Oci Ocie30-bqrl Owner's Manual
PROFESSIONAL GRILL
USE AND CARE MANUAL
MODELS:
OCIE26BQ
OCIE30BQR
OCIE30BQSR
OCIE36BQR
OCIE36BQAR
OCIE48BQR
OCIE48BQAR
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting the Outdoor Concepts Professional Grill. We have worked hand in
hand with top designers to create a product that meets exacting standards and will provide
years of pleasurable, outdoor grilling.
Because the grill has features not found on any other, we recommend that you read this entire
booklet before your first use. Then, keep it in a handy place along with your sales receipt as it
has answers to many questions that may arise during use.
Please contact us at anytime if we can help you with questions about parts and use at
1 (714) 903-1885.
To register your grill please go to OCIPRODUCTS.COM and fill out the quick registration form.
CALIFORNIA PROPOSITION 65 - WARNING
The Burning of gas cooking fuel generates some by products which are on the list of substances which are known
by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this
unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas.
TESTED IN ACCORDANCE WITH ANSI Z21.58a-1998/CGA 1.6a-M98 STANDARD FOR OUTDOOR
COOKING GAS APPLIANCES. THIS GRILL IS FOR OUTDOOR USE ONLY.
Check your local building codes for the proper method of installation. In the absence of local codes, this unit
should be installed in accordance with the National Fuel Gas Code No. Z223.1-1988 and the National
Electrical Code ANSI/NFPA No. 70-1990.
TABLE OF CONTENTS
l SAFETY PRACTICES / PRECAUTIONS..................................................2-4
l GRILL MODELS............................................................................................5
l CLEARANCES/BTU RATING/L.P. TANK REQUIREMENTS........................6
l L.P. GAS HOOK-UP......................................................................................7
l NAT GAS HOOK-UP.....................................................................................8
l LEAK TESTING............................................................................................9
l LIGHTING INSTRUCTIONS.......................................................................10
l SEAR BURNER MATCH LIGHTING...........................................................11
l ADJUSTMENTS & EFFICIENCY.................................................................12
l LOW END ADJUSTMENT...........................................................................13
l USING YOUR GRILL..................................................................................14
l USING THE SMOKER BURNER................................................................15
l USING THE ROTISSERIE BURNER..........................................................16
l REPLACING IGNITION BATTERY/MANUAL ROTISSERIE LIGHTING.....17
l BUILT IN CONSTRUCTION DETAILS........................................................18
l BUILT IN CLEARANCE DETAILS...............................................................19
l CARE & MAINTENANCE............................................................................20
l TROUBLESHOOTING.................................................................................21
l GRILLING HINTS & GRILL RECIPES...................................................22-26
l ROTIS RECIPES.........................................................................................27
l 26” BQ PARTS BREAKDOWN...............................................................28-30
l 30”, 36” & 48” BQ PARTS BREAKDOWN..............................................31-35
l WARRANTY.................................................................................................36
1
SAFETY PRECAUTIONS AND PRACTICES
Read this Care and Use Manual carefully and completely before using
your grill to reduce the risk of fire, burn hazard or other injury. Begin
by ensuring proper assembly.
lDo not repair or replace any part of the grill unless specifically
recommended in this manual. All other service should be referred to a
qualified technician.
lChildren should not be left alone or unattended in an area where
the grill is being used. Never allow them to sit, stand or play on or
around the grill at any time.
lDo not store items of interest to children around or below the grill
or in the cart. Never allow children to crawl inside of a cart.
lNever let clothing, pot holders or other flammable materials come in
contact with or too close to any grate, burner or hot surface until it has
cooled. Fabric may ignite and result in personal injury. For personal
safety, wear proper apparel. Loose fitting garments or sleeves should
never be worn while using this appliance. Some synthetic fabrics are
highly flammable and should not be worn while cooking.
lOnly certain types of glass, heat-proof glass ceramic, earthenware, or
other glazed utensils are suitable for grill use. Use of these types of
materials may break with sudden temperature changes. Use only on low
or medium heat settings according to the manufacturer’s directions.
lDo not heat unopened food containers as a build-up of pressure may
cause the container to burst.
lUse a covered hand when opening the grill lid. Never lean over an
open grill.
lWhen lighting a burner, always pay close attention to what you
are doing.
lWhen using the grill: do not touch the grill rack, burner grate or
immediate surrounding area as these areas become extremely hot and
could cause burns.
lDo not use the grill for cooking excessively fatty meats or products
which promote flare-ups.
lUse only dry potholders: moist or damp potholders on hot surfaces
may cause burns from steam. Do not use a towel or bulky cloth in place
of potholders. Do not let potholders touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it.
Avoid letting grease deposits collect in the bottom of the grill. Clean
often.
lDo not use aluminum foil to line the grill racks or grill bottom. This
can severely upset combustion air flow or trap excessive heat in the
control area. The result of this can be melted knobs, and increased
chance of personal injury.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, immediately call your gas supplier or
the fire department.
WARNING
Do not try lighting this appli-
ance
without reading the
“LIGHTING INSTRUCTIONS”
section of this manual.
FOR YOUR SAFETY
1. Do not store or use gasoline
or other flammable vapors and
liquids in the vicinity of this
or any other appliance.
2. An LP cylinder not connected for use shall not be stored
in the vicinity of this or any
other appliance.
1. This appliance is not intended
to be installed in or on recreational vehicles and/or boats.
2. Always maintain proper clearances.
3. This appliance shall not be
located under overhead unprotected combustible construction.
2
SAFETY PRECAUTIONS AND PRACTICES
Always inspect the gas hose(s) before each use. If the hose shows evidence of
excessive abrasion or wear, or the hose is cut, it must be replaced prior to operating
the appliance. Any replacement must be that specified by the manufacturer.
The pressure regulator and hose assembly supplied with the unit must be used.
Replacements regulators and hoses must be those specified by the manufacturer.
lFor proper lighting and performance of the burners keep the ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe
operation.
lClean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot.
Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
lInsect Warning!!! Spiders and insects can nest in the burners of this and any other grill, and cause the gas
to flow from the front of the burner. This is a very dangerous condition which can cause a fire to occur
behind the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill at least
twice a year.
lBe sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around
the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts
to corrode.
lDo not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not
use in buildings, garages, sheds, breezeways or other such enclosed areas. This unit is for outdoor use only.
lKeep the area surrounding the grill free from combustible materials, trash, or combustible fluids and vapors such
as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
If the unit is stored indoors ensure that it is cool. If propane is used, the cylinder must be unhooked and the
propane cylinder stored outside in a well ventilated area, out of reach of children.
lDo not use briquettes of any kind in the grill.
lThe Professional Grill is designed for optimum performance without the use of briquettes. Do not place bri-
quettes on the radiants as this will block off the area for the grill burners to vent. Adding briquettes can damage
ignition components and knobs, and void the warranty.
lKeep the back of the cart free and clear from debris.
lKeep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.
lNever use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a
wind break will be required. Always adhere to the specified clearances.
lNever use a dented or rusty propane tank.
3
SAFETY PRACTICES & PRECAUTIONS
IMPORTANT SAFETY NOTICE:
Certain Liquid Propane dealers may fill liquid propane cylinders for
use in the grill beyond cylinder filling capacity. This “Overfilling”
may create a dangerous condition.
“Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief
valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible
and therefore can be ignited. To reduce this danger, you should take the following safety precautions:
1. When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4
(75%) of its total capacity.
2. If you own or use an extra spare tank, or have a disconnected tank, you should NEVER store
it near or under the grill unit or near any other ignition or heat source. A
metallic sticker with this warning is attached to the grill to remind you, your family and all
others who may use your BBQ grill of these safety precautions.
4
GRILL MODELS
OCIE48BQR/OCIE48BQAR OCIE36BQR/OCIE36BQAR
OCIE30BQR/OCIE30BQSR OCIE26BQ
5
CLEARANCES/BTU RATING/LP TANK REQUIREMENTS
CLEARANCE
To Non-Combustible Construction:
A minimum of 4" clearance from the back of the grill to non-combustible construction is required for the
lid to open fully.
To Combustible Construction:
Above and below the cooking surface, maintain a minimum of 12" from the sides and a minimum
of 12" from the back to adjacent vertical combustible construction.
Do not install this unit into combustible enclosures without an OCI insulated jacket!
LOCATION
When determining a suitable location take into account concerns such as exposure to wind, proximity to
traffic paths and keeping any gas supply lines as short as possible. Locate the grill only in a well ventilated area.
Never locate the grill in a building, garage, breezeway, shed or other such enclosed areas without an approved ventilation system. During heavy use, the grill will produce a lot of smoke.
Before any gas connections can be made, the cart must be assembled and the grill head mounted correctly
to the cart. Never connect an unregulated gas line to the appliance.
Total gas consumption (per hour) of the OCI Grill with all burners on “HI”:
26” Grill .......32,000 BTU 30” Grill ........56,000 BTU 36” Grill..........56,000 BTU 48” Grill..........84,000 BTU
30” Rotis.........14,000 BTU 36” Rotis.........14,000 BTU 48” Rotis..........16,000 BTU
36” Infra Red..23,000 BTU 48” Infra Red...23,000 BTU
36” Smoker.......5,000 BTU 48” Smoker........5,000 BTU
Total...............32,000 BTU Total...............70,000 BTU Total ...............98,000 BTU Total ..............128,000 BTU
The installation of this appliance must conform with local codes or, in the absence of local codes, with the
national fuel gas code, ANSI Z223.1a-1988. Installation in Canada must be in accordance with the Standard Can1b149.1 and/or .2 (installation code for gas burning appliances and equipment) and local codes.
L.P. TANK REQUIREMENTS
A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a
cylinder with a damaged valve. The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT).The cylinder must be provided with
a shut off valve terminating in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type
Qcc1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.
Manifold pressure: (operating):10" W.C., (non-operating):11" W.C.
L.P. GAS HOOK-UP:
Ensure that the black plastic grommets are in place and that the hose does not come into contact with the
grill head or the heat shield.
CONNECTION:
Grill orifice for use with L.P. gas comes equipped with a high capacity hose/regulator assembly for
connection to a standard 20 lb. L.P. cylinder (18-1/4" high, 12-1/4" diameter).
6
L.P. GAS HOOK UP
L.P. Gas Hook Up (Type 1
or QCC-1 regulator):
Grill orificed for use with
L.P. gas come equipped with an L.P.
hose/regulator assembly for connection to a standard 20 lb. L.P. cylinder
(Type 1). The L.P. tank is not
included.
Connection: 1/2” NPT male with a
3/8” Flare adapter. L.P. Hose with a
quick disconnect and fittings are
included.
Operating pressure: 10.0” W.C.
Connect the 3/8” flare end of the L.P.
Hose to the brass adapter on the
manifold(underneath bottom left corner). Connect the Regulator to the tank (with the tank valve fully closed). Although the flow of gas is stopped when
the Type 1 system is disconnected, you should always turn the L.P. tank main valve off after each use and during
transport of the tank or unit. Insert the regulator inlet into the tank valve and turn the black coupler clockwise until
the coupler tightens up.
Do not overtighten the coupler.
Purging the system: Turn the main tank valve on and turn the burner control valves on the unit to the “ light”
position for about 20 seconds to allow the air in the system to purge before attempting to light the burners.
Do not attempt lighting the grill within 10 minutes after purging!
To disconnect the coupler, first make sure the main tank valve is turned off. Grasp the coupler and turn
counter clockwise. The inlet will then disengage, remove the inlet from the tank valve opening if it has not already
done so when it was disengaged. Your local L.P. filling station should be equipped with the proper equipment to fill
your tank. If trading your tank in, always ensure to obtain only Type 1 20 lb cylinders with an overfill protection
device.
7
NATURAL GAS HOOK-UP
CONNECTION: 1/2” NPT male with 3/8” flare adapter and SS corrugated gas line.
NATURAL GAS HOOK UP
OPERATING PRESSURE: 4.0” W.C.
SUPPLY PRESSURE: 5” TO 4” W.C. if in excess of 4” W.C. a step down regulator is required.
Check with your local gas utility company or with local codes for instructions on installing gas supply
lines. Be sure to check on type and size of run, and how deep to bury the line. If the gas line is too small the
Grill unit will not function properly.
joint compound on male threads only.
lator arrow points in the direction of gas flow-towards the unit, away from the supply.
To hook-up the fittings supplied with the Elite Grill unit: Assemble as shown in figure to the right. Use
Do not use joint compound on the flare end of the 1/2” NPT to 3/8” flare adapter. Ensure that the regu-
Do not forget to place a installer-supplied gas valve in an accessable location.
8
LEAK TESTING
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness
check must be performed at the installation site due to possible
mishandling in shipment, or excessive pressure unknowingly
being applied to the unit. Periodically check the whole system
for leaks, or immediately check if the smell of gas is detected.
Check all gas supply fittings for leaks before each use.
It is handy to keep a spray bottle of soapy water near the shutoff valve of the gas supply line. Spray all the fittings. Bubbles
indicate leaks. Always check for leaks after every L.P. tank
change.
BEFORE TESTING
Make sure that all packing material is removed from the grill including the burner tie-down straps.
Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to
apply the solution to the fittings. For L.P. units, check with a full cylinder.
lDo not smoke while leak testing.
lNever leak test with an open flame.
TO TEST
Make sure all control valves are in the "OFF" position. Turn the gas supply on. Check all connections
from the supply line, or L.P. cylinder up to and including the manifold pipe assembly. Soap bubbles will appear
where a leak is present. If a leak is present, immediately turn off gas supply, tighten any leaking fittings, turn gas
on, and recheck. If you cannot stop a gas leak turn off the gas supply and call your dealer where you purchased
your grill . Only those parts recommended by the manufacturer should be used on the grill. Substitution can void
the warranty. Do not use the grill until all connections have been checked and do not leak.
Disconnected L.P. cylinders must have threaded valve plugs tightly installed, and must not be stored in a building, garage or any other enclosed area. The gas must be turned off at the supply cylinder when the unit is not in use. If
the appliance is stored indoors the cylinder must be disconnected and removed from the appliance. Cylinders must be
stored outdoors in a well ventilated area out of the reach of children.
9
LIGHTING INSTRUCTIONS
WARNING: IMPORTANT!
Before lighting . . .Inspect the gas supply piping or hose prior to turning the gas “ON”. If there is evidence of
cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present while the
knobs are in the OFF position. The pressure regulator and hose assembly supplied with the unit must be used.
Never substitute regulators for those supplied with the grill. If a replacement is necessary, contact the factory for
proper replacement. Screw the regulator (Type QCC1) into the tank. Leak check the hose and regulator connections with a soap and water solution before operating the grill.
To Light Grill: Turn all knobs to “OFF” then turn on the gas supply. Always keep your face and body as far
away from the grill as possible when lighting. Open the lid, push and turn the control knob to the “LITE” position
and immediately press the igniter button and hold. You’ll hear a snapping sound. At the same time a spark will be
provided at the grill burner. It may be necessary to hold the igniter button several seconds until the burner is lit.
Match lighting: If the burner will not light after several attempts then the burner can be match lit. If you’ve
just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your
face as far away from the grill as possible and hold a lit match over the hole located on the top left for burner on
the left, or the right hole for the right burner. Push and turn the control knob which is centered on the burner
where the lit match is located, to “LITE”. If the burner does not light in 4 seconds turn the knob “OFF”, wait 5
minutes and try again.
WARNING: Keep hands and face away from front of burner! STAND TO THE SIDE WHEN LIGHTING.
ONCE LIT MOVE HAND AWAY QUICKLY.
Cross lighting: Once the left or right burner is lit, the adjacent burner(s) can be lit by the cross lighting
method. For Center burners to cross light, light the adjacent far right burner using the standard or match light procedure. Push and turn the control knob for the desired center burner to “HI”. The gas will be ignited by the adjacent burner’s flame. If the burner does not light in 4 seconds, turn knob off, wait 5 minutes and try again. Please
note: cross lighting a grill burner next to an infra-red sear burner (36 & 48 models only) will not work!
Always cross light from the right burner to the left burner. The sear -burner cannot in any way be lit with
the cross lighting method! Please use the match lighting or normal ignition method for the sear burner if
your unit is equipped with an infra-red sear burner.
Please Note: Change your 9V battery at least two times per year to assure proper spark ignition. (See Battery
changing instructions later in this manual)
To Light Rotis: Open the lid, push and turn the control knob to the “LITE” position. Press and hold safety
button. Press and hold igniter button. You’ll hear a snapping sound. At the same time, a spark will be provided at
the rotis igniter. Hold the safety valve button in for about 5 seconds or until the burner remains lit. Once lit, turn
control knob to desired setting. If the burner does not light within 4 seconds, turn control knob to “OFF”. If the
igniter does not function, the burner can be lit by holding a lit match to the burner ( with the control knob at
LITE”).
l Do not attempt to “LITE” the grill if the odor of gas is present. Call for service.
l Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
l Always ensure that the burner is properly resting on the orifice prior to lighting the burner.
10
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