ODB SCL800SM-3X Owner's Manual
SCL800SM-3X
SCL800SM-3X
Automated Self Contained
Automated Self Contained
Leaf Collector
Leaf Collector
Pre-Operating Manual
Operating Manual
Maintenance Manual
2018 Diesel Edition
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.leafcollector.com
Owner's Manual
Safety Manual
Service Manual
Parts Catalog
Front Cover
816210
DO NOT ATTEMPT TO OPERATE
OR REPAIR
THE LEAF COLLECTOR WITHOUT FIRST
READING AND UNDERSTANDING THIS
MANUAL
IF YOU HAVE ANY QUESTIONS CONCERNING THE
INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL
ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR
OPERATE THE UNIT.
IMPROPER USE OF ANY MACHINE CAN
RESULT IN SERIOUS INJURY!
STUDY AND FOLLOW ALL SAFETY
PRECAUTIONS BEFORE OPERATING OR
REPAIRING UNIT
THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD
BE KEPT WITH THE UNIT WHEN IT IS SOLD.
ODB COMPANY
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
SAFETY PRECAUTIONSSAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Safety Section
If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of
charge. Never operate a unit with damaged or missing safety decals.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
ODB’s leaf collectors are NEVER to be used to accommodate riders. If your unit has been modied
to accommodate riders, remove these modications immediately as this can result in serious injury or
death.
ODB COMPANY
800-446-9823 SCL800SM3X
3
DIESEL REGEN CHART
WHEN THE UNIT IS UNDERGOING REGEN, WHETHER IT BE AUTOMATIC OR MANUAL, DO
NOT TURN THE MACHINE OFF! THIS IS HIGHLY DETRIMENTAL TO THE UNIT. ALLOW IT TO
FINISH ITS PROCCESSES.
IF YOU NEED TO STOP THE CLEANING, USE THE INHIBIT BUTTON TO STOP THE REGEN
PROCCESS AND MOVE TO A SAFE AREA TO RESUME
IF YOU HAVE A 74HP OR BELOW: THERE WILL BE A "LOW DEF FLUID" ICON ON THE SCREEN, THIS IS
NORMAL.
75HP AND ABOVE: THE SCREEN CAN MONITOR YOUR DEF LEVELS AND NOTIFY YOU WHEN IT IS BELOW
OPTIMAL LEVELS
ODB COMPANY
800-446-9823 SCL800SM3X
4
Municipal Products
Municipal Products
Since 1910
ODB COMPANY
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.odbco.com or
www.leafcollector.com
Since 1910
THANK YOU
Thank you and Congratulations on your purchase of your ODB Leaf Collector. Your ODB leaf collector has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. Take comfort in the fact the ODB has been manufacturing
municipal products since 1910 and takes pride in our product's quality and our customer service.
Please take the time to thoroughly read this manual, as well as the engine manual, in its entirety before operating, maintaining, servicing or repairing your leaf collector. Please thoroughly review and
follow all the safety procedures located in this manual.
Whenever you need replacement parts, service information or any question regarding your ODB
product please feel free to contact us at 800-446-9823 or www.odbco.com.
Please record the following information for future reference:
Model No.:
Serial No.:
Vin No:
Engine Serial No.:
Date of Purchase:
ODB COMPANY
800-446-9823 SCL800SM3X
5
Table of Contents
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Table of Contents
Contents
Front Cover ...................................................................................................................................................1
Table of Contents ..........................................................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions .................................................................................................................... 11
1.2 Do’s and Do Not’s:.................................................................................................................................12
1.3 Training: .................................................................................................................................................14
1.4 Safety Decals ......................................................................................................................................15
1.5 Serial Number Location ......................................................................................................................... 17
2.0 PRE-OPERATING SECTION
2.1 IQAN Display System and Controls - Overview ................................................................................... 19
2.1 IQAN Display System and Controls - Overview ................................................................................... 20
2.1 IQAN Display System and Controls - Overview ................................................................................... 21
2.2 Joystick Controls: ..................................................................................................................................22
2.2 Safe Operations: ..................................................................................................................................... 23
2.3 Preparation For Operation ......................................................................................................................25
2.4 Pre-Transport Checks .............................................................................................................................26
2.5 Personal Protective Equipment and Clothing ........................................................................................27
2.6 Work Site Preparation ............................................................................................................................28
3.0 OPERATING SECTION
3.1 Starting Engine .......................................................................................................................................30
3.1 Starting Engine, continued; .................................................................................................................... 31
3.2 Engaging the Standard PTO ................................................................................................................... 32
3.3 Fluid Drive Coupler (if equipped) .........................................................................................................33
3.4 Hose Boom Operation - 3 Axis .............................................................................................................. 34
3.4 Hose Boom Operation - 3 Axis, cont. .................................................................................................... 35
3.4 Hose Boom Operation - 3 Axis, cont. .................................................................................................... 36
3.4 Hose Boom Operation - 3 Axis, cont. .................................................................................................... 37
3.5 Dumping the Body ................................................................................................................................. 38
3.5 Dumping the Body, continued ...............................................................................................................39
3.5 Dumping the Body, continued ...............................................................................................................40
4.0 MAINTENANCE SECTION
4.1 Maintenance Overview: ......................................................................................................................... 42
4.2 Maintenance and Lubrication ...............................................................................................................43
4.3 Lubrication: ............................................................................................................................................ 44
4.3 Lubrication, continued; ......................................................................................................................... 45
4.3 Lubrication, continued; ......................................................................................................................... 46
4.3 Lubrication, continued; ......................................................................................................................... 47
4.4 Preventative Maintenance ...................................................................................................................... 48
4.5 Torque Values ........................................................................................................................................ 53
4.6 Quick Reference Chart ........................................................................................................................... 54
4.7 Kraft Fluid Drive Maintenance (Optional) ............................................................................................55
ODB COMPANY
800-446-9823 SCL800SM3X
6
TABLE OF CONTENTS
Table of Contents
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
5.0 SERVICE SECTION
5.1 Removing Blower Housing Face ................................................................................................................ 59
5.2 Replacing the Drive Belt (if equipped) ....................................................................................................... 60
5.2 Replacing the Drive Belt (if equipped), ..................................................................................................... 61
5.3 Replacing the Drive Bearings(if equipped) ................................................................................................ 62
5.3 Replacing the Drive Belt (if equipped), ..................................................................................................... 63
5.3 Replacing the Drive Bearings (if equipped), continued .............................................................................. 64
5.4 Impeller Installation and Removal .............................................................................................................. 65
5.4 Impeller Installation and Removal, continued ............................................................................................ 66
5.5 Replacing the Blower Housing Liners ........................................................................................................ 67
5.5 Replacing the Blower Housing Liners; continued, ..................................................................................... 68
5.6 Auto Mfg. Clutch Adjustment - 2008 and after .......................................................................................... 69
5.20 HYDRAULIC DIAGRAM
5.20.1 Hoist Hydraulic Diagram ....................................................................................................................... 71
5.20.2 Valve Body Hydraulic Diagram ............................................................................................................. 72
5.30 IQAN ADVANCED SCREENS
5.30.1 Adjust Menu ........................................................................................................................................... 74
5.30.1 Adjust Menu ........................................................................................................................................... 75
5.30.2 Measure Menu ....................................................................................................................................... 76
5.30.2 Measure Menu ....................................................................................................................................... 77
5.30.3 Preferences Menu ................................................................................................................................... 78
5.30.4 Info Menu ............................................................................................................................................... 79
5.30.4 Info Menu ............................................................................................................................................... 79
5.30.4 Info Menu, continued ............................................................................................................................. 80
5.30.5 IQAN Error Codes ................................................................................................................................. 81
5.30.5 IQAN Error Codes, continued ............................................................................................................... 82
5.30.5 IQAN Error Codes, continued ............................................................................................................... 83
5.30.5 IQAN Error Codes, continued ............................................................................................................... 84
5.40 WIRING DIAGRAMS
5.40.1 Wiring Harness Overview Diagram ....................................................................................................... 86
5.40.2 Engine Wiring Harness Diagram ........................................................................................................... 87
5.40.3 Valve Body Wiring Harness Diagram .................................................................................................... 88
5.40.4 XA2 and XS2 Module Wiring Harness Diagram .................................................................................. 89
5.40.5 Engine Side Rail Wiring Harness Diagram ........................................................................................... 90
5.40.6 IQAN MD3 Display Wiring Harness Diagram ...................................................................................... 91
5.40.7 IQAN E-Stop,Relay,Joystick & Door Lock Diagrams .......................................................................... 92
5.40.8 IQAN Power Switch and E-Stop Wiring Diagrams ............................................................................... 93
6.0 ENGINE GROUP
6-0 ..................................................................................................................................................................... 95
6.1 Air Cleaner Group ....................................................................................................................................... 96
6.2 Sheet Metal Group, SCL 3X ....................................................................................................................... 97
6.3 Engine Mount Group .................................................................................................................................. 98
ODB COMPANY
800-446-9823 SCL800SM3X
7
TABLE OF CONTENTS
Table of Contents
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
6.4 Mufer (Exhaust) Assembly ......................................................................................................................... 99
6.5 Radiator Assembly Group ........................................................................................................................... 100
6.6 Engine Senders / Switch Group ................................................................................................................. 101
6.7 Battery Group .............................................................................................................................................. 102
6.8 Engine Miscellaneous Parts Group ............................................................................................................. 103
6.9 John Deere Common Engine Parts Group .................................................................................................. 104
6.10 Remote Clutch / Throttle Circuit Board Assembly ................................................................................... 105
6.11 Remote Clutch and Remote Throttle Assembly ........................................................................................ 106
6.12 Chaffe Eliminator Assembly, hinged ........................................................................................................107
7.0 CLUTCH GROUP
7-0 ..................................................................................................................................................................... 108
7.1 AutoHD PTO Clutch Group ........................................................................................................................ 109
7.2 AutoHD PTO Assembly Group .................................................................................................................. 110
7.3 AutoHD PTO Linkage Group ..................................................................................................................... 111
7.4 Clutch Assist Group .................................................................................................................................... 112
7.5 Kraft Fluid Drive Group (Optional) ............................................................................................................ 113
7.6 Kraft Fluid Drive Installation (Optional) .................................................................................................... 114
7.7 Kraft Fluid Drive Breakdown (Optional) ................................................................................................... 115
7.8 Kraft Fluid Drive Common Parts (Optional) .............................................................................................. 116
8.0 BLOWER HOUSING GROUP
8-0 ..................................................................................................................................................................... 117
8.1 Blower Housing Face Group ...................................................................................................................... 118
8.2 Belt Drive Assembly ................................................................................................................................... 119
8.3 Blower Housing Group - Belt Drive ........................................................................................................... 120
9.0 Hydraulic Group
9-0 ..................................................................................................................................................................... 121
9.1 Hydraulic Tank Assembly - 3X ................................................................................................................... 122
9.2 Valve Body Group ....................................................................................................................................... 123
9.3 Valve Body Mounting Group ...................................................................................................................... 124
10.0 Chassis and Hopper Group
10-0 ................................................................................................................................................................... 125
10.1 Fuel Tank Group ....................................................................................................................................... 126
10.2 Box Container Screens .............................................................................................................................. 127
10.3 Chassis Group ........................................................................................................................................... 128
10.4 Light and Reector Group ........................................................................................................................ 129
10.5 Box Interior Group .................................................................................................................................... 130
10.6 Automated Door Latch Group .................................................................................................................. 131
10.7 Manual Top Hinged Door (Optional) ........................................................................................................ 132
10.8 Bottom Exhaust Group (Optional) ............................................................................................................ 133
10.9 Hood Scoop Group (Optional) .................................................................................................................. 134
10.10 Chipper Door Group (Optional) .............................................................................................................. 135
ODB COMPANY
800-446-9823 SCL800SM3X
8
TABLE OF CONTENTS
Table of Contents
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
10.11 Light Bar Group (Optional) ....................................................................................................................136
10.12 Backup Camera Group (Optional) .......................................................................................................... 137
10.13 Rear Chipper Hitch Package (Optional) .................................................................................................138
11.0 HOSE BOOM GROUP
11-0 ...................................................................................................................................................................139
11.1 Boom Assembly, 3 Axis ............................................................................................................................ 140
11.2 Hinged Boom Frame Assembly - 3 Axis ..................................................................................................141
11.3 Auburn Gear Drive Assembly - 3 Axis .....................................................................................................142
11.4 In-Cab Controls Mount - 3 Axis ...............................................................................................................143
INDEX
Index .................................................................................................................................................................145
ODB COMPANY
800-446-9823 SCL800SM3X
9
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Safety Section
GENERAL
SAFETY
1.0
1.0 GENERAL SAFETY
Contents
Front Cover ....................................................................................................... 1
Table of Contents .............................................................................................. 5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions .........................................................................11
1.2 Do’s and Do Not’s:..................................................................................... 12
1.3 Training: ..................................................................................................... 14
1.4 Safety Decals .......................................................................................... 15
1.5 Serial Number Location ............................................................................. 17
ODB COMPANY
800-446-9823 SCL800SM3X
10
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Safety Section
If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of
charge. Never operate a unit with damaged or missing safety decals.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
ODB’s leaf collectors are NEVER to be used to accommodate riders. If your unit has been modied
to accommodate riders, remove these modications immediately as this can result in serious injury or
death.
ODB COMPANY
800-446-9823 SCL800SM3X
11
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Safety Section
1.1 Safety Symbol Denitions
This manual provides the owners/operator with procedures for safe operation, maintenance and repair of your leaf collector. As with any machine,
there are hazards associated with their operation. For this reason safety is
emphasized throughout this manual. To highlight specic safety information
the following safety denitions are provided to assist the reader.
The purpose of safety symbols are to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substitutues for proper accident prevention measures.
SYMBOL
!
MEANING
SAFETY ALERT SYMBOL:
tention is required in order to avoid serious personal injury. May be used in
conjunction with other symbols or pictographs.
Disregarding this safety warning WILL result in serious equipment
damage, injury or possible death.
Disregarding this safety warning CAN result in serious equipment
damage, injury or possible death.
Disregarding this safety warning MAY result in minor or moderate
injury or property damage.
Indicates danger, warning or caution. At-
ODB COMPANY
800-446-9823 SCL800SM3X
12
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Safety Section
1.2 Do’s and Do Not’s:
This section contains some general safety precautions to do and not to do.
This is not an all inclusive list and and it is the responsibilty of the operator to
have proper training and use common sense in work situations.
DO NOT:
1. DO NOT operate, maintain or repair this unit without having fully read
and understood ALL the aspects of this manual.
2. DO NOT ride, sit or stand on unit at anytime.
3. DO NOT modify the leaf vacuum for any reasons to allow for riders.
4. DO NOT operate the unit in a state of disrepair.
5. DO NOT operate the unit with ANY guards or safety devices broken,
missing, or inoperable.
6. DO NOT operate the unit without wearing proper safety equipment.
7. DO NOT operate this unit while under the inuence of any alcohol or
medication.
8. DO NOT operate this unit if you have a record of mental instability or diz-
ziness which could result in injury to yourself or others.
9. DO NOT operate this unit if you are under 18 years of age.
10. DO NOT operate this unit without fully inspecting the unit for any damage
or leakage.
11. DO NOT operate if the unit has any excessive vibration.
12. DO NOT operate unit with the inspection door limit switch damaged or
missing.
13. DO NOT operate unit unless it is properly connected to a leaf collection
box.
14. DO NOT operate unit unless it is properly attached to the tow vehicle.
15. DO NOT tow unit without using all the safety chains.
16. DO NOT tow unit with a damaged tongue.
17. DO NOT ll fuel tank with engine running. Allow engine to cool for 5 min-
utes before refueling.
18. DO NOT operate unit if fuel is spilled or with fuel cap off.
19. DO NOT smoke or weld near the unit.
20. DO NOT run engine in an enclosed area.
21. DO NOT place hands or feet near moving or rotating parts.
ODB COMPANY
800-446-9823 SCL800SM3X
13
SAFETY PRECAUTIONS
Safety Section
Do Not, continued;
22. DO NOT operate engine with an accumulation of grass, leaves or other
debris on the engine.
23. DO NOT run engine with air cleaner removed.
24. DO NOT leave leaf machine unattended while in operation.
25. DO NOT park machine on steep grade or slope.
26. DO NOT vacuum a leaf pile without looking for foreign objects such as
metal, glass, plastic or large pieces of wood.
Do’s:
1. DO completely read and understand the owner’s manual before operating,
maintaining or repairing the leaf collector.
2. DO follow engine and PTO manufacturer operating and maintenance instructions.
3. DO check fuel lines and ttings frequently for cracks or leaks. Replace if
necessary.
4. DO completely inspect the unit before leaving the service garage.
5. DO check the tow tongue each day for cracks.
6. DO inspect and be attentive to what is being vacuumed.
7. DO check the impeller, liners and blower housing for cracks or holes daily.
8. DO wear proper safety equipment as described in this manual.
9. DO watch for pedestrians, animals and other foreign material when vacu-
uming leaves.
10. DO replace any worn or missing safety stickers immediately.
ODB COMPANY
Battery posts, terminals and related accessories contain lead and leaf compounds, chemicals know to the state of California to cause cancer and birth
defects or other reproductive harm. Wash Hands after handling
Engine Exhaust, some its constituents and certain vehicle components contain
or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
012213
800-446-9823 SCL800SM3X
14
SAFETY PRECAUTIONS
Safety Section
1.3 Training:
Improper use of the ODB leaf collector CAN result in severe personal injury or death. All personnel using this leaf vacuum must
be trained and qualied with all the operations, maintenance, repair
and safety procedures dened in this manual.
The warnings and procedures regarding safety in this manual are to be used
as a guideline only. It is impossible to cover all the events that could happen
in the vacuuming process. For this reason, it is vital that the owner accept the
responsibility to implement a training program that will provide every operator
or mechanic the basic skills and knowledge to make good judgement in all situations.
This training program must include the entire scope of hazards, precautions
and government regulations encountered in the vacuuming process. The program should stress the need for regularly scheduled preventive maintenance
and detailed equipment safety checks.
It is strongly recommended that all training programs be documented to ensure
all operators and mechanics receive initial training on not just the operation but
the safety features of the leaf collector.
ODB COMPANY
800-446-9823 SCL800SM3X
15
SAFETY PRECAUTIONS
1.4 Safety Decals
*Read and Follow all Safety
Sticker Warnings--Replace
all damaged or missing
stickers immediately.
Safety Section
2,8,9
1,2,3,4,5,6,9,
10,11,15
*Not in TruckDK
Kit
ITEM
NO.
*
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Decals shown on next page
PART
NUMBER
TRUCKDK
200183
200106
200192
200193
200194
200178
Call
200195
200181
200109
200179
Call
Call
200177
200182
*200190
*200187
*Call
DESCRIPTION
Decal Kit - Trucks (includes 1 -15)
Danger--Rotating Parts
Caution- Pinch Point
Caution - Do Not Operate ... without reading manual
Caution - Allow Engine to Idle
Caution - Do not use Dielectric grease
Danger - Explosion hazard
SCL800 oval sticker
Clean Hopper screens
Warning - Head, Eye and Ear Protection
Do Not Over-Lubricate
Danger - Do Not Ride, Sit or Stand
ODB Big Sticker
ODB wide sticker
Warning - Flammable
Warning - Do not open cover while in operation
Caution - Unload Body Prop
Caution - Body must be braced
Caution - Operation of body prop
ODB COMPANY
800-446-9823 SCL800SM3X
16
1
3
5
SAFETY PRECAUTIONS
Safety Section
6
2
4
7
8
11
13
14
9
10
12
17
15
ODB COMPANY
16
18
800-446-9823 SCL800SM3X
17
SAFETY PRECAUTIONS
Safety Section
1.5 Serial Number Location
Thoroughly read and understand the safety and preoperating sections of this manual before starting the
engine.
Make sure each operator knows and understands the
load ratings of the towed vehicle and that he/she is
qualied to tow the vehicle.
The serial number tag is located on the chassis on boom
side of the unit. It should be in front of the fenders going
toward the front of the unit. (See gure 1.5a).
gure 1.5a
ODB COMPANY
800-446-9823 SCL800SM3X
18
2.0 PRE-OPERATING SECTION
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
Pre-Operating
2.0
Section
2.0 PRE-OPERATING SECTION
2.0 PRE-OPERATING SECTION
2.1 IQAN Display System and Controls - Overview ..............................................19
2.1 IQAN Display System and Controls - Overview ..............................................20
2.1 IQAN Display System and Controls - Overview ..............................................21
2.2 Joystick Controls: .............................................................................................22
2.2 Safe Operations: ................................................................................................23
2.3 Preparation For Operation .................................................................................25
2.4 Pre-Transport Checks ........................................................................................26
2.5 Personal Protective Equipment and Clothing ...................................................27
2.6 Work Site Preparation .......................................................................................28
ODB COMPANY
800-446-9823 SCL800SM3X
19
Pre-Operating Section
2.1 IQAN Display System and Controls - Overview
Control Station:
Emergency
Stop Button
IQAN Display
System
Figure 2.1A
Power Switch
Up Button
OK Button /Greeting
Down Button
System Menu Button
F1 Button
**This is a just a brief overview of the controls of the IQAN system, please see Section 3.1 for more
detailed instructions on using the system.
Emergency Stop Button:
This button shuts down the system immediately in case of an emergency situation.
Power Switch:
This button turns the IQAN Display system on and off.
IQAN Display System:
This is the heart of the SCL800SM-3X system. It controls and monitors the engine, PTO, dump and 3
Axis boom systems.
ODB COMPANY
F2 Button
Function Buttons
F3 Button F4 Button
Return Button
800-446-9823 SCL800SM3X
20
Pre-Operating Section
2.1 IQAN Display System and Controls - Overview
Control Station:
Emergency
Stop Button
IQAN Display
System
Figure 2.1A
Power Switch
Up Button
OK Button /Greeting
Down Button
System Menu Button
F1 Button
Up Button:
This button is used to navigate through the various display pages, menus and lists. Also used to increase the throttle of the engine.
OK Button Switch:
This button is used to conrm selections as well as go the main menu. NOTE: Pressing the OK button
when take you to the Startup Greeting page (Shown above) on most screens.
Down Button:
This button is used to navigate through the various display pages, menus and lists. Also used to decrease the throttle of the engine.
Menu Button:
This button is used to access the System menu.
F2 Button
Function Buttons
F3 Button F4 Button
Return Button
ODB COMPANY
800-446-9823 SCL800SM3X
21
Pre-Operating Section
2.1 IQAN Display System and Controls - Overview
Control Station:
Emergency
Stop Button
IQAN Display
System
Figure 2.1A
Power Switch
Up Button
OK Button / Greeting
Down Button
System Menu Button
F1 Button
Return Button:
This button is return to the previous screen.
Function Buttons:
These Four (4) buttons have different functionality depending on the screen. These are the main buttons that the user uses to select the screen or function they desire. The function key corresponds to
the menu choice above the function key.
ODB COMPANY
F2 Button
Function Buttons
F3 Button F4 Button
Return Button
800-446-9823 SCL800SM3X
22
Figure 2.2a
Deadman
Pre-Operating Section
BOOM MODE
2.2 Joystick Controls:
Throttle Fast
Throttle Slow
Joystick Controls:
The joystick is used to control the boom actions,
engine throttle, rear door lock and body dump. The
joystick works in two different modes, Boom mode
and Dump mode.
Right
Boom In
Left
Never tamper with the Deadman switch such
as taping it down, serious equipment damage
or bodily harm could occur.
DUMP MODE
Figure 2.2b
Deadman
Boom Up/Down
Boom Out
Door Lock
Door Unlock
NOTE:
In order for the boom to move, the "Deadman" must
be pressed rst, but it doesn't need to be continously held (except when when dumping box in dump
mode).
Boom Mode: (Figure 2.2a)
Pushing the joystick ...
Forward - boom moves In towards the truck
Backward - boom moves Out away from the truck
Left - Boom moves Forward to the front of truck
Right - Boom moves Backward to rear of unit.
Top Yellow Button - throttle fast
Bottom Yellow Button - throttle slow
Red Slide Up - Boom Up
Red Slide Down - Boom Down
Dump Mode: (Figure 2.2b)
Pushing the joystick ...
Forward - Lowers Dump Body
Backward - Raised Dump Body
Note: Deadman button must be pressed!
Top Yellow Button - Rear Door Lock
Bottom Yellow Button - Rear Door Unlock
Dump Down
Deadman must be held at all
times during dump.
ODB COMPANY
Dump Up
PROPORTIONAL CONTROLS
The 3 Axis boom on the ODB leaf collector is proportional
which allows the operator the greatest control of the boom
possible.
What does that mean? It means that the harder you move
the joystick in a direction the faster the boom moves and
the softer you move the joystick in a direction the slower the
boom moves. For instance, if you need to move the joystick
slowly forward you slightly move the joystick forward and the
boom will slowly move forward. The harder you press the
joysick forward the faster the boom will go.
800-446-9823 SCL800SM3X
23
Pre-Operating Section
2.2 Safe Operations:
ALL personnel using, maintaining or servicing this unit must be
trained in all safety procedures outlined in this manual. Improper
or careless use of this equipment CAN result in personal injury or
death.
Operations shall be restricted to:
1. Properly trained, qualied and experienced operators and/or qualied and
experienced maintenance and test personnel.
2. Trainees under the direct supervision of qualied and experience
personnel.
3. Qualied and experienced maintenance and service personnel.
Operators who qualify to operate this equipment under the above restrictions shall also comply with the following physical requirements:
1. Have good vision and the ability to read and understand this manual as well
as all safety and operational decals on the equipment.
2. Be capable of hearing, with or without a hearing aid, at a level needed to
safely operate this equipment.
3. A record of mental stability with no history of epileptic seizures, dizziness, or
any other disability that may result in injury to himself or others.
If any of these requirements are not satised at any time, the person failing to
meet these requirements MUST NOT OPERATE THIS EQUIPMENT.
ODB COMPANY
800-446-9823 SCL800SM3X
24
Pre-Operating Section
2.2 Safe Operations (continued):
Additional Requirements:
1. Each operator must demonstrate competence to understand all safety
decals, operator’s manuals, safety codes, applicable government regulations, and all other information applicable to the safe and proper operation of the leaf vacuum.
2. Each operator must demonstrate the ability to recognize an emergency
situation that may arise during vacuuming operations and the knowledge
and procedures to implement corrective action.
3. Each operator must demonstrate or provide evidence of qualicatation
and experience prior to operating the leaf vacuum.
4. Each operator must be able to recognize existing or potential problems
regarding the mechanical integrity of the leaf vacuum and report any
maintenance requirements to the supervisor in charge.
5. Each operator must wear the proper personal clothing and safety gear.
(Refer to SAFETY PRECAUTIONS Section 5.4)
6. Operators must not be physically or mentally fatigued.
7. Operators must not be under the direct or indirect inuence of alcohol
and/or drugs. This includes prescription drugs that could cause drowsiness, dizziness, or any other condition that would impair their ability to
operate or use this equipment in a safe manner.
ODB COMPANY
800-446-9823 SCL800SM3X
25
Pre-Operating Section
2.3 Preparation For Operation
Before your leaf vacuum is put into operation it is very important
to read and follow the procedures outlined in the engine owner’s
manual. (EOM).
For specic information regarding the following checks please refer to the
“Maintenance” section of this manual and the engine owner’s manual.
DISENGAGE the clutch and remove the negative battery cable before performing the following checks.
NEVER place any part of the body under or behind guards or any
other area in which you cannot see.
IMPORTANT CHECKS:
NOTE: The following checks contained in the next three sections should be
performed prior to leaving the storage area.
1. Check engine fuel, coolant and oil levels. (see EOM)
2. Check engine air lter
3. Check all bolts and nuts to ensure they are tight.
4. Check all controls for free and proper operation.
5. Check main drive belt (if equipped) for proper adjustment.
6. Inspect the fan blades to ensure that they are not bent , deformed, fatiqued or cracked. Replace fan if any damage is present.
7. Inspect the intake hose ange to make sure it is connected correctly to the
blower housing.
8. Inspect the leaf vacuum frame and structure for any bent, broken, cracked,
missing or loose parts.
9. Check all guards to ensure they are undamaged, in place and properly
secured.
10. All decals must be in place and legible prior to operating the leaf vacuum.
See the decal section for decal replacement.
ODB COMPANY
800-446-9823 SCL800SM3X
26
Pre-Operating Section
2.4 Pre-Transport Checks
Failure to verify the road worthiness of the leaf vacuum and the
truck and verify all equipment is properly stowed, may cause serious injury or death to yourself or others.
Do not tow the leaf vacuum unless all important checks listed below
are completed.
IMPORTANT CHECKS:
1.
The hose boom is properly secured.
a. Be sure nozzle is in the cradle securely.
2.
The unit's lighting is operating properly.
3.
Check the general condition of the tires, tire pressure and ensure that
all lug nuts are securely fastened.
4.
Visual examination of the leaf vacuum frame, suspension and structure to determine if all components are correctly positioned and secured for travel.
5.
Check the intake hose boom to verify that it is securely fastened to the
leaf vacuum and can not swing free.
6.
Verify there are no loose tools or materials on the unit, inside the intake and exhaust hoses, or inside the engine sheet metal.
7.
Check all cones, wheel-chocks, signs or other support tools and materials to ensure proper stowage.
ODB COMPANY
8
Verify the driver of the unit is qualied to tow the type and weight of
the unit.
800-446-9823 SCL800SM3X
27
Pre-Operating Section
2.5 Personal Protective Equipment and Clothing
Always wear proper safety equipment as outlined below, not wearing such equipment CAN result in serious personal injury or possible death.
IMPORTANT CHECKS:
Anyone operating the leaf vacuum equipment MUST wear appropriate pro-
tective equipment and clothing to protect them from injury during operations.
PROTECTIVE EQUIPMENT:
1. Head Protection: Hard hats without under-chin strapping.
2. Eye Protection: Wraparound goggle type eye protection held in place
with an elastic band around the head or a hard hat mounted face shield,
which provides full protection of the face.
3. Eye protection must meet ANSI Z87.1 standards.
4. Hearing Protection: plug type or “muff type” ear protection should be
worn at all times while operating the unit.
5. Breathing Protection: Paper lter type dust masks should be worn to
protect from dirt and dust particles during the vacuuming process.
6. Reective Vests: Highly visible vests should be worn so motorists can
see see the operator in all weather and lighting conditions.
7. Work Gloves: Gloves should be worn to protect the hands and wrists
from debris.
8. Steel Toed Boots: should be worn to protect the feet.
Work clothes MUST be close tting, but not restrictive of movement, without any loose parts that could be entangled in any parts
of the leaf vacuum. This includes items such as jewelry, chains
and backpacks.
ODB COMPANY
800-446-9823 SCL800SM3X
28
Pre-Operating Section
2.6 Work Site Preparation
Never place any part of the body under or behind guards or any
other visually obscured area.
Making sure the leaves are clear of possible dangerous material is
critical to safe vacuuming. Vacuuming up metal, glass, rocks or
other dangerous material CAN cause serious damage to the equipment or personal injury.
The following guidelines must be followed to insure safety.
1. An inspection of the leaves to be vacuumed must be done prior to the
vacuuming process. We realize that it is impossible to completely inspect
every inch of leaves being vacuumed, but it is imperative that all leaves be
inpsected for obvious dangerous material before vacuuming.
2. The operator should never be in the line of trafc, the operator should work
on the shoulder whenever possible.
3. The operators should place cones or other barriers to provide adequate
warnings to vehicles and pedestrians that vacuuming is in progress.
4. Strobe lights on the leaf vacuum and on the tow vehicle should be on at all
times for high visibility.
5. Conrm that all operators are wearing proper clothes and personal protective equipment.
6. Restrict all personnel, except the operator from the area near the leaf vacuum. DO NOT allow pedestrians, children or animals near the work area.
7. Make sure that the exhaust hose (if equipped) ts properly into the box container so that all debris is blown into the box container.
ODB COMPANY
800-446-9823 SCL800SM3X
29
3.0 OPERATING SECTION
Read and understand this entire manual before operating, maintaining or repairing the leaf vacuum.
3.0 OPERATING SECTION
3.0 OPERATING SECTION
3.1 Starting Engine .............................................................................................. 30
3.1 Starting Engine, continued; ........................................................................... 31
3.2 Engaging the Standard PTO ..........................................................................32
3.3 Fluid Drive Coupler (if equipped) ................................................................ 33
3.4 Hose Boom Operation - 3 Axis ..................................................................... 34
3.4 Hose Boom Operation - 3 Axis, cont. ........................................................... 35
3.4 Hose Boom Operation - 3 Axis, cont. ........................................................... 36
3.4 Hose Boom Operation - 3 Axis, cont. ........................................................... 37
3.5 Dumping the Body ........................................................................................ 38
3.5 Dumping the Body, continued ...................................................................... 39
3.5 Dumping the Body, continued ...................................................................... 40
ODB COMPANY
800-446-9823 SCL800SM3X
30
Loading...