Ogden ETR-3 Instruction Manual

MANUAL NO. 33
ETR-3 FM SUB-PANEL MOUNT
HI-LIMIT CONTROL
INSTRUCTION MANUAL
The ETR-3 Series is designed for industrial and com­mercial applications which require high temperature protection. These controls feature a latching, manually resettable relay output which de-energizes whenever the sensed temperature exceeds the set point tempera­ture. It can also be configured as an on-off temperature control.
SPECIFICATIONS
Power Input:
120VAC ±15%, 50/60Hz, 3VA max. standard (240VAC and other AC/DC voltages optional).
Control Output: SPDT Relay rated 3.8 (1.5) Amps
Res. and 1.5 (.8) Amps Pilot Duty 120 (240)VAC. 100,000 cycles. Optional DC output to drive SSR.
Control Mode: Latching with Manual Reset or power off. Reset Function: Integral reset switch standard;
terminals available for optional remote reset switch.
Set Point Adjustment: Local SP dial adjustment. Compensation (TC only): Automatic cold junction
compensation.
Control Stability: Typically less than ±5µV/°F ambient
and 0.1% of SPAN/% rated line voltage.
Set Point Accuracy: ±3% of FS maximum at 78°F
(25°C) and rated line voltage.
Sensor Break Protection:
Contacts 4 and 5 open for thermocouple or RTD
break.
Ambient Operating Temperature:
32 - 140°F (0 - 60°C).
MECHANICAL
Enclosure Material: Noryl, Black color. Field Terminations: Screw Terminals with wire
clamping plates and touch safe shield.
Mounting: 35mm DIN rail or surface mounting.
AGENCY APPROVALS: UL 873 and CUL per CSA
C22.2 No.24 File #E179225; FM 3545.
Switc
t
DIMENSIONS:
MOUNTING
The ETR-3 can be surface mounted or mounted on a DIN rail. The ETR-3 must be located inside a suitable control enclosure. It can be mounted to any suitable flat surface using two #8 screws (not supplied). To install simply position the top set of rear clips over the top of the DIN
rail. Then swing the bottom of the controller toward the rail applying pressure until the lower clips snap on to the bottom of the DIN rail. To remove apply pressure to the top of the controllers base and move the bottom of the controller toward you. Then lift the top pf the controller off the upper DIN rail.
3-5/16"
(84mm)
3/8"
(9.5mm)
Limit Controller
234
1
N.C.
L2
N.O.
Relay
Output
L1
AC
+ –
DC
Power
Input
2-1/2"
(63.5mm)
200
150
°F
RESET
56789
+
COM
TC or
RTD
Sensor
350
300
Optional N.O.
Remote Reset
2-9/16"
(65mm)
3"
(76.2mm)
Integral Rese
Button
h
Set point
adjust
2-1/2"
(63.5mm)
Panel mounting foot with clearance holes
for #8 screw
(2 places)
35mm
DIN rail
mounting clips
WIRING
Carefully follow the terminal diagram pictured on the con­trollers housing and shown above. The power and load wiring should be 18 AWG or larger size. Be sure to observe that the ratings for voltage and current are not exceeded. All local and national electrical codes must be followed. Use only the sensor type as indicated on the control and maintain cor­rect polarity. THE RED THERMOCOUPLE LEAD ALWAYS CONNECTS TO THE NEGATIVE (–) TERMINAL.
To reduce electrical noise, the thermocouple wire must be iso­lated from any power or heater wiring. Shielded thermocou­ple wire may be necessary in high noise environments or when lead lengths exceed 10 feet. Thermocouples are tip sensitive and must be in good mechanical contact with the load.
OPERATION
The set point temperature is adjustable by turning the integral dial. If the set point is exceeded, contacts 4 and 5 will open. It will remain in this state until the temperature drops below the set point and
the controller is manually reset. Manual reset can be accomplished by one of the following means: a) Press the reset button. b) Amomentary switch closure between terminals 8 and 9. c) Interrupt power to the control.
CAUTION
This controller must be mounted in an enclosure suitable for protection against normally expected operation environments and to minimize unauthorized tampering with the limit set­tings. This control is not to be used in hazardous locations as defined in Articles 500 and 505 of the National Electric Code.
MAINTENANCE
No specific maintenance is required. However, it is recom­mended that all wiring be checked periodically for loose con­nections and damaged wires. Disconnect power to the panel before any maintenance is performed. Check wires and tighten connections.
TROUBLE SHOOTING
RISK OF ELECTRIC SHOCK -
Dangerous and potentially fatal voltages are present when working on this equipment. Before installation or beginning any troubleshooting proce­dures, the electric power to this equipment must be discon­nected and locked out as described by OSHA Standards. Units suspected of being faulty must be removed and returned to Ogden for inspection and/or repair. They contain no user serviceable components.
Experience has proven that many control problems are not caused by a defective instrument.
Some of the common causes of failure are broken sensors, open fuses and poor wire connections.
If these points have been checked and the control still does not function, it is suggested that the instrument be returned for inspection.
Use adequate packing materials to prevent damage in shipment.
Return Control To:
OGDEN MANUFACTURING CO.
ATTN: Repair Department
64 West Seegers Road, Arlington Heights, IL 60005
(847) 593-8050 Fax: (847) 593-8062 www.ogdenmfg.com
©Ogden Manufacturing Co. 2001 PRINTED IN U.S.A. 02/2001
OGDEN and ETR are Registered
Trademarks of
Ogden Manufacturing Co.
MARCA REGISTRADA
Specifications subject to change without notice.
TYPICAL WIRING DIAGRAM
Control
Fuse
H
5A
120V
Control
Power
N
Primary
Temperature
Control
120VAC
T/C
or
RTD
NC
C
Coil
NO
Optional Alarm
or Warning
Lamp
ETR-3
Limit
234
1
200
150
NC
NO
C
+
56789
350
300
°F
Optional N.O.
Remote Reset
Switch
T/C or RTD
Coil
Heater Power
1 or 3 Phase
Heater
Fuses
Primary
Control
Contactor
Heater(s)
ETR-3
Limit
Contactor
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