OfiTE 150-50 Instruction Manual

Differential Sticking Tester
Part No. 150-50
Instruction Manual
Updated 5/29/2009
Ver. 2.0
OFI Testing Equipment, Inc.
11302 Steeplecrest Dr. · Houston, Texas · 77065 · U.S.A.
Tele: 832.320.7300 · Fax: 713.880.9886 · www.ofite.com
Copyright OFITE 2011
Table of
Contents
Intro.......................................................................................................2
Description ...........................................................................................2
Components.........................................................................................3
Safety ...................................................................................................5
Test Procedure ..................................................................................6
Timed Filtration ................................................................................6
Fixed Cake Thickness....................................................................11
Disassembly.......................................................................................12
Theory.................................................................................................13
Example .........................................................................................15
Worksheet ......................................................................................16
Maintenance.......................................................................................17
Diagrams ...........................................................................................18
Full Unit ..........................................................................................18
Cell Assembly ................................................................................19
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com
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The OFITE Differential Sticking Tester measures the “Stuck Pipe Tendency Coefficient” of drilling fluids, and also determines how effective lubricants or treatments might be with any given drilling fluid. This coefficient takes into account both the friction, or “stickiness”, of the filter cake, as well as the amount of cake building that must occur in order to freeze or stick the pipe in the hole. The coefficient is determined by running a Timed Filtration test. By measuring the area of cake building during a test, the “Bulk Sticking Coefficient” is obtained and read directly at the conclusion of the test. How likely a given fluid will be to produce a stuck pipe situation and how effec­tive a given treatment may be, can be immediately determined on-site.
The unit is normally pressurized by a CO
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pressuring assembly, but any nitrogen source will also work. If nitrogen is used, the tester apparatus must be fitted with a suitable nitrogen regulator, gauges, valves, and high­pressure hoses. The standard test uses 477.5 PSI (3,291 kPa) applied to a 200-mL stainless steel vessel. The unit includes both a flat-faced plate and a plate of 12½" (31.75 cm) spherical radius, which simulates the pipe inside the casing or collars in the borehole. For samples that adhere more to the plate than to the filter paper, stainless steel micro-corrugation disks are provided. For convenience a stainless steel carrying case is available as an optional item.
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com
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Description
Intro
Components
#130-10-52 Jam Nut, 3/8-24, Qty: 2 #142-56 O-ring #150-52 Neoprene Gasket #150-53 Plastic Gasket #150-54 Torque Wrench #150-55 Spanner Wrench #150-56 Test Cell O-ring #150-57
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16" Socket with 3⁄8" Drive #150-58 Torque Plate; Flat Bottom #150-59 Torque Plate; Spherical #153-16 Glass Graduated Cylinder; 25 mL ×
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10 mL
#170-04 CO2Pressurization Unit:
#143-02-10 CO
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Puncture Head Assembly
#143-03 Barrel for CO
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Cartridge #170-08 Regulator #170-20 Manifold Block #170-32
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8" × 1⁄8" NPT Male Needle Valve #171-22 Retainer Pin #171-34 1500-PSI Gauge; 2"; ¼" NPT Bottom
#170-13 Test Cell O-ring; Buna N #170-15 Base #170-16 Valve Stem; Qty: 2 #170-17 Valve Stem O-ring; Qty: 10 #170-19 2½" (6.35 cm) Filter Paper; Specially Hardened for Filter
Presses #170-35 6" Adjustable Wrench #170-44 ½" Rubber Foot; Qty: 4 #171-79 ¼" Hex Wrench
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com
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Optional:
Yoke for Fixed Cake Thickness Test - Special Order Only
#150-50-SP Spare Parts for #150-50:
#142-56 O-ring; Qty: 12 #143-02-13 O-ring for Puncture Pin Holder Assembly; CO
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Cartridge;
Qty: 6 #143-02-14 O-ring for Puncture Pin Holder Assembly; Qty: 4 #143-05 EZ Puncture CO
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Bulbs; 8-Gram; UN #1013; Package of
10; Qty: 30 #143-06 Safety Bleeder Valve #143-07 Regulator Repair Kit for #143-00 #143-22 Gasket for Puncturing Pin; Qty: 12 #150-51 Locking Mesh Disc; Qty: 10 #150-52 Neoprene Gasket; Qty: 10 #150-53 Plastic Gasket; Qty: 8 #153-16 Glass Graduated Cylinder; 25 mL × 2/10 mL; Qty: 2 #170-13 Test Cell O-ring; Buna N; Qty: 4 #170-16 Valve Stem; Qty: 2 #170-17 Valve Stem O-ring; Qty: 20 #170-19 2½" (6.35 cm) Filter Paper; Specially Hardened for Filter
Presses; Qty: 5 #170-23 60-Mesh Screen; Qty: 8 #171-22 Retainer Pin; Qty: 2 #171-79 ¼" Hex Wrench
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com
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Safety
Nitrogen must be supplied in an approved Nitrogen Gas Cylinder and secured to meet safety standards. Do not use nitrous oxide cartridges as pressure sources.
Due to the high pressures involved in this test, extreme care must be exer­cised at all times. All safety precautions must be met, especially in the cell breakdown procedure after the filtration procedure has been completed.
Never transport CO
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bulbs or cartridges by airplane without proper packag-
ing. Cabin depressurization could cause them to explode.
Before pressuring, always check to be sure the regulator is in a closed position by ensuring the T-screw is backed out and free turning. Insert and puncture the CO
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cartridge by turning the barrel only a quarter turn past the actual puncture point. Adjust the regulator to the desired pressure with the regulator T-screw. With the Differential Sticking Tester, never exceed 500 PSI (3,450 kPa). When de-pressurizing, shut off the pressure supply, then bleed off the system of pressure with the valve, and finally back out the regulator T-screw.
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com
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