over the +/- Limit % value you set.
Continue to follow the screen instructions to weigh samples and touch the Accept button to store each sample’s weight.
The maximum sample number is 99. It can be changed from 1 to 99.
Once all the samples have been weighed, the
Results
screen appears automatically. Setup the proper connectivity and press Print to send the
results to PC or printer. See Communication Setup, Section 5.10 for details.
Insert a USB flash drive to the balance if you need to save the result to it. Once the drive is inserted, you will see a
Save
to USB
button. Touch the button to save the result.
Touch
Close
to return to the current process.
To view the result again later, touch the View Result button.
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4.15.3 Application Setup
The Application can be customized for various user preferences.
Touch the Setup Icon (wrench) to enter Application Setup from the home screen.
The Setup Menu is now displayed. Select the list item to view or change the setting as desired. To return to the Application home screen, touch
Done
.
When Auto Tare is enabled, the sample will be tared automatically after Accept is pressed and the sample weight is stored.
The Fill Weight Variation Application Setups (defaults in Bold)
Item
Available Settings
Comments
Enabled
On, Off
Turns Application on/off
RFID
On, Off
Enable to scan RFID code
Lock Settings
On, Off
Press to lock the current setting(s) so they cannot be changed.
Reference
Difference Weight
On, Off
Weight difference is displayed
Difference Percent
On, Off
Weight difference percentage is displayed
Average
On, Off
Weight average is displayed
+/- Limit %
On, Off
+/- Limit value is displayed
Gross
On, Off
Gross weight is displayed
Net
On, Off
Net weight is displayed
Tare
On, Off
Tare weight is displayed
Print Options
Average
On, Off
+/- Limit %
On, Off
4.16 Statistics
Statistics are used to compare a number of samples and examine the relative deviation of the samples along with other statistical data. A minimum of three samples is required.
Statistics can operate manually (key press after each step) or automatically (weights automatically recorded when stable). To use the statistics feature, enable it in the Application Setup menu.
This feature is available in Weighing, Counting, Check Weighing, Dynamic Weighing and Filling applications.
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4.17 Library
When an item is processed on a regular basis, the item’s data may be stored in memory for future use. This memory is referred to as the Balance’s Library.
The following data is stored for the Application used:
Application
Parameters
and setups
Name
Preset
Tare
APW
Ref Wt.
or Target
Sample
size
Under
Limit
Over
Limit
Level
Mode
Sample
Name
Sample
ID
Batch
ID
Weighing
x x x x x x
Counting x x x x x x x x x x
x
Percent Weighing
x x x x
x x x
Check Weighing
x x x x x
x
x x x
Dynamic Weighing
x x x
x
x x x
Filling x x x x x x x Totalization
Formulation
x x
Differential Weighing
Density Determination
x x
x x x
Peak Hold
Ingredient Costing
Pipette Adjustment
x x
SQC x x
Fill Weight Variation
4.17.1 Creating a Library Record
To create a Library record, the Settings screen is used. From the home screen, touch the Edit Settings button. The Settings screen is now displayed.
Touch the
Edit
Settings
button.
The
Settings
screen appears. Confirm the
application settings; then touch Save (the diskette, top-right).
An alphanumeric entry screen appears, to enter the Library Record name.
Enter the Record name, then press .
Note: Library Record names can be 8 characters or less.
A
Record is saved
message
appears. Press OK, then…
Press
Return to Application
.
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4.17.2 Retrieving a Library Record
Load a Library record from the home screen.
Press the
Library
bar in the upper right area of the screen. (It shows the name of the most recently used library file.) The Library manager popup is now displayed.
Touch the Library Record to highlight it, then touch Recall to load the record’s settings into the Application.
Then press
Return to Application
to return to the home screen
with the Library name displayed and the stored parameters active.
4.17.3 Deleting a Stored Library Record To delete a stored record, follow “Retrieving a Library Record” above, but press Delete instead of Recall.
4.18 Additional Features
4.18.1 Weigh Below
The Explorer Balance is equipped with a weigh below hook for weighing below the balance. Note: before turning the balance over, remove the Pan, Pan Support, Wind Ring/Shield and Draft Shield
elements (if present) to prevent damage.
CAUTION: Do not place the balance on the pan support cone or Load cell Pins
To use this feature, remove power from the balance, then remove the protective cover for the weigh below opening (2 screws). The protective cover is reversible for easy storage.
With Cover Without Cover The balance can be supported using lab jacks or any other convenient method. Ensure the balance is level and
secure. Power on the Balance, then use a string or wire to attach items to be weighed.
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5. MENU SETTINGS
5.1 Menu Navigation
All menu navigation is performed by touching the display. To enter the Menu, touch Menu from any Application Home screen. The Main menu appears, with buttons for Main, Back and Done. Continue touching the appropriate list item to navigate to the Menu items or touch a button to change location.
5.1.1 Changing Settings
To change a menu setting, navigate to that setting using the following steps:
Enter the Menu
From any Application screen, Touch Menu. The Main Menu List appears on the display.
Select the Sub-Menu
Scroll down to the selected item of the Main Menu List and touch it. The Sub-Menu appears.
Select the Menu Item
Continue until the desired setting is chosen in the Menu list. Touch the setting to change it. The changed setting will be displayed as highlighted for 2 seconds to confirm the changed value.
Exit the Menu and Return to the Current Application After the setting is confirmed, touch Done to return to the Application.
Note: at any time the Main, Back & Done buttons can be touched to navigate to the desired area of the menu or
return to the current Application.
5.2 Main Menu
The Explorer balance Main menu structure is illustrated below.
Calibration
User
Management
User
Settings
Balance
Setup
Application
Modes
Weighing
Units
GLP and GMP
Data
Communication
Library
Diagnostics
Factory
Reset
Information
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