OceanAire 20ACH1811 User Manual

ENGINEERING, INSTALLATION AND SERVICE MANUAL
2OACH-Series
CONVERTIBLEAIRE
Deluxe Portable Heat Pump
R410A Models
GENERAL DESCRIPTION …................................. 1
PRODUCT DATA AND SPECIFICATIONS............ 2
UNIT DESCRIPTION
Standard Features.................................. 3
Applications / Operation.......................... 4-5
Electrical.................................................. 6
Use of Extension Cords........................... 7
Condensate............................................. 8
Accessories………................................... 9 - 15
Installation................................................ 16
Electronic Controller................................. 17-19
SERVICE
Replacement Parts Procedure................. 20
Troubleshooting Guide............................. 21
Preventive Maintenance........................... 22
Interior View............................................. 23
Piping Schematic..................................... 24
DIAGRAMS
Wiring Diagrams......................................... 25 - 31
Three Phase Monitor.................................. 32
FORWARD
This manual provides the user with basic details for the installation and operation of the Oceanaire CONVERTIBLEAIRE spot cooler. It is recommended to read and fully understand the instructions out­lined within this manual, before operating the CONVERTIBLEAIRE unit.
As with all commercial air conditioning equipment, it is recommended to have the CONVERTIBLEAIRE sized and installed by a licensed specifying engineer and contractor, in accordance with all local and state codes. The length of service received can be extended by following the installation and preventive maintenance instructions.
NOTICE
In our ongoing process of continuous improvement, the items and procedures described in this manual are subject to change without notice. Please note model and serial number of the
CONVERTIBLEAIRE unit when contacting the factory
.
NOMENCLATURE
2O AC H 24 1 2
DELUXE PORTABLE VOLTAGE
AIR-COOLED SINGLE PHASE
HEAT PUMP NOMINAL CAPACITY
CAPACITY RATING
12..........12,000 BTU/HR
18..........18,000 BTU/HR
24..........24,00 BTU/HR
36..........36,000 BTU/HR
60……...60,000 BTU/HR
GENERAL DESCRIPTION
The Oceanaire CONVERTIBLEAIRE is a portable air-cooled heat pump designed for permanent or temporary spot cooling or heating applications. The entire air conditioning unit has been built in an premium sheet metal cabinet, equipped with heavy-duty casters for mobility. All CONVERTIBLEAIRE models come with a 10-foot power cord for electrical connection and added mobility in service. These heat pumps direct cooled or heated air to specific areas or objects through a discharge grill located on the upper-front of the unit, while rejecting heat/cool from the top of the unit. The CONVERTIBLEAIRE models range in capacities from 12,000 BTU/HR to 60,000 BTU/HR to satisfy most space cooling or heating requirements.
The CONVERTIBLEAIRE is a self-contained unit with the entireheat pump system, evaporator and condenser fan motors and electrical components neatly arranged in a gray and blue polyester powder coated metal cabinet. When connected to the proper source of elec­trical power, the CONVERTIBLEAIRE is controlled by a solid-state electronic controller, with numerous options of temperature and air­flow controls that will provide the desired level of comfort when cool­ing or heating.
A wide variety of accessories and factory installed options are avail­able for the CONVERTIBLEAIRE units allowing for improved
performance and added versatility.
WARRANTY CARD
It is important that the warranty card be filled out completely and returned to the factory within fourteen (14) days of installation of the unit in order to receive the benefits of the warranty.
1
C
onvertibleAire
Deluxe Air-Cooled Portable Heat Pumps
Specifcations subject to change without notice
Note: Condenser inlet air plenum adds
13 inches to dimension “C”
D
B
A
C
MODEL: 2OACH
1211
1811
2412 3612 3632 3634 6012 6032 6034
Cooling Capacity
1
11,8 00
16,800
24,020 36,050 36,050 36,050 60,050 60,050 60,050
Voltage (V/Phase) at 60Hz
115/1
208-230/1 208-230/1 208-230/3 460/3 208-230/1 208-230/3 460/3
Cooling Amps
6
10.4
14.1
14.9 18.1 17.2 8.7 32.0 20.4 14.8
Cooling Watts
6
1180
1670
2700 3620 3620 3620 6000 6000 6000
In Rush Current (Amps) 77.5
100.5
90 140 122 122 169 140 140
Plug Type 5-15P
5-20P
6-20P 6-30P L15-30P L16-20P 6-50P L15-30P L16-20P
EER
3
10.0
10.0
8.9 10.0 10.0 10.0 10.0 10.0 10.0
Compressor HP 1
1 1/2
2333555
Compressor RLA 9.5
12.3
10.5 13.6 8.8 5.0 27.6 18.1 9.0
Compressor LRA 50
63
48 83 77 35 158 137 62
Evap CFM
4
400
600
810 1310 1310 1310 1950 1950 1950
Evap Motor HP
1/8
1/8
1/3 1/3 1/3 1/3 1 1 1
Evap Motor Watts 200
210
350 375 375 375 550 550 550
Condenser CFM 580
930
1010 1390 1390 1390 2200 2200 2200
Condenser Motor HP
1/8
1/8
1/3111111
Condenser Motor Watts 280
450
330 460 460 460 750 750 750
Condensate
5 Gallon Condensate Tank - STANDARD (Pump Optional)
Pump -STANDARD (20 ft. Lift)
Sound Level
5
54
60
65 69 78
R-410A Charge Oz. 18
40
37 66 80
(A) Height with Casters (in.) 36 1/2 44 1/2 50 1/4 52 1/4
(B) Width (in.) 20
24
28
(C) Depth (in.) 25
30 35 39
(D) Height w/o Casters (in.) 32 1/2
39 1/2
45
46
Net Weight (lb.)
180
260
260
365
485 485 515
Shipping Weight (lb.)
200
285
285
405
525 525 555
Shipping Volume (cu. ft.) 19 28 40 48
380
420
SPECIFICATIONS
1. Cooling Capacity is total BTUH at 80ºDB/67ºWB return air, 95ºF Outdoor at high fan speed. Heating capacity
is total BTUH at 70ºF DB/60ºF WB (Indoor), 47ºF DB/43ºF WB (Outdoor)
2. Time Delay fuses/circuit breakers are recommended
3. EER is determined at high fan speed, with condenser
discharge air ducted into another area
4. CFM with free discharge
5. Sound Pressure, dB at 5 feet, commercial operation
6. Amps & Watts at 208 Volts
May operate down to 55º if equipped with hot gas bypass (Factory installed)
Ambient operating range 65º to 105º
50 Hz MODELS AVAILABLE - CONSULT FACTORY
Heating Capacity
1
11,8 00
16,800
24,020 36,050 36,050 36,050 60,050 60,050 60,050
2
STAN DARD FEATURES
CABINET
The CONVERTIBLEAIRE Series heat pump has a cabinet that is constructed of 18 gauge steel with a polyester powder coated finish that will compliment any decor. The cool blue front compliments any surrounding space, and is insulated with sound­absorbing insulation for cool, quiet comfort. All units come equipped with handles and premium swivel casters for portability and convenient set-up.
DELUXE ELECTRON I C CONT RO LLER
Each CONVERTIBLEAIRE unit is equipped with deluxe electronic controller. When power is connected to the unit, the thermostat will control the unit to cool a space to the desired temperature. The thermostat is also capable of controlling the fan to operate automatically (when needed) or continuously.
One additional feature of the Deluxe Electronic Control is that it will display a condition
alarm CON. CON displays when a condensate alarm, or a high pressure reset condition
has been met. To protect the compressor from short-cycling, there is a built-in time delay.
FAN SPEED CONTROL
One of the features of the electronic controller is that the unit supply fan can be con­trolled automatically or manually. In AUTO mode, the indoor blower will adjust air flows automatically for added comfort and performance. Or if desired, the controller can be set to MANUAL fan mode and the indoor blower will run continuously at one of six levels of fan speed.
CONDENSATE RESERVOIR/ PUMP
CONVERTIBLEAIRE units come equipped with a means for handling the condensate
generated during the cooling/heating process. All models except the 5-ton models
come equipped with a Condensate Reservoir Tank, that captures the condensate from cooling. The tank can then be easily removed from the unit and emptied as required.
The 2OACH60 models come equipped with an Automatic Condensate Pump that dis­poses of the condensate. The pump comes with a 20 foot long vinyl hose that allows for the disposal of the condensate water to a drain. The automatic pump is capable of a
20ft lift, to handle almost any installation requirement.
FILTERS
All CONVERTIBLEAIRE units are equipped with washable filters at the air intakes. Elec­trostatic mesh air filters located behind the evaporator return air grill serve to filter the air before it is cooled, and behind the condenser return air grill to prevent dust build-up. Both filters can be easily removed and cleaned.
HIGH PRESSURE SAFETY SWITCH
Located on the back of the CONVERTIBLEAIRE unit is a manual re-set high pressure switch, used for the protection of the compressor. If the condensing pressure exceeds the limit setting, the cut-out shuts down the compressor, while the evaporator fan re-
mains running. The display will indicate CON. The compressor can be re-started, once
the condensing pressure has lowered, by depressing the “RESET” button.
POWER CORDS
All CONVERTIBLEAIRE units come with power cords, convenient connection and port­ability. All units except the 5-ton models, and 3-phase models are equipped with LCDI for added safety devices.
3
4
APPLICATIONS
COOLING MODE—SPOT COOLER
The CONVERTIBLEAIRE can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed. Nozzle kits can be used to improve direction of the cooling airflow.
AREA COOLER
When the CONVERTIBLEAIRE is installed in an area that is not totally enclosed, the condenser hot air exhaust duct directs condenser air out of the area, allowing the evaporator air to cool the specific space.
ROOM AIR CONDITIONER
When ducted, the OceanAire CONVERTIBLEAIRE can be used as a room air conditioner to cool an enclosed space. Using the condenser return air plenum (2DCP) and ceiling discharge kit (CK) and ceiling panel kits CK-PL accessories, the 2OACH can operate as a room air conditioner with the condenser air isolated form the conditioned space.
CONVERTIBLEAIRE—COOLING MODE OPERATION / DESCRIPTION
CONDENSER
AIR INLET
(Back of Unit)
OUTDOOR FAN DISCHARGE
“HOT”
RETURN AIR
GRILL
AND FILTER
ELECTRONIC
CONTROLLER
INDOOR FAN
SUPPLY AIR
“COOL”
CONVERTIBLE AIRE—COOLING MODE
5
APPLICATIONS
HEATING MODE—HEAT PUMP
in HEAT mode, The CONVERTIBLEAIRE can be used in an open environment to provide heat to a specific area or "spots". The CONVERTIBLEAIRE is a heat pump, and the supply air will feel warm, but not extremely hot to the touch. Nozzle kits can be used to improve direction of the heated airflow.
CONVERTIBLEAIRE—HEATING MODE OPERATION / DESCRIPTION
OUTDOOR FAN DISCHARGE
“COLD”
RETURN AIR
GRILL
AND FILTER
ELECTRONIC
CONTROLLER
INDOOR FAN
SUPPLY AIR
“HOT”
CONVERTIBLE AIRE—HEATING MODE
OUTDOOR AIR
INLET
(Back of Unit)
SERVICE CORD
All 2OACH-Series units are equipped with the standard ten foot long service cord with plug configurations and receptacle requirements as shown in this chart. 2OACH1211, 2OACH1811, 2OACH2412 and 2OACH3612 units come
with LCDI (Leakage Current Detection & Interruption) devices that serve as a
means of electrical protection.
CAUTION—DO NOT USE THE LCDI AS AN ON/OFF SWITCH FOR THE
UNIT
All 3-phase models are equipped with locking plugs for added connection reli­ability. Refer to the chart below for plug and receptacle details for all CONVERTIBLEAIRE models.
A DAMAGED LCDI POWER SUPPLY CORD MUST
BE REPLACED WITH A NEW POWER SUPPLY
CORD AND NOT REPAIRED
UNIT/MODEL PLUG CONFIGURATION RECEPTACLE
115 VOLT
2OACH1211
NEMA-5-15R
115 VOLT
2OACH1811
NEMA 5-20R
208-230 VOLT SINGLE PHASE
2OACH2412
NEMA 6-20R
208-230 VOLT SINGLE PHASE
2OACH3612
NEMA 6-30R
208-230 VOLT SINGLE PHASE
2OACH6012
NEMA 6-50R
208-230 VOLT 3-PHASE
2OACH3632 2OACH6032
NEMA L15-30R
460 VOLT 3-PHASE
2OACH3634 2OACH6034
NEMA L16-20R
15A-125 VOLT NEMA 5-15P
20A-125 VOLT NEMA 5-20P
20A-250 VOLT NEMA 6-20P
30A-250 VOLT NEMA 6-30P
50A-250 VOLT NEMA 6-50P
30A-250 VOLT NEMA L15-30P
20A-460 VOLT NEMA L16-20P
6
USE OF EXTENSION CORDS
CAUTION: FOR MODEL 2OACH1211 AN EXTENSIO N CORD CAN BE USED PROVIDED IT IS
RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACH­MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH1811
AN EXTENSION COR D CAN BE USED PRO VIDED IT IS
RATED AT LEAST 20 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACH­MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH2412
AN EXTENSION COR D CAN BE USED PRO VIDED IT IS
RATED AT LEAST 20 AMPS @ 250 VOLTS WITH GROUNDING-TYPE ATTACH­MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH3612
AN EXTENSION COR D CAN BE USED PRO VIDED IT IS
RATED AT LEAST 30 AMPS @ 250 VOLTS WITH GROUNDING-TYPE ATTACH­MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODEL 2OACH6012
AN EXTENSION COR D CAN BE USED PRO VIDED IT IS
RATED AT LEAST 50 AMPS @ 250 VOLTS WITH GROUNDING-TYPE ATTACH­MENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
FOR MODELS 2OACH3632 AND 2OACH6032
AN EX TENSION CORD MAY
BEUSED PROVIDED IT IS RATED AT LEAST 30 AMPS @ 250 VOLTS, 3 PHASE
FOR MODELS 2OACH3634 AND 2OACH6034
AN EXTENSION CORD CAN BE
USED PROVIDED IT IS RATED AT LEAST 20 AMPS @ 600 VOLTS, 3 PHASE
SPECIAL NOTICE—THREE PHASE OPERATION
Models 2OACH3632, 2OACH3634, 2OACH6032 and 2OACH6034
All three-phase CONVERTIBLEAIRE models are equipped with a
three-phase monitor for added compressor protection. The phase monitor, located in the control box, has multi-color LED that reports status. The monitor protects the compressor from reverse operation, phase loss and low voltage situations. Further description of the three-phase monitor is located in the electrical section of the manual.
NOTICE - DO NOT OPERATE ANY THREE-PHASE UNIT BY BY­PASSING THE MO N ITOR, THI S WILL VOID THE WARRANTY
7
8
CONDENSATE RESERVOIR TANK
For Models 2OACH12, -18, -24 -36, a 5-gallon polyethylene tank is provided standard, to collect condensate. The tank is located in the lower, front section of the unit. A high water level cut-out switch is used to stop the compressor and condenser fan automatically when the tank's pre-set water level has been reached. The evaporator fan will continue to
run, circulating air. The control display will read “CON”
TANK LEVEL ADJUSTMENT INSTRUCTIONS
An adjustment screw is provided to vary the cut-off of the tank full switch. If a lighter (less weight) level of water is desired, turn the adjusting screw clockwise. Do not exceed 6 full turns counter-clockwise.
CAUTION, TURN UNIT OFF: BEFORE ADJUSTING SET SCREW
BEFORE REMOVING TANK TO EMPTY CONDENSATE
Turn screw clockwise to lower water level. Less water makes tank lighter and easier to remove.
NOTE: Max. and Min. water levels shown are those at which the unit will shutdown and not restart until the condensate tank has been drained.
Condensate Tank
*Tank Water Level
Adjusting Screw
Spring
Handle
High Water Level Cut-Out Switch
Condensate Tank Tray
Max Water Level 4" From Top
For 2OACH12, 2OACH18, 2OACH24 and 2OACH36, condensate water drops from drain pan into trough on tank
9
CK-12PL
(2 Req’d
for 2DCP-4)
CK-12 CK-16
2DDA-6 2DDA-10 2DDA-16
2NK-1 2NK-2 2NK-3
DEP-10
2DEP-12
DEP-16
2DCP-1 2DCP-2 2DCP-4
2OACH UNIT
ACCESSORIES
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