ODES UTVS DOMINATOR X- 2 Assembly Manual

DOMINATOR X- 2
ASSEMBLY
INSTRUCTIONS
Model Year: 2015
Model Engine Size Category
2 Door 800cc/1000cc Off-road
IMPORTANT INFORMATION
The assembly instructions in this guide are for 2015 Dominator X - 2 door models only. Please make sure a PDI was performed on each unit before the assembly begins.
ALSO
• Do PDI with customer before unit leaves.
• Fill out proper warranty registration completely with customer (explain to them in detail what cover­age they have.)
• Submit to ODES within 5 days.
• Go over maintenance charts with customer.
ODES UTVS LLC.
www.odesutvs.com
Uncrating/Removing Parts from Crate
When you’re ready to start assembling
your UTV make sure you set up your crate
on a at and level surface. Once you have done that, you can begin to uncrate the UTV.
*For safety purposes we reccomend having a partner when
uncrating the UTV as the crate guards can be heavy.
You and your partner can now begin to un­bolt and remove the crate guards. Be sure to set the guards out of your work area.
Removing Parts
We encourage that you and your partner remove parts as you’re disassembling the crate guard. Set up parts in an easy to access location so you do not misplace important bolts/utv pieces.
Roll Cage Assembly 1-1
Once you begin assembling the rollcage, we encourage you to lay the frame at on the ground so the bars can be inserted easily.
Once you align the front bar as shown in the image to the left, you can begin to bolt them down. Please place a washer on both sides of the bolt.
Once you have the front bar installed, grab the X bar and begin to align the X bar as shown in the image to the left.
Once the X bar is t in position you can begin to bolt the bar down and remember to place washers on both sides as shown in the image to the left.
Roll Cage Assembly 1-2
Once you have the front and X bar bolted down, you can now place the other side of the Rollcage on its support bars.
*For your safety, we reccomend having a partner help carry the
second half of the rollcage.
You can now begin to align the frame with the bolt holes in the support bars. Make sure they are aligned properly so you are able to push the bolts through.
Begin bolting down the rollcage and re­member to add washers to each side of the bolt/frame.
Roll Cage Assembly 1-3
Once you have the rollcage bolted down and secure, you can now attach it to the frame of the UTV.
*For your safety, we reccomend having a partner help carry the
assembled rollcage over to the UTV frame.
Align the rollcage with the holes provided on the frame. Please refer to the images on the left for exact location.
When bolting down the roll cage please make sure you also attach door brackets to the rear side of the cage on both driver and passenger sides.
Seat Belt Assembly
Once your rollcage is bolted to the frame, you can begin to unwrap the seat belts and attach them to the seat belt bracket.
Fully extend the seatbelt so it reaches the bracket and bolt down the seat belt to the bracket. Please make sure these are se­cured and installed correctly.
Make sure both passenger and driver side seat belts are installed correctly to ensure rider safety.
Cross Brace Installation
Once the seat belts are properly installed you can now begin to attach the cross braces to the back of the roll cage.
Align the cross braces with the brackets provided on the roll cage, refer to the im­age for exact location.
Be sure to properly align and bolt down the cross braces for both passenger and driver sides of the rollcage.
Lifting the UTV
Once you have installed the cross braces you are ready to lift the UTV. Lifting the
UTV makes it easier to work on shocks
and bolt on tires. Carefully lift the UTV off the ground using a forklift.
Shock Installation 1-1
The front shocks on the X model come preinstalled with the bottom already bolt­ed down. You need to simply bolt down the top of the front shock for both driver and passenger sides.
Before going on to the rear shocks, we advise you to attach the rear brake line rst as the shock will not be in your way. The brake line is zip tied to the sway bar, cut the zip and attach the brake line to the a-arm.
The end result should look like the image to the left. All you need to do after cutting the zip tie is tighten the bolts that attach the line to the a-arm.
Shock Installation 1-2
When installing the rear shocks you will need someone to lift the arm while anoth­er person aligns the top of the shock with the bolt hole.
Once you have the shock aligned with its holes you need to bolt down the shocks and make sure they are fully secure. You will need to do this for the top and bottom of the rear shocks.
The end result should look like the image to the left. Please ensure all bolts are fully tightened on both front and rear shocks before going on to anything else.
Tire Installation
Before installing the tires, please make sure to inat both the front and rear to 15 psi.
Securely bolt down all 4 tires to the UTV.
Once all tires are bolted down you can now lower the UTV back to the ground using the forklift and nish off the tires by tightening them with a torque wrench. Please be sure to torque ALL 4 tires prop­erly.
Rear Mudguard
Align the plastic rear mudguard with the holes provided on the frame.
Screw in the mudguard screws with their aligned holes.
There are four holes that need to be screwed down, please make sure all 4 of these are fastened tightly.
Side Fearing
Align the side fearing with the holes pro­vided on the frame.
The side fearing will attach to the utv by 3 bottom bolts on the very bottom under­neath the fearing.
And 2 push pins that go on the top back­side of the fearing. Refer to the image for exact location.
Mufer Installation 1-1
Cut the zip ties that are currently holding up the exhaust pipe /dump bed motor and remove all bubble wrap.
Install the mufer by pushing it into the exhaust pipe and align it with the provided hose clamp.
Once the clamp, mufer and pipe are all in place, tighten the clamp so the pipe and mufer stay in place.
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