Ogura HBC-313, HBC-613, HBC-316, HBC-816, HBC-16R Instruction Manual
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1
Before installing and operating this machine, read,
understand and follow all instructions and operating
procedures. Keep these instructions with the machine.
Instruction Manual
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Meaning of "caution" and "warning" indications
Caution:
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury. This is also used to alert against unsafe
practices associated with events that could lead to personal injury.
Warning: Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury.
*** Ogura & Co., Ltd. shall not be responsible for any incidental damages or
personal injuries resulting from negligence of Warnings and Safety
Instructions contained in the Instruction Manual.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS .......................................................................... 3
PARTS NAMES ................................................................................................................ 6
SPECIFICATIONS............................................................................................................. 7
OPERATING PROCEDURE ............................................................................................. 9
BLADES REPLACEMENT PROCEDURE ......................................................................12
CARBON BRUSHES REPLACEMENT PROCEDURE .................................................. 13
ADDING OIL .................................................................................................................... 14
TROUBLE SHOOTING ................................................................................................... 15
TABLE OF CONTENTS
WARNING
WARNING LABELS RELATED SAFETY
Moving blade. Keep hands clear while machine is operating. Turn power
off before servicing.
Hazardous voltage. Disconnect all power before working on this equipment.
Failure to observe this instruction will result in death or serious injury.
Flying debris and loud noise hazards. Wear ear and eye protection.
Read, understand and follow all safety instructions and operating procedures.
If you do not understand the instructions, or if conditions are not correct for
proper operation, DO NOT OPERATE THE MACHINE. Consult your
supervisor or other responsible person.
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1. Before Operating Tool Read Instruction
Manual.
2. Keep Work Area Clean
• Cluttered areas and benches invite injuries.
3. Consider Work Area Environment
• Do not expose tool to rain.
• Do not use tool in damp or wet locations.
• Keep work area well lit.
• Do not use tool in presence of flammable liquids
or gases.
4. Guard Against Electric Shock
• Prevent body contact with grounded surfaces,
e.g. pipes, ranges, refrigerator enclosures, etc.
5. Keep Children Away
• Do not allow children or unauthorised personnel
to handle tool or extension cord. All visitors
should be kept away from work area.
6. Store Idle Tools
•
When not in use, tools should be stored in a dry and
secure place - out of reach of children.
7. Do Not Force Tool
• It will do the job better and safer at the rate for
which it was intended.
• Do not force tool to work beyond its ability.
Excessive load will cause seizure of the motor,
overheating, smoke and fire.
8. Use Right Tool
• Do not force small tool or attachment to do the
job of a heavy-duty tool.
• Do not use tool for purpose not intended.
9. Dress Properly
• Do not wear loose clothing or jewellery as they
can be caught in moving parts.
• Rubber gloves and non-skid footwear are
recommended when working outdoors.
• Wear protective hair covering to contain long hair.
10. Always Wear Safety Glasses or Goggles
11. Do Not Abuse Power Cord
• Never carry tool by its power cord or pull on the
cord to disconnect it.
• Keep cord away from heat, oil and sharp edges.
12. Secure Work
• Use clamps or a vice to hold the work. This
frees both hands to properly hold, control, and
operate the tool. Failure to properly secure the
work may result in injury.
13. Do Not Overreach
• Keep proper footing and balance at all times.
14. Maintain Tools Carefully
• Keep tools sharp and clean for better and safer
performance.
• Follow instructions for lubricating and changing
accessories.
• Inspect tool power cord periodically and, if
damaged, have repaired by authorized service
facility.
• Keep handles dry, clean, and free from oil and
grease.
15. Disconnect Tools From Power Source
• When not in use, before servicing, and when
changing accessories, such as blades and
cutters.
16. Remove Keys and Wrenches
• Form habit of checking to see that keys and
wrenches are removed from tool before starting
operation.
17. Avoid Unexpected Operation
•Do not carry plugged in tool with finger on
switch.
• Be sure switch is off before plugging in.
18. Use Outdoor Extension Cord For Outside
• When tool is used outdoors, use only extension
cord intended for use outdoors and so marked.
19. Stay Alert
When using electric tools,
• Read and follow operating procedures in this
instruction manual.
• Consider safety of others.
• Operate tool with care.
• Watch what you are doing.
• Use common sense.
• Do not operate tool when you are tired.
GENERAL POWER TOOL SAFETY WARNINGS
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20. Check For Damaged Parts
• Before using the tool, carefully check all parts
for damage, including guards, to ensure that
they will operate correctly and perform their
intended function.
• Check for any misalignment or binding of
moving parts; damaged or broken parts and
mountings; and any other conditions that may
affect its operation.
• Do not use tool if electric plug or cord is damaged.
Do not use tool if it was dropped or damaged in
any way.
•A guard or other part that is damaged should be
properly repaired or replaced by an authorized
service centre unless otherwise indicated in this
manual.
• Do not use tool if switch does not turn it on and
off. Have damaged or defective switch replaced
by an authorized service centre.
21. Only Use Specified Accessories and
Attachments.
• Use only the accessories and attachments
described in this manual and the Ogura
catalogue. Use of other accessories or
attachments may result in an accident or injury.
22. Service at Factory Authorized Repair Centre
Only
• Service this electric appliance in accordance
with the relevant safety regulations.
• Repairs to electric appliances should only be
done by a qualified person. Repairs by others
may endanger the user.
• Contact your dealer to arrange servicing.
23. To throw a way the waste in illegal manner
is strictly prohibited. Follow the local
regulations.
GENERAL POWER TOOL SAFETY WARNINGS
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CAUTION
●
Cut pieces may fly off during cutting. Confirm the safety of surroundings before cutting.
●
Keep fingers and face away from the cutting area. Cut pieces may fly off and cause injury to the operator.
●
Material is ejected at end of cut. Be sure that ejected slug cannot fall and cause injury. Consider the
safety of others when cutting.
●
Never cut rebar when the piece to be cut off is less than 200 mm in length. Smaller pieces have a
tendency to fly off and may cause injury to the operator and the surroundings.
●
Replace any broken, worn, deformed, cracked or damaged parts immediately with Ogura identical replacement
parts. Damaged or broken parts may cause further damage to the tool as well as serious injury to personnel.
●
Tool should be connected only to a power supply of the same voltage as indicated on the product label,
and can only be operated on single-phase AC supply.
●
If extension cord is used, the wire size should be equal to or greater than that specified below. (Use only
3-wire extension cord that has a 3-pin earthed plug, and 3-pin earthed socket that matches the plug on the
tool.) Replace or repair a damaged cord.
●
Always adjust the Hold Bolt to the diameter of the rebar and retighten Hold Nut before cutting.
●
Confirm the Hold Nut is tightened properly before cutting starts.
Avoid Electric Shock
●
Power source with a breaker is recommended to avoid the electric shock,
Follow Local Noise Level Regulations
●
Operate tools within a soundproofed enclosure if necessary.
Check Before Operation
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The tool is manufactured for the purpose of cutting reinforcing bars. Do not use the tool for a purpose it was not
intended for. Only use Ogura genuine blades. Replace parts when and as directed in this instruction manual.
●
Confirm that all bolts and screws are tightened properly before operation begins.
Operate Tool With Proper Voltage
●
The tool should be connected only to a power supply of the same voltage as indicated on the product label.
If connected to a higher voltage the motor will over speed and eventually burn out. If connected to a lower
voltage the motor will be damaged and eventually break up.
Pay Attention When Operating
●
Keep proper footing and balance at all times.
●
Stop operation immediately when the tool is out of order or makes abnormal sound during use.
●
During tool operation, keep hands and face away from the blades, all moving parts and the scrap ejection section.
●
Carbon brushes should be replaced every 200 hours or when the length of the brush is reduced to 6 mm.
Protect Tool
●
Handle tool carefully. If it is dropped or struck it could be damaged.
●
The motor air vents should be open and unobstructed as they provide cooling for the motor. Keep the air
vents clear of dust, dirt and debris or the motor will over heat and be damaged.
Maintain Tool
●
Keep tool clean to stay in best condition. Always wipe off dirt and oil from the motor, switch, and handles.
●
Use only Ogura genuine parts for replacement.
●
Check the tool regularly so that it can be used safely and effectively.
●
Stop operation immediately and contact your dealer if the tool is making abnormal sounds or is out of order in
any way. Do not disassemble the tool as the internal components are sensitive to damage from dust, dirt,
contamination of the hydraulic fluid or improper handling.
●
This is a hydraulic tool powered by electricity. When the temperature is low, the oil will thicken and tool may
not work properly. Idle tool for a few minutes before use.
Ear protection
●
Typical A-weighted sound pressure level: 96 dB(A)
Typical A-weighted sound power level: 75 dB(A)
CAUTION -Wear ear protection.The typical weighted root mean square acceleration Value is not more than 2.5m/S
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Contact your dealer for service and check-up.
ELECTRO-HYDRAULIC REBAR CUTTER SAFETY WARNINGS
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