Ocean Aire 2OACH1811, 2OACH2412, 2OACH1211, 2OACH, 2OACH3632 Service Manual

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ENGINEERING, INSTALLATION AND SERVICE MANUAL
2OACH SERIES
Portable Air-Cooled Heat Pump
Form EISM-2OACH 01012019
FORWARD
This manual provides the user with basic details for the installation and operation of the OceanAire 2OACH heat pump. It is recommended to read and fully understand the instructions outlined within this manual, before operating the 2OACH unit.
As with all commercial air conditioning equipment, it is recommended to have the 2OACH sized and installed by a licensed specifying engineer and contractor, in accordance with all local and state codes. The length of service received can be extended by following the installation and preventive maintenance instructions.
NOTICE
In our ongoing process of continuous improvement, the items and procedures described in this manual are subject to change without notice. Please note model and serial
number of the 2OACH unit before contacting the factory.
TABLE OF CONTENTS
PAGE
GENERAL INFORMATION …................................ 1
PRODUCT DATA AND SPECIFICATIONS............ 2
UNIT DESCRIPTION
Standard Features.................................. 3
Applications / Operation
Cooling Mode.......................... 4
Heating Mode…………………. 5
Electrical Configurations......................... 6
Use of Extension Cords…………………. 7
Condensate............................................ 8
Accessories………................................. 9 - 15
Inspection/Installation............................. 16
Deluxe Electronic Controller.................... 17-19
SERVICE
Replacement Parts Procedure................. 20
Troubleshooting Guide............................. 21
Preventive Maintenance........................... 22
Interior View............................................. 23
DIAGRAMS/SCHEMATIC
Piping Schematic…………………………. 24
Single Phase Wiring Diagrams................. 25 - 27
Three Phase Monitor................................ 28
Three Phase Wiring Diagrams................. 29 - 32
WARRANTY…......................................................... 33
END USER INFORMATION / TECH NOTES........... Back Cover
GENERAL INFORMATION
The OceanAire 2OACH is a portable air-cooled heat pump designed for permanent or temporary spot cooling or heating applications. The entire unit has been built in a premium sheet metal cabinet, equipped with heavy-duty casters for mobility. All 2OACH models come standard with a 10-foot power cord for electrical connection and added mobility in service. These units direct heated/cooled air to specific areas or objects through a discharge grille located on the upper-front of the unit, while rejecting cooled/ heated air from the top of the unit. The 2OACH models range in capacities from 12,000 BTU/HR to 60,000 BTU/HR to satisfy most space cooling or heating requirements.
The 2OACH is a self-contained unit with the entire system (evaporator and condenser blower assemblies, electrical and refrigeration components), neatly arranged in a gray and blue polyester powder coated metal cabinet. When connected to the proper source of electrical power, the 2OACH is controlled by a solid-state electronic controller, with numerous options of temperature and airflow controls that will provide the desired level of comfort when cooling or heating.
A wide variety of accessories and factory installed options are available for the 2OACH units allowing for improved performance and added versatility.
WARRANTY CARD
It is important that the warranty card be filled out completely and returned to the factory within fourteen (14) days of installation of the unit in order to receive the benefits of the warranty.
1
NOMENCLATURE
2O AC H 60 1 2
DELUXE PORTABLE VOLTAGE
AIR-COOLED PHASE (1 or 3)
HEAT PUMP NOMINAL CAPACITY
CAPACITY RATING
12..........12,000 BTU/HR
18..........18,000 BTU/HR
24..........24,000 BTU/HR
36..........36,000 BTU/HR
60……...60,000 BTU/HR
NOT APPROVED FOR OUTDOOR USE
WARRANTY
ALL OCEANAIRE PRODUCTS ARE COVERED BY THE
OCEANAIRE LIMITED WARRANTY
1 YEAR ON THE FULL PRODUCT
PLUS, 4 ADDITIONAL YEARS FOR THE COMPRESSOR
(Restrictions Apply)
2
SPECIFICATIONS
2OACH
MODEL: 2OACH 1211 1811 2412 3612 3632 3634 6012 6032 6034
COOLING CAPACITY 11,800 16,800 24,020
HEATING CAPACITY 11,000 15,600 22,000
VOLTAGE (V/Phase) at 60Hz 208-230/3 460/3 208-230/1 208-230/3 460/3 AMPS 10.4 14.1 14.9 19.6 17.2 8.7 32.0 20.4 14.8 TOTAL WATTS 1180 1670 2700 IN-RUSH CURRENT (AMPS) 60 75 68 113 93 60 178 162 87 PLUG TYPE 5-15P 5-20P 6-20P 6-30P L15-30P L16-20P 6-50P L15-30P L16-20P EER 8.9 COMPRESSOR HP 1 1 1/2 2 COMPRESSOR RLA 9.5 12.3 10.5 13.6 8.8 5.0 27.6 18.1 9.0 COMPRESSOR LRA 50 63 48 83 77 35 158 137 62 EVAP CFM 400 600 810 EVAP MOTOR HP CONDENSER CFM 580 930 1010 COND MOTOR HP 1/3 CONDENSATE R-410A CHARGE (oz.) 18 40 37 (A) HEIGHT (in.) 37-3/4 (B) WIDTH (in.) 20 (C) DEPTH (in.) 25 NET WEIGHT (lb.) 180 400 520
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 2OACHSPECS0101 19
115/1
1200
1950
208-230/1
60,100
53,500
36,050
32,500
3620
6000
10.0
10.0
3
5
5 Gallon Condensate Tank - STANDARD (Pump Optional)
Pump - STANDARD (20 ft. Lift)
66
80
45-3/4
50-1/4
51-3/4
24
27-1/2
365
303539-1/2
260
485
2200
1
1
1/8
1/3
1390
1/8
NOTES
* Dedicated Circuit and Time Delay fuse or Circuit Breaker are recommended
* Cooling Capacity is total BTUH at 80°DB/67°WB return air, with 95° DB Condens er Air
* Heating Capacity is total BTUH at 70°DB/60°WB Indoor, 47° DB/43° WB Outdoor
* CFM with free dis charge
* Cooling EER is determined at high fan speed, with condenser air ducted into another area
* Sound Pressure, dB at 5 feet, commercial operation
* Amps and Watts at 208 Volts (208-230V Models )
COOLING AMBIENT OPERATING RANGE 65° TO 105°
May COOL down to 55° if equipped with hot gas bypass (factory installed)
HEATING AMBIENT OPERATING RANGE 45° TO 85°
STANDARD FEATURES
CABINET
The 2OACH Series heat pump has a cabinet that is constructed of 18 gauge steel with a polyester powder coated finish that will compliment any decor. The cool blue front compliments any surrounding space, and is insulated with sound-absorbing insulation for cool, quiet comfort. All units come equipped with handles and premium swivel casters for portability and convenient set-up.
DELUXE ELECTRONIC CONTROLLER
Each 2OACH unit is equipped with a deluxe electronic controller. When power is connected to the unit, the thermostat will control the unit to cool/heat a space to the desired temperature. The thermostat is also capable of controlling the fan to operate automatically when needed, or continuously.
One additional feature of the Deluxe Electronic Controller is that it will display a condition alarm CON. “CON displays when a condensate alarm, or a high pressure reset condition has been met. To protect the compressor from short-cycling, there is a built-in time delay. In the event of a power outage, all thermostat settings are saved, and the unit will re-start automatically.
FAN SPEED CONTROL
One of the features of the electronic controller is that the unit supply fan can be controlled either automatically or manually. In AUTO mode, the indoor blower will adjust air flow automatically for added comfort and performance. Or, if desired, the controller can be set to MANUAL fan mode, and the indoor blower will run continuously at one of six levels of fan speed.
CONDENSATE TANK/PUMP
2OACH units come equipped with a means for handling the condensate generated during the cooling/heating process. All units, except the 5-ton models, come equipped with a condensate tank. The tank can be easily removed from the unit and emptied as needed.
The 2OACH60 models come equipped with an automatic condensate pump. The pump comes with a 20 foot long vinyl hose that allows for the removal of the condensate water to a drain. The automatic pump is capable of a 20ft vertical lift, to handle almost any installation requirement.
FILTERS
All 2OACH units are equipped with washable filters at the air intakes. Electrostatic mesh air filters located behind the evaporator return air grille serve to filter the air before it is cooled/heated, and behind the condenser return air grille to prevent dust build-up. Both filters can be easily removed and cleaned.
HIGH PRESSURE SAFETY SWITCH
Located on the back of the 2OACH unit is a manual re-set high pressure switch, used for the protection of the compressor. If the condensing pressure exceeds the limit setting, the switch will cycle the compressor off, while the evaporator fan remains running. The display will indicate the default setting CON. The compressor can then be re-started, once the condensing pressure has equalized, by depressing the RESETbutton.
POWER CORDS
All 2OACH units come standard with a power cord for a convenient connection. All models, except for the 3-phase units and 5-ton units, are equipped with LCDI for added safety features.
3
4
APPLICATIONS
COOLING MODE—SPOT COOLER
The 2OACH can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning, where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed. Nozzle kits can be used for directional cooling.
AREA COOLER
When the 2OACH is installed in an open area, the condenser exhaust duct directs the warm air away from the space, allowing the evaporator air to cool the specific area.
ROOM AIR CONDITIONER
When ducted properly, the 2OACH can be used as a room air conditioner to cool an enclosed space. Using the condenser return air plenum, additional ceiling kit, and other accessories, the 2OACH can then operate as a room air conditioner with the condenser air isolated from the conditioned space.
CONDENSER AIR
INLET
(Back of Unit)
OUTDOOR FAN DISCHARGE
HOT
WASHABLE
GRILLE
AND FILTER
ELECTRONIC
CONTROLLER
INDOOR FAN
SUPPLY AIR
COOL
2OACH—COOLING MODE
2OACH—COOLING MODE OPERATION / DESCRIPTION
EVAPORATOR
RETURN
5
APPLICATIONS
HEATING MODE—HEAT PUMP
In HEAT mode, The 2OACH can be used in an open environment to provide heat to a specific area or "spots". The 2OACH is a heat pump, and the supply air will feel warm, but not extremely hot to the touch. Nozzle kits can be used for directional heating.
OUTDOOR FAN DISCHARGE
COLD
RETURN AIR
GRILLE
AND FILTER
ELECTRONIC
CONTROLLER
INDOOR FAN
SUPPLY AIR
HOT
2OACH—HEATING MODE
OUTDOOR AIR
INLET
(Back of Unit)
2OACH—HEATING MODE OPERATION / DESCRIPTION
INDOOR AIR
SERVICE CORD
All 2OACH-Series units are equipped with a standard 10-foot long service cord with plug configurations and receptacle requirements as shown in this chart. 2OACH1211, 2OACH1811, 2OACH2412 and 2OACH3612 units come with LCDI (Leakage Current Detection & Interruption) devices that serve as a means of electrical protection.
CAUTION
DO NOT USE THE LCDI AS AN ON/OFF SWITCH FOR THE UNIT
All 3-phase models are equipped with locking plugs for added connection reliability. Refer to the chart below for plug and receptacle details for all 2OACH models.
A DAMAGED LCDI POWER SUPPLY CORD MUST
BE REPLACED WITH A NEW POWER SUPPLY
CORD AND NOT REPAIRED
UNIT/MODEL PLUG CONFIGURATION RECEPTACLE
115 VOLT
2OACH1211
NEMA 5-15R
115 VOLT
2OACH1811
NEMA 5-20R
208-230 VOLT SINGLE PHASE
2OACH2412
NEMA 6-20R
208-230 VOLT SINGLE PHASE
2OACH3612
NEMA 6-30R
208-230 VOLT SINGLE PHASE
2OACH6012
NEMA 6-50R
208-230 VOLT 3-PHASE
2OACH3632 2OACH6032
NEMA L15-30R
460 VOLT 3-PHASE
2OACH3634 2OACH6034
NEMA L16-20R
15A-125 VOLT NEMA 5-15P
20A-125 VOLT NEMA 5-20P
20A-250 VOLT NEMA 6-20P
30A-250 VOLT NEMA 6-30P
50A-250 VOLT NEMA 6-50P
30A-250 VOLT NEMA L15-30P
20A-460 VOLT NEMA L16-20P
6
ELECTRICAL CONFIGURATION
USE OF EXTENSION CORDS
CAUTION
FOR MODEL 2OACH1211 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH1811 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 20 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH2412 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 20 AMPS @ 250 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH3612 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 30 AMPS @ 250 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH6012 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 50 AMPS @ 250 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODELS 2OACH3632 AND 2OACH6032 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 30 AMPS @ 250 VOLTS, 3 PHASE
FOR MODELS 2OACH3634 AND 2OACH6034 AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 20 AMPS @ 600 VOLTS, 3 PHASE
SPECIAL NOTICE—THREE PHASE OPERATION
Models 2OACH3632, 2OACH3634, 2OACH6032 and 2OACH6034
All three-phase 2OACH models are equipped with a three-phase monitor for added compressor protection. The phase monitor, located in the control box, has a multi-color LED that reports status. The monitor protects the compressor from reverse operation, phase loss, and low voltage situations. Further description of the three-phase monitor is located in the electrical section of this manual.
NOTICE - DO NOT OPERATE ANY THREE-PHASE UNIT WHILE BYPASSING
THE MONITOR. THIS WILL VOID THE WARRANTY.
7
8
MAXIMUM WATER LEVEL
4” FROM TOP OF TANK
This Side Up
FRONT
CONDENSATE TANK
FULLSWITCH
SPRING
CAP
HANDLE
WATER LEVEL
ADJUSTMENT
SCREW
HINGE
CONDENSATE TRAY
TANK LEVEL ADJUSTMENT INSTRUCTIONS
An adjustment screw is provided to vary the cut-off level of
the tank full switch. If less water is desired, turn the adjusting
screw clockwise (CW).
Turning the screw clockwise (CW),
will make the tank easier to remove.
MAXIMUM WATER LEVEL
4” FROM TOP OF TANK
CAUTION
UNPLUG UNIT BEFORE REMOVING TANK TO ADJUST THE SET SCREW.
CONDENSATE
SUMP
TOP OF TANK
(WHEN PLACED IN UNIT)
SUMP DRAIN HOLE
CONWILL BE
DISPLAYED
CONDENSATE
For Models 2OACH1211, 2OACH1811, 2OACH24 and 2OACH36, a 5-gallon polyethylene tank is provided to collect condensate. The tank is located in the lower front section of the unit, and can be accessed though the condensate tank door. When the high water level is reached, a cut-out switch will AUTOMATICALLY cycle off the compressor/condenser fan.
9
CONDENSER
DISCHARGE
CONDENSER
RETURN
NOZZLE KIT
ROUND FLEX-DUCT
(SOLD SEPARATELY)
ROUND FLEX-DUCT
(SOLD SEPARATELY)
EVAPORATOR
RETURN AIR
PLENUM
CONDENSER
RETURN AIR
PLENUM
DISCHARGE DUCT
ADAPTER
CEILING
PANEL
KIT
(CK)
CEILING
PANEL
KIT
(CK-PL)
NOTE - IT IS IMPORTANT TO SPECIFY MODEL NUMBER AND SERIAL
NUMBER WHEN ORDERING ACCESSORIES
2OACH ACCESSORIES
*NOTE: 2OACH36 and 2OACH60 come with 16” duct flanges.
DUCT FLANGE*
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