Odyssey PC625, PC680, PC925, PC950, PC1100 Owner's Manual

ENGINEERED WITH THIN PLATE PURE LEAD (TPPL) TECHNOLOGY

OWNERS MANUAL

EXTREME POWER

AND ENDURANCE

www.odysseybattery.com

INTRODUCTION

The ODYSSEY® battery ingeniously uses absorbed glass mat (AGM) technology to offer, in one box, the
characteristics of two separate batteries. It can deep cycle as well as provide enormous cranking power –
it is almost as if a champion long distance runner and a world class sprinter are one and the same person.

These batteries are capable of providing engine cranking pulses in excess of 2250A for 5 seconds as well as 400
charge/discharge cycles to 80% depth of discharge (DOD). A typical starting, lighting and ignition (SLI) battery can
do one or the other, but not both. It is either a sprinter or a long distance runner; ODYSSEY batteries will do both –
provide short duration high amperage pulse or low rate long duration drains.

In order to achieve the full design cycle life of ODYSSEY batteries in cyclic applications the charge current must be

a minimum of 40% of the battery’s 10-hour rating (column 8 of the chart on page 5). Thus the minimum charge

current for a PC925 battery in a cycling application is 10.8 amps (40% of 27Ah). Please refer to Figure 6 of the

ODYSSEY Technical Manual for a detailed discussion of the recommended charge profile for ODYSSEY batteries in
cycling applications. The manual may be downloaded from www.odysseybattery.com.

WHY USE ODYSSEY® BATTERIES?

GUARANTEED LONGER SERVICE LIFE

With an eight to twelve year design life (float) and a three to ten year service life, ODYSSEY batteries save you time
and money because you do not have to replace the battery as often. ODYSSEY batteries are warranted against
factory defects for two (2) years for powersports applications; three (3) years in automotive, marine, commercial and
industrial applications and; four (4) years in the case of the PC1220, 75-PC1230, 75/86-PC1230, PC1350, 25-PC1400,
35-PC1400, 34-PC1500, 34M-PC1500, 34R-PC1500, 34/78-PC1500, 78-PC1500, 65-PC1750, 31-PC2150 and
PC2250 batteries. Since actual warranty can vary with your geographical location, please check with your ODYSSEY
Extreme Series battery representative for the warranty specific to your application.

SUPERIOR CRANKING AND FAST CHARGE CAPABILITY

The 5 second cranking power of ODYSSEY batteries is double to triple that of equally sized conventional batteries,
even when the temperature is as low as -40°F (-40°C). Also, with simple constant voltage charging (alternator or
independent charger), there is no limitation on the inrush current, so the user is assured of fast charge recovery.

MOUNTING FLExIBILITY

The ODYSSEY battery may be installed in any orientation (except inverted) without sacrificing any performance

attributes. There is no fear of any acid spillage as ODYSSEY batteries recycle the internal gas during operation or

charging. The valve regulated design of the ODYSSEY battery eliminates the need for an acid vent tube; eliminating
the fear of acid burns or damage to expensive chrome or paint.

SUPERIOR VIBRATION RESISTANCE

ODYSSEY batteries have endured rigorous tests that demonstrate their overall ruggedness and exceptional tolerance

of mechanical abuse.

READY OUT OF THE BOx

ODYSSEY batteries are shipped fully charged. If the ODYSSEY battery's voltage is 12.65V or greater, simply install
the battery in your vehicle and you are ready to go! If below 12.65V, boost charge following the instructions in the
ODYSSEY battery Owner’s Manual and/or Technical Manual. Putting a boost on the battery will not damage it,
even if its voltage reads higher than 12.65V.

WORRY-FREE SHIPPING

Owing to the drycell design, the US Department of Transportation (USDOT) has classified the ODYSSEY battery as a
nonspillable, so it may be shipped worry-free by express service or by air. Please see our MSDS sheet for complete

details at www.odysseybattery.com.

LONGER STORAGE LIFE

Unlike conventional batteries that require a recharge every six to twelve weeks, the ODYSSEY battery can be stored
for up to two years at 77ºF (25ºC) from a fully charged state. These batteries can be stored for two years or when the
open circuit voltage (OCV) drops to 12.00V, whichever comes first.

DEEP DISCHARGE RECOVERY

Should the ODYSSEY battery become deeply discharged, simply recharge following instructions in this manual.

2

Publication No. 2602-0232, Rev. 11 - February 2013www.odysseybattery.com

ALL OTHER MODELS PC370, PC950 & PC1100

PC1220 & PC1350

34M-PC1500 & 31M-PC215075/86-PC1230
25-PC1400
35-PC1400
34-PC1500
34/78-PC1500
65-PC1750
31-PC2150T

75-PC1230
75/86-PC1230
34/78-PC1500
78-PC1500

SAE TERMINALS PC2250 34R-PC1500

31-PC2150S

A. Bolt
B. Washer
C. Battery

A. Brass Post
B. Helicoil Insert
C. Accessory Bolt

3/8" Course Thread
(not included)

D. Battery

NOTE:
PC535 and PC625 Bolt installations
are in horizontal orientation.

A. 0.72" (18.2mm) MAX
B. 0.96" (24.5mm) MAX

B

A

C

M6 x 1
THREAD

0.43"

(11.0mm)

0.732"

(18.59mm)

0.568"

(14.43mm)

POSITIVE MARINE STUD

3/8-16 THREAD

NEGATIVE MARINE STUD

5/6-18 THREAD

POSITIVE SAE

TERMINAL

NEGATIVE SAE

TERMINAL

0.568"

(14.43mm)

0.732"

(18.59mm)

B

A

NTS

0.74"

(18.8mm)

3/8-16 UNC
THREAD

PC1800-FT

FRONT TERMINAL

POSITIVE

TOP TERMINALS SIDE TERMINAL

1.00"

(25.4mm)

0.53"

(13.5mm)

3/8-16 UNC
THREAD

0.768"

(19.5mm)

0.689"

(17.5mm)

0.039"

(1.0mm)

0.669"

(17.0mm)

0.630"

(16.0mm)

0.705"

(17.9mm)

0.669"

(17.0mm)

0.039"

(1.0mm)

NEGATIVE POSITIVE NEGATIVE

A

B

C

D

NTS

0.732"

(18.6mm)

0.677"

(17.2mm)

0.813"

(20.7mm)

0.732"

(18.6mm)

0.614"

(15.6mm)

0.813"

(20.7mm)

POSITIVE

0.732"

(18.6mm)

0.677"

(17.2mm)

0.813"

(20.7mm)

NEGATIVE

0.732"

(18.6mm)

0.614"

(15.6mm)

0.813"

(20.7mm)

3/8-16
UNC-2B

0.34 DEEP

0.85"

1.12"

DIN TERMINAL 3/8-16 UNC THREAD

NOTE: See SAE terminal drawing for detailed dimensions

1. Using proper procedures as recommended by the vehicle manufacturer, carefully disconnect the cables from
your old battery and remove it from the vehicle. Return the spent battery to the battery dealer for proper recycling.

2. Inspect existing battery cables for corrosion, acid damage or insulation deterioration. Replace if deterioration

is present.

3. Position your ODYSSEY battery in the battery holder and fasten firmly to the vehicle.

• Optional height adapter may be used on 34-PC1500 models for installations
where a group 24 or group 27 is required. Snap the adapter securely into place on the
bottom of the battery. The 34R-PC1500 model with this adapter may be used to
replace a group 24F or 27F.

4. Connect the positive cable from your ignition to the Positive (+) terminal.

5. Connect the negative cable from your engine or chassis to the Negative (-) terminal.

6. Torque the bolt, screw or nut per the specification noted in table. If you’re using the Accessory Bolt (C), hold the Brass
Post (A) with vise grips and counter torque. Do the same with General Motors

®

automotive battery cable installation.

NOTE: This is a valve regulated sealed battery and never needs to have water or electrolyte (acid) added.
Warranty will be void if opened!

Publication No. 2602-0232, Rev. 11 - February 2013www.odysseybattery.com

3

INSTALLATION

Your ODYSSEY® battery is normally ready to install right out of the box! Measure the battery voltage; if it is 12.65

volts or greater, install; if less, then refer to the charging section.

ANY OF THE FOLLOWING WILL VOID YOUR WARRANTY:

• EXPOSING BATTERY TO OIL, ORGANIC SOLVENT, ALCOHOL, DETERGENT, STRONG ACIDS, STRONG

ALKALIS, PETROLEUM-BASED SOLVENT OR AMMONIA SOLUTIONS

• REMOVING THE LABELED COVER

• REMOVING OR DESTROYING THE BATTERY’S DATE CODE

DO NOT SHORT CIRCUIT YOUR ODYSSEY

®

BATTERY'S TERMINALS!

Remove any metallic items such as watches, bracelets and other personal jewelry to ensure safe installation.

Figure 2 shows the relationship between open
circuit voltage (OCV) and state of charge (SOC)

for the ODYSSEY battery.

(A) How do I know the state of charge of the
battery?

Figure 2: ODYSSEY

®

Battery OCV vs. SOC

As long as the battery has not been charged or

discharged for 6 or more hours, Figure 2 can be
used to determine the SOC of the ODYSSEY battery.
Use a high quality digital voltmeter to measure its
OCV. The graph shows that a healthy, fully charged
ODYSSEY battery will have an OCV of 12.84V or
higher at 77°F (25ºC).

(B) How long can the battery be stored?

Refer to Figure 3 below. At 77°F (25ºC), these
batteries can be stored for up to 2 years. The lower
the temperature, the longer the storage time. The

battery must be charged before storage.

Roughly every 18°F (10°C) increase in temperature

cuts storage time in half. If the temperature rises

to 95°F (35°C) the battery may be stored for only 1
year before a recharge becomes necessary. Figure
3 will apply only if the battery is fully charged before

storage.

State of Charge (SOC), %

Open circuit voltage (OCV), V

13.0

12.8

12.6

12.4

12.2

12.0

11.8

11.6
10 20 30 40 50 60 70 80 90 100

12.84V or higher indicates
100% SOC

Percent of 0.05C capacity

100

90

80

70

60

50

40

30

Open circuit storage time in weeks

10 20 30 40 50 60 700

77°F 113°F 149°F

ODYSSEY® BATTERY STORAGE AND DEEP DISCHARGE RECOVERY

SPECIAL NOTICE!

• CUSTOM V-TWIN MOTORCYCLE INSTALLATIONS USING ODYSSEY PC535, PC545, PC545MJ, PC680MJ
& PC925LMJ BATTERIES
If your V-Twin motorcycle is equipped with a standard 32 amp single phase stator/alternator and you ride at a low
engine rpm around town or even on long rides, the appropriate ODYSSEY

®

battery may run out of charge due to

low amperage output of the bike's stator at low rpms. After riding, turn the bike's engine off but leave the lights on
for 30 seconds. Then, turn everything off and connect the ODYSSEY Ultimizer

™

charger using the proper procedure

as detailed in the ODYSSEY Ultimizer charger owner's manual.

• Prolonged storage of vehicles with fuel injection computers, alarms, GPS and other electrical devices that require
continuous battery power to support active memories; this power drain must be offset with a maintenance-float
charger, periodic charging or disconnecting the battery to prevent the establishment of irreversible crystallized
sulphation in the battery plate oxide. Failure to address this destroys battery capacity and voids the warranty,

as this is not a warranted defect in materials or workmanship.

4

Publication No. 2602-0232, Rev. 11 - February 2013www.odysseybattery.com

Figure 3: ODYSSEY® Battery storage
time at temperatures

5

Publication No. 2602-0232, Rev. 11 - February 2013www.odysseybattery.com

* Cold Start Performance S.A.E J537 JUNE 82 **Pulse Current † Can be fitted with brass automotive terminal

Optional metal jackets available on PC545, PC680, PC925, PC1200, PC1700 and 31-PC2150
Operating Temperature Range: PC310 and PC1800-FT: -40°F (-40°C) to 122°F (50°C), PC370, PC950 and PC1100:

-40°F (-40°C) to 122°F (50°C), (PC535 and PC625: -40°F (-40°C) to 113°F (45°C), PC545, PC680, PC925, PC1200
and PC1700 without metal jacket: -40°F (-40°C) to 113°F (45°C), PC545, PC680, PC925, PC1200 and PC1700 with
metal jacket: -40°F (-40°C) to 176°F (80°C), PC1220, PC1350 and PC2250: -40°F (-40°C) to 104°F (40°C), All other
models: -40°F (-40°C) to 176°F (80°C)

Model

Voltage

PHCA**

(5 sec)

CCA* HCA MCA

Nominal Capacity

Reserve

Capacity

Minutes

Length
inches

(mm)

Width

inches

(mm)

Height
inches

(mm)

Weight

lbs

(kg)

Terminal

Torque

Specs
in-lbs

(Nm max)

Internal

Resistance

(m

Ω

)

Short

Circuit

Current

(20 Hr

Rate-Ah)

(10 Hr

Rate-Ah)

PC310

12 310 100 200 155 8 7 9

5.43

(138.0)

3.39

(86.0)

3.98

(101.0)

5.9

(2.7)

M4 Receptacle

8.9

(1.0)

27.1 455A

PC370

12 425 200 315 270 15 14 25

7.9

(200.0)

3.0

(77.0)

5.5

(140.0)

12.5
(5.7)

M6 Stud

35

(3.9)

13.5 891A

PC535

12 535 200 300 265 14 13 21

6.70

(170.2)

3.90

(99.1)

6.24

(158.5)

12.0
(5.4)

M6 Receptacle

40

(4.5)

8 1000A

PC545

12 460 150 280 220 13 12 18

7.00

(177.8)

3.38

(85.9)

5.17

(131.3)

11.4
(5.2)

M6 Receptacle

50

(5.6)

10 1200A

PC625

12 530 200 420 340 18 17 27

6.70

(170.2)

3.90

(99.1)

6.95

(176.5)

13.2
(6.0)

M6 Receptacle

40

(4.5)

7 1800A

PC680

12 520 170 350 280 16 16 24

7.27

(184.7)

3.11

(79.0)

7.55

(191.8)

15.4
(7.0)

M6 Receptacle

†

or SAE

3/8” Receptacle

50

(5.6)

7 1800A

PC925

12 900 330 610 480 28 27 48

6.64

(168.7)

7.05

(179.1)

5.83

(148.1)

26.0

(11.8)

M6 Receptacle

†

or SAE

3/8” Receptacle

60

(6.8)

5 2400A

PC950

12 950 400 600 500 34 32 60

9.8

(250.0)

3.8

(97.0)

6.1

(156.0)

20.0
(9.0)

M6 Stud

35

(3.9)

7.1 1700A

PC1100

12 1100 500 800 650 45 43 87

9.8

(250.0)

3.8

(97.0)

8.1

(206.0)

27.5

(12.5)

M6 Stud

35

(3.9)

5.1 2450A

PC1200

12 1200 540 860 725 42 40 78

7.87

(199.9)

6.66

(169.2)

7.60

(193.0)

38.2

(17.4)

M6 Receptacle

†

or SAE

3/8” Receptacle

60

(6.8)

4.5 2600A

PC1220

12 1220 680 960 860 70 64.8 135

10.94

(278.0)

6.88

(175.0)

7.48

(190.0)

45.6

(20.7)

DIN Lead Post N/A 5.7 2200A

75-PC1230

12 1230 760 1050 815 55 50 110

9.46

(240.3)

7.08

(179.8)

7.22

(183.4)

45.5

(20.6)

SIDE

3/8" Receptacle

60

(6.8)

2.5 3100A

75/86-PC1230

12 1230 760 1050 815 55 50 110

9.46

(240.3)

7.08

(179.8)

7.92

(201.2)

45.5

(20.6)

TOP SAE SIDE

3/8” Receptacle

60

(6.8)

2.5 3100A

PC1350

12 1350 770 1080 960 95 88.5 195

13.90

(353.0)

6.88

(175.0)

7.48

(190.0)

60.4

(27.4)

DIN Lead Post

N/A 4.2 2900A

25-PC1400

12 1400 850 1150 950 65 55 130

9.46

(240.3)

6.84

(173.7)

8.69

(220.7)

50.0

(22.7)

SAE

60

(6.8)

2.5 3100A

35-PC1400

12 1400 850 1150 950 65 55 130

9.46

(240.3)

6.84

(173.7)

8.69

(220.7)

50.0

(22.7)

SAE

60

(6.8)

2.5 3100A

34-PC1500

12 1500 850 1250 1050 68 62 135

10.85

(275.6)

6.76

(171.7)

7.88

(200.1)

49.5

(22.4)

SAE

60

(6.8)

2.5 3100A

34R-PC1500

12 1500 850 1250 1050 68 62 135

10.85

(275.6)

6.76

(171.7)

7.88

(200.1)

49.5

(22.4)

SAE

60

(6.8)

2.5 3100A

34M-PC1500

12 1500 850 1250 1050 68 62 135

10.85

(275.6)

6.76

(171.7)

7.95

(201.9)

49.5

(22.4)

SAE and

3/8” Stud (Pos.),

5/16” Stud (Neg.)

60

(6.8)

2.5 3100A

34/78-PC1500

12 1500 850 1250 1050 68 62 135

10.85

(275.6)

7.08

(179.8)

7.88

(200.1)

49.5

(22.4)

TOP SAE SIDE

3/8” Receptacle

60

(6.8)

2.5 3100A

78-PC1500

12 1500 850 1250 1050 68 62 135

10.85

(275.6)

7.08

(179.8)

7.34

(186.4)

49.5

(22.4)

SIDE

3/8" Receptacle

60

(6.8)

2.5 3100A

PC1700

12 1550 810 1325 1175 68 65 142

13.03

(331.0)

6.63

(168.4)

7.78

(197.6)

60.9

(27.6)

M6 Receptacle

†

or SAE

3/8” Receptacle

60

(6.8)

3.5 3500A

65-PC1750

12 1750 950 1350 1070 74 65 145

11.83

(300.5)

7.20

(182.9)

7.50

(190.5)

58.0

(26.3)

SAE

60

(6.8)

2.0 5000A

PC1800-FT

12 1800 1300 1600 1450 214 190 475

22.75

(577.9)

4.9

(125.0)

12.44

(316.0)

132.3
(60.0)

3/8” Stud

80

(9.0)

3.3 3800A

31-PC2150

12 2150 1150 1545 1370 100 92 205

13.06

(331.7)

6.89

(175.0)

9.59

(243.6)

77.8

(35.3)

3/8” Stud or SAE†

150-220

(16.9-22.6)

2.2 5000A

31M-PC2150

12 2150 1150 1545 1370 100 92 205

13.00

(330.2)

6.80

(172.7)

9.39

(238.5)

77.8

(35.3)

SAE and

3/8” Stud (Pos.),

5/16” Stud (Neg.)

150-220

(16.9-22.6)

2.2 5000A

PC2250

12 2250 1225 1730 1550 126 114 240

11.26

(286.0)

10.59

(269.0)

9.17

(233.0)

86.0

(39.0)

SAE Terminal
and 3/8” Stud

100 (11.0)

For 3/8”

Stud Only

2.1 5000A

MAINTENANCE

ODYSSEY® batteries are very different from standard liquid-acid batteries that are openly vented. The ODYSSEY

battery is and operates as a sealed battery, recycling nearly all gases internally under normal operating conditions.
There is no corrosion of the positive terminal or corrosion to the surrounding area. ODYSSEY batteries are shipped
fully charged from the factory, but prior to installation, check the battery’s voltage to see if it is 12.65 volts or greater.
If not, recharge it using the procedure below.

Do not charge in an air tight compartment

Never attempt to remove the top decal cover, as it will cause the battery to fail.

CHARGING

The state of charge in an ODYSSEY battery can be determined from the following chart:

To get long life from the ODYSSEY battery, it is important that the battery is kept near full charge, approximately

12.8 volts. If there are electrical loads during storage, then the negative battery cable should be disconnected or an

independent float charger used. Low power 2.0 amp chargers for storage charge will keep a fully charged battery fully

charged but cannot recharge if the ODYSSEY battery becomes discharged.

Racing Vehicles using total loss (no alternator) - standard automotive type chargers are not designed to return
105-108% of the energy removed. They normally boost charge to 80-95% and expect the alternator to complete the
charge. Chargers listed on our website at www.odysseybattery.com are specifically designed for ODYSSEY batteries
that are routinely deeply discharged. They provide the 105-108% recharge and then switch to storage charge.

ODYSSEY Ultimizer™ chargers as listed on www.odysseybattery.com are specifically designed for ODYSSEY
batteries and are required for routine deep discharge applications. They provide 105-108% recharge and then switch

to a storage charge.

To fully charge a 31-PC2150 battery that is routinely discharged deeply, a minimum of 40 amps are required with
charger voltage within the range of 14.1V to 14.7V. It is imperative not to exceed 15.0V as this will cause the pressure
valves to open and out-gas hydrogen, oxygen and water from inside the battery. This will shorten the life of the
battery and cause premature failure. Some portable chargers exceed 15.0V, especially two-wheel garage chargers, so
charging voltages should be verified by measuring the charging voltage during the time when the charging amperage
is reducing from full output. The deep cycle charging voltage must be within 14.1V minimum to 14.7V maximum.

If a standard automotive charger is used to boost charge a discharged battery because of an accessory left on, it is
important to make sure the charging voltage does not exceed 15 volts during charge. A hand held voltmeter can be
used to monitor this periodically. The following chart provides recharge times under this type of boost charging to an
80-95% recharge and then allows the vehicle charging system to complete the charge.

6

Publication No. 2602-0232, Rev. 11 - February 2013www.odysseybattery.com

12V PARALLEL CONNECTION

Voltmeter Reading State of Charge

12.84 Volts or higher 100%

12.50 Volts 75%

12.18 Volts 50%

11.88 Volts 25%

BATTERY 1

BATTERY 2

12V MOTOR

GROUND VEHICLE &

CONNECTION

WINTER STORAGE

The ODYSSEY battery does not lose its charged energy during cold storage temperatures, so there is no need to
trickle or float charge during winter months. To store off-season, measure the battery voltage to make sure it is fully
charged, 12.84 volts or greater; recharge if necessary. Disconnect the negative battery cable to prevent any applied
electrical load during storage. The ODYSSEY battery cannot freeze down to -40°F (-40°C), -22°F (-30°C) for PC2250,
so it can be left in the vehicle. It can be stored for 2 years or more below 77°F (25°C). Charging is required at 2 years
or 12V, whichever comes first.

A 12V, 2 amp trickle charger can also be left connected to the battery if it is kept in storage for extended periods or if the
battery is subject to parasitic loads during storage. The trickle charge voltage measured at the battery terminals must be
between 13.5V and 13.8V. We recommend using the ODYSSEY Ultimizer™ charger for your battery. For more information
on these chargers, including where to buy them, can be found on our website at www.odysseybattery.com.

Publication No. 2602-0232, Rev. 11 - February 2013www.odysseybattery.com

7

36V BATTERY CONNECTION

To power a 36V trolling motor, you will need to connect three ODYSSEY batteries in series. As shown in the bottom
illustration, the negative of Battery 1 is wired to the positive of Battery 2; the negative of Battery 2 is then connected
to the positive of Battery 3. Finally, hook up the positive terminal of Battery 1 to the positive terminal of your trolling
motor and the negative terminal of Battery 3 to the negative terminal of the trolling motor.

ODYSSEY® Battery Model

Charge time for 100% discharged battery (11.5 volts)

10-amp charger 20-amp charger

PC310 1.28 hours 40 minutes
PC370 1.5 hours 45 minutes
PC535 2.25 hours 1.25 hours
PC545 2 hours 1 hour
PC625 3 hours 1.5 hours
PC680 2.7 hours 1.5 hours
PC925 4.5 hours 2.25 hours

PC950 3 hours 1.5 hours
PC1100 4 hours 2 hours
PC1200 6.75 hours 3.5 hours

75-PC1230 & 75/86-PC1230 9 hours 4.5 hours

25-PC1400 & 35-PC1400 10.5 hours 5.25 hours

34-PC1500, 34R-PC1500,

34M-PC1500, 34/78-PC1500

& 78-PC1500

11 hours 5.5 hours

PC1700 11 hours 5.5 hours

PC1220 & 65-PC1750 11 hours 5.5 hours

PC1800-FT Not Recommended 17 hours

PC1350, 31-PC2150

& 31M-PC2150

16 hours 8 hours

PC2250 20 hours 10 hours

24V BATTERY CONNECTION

To power a 24V trolling motor, you will need to connect two ODYSSEY® batteries in series. As shown in the top
illustration, the negative of Battery 1 is wired to the positive of Battery 2. Hook up the positive terminal of Battery 1
to the positive terminal of your trolling motor and the negative terminal of Battery 2 to the negative terminal of the

trolling motor.

BATTERY 1

BATTERY 2

36V MOTOR

BATTERY 3

BATTERY 1

BATTERY 2

24V MOTOR

Always properly recycle your lead acid battery
by returning to an authorized recycling center
or automotive dealer.

NEVER PLACE USED BATTERIES IN
THE BIN!

WARRANTY:

EnerSys Energy Products Inc. (“Manufacturer”) warrants its ODYSSEY® batteries (hereafter referred to as “Battery”) to be free of defects in material and workmanship for the
following Applicable Warranty Periods:

• 2 years for Auxiliary Power (APU) and other non engine start cycling applications.

• 2 years for power sports applications.

• 3 years for commercial, industrial, marine and automotive applications in non BCI sizes.

• 4 years for an engine starting application for PC1220, PC1350, PC2250 and all BCI sizes.
The warranty does not cover a Battery reaching its normal end of life which may occur prior to the warranty periods stated above. Depending on the application a Battery can

reach its normal end of life before the end of the warranty period.

A Battery can deliver only a xed number of usable amp-hours over its lifetime and is considered to have reached its normal end of life if the application uses up all of these
amp-hours, regardless of the time the Battery has been in service. Therefore Manufacturer reserves the right to deny a warranty claim if it determines the Battery to be at its
normal end of life, even if the claim is lodged within the applicable warranty period.

The Applicable Warranty Period begins from the date of purchase with original receipt, or, if no receipt is available, from Manufacturer’s shipping date as stated on the battery.
Batteries determined to meet the conditions of this warranty will be replaced free of charge if, at the sole discretion of Manufacturer, adjustment is necessary due to defect
in material or workmanship. Batteries for warranty replacement consideration are to be returned to the original supplying distributor/dealer. If not feasible, other ODYSSEY®
distributors/dealers can be approached but a warranty processing fee may be applied. This warranty may vary from country to country; contact your authorized ODYSSEY®

Battery wholesaler or dealer for the applicable warranty.

Batteries replaced under the warranty provisions will be shipped with a yellow replacement warranty sticker and carry only the remainder of the original Applicable Warranty

Period.

• To register your ODYSSEY battery, please visit our website at www.odyssey.com or contact us at 1-888-422-0317

GENERAL PROVISIONS:

A. Manufacturer has no obligation under the limited warranty herein in the event the Battery is damaged or destroyed as a result of one for more of the following:

• Willful abuse, misuse, physical damage, neglect or if the top decorative cover has been removed.

• Natural forces such as wind, lightning, hail; damage due to re, collision, explosion, vandalism, theft, penetration or opening of the Battery case in any manner.

• Overcharging, undercharging, charging or installing in reverse polarity, improper maintenance, allowing the Battery to be deeply discharged via a parasitic load or mishandling
of the Battery such as but not limited to using the terminals for lifting or carrying the Battery. Trickle chargers that do not have a regulated trickle charge voltage between 13.5V
and 13.8V (no lower than 13.5V and no higher than 13.8V) will cause early failure of the Battery. Use of such chargers with the Battery will also void the Battery’s warranty. For
applications where an alternator is present, the alternator must deliver between 14.0V and 14.7V when measured at the Battery’s terminals. Alternators that do not have a
regulated charge between 14.0V and 14.7V (no lower than 14.0V and no higher than 14.7V) will cause early failure of the Battery. Use of such alternators with the Battery will
also void the Battery’s warranty.

• Failure to properly install the Battery or lack of metal jacket for high temperature or vibration applications.

• Repair or attempted repair of the Battery by anyone other than an authorized Manufacturer’s representative shall void this warranty.

• Normal or accelerated deterioration in the electrical qualities due to operating or application conditions.

• If the Battery is used for an application that requires higher cranking power or a greater reserve rating than the Battery is designed to deliver, or the Battery capacity is less than
the Battery capacity specied by the vehicle manufacturer, or the Battery is otherwise used in applications for which it was not designed.

• Prolonged storage of vehicles with fuel injection computers, alarms, GPS and other electrical devices that require continuous battery power to support active memories; this
power drain must be offset with a maintenance-oat charger, periodic charging or disconnecting the Battery to prevent irreversible damage. A Battery with an open circuit
voltage (OCV) of equal to or less than 8.0V will be deemed as over discharged and void warranty due to misuse and/or neglect.

WARNING - DO NOT USE ANY TYPE OF OIL, ORGANIC SOLVENT, ALCOHOL, DETERGENT, STRONG ACIDS, STRONG ALKALIS, PETROLEUM-BASED SOLVENT
OR AMMONIA SOLUTION TO CLEAN THE BATTERY COVERS AND BATTERY TOPS. THESE MATERIALS MAY CAUSE PERMANENT DAMAGE TO THE BATTERY
COVERS BATTERY TOPS AND WILL VOID THE WARRANTY.

B. To obtain warranty service:

1. Return the Battery to the original supplying wholesaler or dealer.

2. If the Battery is determined by Manufacturer, in its sole discretion, to be defective for material or workmanship under terms of this limited warranty, it will be replaced.

3. Manufacturer’s acceptance of any items shipped to Manufacturer shall not be deemed an admission that the items so shipped are defective. Any items shipped back to

Manufacturer, shall in Manufacturer’s sole discretion, become Manufacturer’s property.

THIS LIMITED WARRANTY IS IN LIEU OF, AND MANUFACTURER DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES, STATUTORY, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. MANUFACTURER’S EXCLUSIVE LIABILITY
FOR BREACH OF WARRANTY SHALL BE TO REPLACE THE BATTERY WITHIN THE EFFECTIVE WARRANTY PERIOD. IN NO EVENT SHALL MANUFACTURER BE LIABLE
FOR ANY LOSS OR DAMAGES OF ANY OTHER KIND, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, EXEMPLARY, SPECIAL OR OTHERWISE. NOR SHALL
MANUFACTURER BE LIABLE FOR ANY REMOVAL OR INSTALLATION EXPENSE, OR THE LOSS OF TIME OR PROFITS.

Some countries and/or states do not allow limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above
limitations may not apply to you. This warranty gives you specic legal rights, which may vary from country to country and/or state to state. This warranty shall be governed by
and interpreted in accordance with the laws of the Commonwealth of Pennsylvania without regard to Pennsylvania conicts of laws rules. The United Nations Convention on
Contracts for the International Sale of Goods signed in Vienna in 1980 shall not apply to this warranty. This warranty is understood to be the exclusive agreement between the
parties relating to the subject matter hereof. No employee or representative of Manufacturer is authorized to make any warranty in addition to those made in this agreement.

Website: www.odysseybattery.com

For your convenience, this space is provided for

attaching your original receipt.

EnerSys EMEA

Löwenstrasse 32
Zürich, Switzerland
Tel: [phone]

EnerSys World
Headquarters

2366 Bernville Road
Reading, PA 19605
Tel: [phone]
[phone]

EnerSys Asia

152 Beach Road
Gateway East Building #11-03
Singapore 189721
Tel: [phone]

Keep your receipt. Receipt is required for longest Warranty Protection.

Publication No. 2602-0232, Rev. 11 - US-ODY-OM-011 - February 2013 - Subject to revisions without prior notice. E.&O.E.

© 2013 EnerSys. All rights reserved.

Trademarks and logos are the property of EnerSys and its affiliates, except General Motors®,

which is not the property of EnerSys.

®

Technical Manual

SEVENTH EDITION

Publication No: US-ODY-TM-001 - April 2011

®

ODYSSEY® Battery Technical Manual – Seventh Edition

TABLE OF CONTENTS

Introduction 3

Why use ODYSSEY® batteries? 3

Preface to the Seventh Edition

The addition of new sizes to
the ODYSSEY
premium batteries has necessitated
this new edition. Just as in the
previous editions of the battery
guide, detailed performance data
for the new batteries are included
in this revision.

This edition provides an
expanded treatment of the
charging requirements for
ODYSSEY batteries, including
a detailed discussion of a
three-step charge profile that
will bring back a fully discharged
battery in about 6 to 8 hours.
Also discussed are design
variations among chargers
with this profile.

This edition also includes
updated test data on ODYSSEY
batteries.

®

battery family of

Extended discharge characteristics 4

Performance data tables 4

Peukert’s Exponent 11

Cycle Life and Depth of Discharge (DOD) 11

Float Life 12

ODYSSEY

(A) How do I know the state of charge (SOC) of the battery? 12
(B) How long can the battery be stored? 12
(C) Can the battery recover from abusive storage conditions? 12
(1) German DIN standard test for overdischarge recovery 12
(2) High temperature discharged storage test 13

Parasitic loads 14

Shock, impact and vibration testing 14

(A) Caterpillar™ 100-hour vibration test 14
(B) Shock and vibration test per IEC 61373, Sections 8-10 14

Charging ODYSSEY® batteries 15
(A) Selecting the right charger for your battery 16
(B) Selecting battery type on your charger 16

®

battery storage and deep discharge recovery 12

2

www.odysseybattery.com

Rapid charging of ODYSSEY® batteries 17

Load test procedure 17

ODYSSEY® batteries in no-idle applications 18

ODYSSEY® battery PortAlyzer™ Tester 18

Parallel connections 19

Ventilation 19

Concluding remarks 19

Frequently asked SLI battery questions 20

Publication No: US-ODY-TM-001 - April 2011