Ogura HCC-19DF, HCC-16DF Instruction Manual
1
Before installing and operating this machine, read,
understand and follow all instructions and operating
procedures. Keep these instructions with the machine.
Instruction Manual
HCC-16DF
HCC-19DF
R
2
Read, understand and follow all safety instructions and operating
procedures. If you do not understand the instructions, or if conditions are
not correct for proper operation, DO NOT OPERATE THE MACHINE.
Consult your supervisor or other responsible person.
IMPORTANT SAFETY INSTRUCTIONS .......................................................................... 3
SAFETY INSTRUCTIONS FOR REBER CUTTER............................................................ 4
NAME OF THE PARTS .....................................................................................................5
BATTERY CHARGE.......................................................................................................... 7
OPERATING PROCEDURE ........................................................................................... 10
BLADES REPLACEMENT PROCEDURE ...................................................................... 13
ADDING OIL .................................................................................................................... 14
TROUBLE SHOOTING ................................................................................................... 15
TABLE OF CONTENTS
WARNING
Read and understand this instruction manual before operating this machine.
Failure to follow operation instructions could result in death or serious injury.
Moving blade. Keep hands clear while machine is operating. Turn power
off before servicing.
Hazardous voltage. Disconnect all power before working on this equipment.
Failure to observe this instruction will result in death or serious injury.
Flying debris and loud noise hazards. Wear ear and eye protection.
Meaning of "caution" and "warning" indications
Caution:
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury. This is also used to alert against unsafe
practices associated with events that could lead to personal injury.
Warning: Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury.
*** Ogura & Co., Ltd. shall not be responsible for any incidental damages or
personal injuries resulting from negligence of Warnings and Safety
Instructions contained in the Instruction Manual.
SAVE THESE INSTRUCTIONS
3
WARNING
1.
Before use, read this Instruction Manual thoroughly .
• Do not expose the charger and battery to rain or use
them in damp or wet locations, as this may cause
overheating or electric shock.
2. Keep Work Area Clean.
• Cluttered areas and benches invite injuries.
3. Keep the work area well lighted.
•Working where there is insufficient light may cause
an accident.
4. Keep Children Away.
• Do not allow children or unauthorised personnel to
handle tool.
• All visitors should be kept away from work area.
5. Store Idle Tools.
• When not in use, tools should be stored in a dry and
secure place - out of reach of children.
6. Do Not Force Tool.
• It will do the job better and safer at the rate for which
it was intended.
•
Do not force tool to work beyond its ability. Excessive load
will cause seizure of the motor, overheating, smoke and fire.
7. Use Right Tool.
• Do not force small tool or attachment to do the job of
a heavy-duty tool.
• Do not use tool for purpose not intended.
8. Wear Safety Glasses and Protective Clothing.
• Always wear safety glasses, safety footwear, safety
gloves, and any other mandated or necessary protective clothing while using this equip-ment. Failure to
do so may result in injury.
9. Dress Properly.
• Do not wear loose clothing or jewellery as they can
be caught in moving parts.
• Rubber gloves and non-skid footwear are recommended when working outdoors.
•Wear protective hair covering to contain long hair.
10. Hold Tool Securely.
•A tool that is not held securely may injure you.
•
Use clamps or a vice to hold the work. This frees both
hands to properly hold, control, and oper-ate the tool. Failure to properly secure the work may result in injury .
11. Disconnect the tools power supply, by re-
moving the Battery and engaging the Trigger Switch Lock, whenever one of the following situations occur.
• The tool is not in use or is being serviced.
• Any parts, such as a blade, are being replaced.
• There is a recognised hazard. Failure to do so may
result in unexpected operation and damage or injury.
12. Avoid unexpected operation.
•Do not carry the tool by the Trigger Switch as this may
cause unexpected operation and damage or injury .
13. Do Not Abuse Power Cord.
• Never carry battery charger by its power cord or pull
on the cord to disconnect it.
• Keep cord away from heat, oil and sharp edges.
• Place cord so that it will not be stepped on, tripped
over, or otherwise subjected to damage or stress.
• If the tool is dropped or struck check carefully that
body is not damaged, cracked, or deformed.
14. Do Not Overreach.
• Keep proper footing and balance at all times.
15. Maintain Tools Carefully.
• Keep tools sharp and clean for better and safer performance.
• Follow instructions for lubricating and changing accessories.
•
Inspect battery charger power cord periodically and, if damaged, have them repaired by authorized service facility .
• Keep handles dry , clean, and free from oil and grease.
16. Remove Keys and Wrenches.
• Form habit of checking to see that keys and wrenches
are removed from tool before starting operation.
17. Stay Alert When using electric tools.
• Consider safety of others.
• Operate tool with care.
•Watch what you are doing.
•Use common sense.
• Do not operate tool when you are tired.
18. Check For Damaged Parts.
• Before using the tool, carefully check all parts for damage, including guards, to ensure that they will operate
properly and perform their intended function.
• Check for any misalignment or binding of moving
parts; damaged or broken parts and mountings; and
any other conditions that may affect its operation.
• Do not use battery charger if electric plug or cord is
damaged or if it was dropped or damaged in any way
•A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual.
• Do not use tool if switch does not turn it on and off.
Have damaged or defective switch replaced by an
authorised service centre.
19.
Service at Factory Authorized Repair Centre Only.
• Service this electric appliance in accordance with the
relevant safety regulations.
•
Repairs to electric appliances should only be done by a
qualified person. Repairs by others may endanger the user.
• Contact your dealer to arrange servicing.
20.
Only use the specified accessories or attachment.
• Use only the accessories or attachment described in
this Instruction Manual and the Ogura catalog. Use
of any other accessories or attachments may result in
an accident or injury.
IMPORTANT SAFETY INSTRUCTIONS
4
CAUTION
WARNING
1. Do not cover or clog the motor air vents as this may cause the motor to overheat, resulting in
smoke, fire and explosion.
2. This tool is a hydraulic tool powered by electricity . When the temperature is low, hydraulic oil may
become solid and tool cannot perform well. Idle tool for a few minutes before use.
3. As the oil reservoir was filled before delivery, do not add oil unless the tool works abnormally.
4. When using an extension cord with the charger, it is recommended to use a cord with the cross
section below and with a length as short as possible. For charging outdoors, use a cab tyre extension cord.
1. Attach blades securely and according to the Instruction Manual. Loose or wrongly fitted
blades may cause injury.
2. Check for the presence of persons below you when working in an elevated position. Any
material or tools dropped may cause an accident.
3. Do not operate or store tool in explosive atmosphere (where flammable liquids, gases or fire
are present).
4. Keep hands and face away from blades and cutting area.
5. Release trigger switch immediately to stop operation when tool is out of order or makes
abnormal sound. Have it inspected and repaired by authorized service centre.
6. Metal cutting blades have sharp edges. Handle them carefully to avoid being cut.
7. Place the rebar so that it is fully between the blades, when cutting.
8. Never cut off pieces of rebar which are less than 200 mm in length, as flying fragments can
cause serious injury.
9. Do not use the tool in damp area or where it may become wet.
10.Use only Ogura genuine blades.
11. Damaged, deformed or cracked blades may cause serious accidents as well as impair opera-
tion. Replace with new genuine blades immediately.
Cord size
(Nominal cross sectional area of conductor)
Maximum cord length
0.75mm
2
20m
1.25mm
2
30m
Relation between usable cord thickness and maximum length
SAFETY INSTRUCTIONS FOR REBER CUTTER
5
Model HCC-16DF HCC-19DF
Motor DC magnet motor
Battery
Lithium-ion battery (BL1830)
3.0 Ah, 22-minutes charge
Voltage 18V DC
Max. Cutting Capacity (Dia.mm)
Grade 40 ~ Grade 60
Grade 40: Tensile Strength
16 mm 5/8" 20 mm 3/4"
490 N / mm2 70,000 PSI
Grade 60: Tensile Strength
620 N / mm2 90,000 PSI
Cutting Speed 3.5 seconds 5.5 seconds
Dimensions
380 mm(L)✕265 mm(W)✕108 mm(H)
412 mm(L)✕289 mm(W)✕234 mm(H)
(including the holding handle)
Weight 6.5 kg (including a battery) 10.5 kg (including a battery)
NAME OF THE PARTS
■ Specifications
● Specifications and design may be subject to change without prior notice.
Battery Charger DC18RA
Input Voltage 110-115 V / 220-240 V
Input Frequency 50-60 Hz
Input Capacity 490 VA / 75 W
Output Voltage 7.2~18 V DC
Output Current 9A DC
Hold Bolt
Cylinder
Oil Port
Return Valve
Pump Case
Pump Case
Motor
Bar Holder
Bar Holder
Stopper
Cylinder
Oil port
Blade A
Blade A
Blade B
Blade B
Cutter Rod
Cutter Rod
Return Valve
Switch
Switch
Battery
Battery
Button
Button
Motor
HCC-16DF
HCC-19DF
Loading...