Odyssey PC310, PC535, PC545, PC680, PC625 Owner's Manual

OWNER’S MANUAL

™

INTRODUCTION

The ODYSSEY™ battery ingeniously uses absorbed glass mat (AGM) technology to offer, in
one box, the characteristics of two separate batteries. It can deep cycle as well as provide
enormous cranking power - it is almost as if a champion long distance runner and a world
class sprinter are one and the same person.

These batteries are capable of providing engine cranking pulses in excess of 2250A for
5 seconds as well as 400 charge/discharge cycles to 80% depth of discharge (DOD). A typical
starting, lighting and ignition (SLI) battery can do one or the other, but not both. It is either a
sprinter or a long distance runner; ODYSSEY batteries will do both — provide short duration
high amperage pulse or low rate long duration drains.

WHY USE ODYSSEY BATTERIES?

GUARANTEED LONGER SERVICE LIFE

With an eight to twelve year design life (float) and a three to ten year service life, ODYSSEY
saves you time and money because you do not have to replace the battery as often. ODYSSEY
is warranted against factory defects for two full years in powersports or three full years in
automotive, commercial and heavy-duty marine applications. Since actual warranty can vary
with your geographical location, please check with your ODYSSEY representative for the
warranty specific to your application.

SUPERIOR CRANKING AND FAST CHARGE CAPABILITY

The 5 second cranking power of ODYSSEY batteries is double to triple that of equally sized
conventional batteries, even when the temperature is as low as - 40°C (-40°F). Also, with
simple constant voltage charging (alternator or independent charger), there is no limitation on
the inrush current, so the user is assured of fast charge recovery.

MOUNTING FLEXIBILITY

The ODYSSEY battery may be installed in any orientation (except inverted) without sacrificing
any performance attributes. There is no fear of any acid spillage as ODYSSEY recycles the
internal gas during operation or charging. The valve regulated design of the ODYSSEY battery
eliminates the need for an acid vent tube; eliminating the fear of acid burns or damage to
expensive chrome or paint.

SUPERIOR VIBRATION RESISTANCE

ODYSSEY batteries are of military grade and have endured rigorous tests that demonstrate
their overall ruggedness and exceptional tolerance of mechanical abuse.

READY OUT OF THE BOX

ODYSSEY batteries are shipped fully charged. If ODYSSEY’S voltage is 12.65V or greater
simply install the battery in your vehicle and you are ready to go! If below 12.65V, boost
charge following the instructions in the ODYSSEY Owner’s Manual and/or Technical Manual.
Putting a boost on the battery will not hurt it, even if its voltage reads higher than 12.65V.

WORRY-FREE SHIPPING

Owing to the drycell design, the US Department of Transportation (USDOT) has classified the
ODYSSEY battery as a nonspillable, so it may be shipped worry-free by express service or by
air.

LONGER STORAGE LIFE

Unlike conventional batteries that need to be recharged every six to twelve weeks the
ODYSSEY battery, when fully charged, can be stored for up to 2 years at 25°C (77°F). Simply
recharge and ODYSSEY is returned to full power. At lower temperatures, storage times will be
even longer.

DEEP DISCHARGE RECOVERY

Should ODYSSEY become deeply discharged, simply recharge following instructions in this
manual.

2

Publication No. 2602-0232, Rev. 4 - April 2006www.odysseyfactory.com

1. Using proper procedures as recommended by the vehicle manufacturer, carefully
disconnect the cables from your old battery and remove it from the vehicle. Return the spent
battery to the battery dealer for proper recycling.

2. Inspect existing battery cables for corrosion, acid damage or insulation deterioration.
Replace if deterioration is present.

3. Position your ODYSSEY in the battery holder and fasten firmly to the vehicle.

4. Connect the positive cable from your ignition to the Positive (+) terminal.

5. Connect the negative cable from your engine or chassis to the Negative (-) terminal.

6. Torque the bolt, screw or nut per the specification noted in table. If you’re using the
Accessory Bolt (C), hold the Brass Post (A) with vise grips and counter torque. Do the same
with General Motors™ automotive battery cable installation.

NOTE: This is a valve regulated sealed battery and never needs to have water or electrolyte
(acid) added. Warranty will be void if opened!

B

A. Bolt
B. Washer
C. Battery

A. Brass Post
B. Helicoil Insert
C. Accessory Bolt
3/8“ Course Thread
(not included)
D. Battery

A

C

A

B

C

D

A

DIN

TERMINAL

3/8”-16 UNC

THREAD

B

A. 0.72”/18.2mm MAX
B. 0.96”/24.5mm MAX

M6 x 1
THREAD

3/8-16 UNC
THREAD

0.61”

(15.5mm)

0.74”

(18.8mm)

NTS

PC625

PC2150

SAE
Terminals

PC2250

All Other Models

NOTE: PC535 Bolt installation
is in horizontal orientation.

PC1500

0.85

1.12

SIDE TERMINAL

3/8-16 UNC-2B

0.34 DEEP

TOP TERMINALS

POSITIVE

NEGATIVE

0.813
(20.7)

0.614
(15.6)

0.732

(18.6)

0.813
(20.7)

0.677
(17.2)

0.732

(18.6)

Publication No. 2602-0232, Rev. 4 - April 2006www.odysseyfactory.com

3

INSTALLATION

Your ODYSSEY is normally ready to install right out of the box! Measure the battery voltage;
if it is 12.65 volts or greater, install; if less, then refer to the charging section.

ANY OF THE FOLLOWING WILL VOID YOUR WARRANTY:

• EXPOSING BATTERY TO GASOLINE OR DIESEL FUEL

• REMOVING THE LABELED COVER

• REMOVING OR DESTROYING THE BATTERY’S DATE CODE

DO NOT SHORT CIRCUIT YOUR ODYSSEY’S TERMINALS!

Remove any metallic items such as watches, bracelets and other personal jewelry to ensure
safe installation.