Officezone OD 4000 Operation Manual

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4000 PUNCH

OD 4000 W/BINDING MODULES

4000 PUNCH WITH COMB OPENER

4000 PUNCH WITH WIRE CLOSER

OD 3500 W/BINDING MODULES

3500 COMBO BINDING STATION

COMB OPENER AND COIL INSERTER

WITH

“-.’

4000 PUNCH WITH WIRE CLOSER

AND

COIL

INSERTER

3500 COMBO BINDING STATION WITH

W/RE

CLOSER AND

COIL

INSERTER

OD 4000 PUNCH and OD 3500 COMBO BINDING STATION

Setup

The Office Duty (OD 4000) electric punch, shown on opposite page, has been designed to punch most any job that may pass through your office. No matter what type of binding you need to carry out, the OD 4000 can punch the job. It will punch up to (80gsm)

length is

There are three optional attachments (modules) for the OD 4000 Punch and OD 3500 Combo

Binding Station.

These are:

copy paper at one time while maintaining perfect alignment. The maximum punching

11”

or A4 European format. Any sheet smaller can be punched for the minimum size.

Combo Binding Station

The Combo Binding Station is a base unit that supports three different binding modules. Each module attaches in a matter of minutes, The attachment procedure will be located in the module instructional section of this manual.

Coil Inserter

The plastic spiral inserter will bind books up to using coil diameter up to right side of the Combo Binding Station or OD 4000 Punch using two wing nuts for easy installation.

Operator Manual

Issue 2 April, 99

Performance Design Inc.

1-1/4"

(30mm). The unit attaches to the

sheets of

1-1/8" (28.6mm)

2Olb

thick

Wife

C/oser

The wire closer is capable of binding books up to thick. It uses wire sizes from closing bar for the different size wires. Each end can be adjusted independently to obtain a perfect close. The unit attaches to the rear of the Combo Binding Station or OD 4000 Punch using four knobs.

Comb Opener

The comb opener will bind books up to 2” (51 mm) thick. The opener has an adjustable ring opener control for exact book placement. The unit attaches to the rear of the Combo Binding Station or OD 4000 Punch using four knobs.

All of the above modules can be ordered when ordering the OD 4000 Punch or the OD 3500 Combo Binding Station. Individual units can also be ordered at a latter date. Each unit can be

installed in a matter of minutes. The coil inserter can be attached and kept on the machine per manently. is required; the wire closer will have to be removed so that the comb opener can be installed.

The opposite is also true. It only takes a few minutes to detach any one of the modules to

install any other one.

If the Wire closer module is installed on the machine and the comb opener module

3/16"

1-1/4".

1-1/8" (28.6mm)

It has an adjustable

Table of Contents

OD 4000 PUNCH

Topic:

Important

2) Placing your machine in the proper location

3) Providing power to the machine

4) Die installation +

Removing punch pins

Die maintenance

5) Setting the paper guide

6) Punching paper

7) Removing paper waste

8) Paper jam (Reverse knob)

9) Attaching Coil Inserter module

Setup Instructions a) Determine the correct size coil b) Determine the correct size mandrel c) Installing the mandrel on the machine d) Adjusting the Mandrel bracket e)

Adjusting the paper stop

Adjusting the front table /

Forward / off / reverse switch

h) Inserting a coil i)

Drive wheel stop screw

Cutting

safety notices

Optional Modules & Accessories

lexan

guide

a coil

Page Number:

3 4 4 4 4

5 5 6 6 6

11 12

12 12 12 13 13 14 14 15 15

10) Attaching Wire Closer module Setup Instructions a) Determine the correct wire size

b) Inserting the wire into the book c) Setting the closing bar height d) Closing the book

11) Attaching Comb Opener module Setup Instructions a)

Determine b) Placing the comb onto the rake c) Setting the comb opener stop d) Placing the book onto the comb e)

Margin settings

the correct comb size

18 19

19 20 21

23 23 23 24 24

Topic:

Page Number:

12) Attaching the Versa Switch to OD 4000

Setup Illustrations Diagram 1

Diagram Diagram 3 Diagram 4

Punch Punch Punch Coil

inserter Diagram 5a Coil inserter Diagram 5b Diagram

Coil

inserter

Coil inserter Diagram 5d Coil inserter Diagram Diagram 6

Coil inserter

Wire closer Diagram 7a Wire closer Diagram 7b Wire closer Diagram

Wire closer

Diagram 7d Wire closer

Diagram 6 Diagram 9

Troubleshooting

Comb Opener

Versa Switch

4000

Troubleshooting Coil Inserter Module

Electrical schematic

4000 Electrical schematic Coil Inserter Module Die

list

4 5 7

11 13 13 14 15 16 18 20 20 21 21 22 25 8

16 8 17 9&10

1) important Safety Notice!

Make sure you read this section very carefully! Learn

this Safety Alert Symbol. The

4000 has been designed to provide a very high level of

protection

an operator. Follow the guidelines below while

installing, operating and maintaining your machine.

Plug the machine protected at

Always replace fuses

If machine cycles on

Never bypass top cover switch.

Turn power switch off before removing a die.

into

outlet

the

customers circuit box.

with

the correct amperage and

its

own, call dealer immediately for service.

that provides a

15-amp

service

type

fuse.

recognize

that

2) Placing

Place the machine on a hard level front of the machine. Set aside some room for the books that have to be punched and also some room for the books that had already been punched.

your

machine in the

proper location:

surface

placing the foot pedal on the floor in

3) Providing

Plug one end of the power cord into the back of the machine. The other end goes

into the

the left side of the machine. The optional Versa switch can be plugged into

the same receptacle if this option is to be used.

4) Die installation: Diagram 1

Make

sure

sliding it into the opening of the machine located

machine, Make sure the punch pin retainer (2) slides into the slot of the pusher bar. Using the two

handle into the hole located in the front of the die and tighten. Make sure there is the die.

power to the

wall

outlet. Install the foot pedal plug into the receptacle, which is located

the machine is

fluted

machine:

turned

knobs (3) provided with the machine, install each

paper

off before

dust

in the machine die slot before installing

installing

die. Install the die (1) by

the left-hand side of the

turn

them clockwise to

Diagram 1

To remove a punch pin from

Make

sure

the machine is turned

pin from the die, remove both fluted knobs and slide the die to the left just

the

off

before

die:

removing

the die. To remove a punch

enough so the punch pin can be removed.

Pull

the pin straight up through the die

retainer. Reinstall the die using die installation procedure.

Die

maintenance:

Die maintenance can be performed with the die installed in the machine. To perform the die maintenance, loosen the safety screw (4) on the top front cover and raise it

so it stays open. Using the oil provided with the machine, squeeze the plastic bottle over the oil slot that runs the entire length of the die. To much oil can

run

onto the paper being punched. After oiling, always punch scrap paper

to remove excess

Setting the

oil.

paper guides: Diagram 2 The paper guide (1) is located on the top hinged cover. By loosening the knob (2) counterclockwise, the guide can be adjusted to the left or the right so the

holes can be centered within the paper being punched. For hand portion of the guide can be set at

This patented feature will allow all the

the

11” mark (3) (thick vertical line).

11”

sheet sizes to be perfectly centered in

11”

sheets, the

right-

the sheet no matter which punch pattern is being used. When using different

length

sheets, the

paper guide will have to be moved to a different position,

Diagram 2

Comb dies are the only kind to have an adjustable backstop.

order dies and

(margin) to the back edge of the sheet, first install the die into the OD 4000. on the black handle, which is Choose the position best suited for your job. Push

the

larger combs and

for position will be left up to the operator’s preference.

1) Punching Paper: Position the paper that needs to be punched either to the left, right or on top of the machine. This is up to the individual operator. Remove 10 to bond copy paper) from the pile and slide it down vertically into the opening of the die. When the paper is fully down, slide it to the left so it comes in contact with the paper guide. Make sure all the edges of the sheets are flush by tapping the top and the right hand side of the sheets before pressing the foot pedal. After punching the sheets, place the paper on the punched pile making sure the sheets remain in exact order.

2) Removing paper waste: Diagram 3

The paper waste is removed by pulling towards you the paper

It is located directly below the die. This should be checked frequently while punching not to allow it to fill up and spill into the machine.

3) Paper Jam: (Reverse knob) Diagram 3

Unplug

knob is only utilized if a paper jam occurs in the die or if the die is installed incorrectly. When a paper jam occurs, the fuse protecting the motor may have to be replaced. This is normal and allows maximum protection for the punch motor.

and

are not

turn

the power oft to the

standard. To change the position of the hole placement

pull

part

of the die. There are four placement positions.

the

out to the left

machine

for smaller combs. The exact

before proceeding. The reverse

These

are

handle towards

sheets (2Olb

waste

drawer (3).

specia/

Pull

the

right

Push in and turn the reverse knob (1) counter clockwise about

out

the punch pins (2) start to move This should be enough to allow the paper to become free of the die. (This

knob is normally tight and requires a firm grip to turn it the small amount necessary to remove the paper from the die.)

Plug the machine back into the wall outlet and turn the main power switch on

Press the foot pedal to see if the machine operates. If yes, reinstall the die and continue punching the job. If the machine does not function, see replacing the fuses in the troubleshooting section of this manual.

of the paper in which it had jammed.

8-10

times so

Diagram 3

+ 20 hidden pages