Oeveland Range KEP Repair Manual

Repair
Manual
Pedestal
Electric
Self-Contained Kettle
Model
KEP
.
Oeveland
Range, Inc.
WITID
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CANADA
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5L. 0eveIaIld. 0Id0
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(216)411
.....
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......
,AX:
cn6)411-3712
1177
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UWlXC
Pbaae: (416)
6»oCD6O.
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62W6:D
KET·13
Oeveland
WARRANTY AND
LIMITED EXTENDED WARRANTY
COVERAGE
()
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=:
_.
LIMITED WABRANTY .
==
.-
=
CIIIIeIand
RIInge
products
ant
warrmed
10
the original purch8ser
to
be free
from
defects
in
material and
work·
==
==
manship
under
normal
use
and service
for
the standard warranty period.
::::
E
CIeYeIancI
Range agrees
10
repair
or
replace,
at
ill
option.
f.o.b.
factory. any part which proves to be
defective
==
=due
to
dIfecls
in
rnateriII
or
workmanship during the
W8ITW1lY
period. proyiding
the
equipment
has been
unaJtered.
==
=:
end
has
been
PROPERLY
INS1'ALLEO,
MAINTAINED.
AND
OPERATED
IN
ACCORDANCE
WITH
THE
CLEVELAND
==
=:
RANGE
OWNER'S
MANUAL.
==
E_:
CLEVELAND
RANGE
agr_1O
pay
81PI
F~
AUTHORIZED
EQUIPMENT
SERVICE
AGENCY
(within
the
==_==
continental
United
States.
Hawaii,
and
canacsa>
for
rusonabIe
labor required to repair
or
replace. at
our
option.
E
f.o.b.
factory. eny part
which
prowlS
10
be
dSectNe
due
10
dfHcls
in
rnateriaI
or
workmanShip.
dUring the labor
==.
- warranty period.
This
warranty includes
travel
time not
10
exceed
two
hours and
mileage
not to
ecceecJ
SO
miles
==
E (100 miles round-trip), but does nat
inClude
post
start-up.
tightening IooIe filings,
minor
adjustments, maintenance.
==
E
~ngor~ng.
=
==
_
The
-.ndard
labor
W8ITII1ty
aJIcws
f8clory payment
tJ
reaaanabIe labor required
10
repair or replace such defec·
:31
live
pans.
CIewIland
Range
will
nat reimbur8e the
expal",
c:A
labor required
for
the
repair
or
replacement
c:A
pans
E after the standard warranty period,
unless
an
Extended
Labor Wan8nly
Contract
has been purchased
10
CO'I8l' the
3i
=
equipnent
for
the blIIance
tJ
the warranty period
from
the dale
tJ
equipment
installation.
start-up.
or
demonstration.
==
=
PROPER
INSTALLATION
IS
THE
RESPONSIBILITY
OF
THE
DEALER.
THE
OWNER·USER.
OR
INSTALLING
==
=:
CONTRACTOR.
AND
IS
Nor
COVERED
BY
THIS
WARRANTY.
Many
IocI/
codes
exist,
and it is
the
responsibility
::::
=
tJ
the
owner
and
instaI*
10
comply
wiIh
these
codes. CIMand
~
equipment
is built to comply
with
appIica·
==
=
b1e
standards
for
manuf8cturers.
including
UL,
AJ3.A..
NSF.
ASMEINtI.
Bd.,
CSA.
CGA.
ETL.
and
others.
::=
=_
BOILER
(Steam
Generator)
MAINTENANCE
IS
THE
RESPONSIBILITY
OF
THE
ONNE9·USER.
AND
IS
NOT
=
C~RED
BY
THIS
WARRANTY.
The
use
c:A
good
Quality
feed
WIlIer
is the responsibility
tJ
the
Owner·User
(see
==
e:
Water
~
Requitemenls
below).
THE
USE
OF
POOR
QUALITY
FEED
WATER
WILL
VOID
EQUIPMENT
WAR·
:::::
=
RANTIES.
BOiler
rnail'l8nanCe
supplies.
including
bailer
hand
gakats,
are
nat warranted
beyond
the
first 90
days
==
=
atIItr
the
dIte
the
IIQUipment
is
pIacecI
into
service
if
no
pr8'I8I1Iive
maintenance records are available
&hoNing
des-
-=
==
Cllling
8IIerY
8().120 days.
:=
_.
WA'I'IR
Q\MLJTY
MQUlRIIIEN1S
==
.
E
1OT'AL
DISSOLVED
SCUDS
eo
pans per million =
= torAL
~NITY
..
20
pans
per
million
.=
=:
S1UCA
..
13
parts
per
million
::::
=:
CHLORIDE
..
twn
30
pans per million .::::::
= pH
FICIOR
gr.-r
thin
715
==
~.
The
foregaiIlg
."..
CCII'IIIil&M
..
1CIIe
8I'ld
~
....
tJ
CJI!ginIl
purchaer
8I'ld
the
fulliability d
CIeYeIand
Range
:.-:==::
.
for
If!j
_tnch
d
~.
THE
FOREGOING
IS
EXCUSVE
AND
IN
UEU
OF
ALL
OT'HER
WARRANTIES.
WHETHeR
:
WRITTEN.
ORAL.
OR
IMPUEO.INCWOING
ANI(
WARAAN1Y
OF
PERFORMANCE.
MERCHANTABILITY.
OR
FITNESS
i
FOR
PURPOSE.
AND
SUPERSEDES
AND
E>CCWDES
/tHY
ORAL
*RRANTIES
OR
REPRESENTATIONS.
OR
WRfl.
.-
=
TEN
WARRANTIES
OR
REPRESENTATIONS.
NOT
EXPAESSLY
DESIGNATED
IN
WRITING
AS A "WARRANTY"
OR=
E
"GUARANTEE"
OF
CLEVELAND
RANGE
MADE
OR
IMPLIED
IN
ANY
MANUAL.
LITERATURE.
ADVERTISING
==
=.
BROCHURE
OR
OT'HER
MATERIALS.
.::::
E
CIeIIeIand
Range"liability
on
8t'If
cI8im
tJ
any
kind.
inClUding
negligeI
ICe.
with respect
10
the
goodsor
IeMCeS
covered
-=
_..
heftIundIr.
shall
in
no
case
a:eed
the
price
tJ
...
aoodI
or
.....
or
part
1henIof.
which gives rise to the
C181m.
IN-
E
NO
EVENT
SHALL
CLEVELAND
RANGE
BE
UABLE
FOR
SPECIAL.
INCIDENTAL,
OR
CONSEQUENTIAL
DAMAGES.
:=
==
OR
ANI(
DAMAGES
IN
THE
NATURE
OF
PENALTIES.
:3i
E . LIMITED EXTENDED WARRANTY COVERAGE
3i
=
The
purchase
tJ
a
Limited
Extended
warranty
Contract
extends the standard warranty
CCH8ra~
to the purchased
-=
IE
period
.tJ
time (one
10
four
years)
from
the dale
tJ
inslallation.
start·up.
or
demonstration. whIchever
is
sooner. .:=
~:.~
~ji"!
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i'
.
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•••••••
,~
MODEL KEP OPERATING CONTROLS
AND INDICATORS
For your better understanding and confidence. the following explanation of the control
system
used
on this kettle
is
offered.
Item No.
Description
7 On-Off Toggle Switch
(Kettle Bottom Dwg. )
2
Solid State Temperature Control (Control System Dwg.)
8
Heat Indicator Light (Green)
(Kettle Bottom
Dwg.)
12 Low Water Indicator Light
(Red)
(Kettle Bottom
Dwg.)
14 Vacuum/Pressure
Guage
(Kettle Bottom
Dwg.)
5
Pressure Relief Valve (Kettle Bottom
Dwg.)
2 Chrome Plated Brass Vent
(KettleBottom
Dwg.)
1-7
Draw-Off Valve (Draw-Off Valve Dwg.)
Service Cover (Not Shown)
Function
Controls electncal power to the kettle.
ThiS
control allows the operator to select kettle heat increments from Min. to Max (see temperature setting chart
in
the
operating
Instructions
section
of this manual).
When lit. indicates that the kettle heating elements are on. Cycles On-Off with thermostat controL
When lit.
indicates
that the heating elements
have
cut
out
and
the unit requires
more
water.
(See Reservoir Fill procedure).
Indicates steam pressure
In
PSI
inside the steam
jacket as well as vacuum in inches of mercury.
In
the unlikely event that there is an
excess
steam
build-up in the jacket. this valve
opens
automatically
to
relieve thiS pressure.
This is used to
vent
the kettle if there is insufficient vacuum as well as for refilling the kettle with water. (See Venting Instruction and Reservoir Fill Procedures).
This valve is
used
to
empty
the kettle of either food
product or
wash
water. It is
supplied
as
standard
equipment on Stationary
models
and
is optional
on Tilting kettles.
Located at the front of kettle
support
column.
Remove this
cover
for easy
access
to contactors.
kettle control
box
etc.
MODEL KEP KETTLE BOTTOM
Item
No.
Part
No.
1
FI05025
2 KE50570
3 FI05022
4
KE50556
5
KE50998
6
KE50997
7
KE50504
8
KE50568
9
SK50062
10
KE50988
11
KE50569
12
KE50567
13
KE50558
14
KE50429
15
KEOO515
16
KE51
005
Bleed Vent Elbow
1
Bleed Vent Nut
1
Connector
1
Probe - Low Water
1
Safety Valve 55
PSI.
1
Blow Down Tube
1
Toggle Switch
1
LED.
Green
1
Rubber Boot
1
Potentiometer
1
Knob
1
LED.
Red
1
SafetyThermostat
1
Pressure Guage
1
Thermistor
1
Rotary Seal
1
Description
Oty.
Use only replacement
pans
which are factory SUpplied
as
to
preserve
the certification
of
UndefWriters Laboratories.
American
Gas Association.
Canadian
Standards AsSOCiation or Canadian Gas Association (as
applicable).
The
use
01
other than factory supplied replacement pans will
VOid
the warranty.
MODEL KEP CONTROL SYSTEM
5
Item
No.
Pert
No. Description
Qty.
1
KE51322
Contactor
(Furnas)
2
2
KEOO458
Kettle
Contro!
Box
1
3
KE50752
Transformer
1
4
KE50753
Relay
1
5
KE51225
Edge
Connector
1
6
KE51226
Connector
Pin
1
7
KE50376
Terminal
Block·
End
section
1
8
KE50377
Terminal
Block section 3
Use only replacement
parts
which
are
faclDry
supplied
as
to preserve
the
certification
of
Underwriters Laboratories.
American
Gas
Association. C8nlIdian Standards Association
or
canadian
Gas
Association (as applicable).
The
use
of
other than factory
supplied
replacement par1S will
void
the
warranty.
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