OceanAire 2OAC1811 Operation Manual

2OAC6012
2OACH1211
....
6228 Oakton Street Morton Grove, IL 60053
Phone: 847-583-0311 FAX: 847-583-0312 WEB: www.oceanaire-inc.com
GENERAL DESCRIPTION
ARCTICAIRE and CONVERTIBLEAIRE SERIES Portable Air-Cooled Air Conditioners and heat pumps are designed to cool or heat an entire area by discharging air through their 12 x 5 grille (Models 2OAC12 and 2OACH12) 14 x 8 1/2 (Models 2OAC/2OACH18, 24), 18 X 10 (Model 2OAC/ OACH36) and 18 x 12 (Models 2OAC/2OACH60). These self contained units are also designed to direct air to specific areas or objects through (optional) dual 4 in. diameter nozzles (Model 2OAC/2OACH12) and 6 in. diameter nozzles (Models 2OAC/2OACH18, 24 ,36), and 8 in. diameter nozzles (2OAC/2OACH60). The cord connected Models range from 13,500 to 60,000 BTU/HR cooling and from 11,685 to 53,445 BTU/HR heating. Floor mount configuration can satisfy most space requirements. All models are provided with casters for portability.
These models are thoroughly self-contained with the entire refrigeration system, evaporator and condenser fan motors and electrical components neatly arranged in a gloss grey and blue texture polyester powder coated metal cabinet. Only power, and an opening to dispose of condenser hot air is required. The 24 volt solid state electronic controller provides the desired comfort level. The cord­connected model units are provided with heavy-duty, swivel casters for easy handling and convenient relocation.
GENERAL REQUIREMENTS IMPORTANT - ArcticAire and ConvertibleAire Air Conditioners and Heat Pumps are designed
and engineered for the comfort of the end user. The length of service received can be extended by following the installation and preventive maintenance instructions. It is important that the warranty card be filled out completely and returned to the factory within fourteen (14) days of installation of the unit in order to receive the benefits of the warranty.
UNIT MODEL CAPACITIES
CAPACITY MODEL
13500 BTU/HR COOLING 2OAC12 11685 BTU/HR HEATING 2OACH12
16500 BTU/HR COOLING 2OAC18 14850 BTU/HR HEATING 2OACH18
23500 BTU/HR COOLING 2OAC24 21380 BTU/HR HEATING 2OACH24
36000 BTU/HR COOLING 2OAC36 32445 BTU/HR HEATING 2OACH36
60000 BTU/HR COOLING 2OAC60 53445 BTU/HR HEATING 2OACH60
1
NOMENCLATURE
2 O A C H 24 1 2
2nd GENERATION
OCEANAIRE
AIR-COOLED
COOLING
CAPACITY SELECTION
NUMBER CODE 12..........13500 BTU/HR
18..........16,500 BTU/HR
24..........23,500 BTU/HR
36..........36,000 BTU/HR
60..........60,000 BTU/HR
HEAT PUMP
VOLTAGE
SINGLE PHASE
CAPACITY SELECTION
2
MODEL 2OACH1211 2OACH1811 2OACH2412 2OACH3612 2OACH3632 2OACH6012 2OACH6032 2OACH6034
Cooling Capacityc
13,500 16,500 23,500 36,000 36,000 60,000 60,000 60,000
Heating Capacityd 11,685 14,850 21,380 32,445 32,445 53,445 53,445 53,445
Voltage 208/230/3 208/230/1 208/230/3 460/3
115/60/1 or 208/230/1 208/230/1 Cooling Ampse 11.2/5.6 12.5/6.2 12.3 19.5 12.0 40.0 22.0 11.4 Heating Ampse 11.3/5.6 12.6/6.2 12.4 20.0 13.6 40.0 25.6 12.5 Cooling Wattse 1250 1440 2200 3360 3360 4992 4992 4992 Heating Wattse 1255 1460 2240 3360 3360 4992 4992 4992
E.E.R.f 12.0 11.5 10.9 10.7 10.7 12.0 12.0 12.0
C.O.P. 3.0 3.3 3.2 3.2 3.2 3.2 3.2 3.2
In Rush Current (AMPS) 92.8 114.2 79 128.8 111.8 198.0 134.2 135.6
Fuse/Breaker5 (AMPS) 15 15 20 30 20 50 40 30
Plug Type 5-15P 5-15P 6-20P 6-30P L15-20P 6-50P L15-30P L16-30P
Compressor HP 1 1 1/2 2 3 3 5 5 5 Compressor RLA 9.3 11.4 8.3 17.9 11.4 28.0 20.0 8.2 Compressor LRA 58 65 49 88 77.0 169 123.0 59.6
Evaporator CFM 400/340 600/500 810/680 1310/1100 1310/1100 2000/1600 2000/1600 2000/1600
Evap Motor HP 1/17 1/14 1/7 1/3 1/3 1/2 1/2 1/2
Evap Motor Watts 50 59 125 260 260 365 365 365
Condenser CFM 600 930 1100 1800 1800 3000 3000 3000
Condenser Motor HP 1/14 1/8 1/5 1/2 1/2 3/4 3/4 3/4 Condenser Motor Watts 59 106 160 365 365 570 570 570 Condensate Pump Head
Pump Optional on these models
Pump Standard on 5 ton
20 Feet
Sound Level6 (Hi/Low) 56/54 61/60 64/62
R-22 Charge Oz. 29 36 40
Height with Casters 36 1/2
Height without Casters 32 1/2
Width 20 Depth 25
39 1/2
24 28
30 39
65/63 66/64
77 45
48 1/2
44
52 1/2 44 1/2
48
35
Net Weight 180 245 230 350 350 470 470 490
Shipping Weight 200 285 260 390 390 520 520 550
Shipping Volume 18 34 34 37 37 40 40 40
cCooling Capacity Total 95° F at 60% RH outdoor high fan speed. dHeating Capacity Total @ 70°F DB/60°F W.B. Indoor 47°F DB/43°F W.B.
outdoor high fan speed.
eAmps & Watts at 208 volts. fEER determined with condenser discharge air ducted into another area
on high fan speed.
5Time delay fuses/circuit breakers are recommended. 6Sound pressure, dB at 5 feet, commercial configuration
(ducted condenser air) hi/lo evaporator fan speed.
Electrical ratings per U.L. 484 at 95°F DB/75°F WB on high fan speed
Ambient operating range 65° to 105° May operate to 55° if equipped with optional factory installed hot gas bypass
Specifications subject to change without notice.
3
MODEL 2OAC1211 2OAC1811 2OAC2412 2OAC3612 2OAC3632 2OAC6012 2OAC6032 2OAC6034
Cooling Capacity1
Voltage 208/230/3 208/230/1 208/230/3 460/3
13,500 16,500 23,500 36,000 36,000 60,000 60,000 60,000 115/60/1 or 208/230/1
208/230/1 Cooling Amps2 11.2/5.6 12.5/6.2 12.3 19.5 12 40.0 22.0 11.4 Cooling Watts2 1250 1440 2200 3360 3360 4992 4992 4992
E.E.R.5 12.0 11.5 10.9 10.7 10.7 12.0 12.0 12.0
In Rush Current (AMPS) 92.8 114.2 79 128.8 111.8 198.0 134.2 135.6
Fuse/Breaker (Amps)4 15 15 20 30 20 50 40 30
Plug Type 5-15P 5-15P 6-20P 6-30P L15-20P 6-50P L15-30P L16-30P
Compressor HP 1 1 1/2 2 3 3 5 5 5 Compressor RLA 9.3 11.4 8.3 17.9 11.4 28.0 20.0 8.2 Compressor LRA 58 65 49 88 77 169 123 59.6
Evap CFMe Hi/Low 400/340 600/500 810/680 1310/1100 1310/1100 2000/1600 2000/1600 2000/1600
Evap Motor HP 1/17 1/14 1/7 1/3 1/3 1/2 1/2 1/2
Evap Motor Watts 50 59 125 260 260 365 365 365 Condenser CFM3 600 930 1100 1800 1800 3000 3000 3000
Condenser Motor HP 1/14 1/8 1/5 1/2 1/2 3/4 3/4 3/4 Condenser Motor Watts 59 106 160 365 365 570 570 570 Condensate Pump Head
20 Feet
Pump Optional on these units
Pump Standard on 5-Ton
Sound Level6 Hi/Low 56/54 61/60 64/62
R-22 Charge Oz. 29 36 40
Height with Casters 36 1/2
Height without Casters 32 1/2
Width 20 Depth 25
44 1/2 39 1/2 44 48
24
30
45 77
48 1/2 52 1/2
28
35
66/64 65/63
39
Net Weight 180 245 230 350 350 470 470 490
Shipping Weight 200 285 260 390 390 520 520 550
Shipping Volume 18 34 34 37 37 40 40 40
Cooling Capacity Total 95° F at 60% RH Outdoor high fan speed.
Amps & Watts at 208 Volts CFM with free discharge Hi/Low fan speed Time delay fuses/circuit breakers are recommended EER determined with condenser discharge air ducted into another area on high fan speed Sound pressure, dB at 5 feet, commercial configuration (ducted condenser air), hi/low
evaporator fan speed.
Electrical ratings per U.L 484 at 95°F DB/75°WB on high fan speed
4
Ambient operating range 65° to 105° May operate to 55° if equipped with optional factory Installed hot gas bypass
Specifications subject to change without notice.
STANDARD FEATURES
SERVICEABILITY
All 2OAC/OACH Series units are designed with quick connect removable side panels to provide full service accessibility. Only one screw needs to be removed for access to the inside of the unit. Turn to page 17 “Part Replacement Procedure” for removal of the correct panel when replacing a part. The interior is divided into two sections, front and rear. The front section contains the evaporator blower, coil, condensate bucket and thermostat. The rear section contains the condenser blower, coil, compressor, electrical control box and cord storage box.
ATTRACTIVE CABINET
The 2OAC/OACH Series cabinet is constructed of 18 gauge cold rolled steel with a gloss grey and blue texture polyester powder coated finish that will compliment any decor. The entire cabinet is insulated with a sound absorbant insulation for cool, quiet comfort.
HIGH PRESSURE SAFETY SWITCH
All units incorporate a manual re-set high pressure switch for maximum protection of the refrigeration system and compressor. The cut-out pressure setting is 375 ±5 psig or 425 ±5 psig. If the pressure exceeds this setting, the compressor stops and can be re-started by depressing the “RESET” button located on the back panel of the unit. The high pressure control’s capillary line is attached to a schrader valve. This allows replacement of a defective control without recovering the refrigerant.
Condenser Motor
Condenser Coil
Control Box
Kick Plate
Casters
Evaporator Motor
Evaporator Coil
Condensate Tank
Condensate Tank Tray
Water Level Detection Control
5
STATE-OF-THE-ART CONTROL SYSTEM This self diagnostic control system handles more than just temperature. The ConvertibleAire (2OACH) has automatic changeover from heating to cooling and cooling to heating. The ArcticAire (2OAC) does not since it is a cooling only model. The temperature setpoint range is from 55°F to 85°F. A built-in time delay prevents compressor short cycling.
The built-in 6 speed fan controller decreases the fan speed as the temperature approaches the setpoint.
The LED display will read the return and supply air temperature...as well as setpoint.
MOISTURE MODE When entering the moisture mode with the select button the fan will start within 1 minute at speed level 3. The fan will run for 30 minutes sampling the air temperature and storing it into memory. If the ambient air temperature is above 60°F, the compressor will then start. The compressor will run for a maximum of one (1) hour, or until there is a 2°F drop in ambient temperature. After the compressor shuts off, the evaporator fan will continue to run for four (4) more minutes, then turn off. This cycle will start again in four (4) hours. The right most decimal is lit while the compressor is running. If the unit is properly sized for the conditioned space, this process should maintain the relative humidity between 50-60%.
FILTERS The condenser coil filter is 1/4 inch thick washable foam located in the filter grille assembly in the back of the unit. The evaporator filter is 1/4 inch thick washable foam located in the filter grille assembly in the front of the unit. To remove filter: (1) lift and pull out the filter grille. (2) pull the filter away from the velcro attaching strip. (3) wash, and re-install in reverse order. The filter may be reinstalled damp since the air flow will dry it quickly.
SERVICE CORD All ArcticAire (2OAC) and ConvertibleAire (2OACH) Series units are equipped with a standard ten (10) foot long service cord with plug configurations and receptacle requirements as shown in the chart below.
UNIT MODEL PLUG CONFIGURATION RECEPTACLE
2OAC12 / 2OACH12 2OAC18 / 2OACH18
115 V
2OAC24
2OACH24
208/230 V
2OAC36
2OACH36
208/230
2OAC60
2OACH60
208/230
2OAC6032
2OACH6032
208/230/3
2OAC/OACH3634
460 3 PHASE
50A-250V NEMA 6-50P
NEMA L14-30P
15A-125V
NEMA 5-15P
20A-250V
NEMA 6-20P
30A-250V
NEMA 6-30P
30A-250V
20A-460 VOLT
NEMA 5-15R
NEMA 6-20R
NEMA 6-30R
NEMA 6-50R
NEMA L14-30R
NEMA L16-20R
NEMA L16-20P
2OAC/OACH6034
460 3 PHASE
30A-460 VOLT
NEMA L16-30R
NEMA L-16-30P
6
CONDENSATE RESERVOIR TANK
ArcticAire (2OAC) and ConvertibleAire (2OACH) utilize a 5.0 gallon capacity, polyethylene condensate drain tank, located in the lower, front section of the unit behind the tank door. A high water level cut-out switch is used to stop the compressor and condenser fan automatically when the tank's pre-set water level has been reached. The evaporator fan will continue to run, circulating air.
An adjustment screw is provided to vary the cut-off of the tank full switch. If a lighter (less weight) level of water is desired, turn the adjusting screw clockwise. Do not exceed 6 full turns clockwise.
CAUTION, TURN UNIT OFF: BEFORE ADJUSTING SET SCREW
BEFORE REMOVING TANK TO EMPTY CONDENSATE
Condensate Tank
*Tank Water Level Adjusting Screw
Spring
High Water Level Cut-Out Switch Condensate Tank Tray
Condensate Water From Evap Coil
Water Outlet Cap
Max Water Level 4"
Handle
Plug
Minimum
Water Level
1"
Base Pan
FRONT
* Turn screw clockwise to lower water level, which makes tank lighter in weight and easier to
handle.
NOTE: Max. and Min. water levels shown are those at which the unit will shutdown and not restart until the condensate tank has been emptied.
7
OPTIONAL FEATURES
TREATED EVAPORATOR AND CONDENSER COILS
When airborne contaminants are a problem for air conditioning applications, acrylic and heresite coated coils are recommended to guard against pitting and corrosion. Call factory for details.
CONDENSER DUCT
If a longer, 12" or 16" diameter duct is needed on the condenser discharge, 10 ft. flexible ducts may be coupled or weaved together to your desired length. The following chart
Model
Ceiling Kit
CK-12
Size/Fits
CK-16
Size/Fits
Round Flexible
Duct Size Diameter
Length
12 inch
8 feet
16 Inch
8 feet
Fits
2OAC12
2OACH12
Yes Yes Yes
No No No
Fits
2OAC18-24
2OACH18-24
Fits
2OAC36
2OACH36
Fits
2OAC60
2OACH60
No
Yes
(add 6 feet for each 90° bend)
Maximum
Equivalent Feet
(ESP)
25
(.20)
40
(.25)
80
(.50)
80
(.50)
CEILING PANEL/DUCT KIT ASSEMBLY
A 12 inch diameter (Model 2OAC/2OACH12-18-24-36) and 16" diameter (Model 2OAC/2OACH60) flexible duct kit assembly extends to vent condenser air or to draw condenser return air from the ceiling when a condenser return air plenum is used. It comes with a 2' X 2' lay in ceiling panel/collar assembly for venting into the plenum area above the false ceiling, plus a duct collar to attach the duct to the unit. Installation can be completed by following these simple steps:
1) Slip one end of the duct over the lay in ceiling panel/collar assembly and the other over the unit duct collar.
2) Clamp or screw duct to lay-in ceiling panel/collar assembly and unit duct collar.
3) Place the 2' X 2' lay-in ceiling panel in the false ceiling directly above the unit.
2x2 Lay-in ceiling panel
Flexible Duct
Duct Flange (attaches to unit)
Duct flange provided on 3 and 5 ton units.
4) Screw duct collar to unit with three screws provided.
8
DISCHARGE AIR NOZZLE KIT ASSEMBLY
The optional nozzles can be easily attached to the unit without tools to direct cold air (or warm air with heat pump) to a specific spot or area. The chart below illustrates application information for each nozzle kit.
Model
Nozzles
2NK-1
2NK-2
2NK-3
Round Duct
Number/Diameter
Compressed Length
2 x 4 inch
15 inches
2 x 6 inch
22 inches
2 x 8 inch
20 inches
OPTIONAL CONDENSATE PUMP KIT
2NK-2
Approximate
Extended
Length
21 inches Yes No No No
32 inches No Yes Yes No
29 inches No No No Yes
2OAC12
2OACH12
2OAC18-24
2OACH18-24
2OAC36
2OACH36
2NK-3
2NK-1
2OAC60
2OACH60
A condensate pump kit designed as an automatic condensate removal system for water dripping off of the evaporator coil is available. This pump kit can be used in place of the condensate collection tank, which is standard on every model except the 5-ton, where a condensate pump is standard equipment.
It is a convenience for those who do not want to empty the 5.0 gallon condensate tank. It is very convenient on units that are permanently installed.
This pump is capable of pumping against a 20 foot head and is controlled by a float/switch mechanism which turns the pump "on" when approximately 2 1/2 inches of water collects in the tank and automatically switches "off" when the tank drains to a level of approximately 1 1/4 inches. A built-in pump safety switch turns off the air conditioner if the condensate line becomes plugged or pump motor failure should occur. A built-in check valve prevents drain back and short cycling of the pump.
The pump kit in­cludes tubing, mounting bracket, hardware , wi r i ng and insulated mounting base.
Pump kit installs in place of the condensate bucket located behind the door
Pump Kit
on the front of the unit.
9
The Quick Connect Condensate Pump may be easily installed for one job, and just as easily reinstall the bucket for the next job. Our quick connect kit consists of our specially prepared and wired condensate pump, 20 feet of 3/8 plastic tubing, 2-10 inch pieces of 3/8 drain hose, 1 hose clamp, and 2 attaching screws.
Kit
TOOLS REQUIRED:
Phillips screwdriver
(for side panel & pump brackets) Slotted screwdriver (for hose clamp)
1) Unplug unit. Open low er
front door to expose condensate bucket.
Remove bucket.
Pictured 2OAC Cooling Only
7) Remove electrical tape covering pre-wired line voltage molex plug. This plug is located on the wiring harness above the condens ate pump
First hole
3) Attach 10 inch piece of 3/8 drain hose to
HEAT PUMP ONLY 3a) There is a second drain line from the rear coil on all heat pump models. Use a 10 inch piece of hose (1 of 2 supplied) and push the drain hose over the barbed fitting as shown. No hose clamp is required. Route the other end into the condensate pump tank. If this line is removed in the future, slit the plastic drain hose over the barb to release the pressure fit tension. It will then be easy to remove.
4) Slide the left side pump mounting bracket under the screw started in step 1. Install the right side pump bracket mounting screw into the predrilled hole on the bucket tray. Tighten both screws firmly, but do not over tighten.
Second hole
condensate drain using hose clamp supplied. Route other end of hose into condensate pump tank.
Low voltage molex plug (for safety switch)
Mounting brackets, One on each side
Cushion mounting pad
Line voltage molex plug (for pump motor)
2) Start the first pump bracket mounting screw into the second hole located on the left side of the bucket tray. Just turn the screw enough to catch a few threads. Later you will slide the bracket under it.
Barbed fitting from rear coil
Pictured 2OACH Heating Cooling
5) Using the Phillips screw driver, remove the right side panel (viewed from the front of the unit) and remove the plastic knock­out plug as pictured.
6) From the outside of the unit, route the drain hose into the unit through the hole. Continue through the partition panel bushing, located above the compressor. Remove or cut through the foam tape to reveal the bushing. Pull the drain through the partition and attach it to the pump discharge fitting as shown. Re-attach side panel.
8) Push large molex plug from the pump, into the pre-wired receptacle.
10
9) Disconnect molex plug from the low voltage micro switch that was used by the bucket.
10) Push the low voltage molex from the pump into the pre wired molex receptacle.
Installation complete
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