.
,,
‘.,.. ~ ,::...... ~.. .,.
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. . . . . . . . . . . .
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::‘.’
OD
4000 PUNCH
OD 4000 W/BINDING MODULES
OD
4000 PUNCH WITH COMB OPENER
OD
4000 PUNCH WITH WIRE CLOSER
OD 3500 W/BINDING MODULES
OD
3500 COMBO BINDING STATION
COMB OPENER AND COIL INSERTER
WITH
“-.’
,
L
OD
4000 PUNCH WITH WIRE CLOSER
AND
COIL
INSERTER
OD
3500 COMBO BINDING STATION WITH
W/RE
CLOSER AND
COIL
INSERTER
OD 4000 PUNCH and OD 3500 COMBO BINDING STATION
&
Setup
The Office Duty (OD 4000) electric punch, shown on opposite page, has been designed to
punch most any job that may pass through your office. No matter what type of binding you
need to carry out, the OD 4000 can punch the job. It will punch up to
(80gsm)
length is
There are three optional attachments (modules) for the OD 4000 Punch and OD 3500 Combo
Binding Station.
These are:
copy paper at one time while maintaining perfect alignment. The maximum punching
11”
or A4 European format. Any sheet smaller can be punched for the minimum size.
Combo Binding Station
The Combo Binding Station is a base unit that supports three different binding modules. Each module attaches in a matter of minutes,
The attachment procedure will be located in the module instructional
section of this manual.
Coil Inserter
The plastic spiral inserter will bind books up to
using coil diameter up to
right side of the Combo Binding Station or OD 4000 Punch using
two wing nuts for easy installation.
Operator Manual
Issue 2 April, 99
Performance Design Inc.
1-1/4"
(30mm). The unit attaches to the
17
sheets of
1-1/8" (28.6mm)
2Olb
thick
Wife
C/oser
The wire closer is capable of binding books up to
thick. It uses wire sizes from
closing bar for the different size wires. Each end can be adjusted
independently to obtain a perfect close. The unit attaches to the rear
of the Combo Binding Station or OD 4000 Punch using four knobs.
Comb Opener
The comb opener will bind books up to 2” (51 mm) thick. The opener
has an adjustable ring opener control for exact book placement. The
unit attaches to the rear of the Combo Binding Station or OD 4000
Punch using four knobs.
All of the above modules can be ordered when ordering the OD 4000 Punch or the OD 3500
Combo Binding Station. Individual units can also be ordered at a latter date. Each unit can be
installed in a matter of minutes. The coil inserter can be attached and kept on the machine per
manently.
is required; the wire closer will have to be removed so that the comb opener can be installed.
The opposite is also true. It only takes a few minutes to detach any one of the modules to
install any other one.
If the Wire closer module is installed on the machine and the comb opener module
3/16"
to
1-1/4".
1-1/8" (28.6mm)
It has an adjustable
Table of Contents
OD 4000 PUNCH
Topic:
1)
Important
2) Placing your machine in the proper location
3) Providing power to the machine
4) Die installation
+
Removing punch pins
+
Die maintenance
5) Setting the paper guide
6) Punching paper
7) Removing paper waste
8) Paper jam (Reverse knob)
9) Attaching Coil Inserter module
Setup Instructions
a) Determine the correct size coil
b) Determine the correct size mandrel
c) Installing the mandrel on the machine
d) Adjusting the Mandrel bracket
e)
Adjusting the paper stop
f)
Adjusting the front table /
g)
Forward / off / reverse switch
h) Inserting a coil
i)
Drive wheel stop screw
j)
Cutting
safety notices
Optional Modules & Accessories
lexan
guide
a coil
Page Number:
3
4
4
4
4
5
5
6
6
6
11
12
12
12
12
13
13
14
14
15
15
10) Attaching Wire Closer module
Setup Instructions
a) Determine the correct wire size
b) Inserting the wire into the book
c) Setting the closing bar height
d) Closing the book
11) Attaching Comb Opener module
Setup Instructions
a)
Determine
b) Placing the comb onto the rake
c) Setting the comb opener stop
d) Placing the book onto the comb
e)
Margin settings
the correct comb size
18
19
19
20
21
22
I
23
23
23
24
24
Topic:
Page Number:
12) Attaching the Versa Switch to OD 4000
Setup Illustrations
Diagram 1
Diagram
Diagram 3
Diagram 4
2
Punch
Punch
Punch
Coil
inserter
Diagram 5a Coil inserter
Diagram 5b
Diagram
Coil
inserter
5c
Coil inserter
Diagram 5d Coil inserter
Diagram
Diagram 6
5e
Coil inserter
Wire closer
Diagram 7a Wire closer
Diagram 7b Wire closer
Diagram
7c
Wire closer
Diagram 7d Wire closer
Diagram 6
Diagram 9
Troubleshooting
Comb Opener
Versa Switch
OD
4000
Troubleshooting Coil Inserter Module
Electrical schematic
OD
4000
Electrical schematic Coil Inserter Module
Die
list
25
4
5
7
11
13
13
14
15
16
18
20
20
21
21
22
25
8
16
8
17
9&10
1) important Safety Notice!
Make sure you read this section very carefully! Learn
!
this Safety Alert Symbol.
The
OD
4000 has been designed to provide a very high level of
protection
to
an operator. Follow the guidelines below while
installing, operating and maintaining your machine.
+
Plug the machine
protected at
+
Always replace fuses
+
If machine cycles on
+
Never bypass top cover switch.
+
Turn power switch off before removing a die.
into
an
outlet
the
customers circuit box.
with
the correct amperage and
its
own, call dealer immediately for service.
that provides a
15-amp
service
type
fuse.
to
recognize
that
is
2) Placing
Place the machine on a hard level
front of the machine. Set aside some room for the books that have to be punched
and also some room for the books that had already been punched.
your
machine in the
proper location:
surface
placing the foot pedal on the floor in
3) Providing
Plug one end of the power cord into the back of the machine. The other end goes
into the
on
the left side of the machine. The optional Versa switch can be plugged into
the same receptacle if this option is to be used.
4) Die installation: Diagram 1
Make
sure
sliding it into the opening of the machine located
machine, Make sure the punch pin retainer (2) slides into the slot of the pusher
bar. Using the two
handle into the hole located in the front of the die and
tighten. Make sure there is
the die.
power to the
wall
outlet. Install the foot pedal plug into the receptacle, which is located
the machine is
fluted
machine:
turned
knobs (3) provided with the machine, install each
no
paper
off before
dust
in the machine die slot before installing
installing
on
die. Install the die (1) by
the left-hand side of the
turn
them clockwise to
Diagram 1
+
To remove a punch pin from
Make
sure
the machine is turned
pin from the die, remove both fluted knobs and slide the die to the left just
the
off
before
die:
removing
the die. To remove a punch
enough so the punch pin can be removed.
Pull
the pin straight up through the die
retainer. Reinstall the die using die installation procedure.
+
Die
maintenance:
Die maintenance can be performed with the die installed in the machine. To
perform the die maintenance, loosen the safety screw (4) on the top front cover
and raise it
up
so it stays open. Using the oil provided with the machine, squeeze
the plastic bottle over the oil slot that runs the entire length of the die. To much oil
can
run
onto the paper being punched. After oiling, always punch scrap paper
to remove excess
5)
Setting the
oil.
paper guides: Diagram 2
The paper guide (1) is located on the top hinged cover. By loosening the knob
(2) counterclockwise, the guide can be adjusted to the left or the right so the
holes can be centered within the paper being punched. For
hand portion of the guide can be set at
This patented feature will allow all the
the
11” mark (3) (thick vertical line).
11”
sheet sizes to be perfectly centered in
11”
sheets, the
right-
the sheet no matter which punch pattern is being used. When using different
length
sheets, the
paper guide will have to be moved to a different position,
Diagram 2
Comb dies are the only kind to have an adjustable backstop.
order dies and
(margin) to the back edge of the sheet, first install the die into the OD 4000.
on the black handle, which is
Choose the position best suited for your job. Push
the
larger combs and
for
position will be left up to the operator’s preference.
1) Punching Paper:
Position the paper that needs to be punched either to the left, right or on top of
the machine. This is up to the individual operator. Remove 10 to
bond copy paper) from the pile and slide it down vertically into the opening of the
die. When the paper is fully down, slide it to the left so it comes in contact with
the paper guide. Make sure all the edges of the sheets are flush by tapping the
top and the right hand side of the sheets before pressing the foot pedal. After
punching the sheets, place the paper on the punched pile making sure the
sheets remain in exact order.
2) Removing paper waste: Diagram 3
The paper waste is removed by pulling towards you the paper
It is located directly below the die. This should be checked frequently while
punching not to allow it to fill up and spill into the machine.
3) Paper Jam: (Reverse knob) Diagram 3
Unplug
knob is only utilized if a paper jam occurs in the die or if the die is installed
incorrectly. When a paper jam occurs, the fuse protecting the motor may have to
be replaced. This is normal and allows maximum protection for the punch motor.
and
are not
turn
the power oft to the
standard. To change the position of the hole placement
pull
part
of the die. There are four placement positions.
the
it
out to the left
machine
for smaller combs. The exact
before proceeding. The reverse
These
are
handle towards
15
sheets (2Olb
waste
drawer (3).
specia/
Pull
the
right
+
Push in and turn the reverse knob (1) counter clockwise about
out
the punch pins (2) start to move
This should be enough to allow the paper to become free of the die. (This
knob is normally tight and requires a firm grip to turn it the small amount
necessary to remove the paper from the die.)
+
Plug the machine back into the wall outlet and turn the main power switch on
+
Press the foot pedal to see if the machine operates. If yes, reinstall the die
and continue punching the job. If the machine does not function, see
replacing the fuses in the troubleshooting section of this manual.
of the paper in which it had jammed.
8-10
times so
Diagram 3
Only qualified personal should attempt to work on this equipment.
There is not much to go wrong with the OD 4000 punch. Most of the
problems are
due
to setup error. There are two fuses located at the rear of the
punch that can be replaced by the customer. Here is a small troubleshooting
you
guide to help
through some of the problems that may be encountered.
Troubleshooting
Symptom
Machine does not cycle.
I
Possible Cause
1)
Machine is off. 1) Check
2)
Machine not plugged in. 2) Check both ends of power
pedal
Foot
into machine.
Top Cover Switch.
Blown
not plugged
fuse.
I
cord.
3)
Make
attached to machine.
4) Close top
5) Check Fuse 1
Action
power
sure
foot pedal
cover.
switch.
(5A).
cable
is
Pin retainer interference.
Punch stopped in mid
cycle.
Pins
not flush
retainer.
with pin
slot in pusher bar. (see
2) Check fuses and
Make
OD 4000 Electrical Schematic
sure
that all the pins
restart
are
This product has earned the UL Listing Mark and the UL Listing Mark for
Canada.
E179574.
per minute with a 2 minute rest period after 30 seconds of
The OD 4000 has been tested with a duty cycle of 20 cycles
run
time.
Die
list:
This is a list of the
most common dies
manufactured by
Performance
Design. Special
dies are available.
Askyourdealerfor 2
more information.
SIIO
@,25@
m
To 1 Round
<
Drawings
scale.
are
to
I I I
3
To 1 Round
,250
I I I
To 7 Round
,3333
0.172
0,172
-_
5
To1
Roun.d (5mm)
--
t-
6mm
6MM Round
3 Hole X
Drawings are to
5/16
4,250
~
Drawings are to
scale.
- .500 -
2
To 1 Square
7 t .3333 i-
3 To I Square
,250
,156
Sq
Sq
Coil Inserter Module
1) Installation Instructions: Diagram 4
Procedure to attach the coil inserter onto the OD 4000 punch
Unplug
Loosen the safety screw and open the top cover on the OD 4000.
Align the two threaded studs (1) that protrude from the coil inserter option
into the two holes located on the right side of the OD 4000.
Use the two wing nuts provided with the coil inserter to attach the unit. Hand
tighten the two wing nuts.
Attach the paper stop bracket (2) to the right side of the OD 4000 using the
two black thumb knobs (3) provided.
Attach the paper stop (4) to the paper stop bracket by sliding the square
into the slot of the paper stop bracket. This can be positioned and tightened
by the knob (5) at a latter time when setting the guides to the paper.
Use two black thumb knobs (6) to attach the book table / lexan coil guide to
the OD 4000. (The book table /
diagram, see diagram 5b to view the book table /
Plug one end of the power cord into the back of the coil option and the other
end into the wall outlet. Both the OD 4000 and the coil option have power
cords.
the main
power
cord from the OD 4000.
lexan
guide has been removed to view the
lexan
guide in position)
nut
Setup
Instructions: Diagram
Determine the correct
a)
Use a
coil
that is at least
coil sizes up to
3/4" (2Omm).
5a, 5b, 5c,
size
coil.
3/32" (2.5mm)
After
5d &
5e
larger than the book thickness for
3/4”,
use a coil size of at least
the book size. The larger the coil compared to the book, inserting will
become much easier.
Determine the correct size mandrel
b)
1/8"
over
There are a total of nine mandrels, which are used for coil sizes
(5mm)
up to
1-1/4"
(30mm). Use the below table to choose the correct
3/16”
mandrel size to coil size.
Mandrel size
3/16”
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
7/8"
1”
Inch
3/1 6"
5/16"
3/8"
7/16"
9/1 6"
3/4"
7/8"
1 ”
1-1/8"
to
to
Coil size mm
1/4"
1/2"
to
1-1/4"
(5mm-6mm)
(7mm-8mm)
(9mm-1Omm)
(llmm~i2mm)
(13mm-16mm)
(17mm-19mm)
(2Omm-23mm)
(24mm-27mm)
(28mm-30mm)
Installing the mandrel on the machine.
+
Place the mandrel (1) into the mandrel holder bracket (2) making
sure the beveled edge of the mandrel is facing the right side of the
machine. Both guide pins located on the mandrel need to line up with
both slots on the mandrel bracket. Use the black knob (3) to tighten
the mandrel in place.
+
Adjust the height of the mandrel so the center of the mandrel is the
same height as the center of the book.
Adjusting the mandrel bracket
d)
+
The mandrel assembly-adjustment knob (4) is located on the right
side of the coil inserter. Move the mandrel bracket assembly towards
the drive wheel for small mandrels and away from the
the larger mandrels.
+
The mandrel holder bracket-adjustment knob (5) can be adjusted to
the left or the right so the leading edge of the coil lines up with the first
hole of the book.
drive
wheel for
Diagram
5a
Adjusting the
Place the book on the top cover of the punch with the right side of the
book against the paper stop bracket. Adjust the paper stop (6) so the
holes of the book hang over the edge of the front cover on the OD 4000
punch. The holes should hang over the edge just enough for the coil
to clear the cover. Tighten the knob located on the paper stop bracket.
may
be necessary to fine-tune this after a few books are bound for exact
placement.
Adjusting the front table /
f)
The front
When the
it will assist the coil to insert smoothly into the book.
lexan
guide with all books regardless of thickness. (SECOND): With the
lexan
guide (plastic) in the open position, rotated away from the
machine, it acts as a support table 7b) for large books. For books over
9/16"
thick, it may be necessary at times to start the coil into the book,
then split the book in half using the table to
then finish the inserting of the coil. This method improves productivity.
paper
stop.
lexan
guide
table/lexan
lexan
guide
is in the closed position, rotated on top of the coil
(7,7a, L?
7b) has two purposes. (FIRST):
You
support
one half of the book,
should use the
It
(7a),
Diagram
5b
,
Forward /off / reverse switch
cd
The forward I off I reverse
position of this switch is the off position and should be placed in this
position when not using the machine. Press the left side (forward) of the
switch and the coil will rotate into the book. Press the right side (reverse)
of the switch and the coil will exit the book. The
coil to be removed from the book. Sometimes this will be necessary when
the leading edge of the coil misses a hole of a single sheet.
(8)
switch has three positions. The center
reverse
feature allows the
Diagram
Inserting
Place the coil on the mandrel by sliding the open end of the coil onto the
beveled end of the mandrel. Turn the coil so it threads onto
post
forward / reverse switch is in the forward position. Pull the handle (10)
down to
Rotate the coil so it comes close to the edge of the book, but not past the
book. With your right hand, hold the leading edge of the
through the first two holes of the book. This helps align the holes of the
book. Rotate the
gently at first making sure the coil is rotating into the book without missing
holes in the sheets or covers. Continue until the coil is past the left side of
the book by about one or two coils.
a coil.
(9) and is in front of the drive wheel by one coil. Make sure the
start
the motor and
lexan
engage
guide on top of the coil. Pull the handle down
5c
the
mandrel
the drive wheel (11) to the coil.
coil and
thread it
Drive wheel stop
screw,
The drive wheel stop screw (12) will prevent the wheel from pressing to
hard on the mandrel. it is very important not to have too much pressure on
the mandrel when inserting the larger coils. If the leading edge of the coil
stops on a miss-aligned sheet, the coil wants to tie itself into a knot
between the book and the end of the mandrel. Setting the stop screw will
prevent this from happening most of the time. To set the stop screw,
turn
it
clockwise to push the wheel away from the mandrel. Load the coil onto the
mandrel and turn the stop screw counter clockwise while holding down on
the motor handle (10) until the drive wheel touches the coil. Try a few
books and readjust if necessary.
If the mandrel bracket is adjusted after the stop screw has been
adjusted, it will be necessary to readjust the stop screw
Cutting the coil
There are special cutter crimper pliers (ordered separately) that are used
to terminate the ends of the coil After the coil is cut, the sharp end of the
coil will tuck itself under the inside of the coil opening. To use the cutter,
make
sure
the red dot (13) is facing up. Place the cutter on the edge of
the right hand side of the book. Open the cutter enough so that the end of
the cutter enters the coil by about
with the book before you cut. As you squeeze the cutters
notice the coil wants to twist. You can
1/4".
Make sure the cutter is level
supporl
the coil with your fingers as
you may
you cut to help stabilize the coil. Turn the book over and repeat these
steps on the opposite end of the book. Always make sure to close
crimping cutters completely.
13
0
AT
Diagram 5e
Only qualified personal should attempt to work on this equipment.
There is very little
of the problems are due to
the inserter that can be replaced by
troubleshooting guide
encountered.
Symptom
Drive wheel does
(There is a thermal
built inside of
several minutes
checking the fuse)
Coil tightens on the
when inserting.
Coil stops before it is
completely
through
not rotate.
overload
the
motor.
below
mandrel
the
Wait
book.
that can go wrong with the Coil Inserter Module.
setup
error. There is one fuse located at the rear of
to
help you through some of the problems that may be
Troubleshooting
Possible Cause
1))Machine is
in center position)
2) Machine not plugged
3)
Blown
1)
Mandrel is
coil.
1)
The holes in the book
misaligned.
2)
The coil is beyond drive coil
wheel.
off.
Fuse.
too
small for
the
customer. Here is a small
Action
(switch is I) Place switch in either
in,
are I)This is
Forward
or Reverse
posibon.
Check both ends of
2)
cord.
3) Check Fuse
I)
Select proper size
mandrel.
the book around so the
2) Coil length may need to
rotates
be longer for that
particular book. Note:
larger
themselves open so that
1. (5amp)
(see page 12)
normal.
Try moving
in
the
holes.
coils, they can wind
Most
power
On
(120 volt AC)
NOTE: The motor is protected by a thermal overload located in the motor. It
reset automatically after the motor cools.
This product has earned the UL Listing Mark and the UL Listing Mark for
Canada. El 79574
15
The Cl 3000 has been tested with a duty cycle of 4 seconds on,
with a rest period of 2 minutes after 30 seconds of run time.
The Cl 3000 is also known as
the
Coil Inserter Module 4300.
seconds off
1
will
Wire Closer Module
10)
installation Instructions: Diagram 6
Procedure to attach the wire closer onto the OD 4000
Unplug
Place the closer module on the backside of the OD 4000 punch so the closer
adjustment knobs are facing the front of the punch and are pointing
Attach the closer with four black knobs (I) provided with the closer module.
Use two knobs on each side to secure the unit in position.
Attach the closing handle (2) to the right side of the closer using the special
washer
provided with the closing module to
Optional wire holder
The wire holder (4) will hold a wire so the book can be placed onto the
narrow loops of the wire. It is mounted to the chip drawer located on the front
side of the OD 4000. The chip drawer should be removed for this procedure.
There are two round spacers (5) that go behind the wire holder. Mount the
wire holder with the open end facing away from the top of the chip drawer.
Now insert the screw into the hole of the wire holder, through the spacer and
turn it into the chip drawer mounting hole. Use a small screwdriver to mount
the holder to the chip drawer.
The book table /
removed while using the wire closing module.
the main power cord from the OD 4000
& screw
(3) provided with the closing module. Use the
secure
the handle in place.
lexan
guide &the top paper stop assembly should be
punch
punch.
allen
up.
key
Setup Instructions:
Diagram
7a, 7b,
7c & 7d
a) Determine the correct wire size.
the
Use
table below to
You can insert more sheets into
determine
the correct wire size for
the
wire,
but
it may affect
the
book thickness.
the
your book. Covers are not included with the number of sheets column.
appearance of
Wire Diameter
Inch
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/4
b)
Inserting the
There are
z
6.4
7.9
9.5
11.1
12.7
14.3
15.9
19
22.2
25.4
31.8
wire into the book
two
methods for inserting the wire into the book. First, prep
book by removing the back cover and place it on top of
will position
the
binding edge of
Book Thickness
Inch
1/8
3/16
1/4
5/16
3/8
E
4.8
6.4
7.9
9.5
Number of
20lb
30
45
65
80
95
7/16 11.1
1/2
9/16
5/8
3/4
7/8
1-1/8
the
wire at the inside cover at
12.7
14.3
15.9
19
22.2
28.6
the
220
285
front cover. This
the
book.
+
The traditional way to insert the wire is to place the book on the edge of a
table so the holes overhang
are facing down when placing
into
the holes of the book with a slight rotating action. Start with the left side
and slide your finger along
the
table a slight amount. Make sure
the
book on the table.
the
wire to thread it into the remaining holes.
lnserl
the narrow loop
sheets
8Oasm
110
125
140
160
190
the
back of the
the
covers
+
The wire holder option is also used for inserting a wire. Place the wide loop
(1) of the wire under the lip of the wire holder. Take the book with the covers
in the correct position (covers on
top)(2)
and place the book onto the narrow
loops of the wire.
.
Diagram
c)
Setting
the closing bar height.
The closing bar is adjustable on each end allowing the operator to achieve a
perfect close at each end of the book. Pull the handle on the closer all the
way down
lines
and adjust both knobs (3) so the top edge (4) of the closing bar
up
with the line (5)
next
to the wire size
7a
you
want to
close.
Diagram 7b
Diagram
Closing the book
Place the book so the open end of the wire is firmly pressed against the back
plate (6) inside the closing machine. The narrow loop (7) should be on the
top of the book while pushing the book against the back plate. Hold the book
with
your
left hand as you pull the handle (8) down with your right hand.
Inspect the close and readjust the wire if
properly, the narrow loop overlaps the wide loop by about
entire length of the book. An indication that the wire is not closed tight enough
is when the
covers
or sheets fall
out
of the book.
7c
necessary.
When the wire is closed
1/16"
along the
Diagram 7d
Comb Opener Module
11)
Installation Instructions:
Procedure for attaching
+
Unplug
+
Place
narrow section of
+
Attach
opener module. Use two knobs on each side to secure
+
Anach
the washer &
key provided with
the main power cord from
the
comb opener module on
the
the
comb opener with four black knobs (1) provided
the
comb
opener
screw
the
Diagram
the
comb opener
comb opener is facing
handle (2) to
provided with
comb opener module to secure
8
onto the
the
OD 4000 punch.
the
backside of the OD 4000 punch so
the
the
left side of
the
comb opener module. Use
OD 4000 punch.
front of
the
OD 4000 punch.
with the
the
unit in position.
the
comb opener using
the
handle in place.
the
comb
the allen
Diagram
8
a) Determine the correct comb size.
Use the table below to determine the correct comb size for the book
thickness. You can insert more sheets into the comb, but it may affect the
appearance of your book. Covers are not included with the number of sheets
column.
Comb Diameter
Inch
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-1/2
1-3/4
2
mm
4.8
6.4
7.9
9.5
11.1
12.7
14.3
15.9
19
22.2
25.4
28.6
31.8
38.1
44.5
50.8
Book Thickness Number of sheets
Inch
1/8
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-3/32
1-3/16
1-7/16
1-11/16
::
4.a
6.4
7.9
9.5
11.1
12.7
14.3
15.9
19
22.2
25.4
27.8
30.1
36.5
42.8
20lb
30
45
6.5
80
95
110
125
140
160
190
220
250
275
300
360
425
b) Placing the comb onto the rake.
Place the comb onto the rake with the fingers of the comb facing the front of
the machine. The solid section of the comb will be facing the rear of the
machine. Make sure the points of the fingers are facing up.
80gsm
c) Setting the comb opener stop
The comb opener stop knob (4) is located on the rear of the comb opener.
Set the comb opener stop by turning the knob counter clockwise so the comb
opens far enough to place a book on the fingers of the comb, but
no
the comb is lying flat with
room for the book.
not
to far so
d) Placing
the
book onto the comb.
Place the holes of the book on the fingers of the comb. A slight rotating
the
book will help guide
close the comb into the book. The binding process is now complete.
e)
Margin setting
The margin on a standard comb die is fixed at
fine until you bind books up to about
little paper between the edge of the hole and the edge of the sheet. Tearing of
a sheet out of the book can occur when handling the book to rough. It is
recommended when binding books beyond this size you use the optional
variable backstop comb die.
holes onto the comb.
1"
in comb size. After that, there is too
Return
the opener handle to
3/32”.
This margin will work
of
the
Diagram 9
12) Attaching
the Versa
Switch to OD 4000: Diagram 9
The versa switch replaces the foot pedal and paper stop. By pushing the paper
against this switch, it positions the paper in the correct location so the holes are
centered in the sheet and also activates the
punch.
Unplug the main power cord from the OD 4000 punch.
Remove the foot pedal plug from the left side of the OD 4000 punch.
Install the versa switch plug into the same receptacle that the foot pedal plug
was removed from.
Remove the paper stop from the front cover of the OD 4000.
The Versa switch comes fully assembled. The knob (1)
two
removed from the assembly. Also, the
wires (2) attached to the switch
will
have to be
will have to be removed.
Place the
switch
the slot of the cover. Use the knob to attach the assembly back
bracket (3) inside the cover (4) and the paper stop through
to
the original
configuration.
Reattach both wires to the same terminals of the switch.
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