DayCor
®
Revision June 2011
User's Guide
Ofil Ltd
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POB 4016, Nes Z iona, 74140 Israel
16 Einstein Str eet , Weizmann S cie nce Par k, Nes -Ziona Israel 74000
www.ofilsystems.com ofil@ofilsystems.com
Tel: +(972)-8-940-7953 Fax: +(972)-8-940-7873 USA Toll free: 1-866-2798672
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Table of Contents
CHAPTER 1 ......................................................................................................................................................................... 4
GETTING READY .............................................................................................................................................................. 4
CHAPTER 2 ......................................................................................................................................................................... 5
OPERATING TIPS
STATUS LINE ........................................................................................................................................................................ 5
DISPLAY MODE .................................................................................................................................................................... 5
FOCUSING ............................................................................................................................................................................ 6
UV GAIN ............................................................................................................................................................................. 6
LI – LONG INTEGRATION ..................................................................................................................................................... 7
COUNTING ........................................................................................................................................................................... 7
EXPOSURE ............................................................................................................................................................................ 8
STATUS DISPLAY ................................................................................................................................................................. 9
LCD BACK LIGHT ................................................................................................................................................................ 9
ZOOM ................................................................................................................................................................................... 9
VIDEO RECORDING ............................................................................................................................................................ 10
STILLS RECORDING ............................................................................................................................................................ 10
FIRST TRYOUT .................................................................................................................................................................... 10
CHAPTER 3 ....................................................................................................................................................................... 11
INSPECTION TIPS ........................................................................................................................................................... 11
*
............................................................................................................................................................ 5
HANDLING NON-CORONA UV BACKGROUND ................................................................................................................... 11
CHAPTER 4 ....................................................................................................................................................................... 13
TROUBLESHOOTING ..................................................................................................................................................... 13
CHECKING ALIGNMENT OF THE UV AND VISIBLE IMAGES ................................................................................................. 13
FOCUS ................................................................................................................................................................................ 13
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USER MANUAL DAYCOR® SUPERB
Chapter 1
1
Getting R eady
1. Assemble all accessories
so that you have easy
access to them
2. Adjust the shoulder
straps to fit your body
by fastening the straps
3. Fasten the front pad
4. Lean the camera against
the front pad. Use the
grooves to adjust the
viewing angle of the
camera.
6. Remove the lenses cover
7. Insert the lenses
cover in the pouch
8. Adjust the LCD
display angle and the
shade
9. Plug in the power
10. You are ready
5. hook the supporting
harness clip
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USER MANUAL DAYCOR® SUPERB
Chapter 2
2
Operating tips *
Status Line
This function can be turned on/off through the Status function-key. The status line,
positioned at the LCD bottom, shows the current status of the display mode, the focus
mode, the UV gain, if long-integration is on and the counting value. This data is
valuable when processing and analyzing the recorded information and for report
generation.
Here is an example of a status line with and without counting:
Option 1: with counting
COMBINE AF GAIN 180 COUNTER 10000
Option 2: without counting
COMBINE AF GAIN 180 LI 0F
Legend:
Combine = Combined display mode …….(Optional Visible, UV)
AF = Auto Focus…………………………...(Optional MF = Manual focus )
GAIN 180= UV gain with numerical value….(Optional values 0 to 250)
LI 0F = Long Integration 0 frames ………....(Optional values: 0 to 31F = Number
of integrated frames)
COUNTER 10000 = Counting value………(Max value 32768)
Display Mode
The DayCor® Superb bi-spectral camera has 3 operating modes:
USER MANUAL DAYCOR®SUPERB
* It is advised to read the warranty terms before operating the DayCor®
• Visible only mode
• UV only mode
• Combined mode
While in the UV only mode, the status line displays the UV gain value only .
The visible only mode is handy when there is a reflection on glass insulators that might
be mistaken for corona. The camera enters the visible only mode during visible
zooming.
Focusing
By default the camera is set to auto focus, and the status line reads AF. The UV focus is
synchronized with the visible focus and follows it as can be heard through the sound of
the UV camera motor when the visible focus changes.
Changing to manual focus is done through pressing on the focus function-key. As a
result a value of the current focus, between 16 and 80, appears on the LCD. The up
and down arrows allow 64 steps of focusing. There is a correlation between the
numbers and the distance of the camera from the corona source. 16 is the value for
infinity and 80 is the value for a distance of 3 meters.
The focus scale is also used when the camera needs to be recalibrated, a procedure that
can easily be performed by the camera operator (special instructions).
When to us e manual focus
• When Corona is out of focus while background objects are in focus, as
happens sometimes in substations. The camera is focusing on a prominent
object which is not near the corona so that the corona appears non focused
• Poor illumination conditions might fade out details and slow down or prevent
accomplishing auto focus
• To perform an accurate counting you might wish to defocus and re-focus (see
below)
UV Gain
UV gain values are scaled between 0 and 250. 250 represents the highest sensitivity.
It is recommended to start the inspection with a high gain of about 180 and decrease
the gain when a corona is detected. This will enable pinpointing the source of the
corona. Pressing on gain function-key reveals its value, pressing again will restore its
default value. To change the default value, select a desired UV gain and press on the
Save function-key for 5 sec. A confirmation message will appear on the LCD screen
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USER MANUAL DAYCOR®SUPERB
No Integration LI=0 UV Gain 180
Long integration L3, UV Gain 90
LI – Long Integration
Long Integration supports inspection of very weak signals or inspection in areas with
abundant non-corona UV background signals. This function affects the read-out
frequency of frames. Below is an example taken from a distribution line in Costa Rica
(a 35 kV line) where a nearby welding machine generated non-corona UV background.
While in long integration, the CCD of the UV channel is read-out in a lower rate and
each read-out contains the accumulated UV events. Therefore, the UV signals that
repeat in the same place (corona for example) form a larger signal while the random
signals almost do not increase in size. By reducing the UV gain, the random UV signals
can be removed while the repetitive signal, although decreasing in size, will still be
visible on the screen. More in Chapter 3.
Counting
The counting function provides an indication of the corona strength. The camera
displays the number of UV spots generated by corona per minute.
(*)
Counting results depend on:
a. Distance and angle of the camera from the corona source
b. Relative ambient humidity. The higher the humidity, the more intense is the
corona activity and the higher is the count
c. Camera settings. Each camera has its innate recommended gain range. This
value is documented in the manufacturer's instruction manual supplied with
each camera. Within this gain range the dependency of the counting on the
UV gain is minimal (plateau range). In other words, within this plateau range
the counting values will be similar in various gain values.
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USER MANUAL DAYCOR®SUPERB
How to count
Enter the counting mode by pressing on the counting function-key. A small frame will
appear on the display. By pressing the up and down arrows the size of the frame will
change. Position the corona image in the center of the frame and wait until the count
value stabilizes with only small fluctuations.
To count accurately
1) Set the UV gain default to the lower value recommended by the manufacturer,
as appears in your supplied instruction manual.
2) Verify that the camera operates at normal video rate – LI0 (no long integration)
in the status line.
3) Set the camera to manual focus and defocus. By defocusing the camera will
count UV spots that were overlapping in the focused mode and were counted
as a single
spot.
Focused Defocused
4) The displayed
counting is an
average of the
last 4 display
values, it is
therefore
necessary to wait 4 successive displays, about 25 sec.
Compare counting
Counting can be used as a comparative tool. When comparing counting, it is
important to compare just the reading but keep all other variables that affect
counting such as distance, angle, same camera, and same ambient conditions –
equal.
(*)
The camera is not sold as an electrical measuring device and its output does not read directly the pC value of a corona
Exposure
The visible camera, by default, is set to automatic exposure mode.
Under certain light conditions details like cables may be invisible and changing
manually the exposure might help. The exposure affects the recorded video clips and is
a function of the visible channel only.
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USER MANUAL DAYCOR®SUPERB
To switch to manual exposure, press on the exposure function-key and as a result an
indication of the exposure value appears. Using the up and down arrows the exposure
values are changed. The range of exposure is from 1/10000 down to 1/80 and further
to field modes of 2, 4, 6 and 8 integrated frames.
When aiming against a strong light source or against the sun, never exceed exposure of
1/125 or the visible camera might get damaged.
Status Display
By default the status line is displayed. The status line includes information about the
selected functions and the date and time. It is recommended to keep the status
information while recording. This data is valuable for keeping logs, follow up,
documentation etc.
To turn off press on the OSD key .
LCD Back Light
The LCD back light can be adjusted by the dedicated knob on the LCD. Note that the
brightness does not affect the brightness of the video output.
Zoom
Visible Zooming
Visible zoom values are X25 optical and X12 digital.
When using the visible zoom, the UV camera shows only the visible channel. The
combined mode, visible + UV, will reappear upon exiting zooming.
Rapid Visible Zoom
The camera is equipped with a rapid visible zoom mechanism, which means that the
switch from normal to max optical zoom and backwards takes 1 second by a
continuous key press or release.
Digital UV Zoom
When using the digital zoom the camera remains in combined mode, visible + UV and
the corona is transparent. Zooming values are X2 or X4. Activating this function
brings up the X2 zoom To toggle between the X4 and X2 zoom use the up/down
arrows.
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USER MANUAL DAYCOR®SUPERB
Video Recording
To capture Corona it is recommended to record video clips. Corona is a flickering
phenomenon and will not appear in every frame. To capture video clips you need to
use the Rec button. The recorded clips are stored in the SD card. To review the
recorded video clips use the Play-Back option. Press on playback, select HVR. Use F1
to step into the nested folders that are created automatically by date and time. Use
arrows to navigate within a folder. To run a video clip select a file and click on F1. To
step back use the F2. To leave playback click on any other button.
Stills Recording
To capture still pictures use the snapshot button (camera icon). The recorded pictures
are stored in the SD card in the PICTURE folder. To review the captured pictures use
the Play-Back option. Press on the play-back button. Use F1 to step into the nested
folders that are created automatically by date and time. Use arrows to navigate withing a
folder. Display an image using the F1. Step back using F2. Leave playback by pressing
any other button.
First tryout
It is suggested to perform the first tests with the camera away from places with UV
signals, as in urban locations. Set the UV gain to 180, the camera display to UV only,
and direct it slightly away from the sun. Only a few UV random spots should appear on
the LCD screen. If you see abundant random spots and from time to time the screen
becomes “clean” for a short time, you are probably near a workshop where a welding
machine is operating. Under no condition should a non-random UV spot appear
constantly at the same position on the screen (because the camera is fully solar blind).
Note also that some halogen lamps and mercury lamps that are not well-shielded may
emit a lot of UV radiation in the UV Solar Blind band.
When looking for corona set the camera to combined mode, start with gain 180-200,
and then reduce the gain to minimum possible to see exactly the position of the corona
source.
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USER MANUAL DAYCOR®SUPERB
Chapter 3
3
Inspection tips
Handling Non-Corona UV Background
Non-corona UV spots are characterized by their random manifestation.
Corona UV spots are characterized by their repetitive manifestation.
Sources of UV spots
• Usually near substations in industrial areas there is a lot of “non corona”
UV background due to welding machines operating in factories and
construction sites, or fires due to flares of refineries, or other chemical
industries. In some locations lamps with very strong UV emission or mercury
lamps with inadequate UV protection are installed. Welding machines produce
thousand times more UV than corona. This yields random UV spots on the
display, and might give an inexperienced camera operator the feeling as if the
camera is not "solar blind". Although those random UV spots do not harm the
camera, it is recommended not to look for a long time directly on a welding
machine with the camera.
• A strong UV source, even a strong corona, will always scatter UV photons.
This is a natural phenomenon occurring due to the short wavelength of UV,
and is not a problem of the camera.
• In a substation with many strong corona sources, UV light scattering effects
will also cause a lot of random background.
How to recognize a cor ona sour ce
You will still be able to recognize a corona source because corona is repeating at the
same location while the background noise is random.
How to reduce the effect of non cor ona UV back grou nd
To reduce the effect of non corona random UV background:
• Reduce the UV gain to a minimum value of 100 - 120
• Activate the LI option and change its values until most spots disappear and
only the corona is noticeable
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USER MANUAL DAYCOR®SUPERB
Normal image with
Time integration is on (Gain
Time integration is increased
Gain reduced until
• Further reduce the UV gain until you see a small repetitive corona spot and the
screen is almost clean from random background.
Below is an example with Ofil's laboratory corona generator. The corona is in the
yellow circle and the background noise is due to a nearby UV lamp.
disturbing background
(Gain is 180 LI =0)
is 130 LI =3 sec)
and gain reduced (Gain is 60
LI =31 sec)
background disappears
(Gain is 30 LI =31)
When operating in the LI mode the UV channel of the DayCor® Superb camera turns
into a slow response instrument. If the camera moves relative to the UV source the UV
image will be smeared. When recording while operating in the LI mode, the camera
should preferably be used from a tripod, or the operator should be able to hold the
camera without moving it
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USER MANUAL DAYCOR®SUPERB
Chapter 4
4
Troubleshooting
Checking Alignment of the UV and Visible Images
The UV image (corona) and the visible object on which corona is generated should
remain aligned throughout the LCD display and their relative position should be kept
whether in the center or off center. Or else, consult the manufacturer.
Focus
If the camera needs to be recalibrated, ask the manufacturer for the procedure to be
performed by the camera operator.
To check alignment of the UV and visible displays: Use a candle behind a screen with a
pinhole. Place a camera, set on auto focus, at a distance of about 12m from the screen.
The UV and visible images of the pinhole should superpose whether their image is in
the center or in the extreme left or right sides.
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