Oasis FSI863R User Manual

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INSTALLATION &

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OPERATING MANUAL

20-20438

Model FSI863R

Model FSE663R

Note: Many of This Operating Manual’s

Illustrations and Most of Its Information

Represent and Pertain To Model FSI863R.

However, The Information Herein Is Also

Applicable To Model FSE663R.

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

I:\Oper Manual\Oasis\FSE663R_FSI863R_20-20438.pub

Rev B Date: 12.18.2013

TABLE OF CONTENTS

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM ..............

KICK PANEL REMOVAL / REMOVAL OF CASE FROM SKID / POSITIONING UNIT ..…………..…. POSITIONING & ALIGNING CASE / SHIMMING SUPPORT RAILS ………………………………...….

CEILING ORIGINATED ELECTRICAL & REFRIGERATION LINES / KNOCKOUT REMOVAL /

SEALING INLET & OUTLET ….................................................................................................

REMOTE CASE: REFRIGERATION LINE FIELD CONNECTION ……………………………….…...…. REMOTE CASE: CONDENSATE PUMP LOCATION AND PURPOSE ………………………………… REMOTE CASE: FIELD WIRING BOX / DATA COMMUNICATION CABLE / NO MAIN POWER SWITCH …………………………………………………………………………………………….….. SELF-CONTAINED UNITS: FIELD WIRING BOX / DATA COLLECTION CABLE / MAIN POWER

SWITCH ………...……………………………………………………………………………………....

MODEL FSI863R PLAN-O-GRAM [LOAD LEVEL GUIDELINES] ………………………………………. THERMOMETERS (DIGITAL THERMOMETER & OPTIONAL “CHECK TEMPERATURE”) …..…... POWER-UP CHECK (EVAPORATOR FAN AREA) ...…………………………………………………….. MAINTENANCE FUNDAMENTALS: SHELF & BRACKET ASSEMBLY REMOVAL ………………...

MAINTENANCE FUNDAMENTALS: LED LIGHT FIXTURES / REMOVAL / REPLACEMENT …….. MAINTENANCE FUNDAMENTALS: BALLAST BOX ACCESS ………………..…..…………………...

RERIGERATION FUNDAMENTALS: REMOTE DRAIN LAYOUT ...……..……………...……….…….. REFRIGERATION FUNDAMENTALS: SELF-CONTAINED DRAIN LAYOUT ………………………... REFRIGERATION FUNDAMENTALS: CONDENSATE PACKAGE ACCESS ………………………... REFRIGERATION FUNDAMENTALS: SELF-CONTAINED UNIT ILLUS. PARTS BREAKDOWN ….

GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) - EXTERIOR / INTERIOR GENERAL CLEANING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) …..….

TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL UNLESS STATED OTHERWISE) ………………………………………………………………………………………….. TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ………. TROUBLESHOOTING (BY TRAINED SERVICE PROVIDERS ONLY) - CONDENSING SYSTEM TROUBLESHOOTING (BY TRAINED SERVICE PROVIDERS ONLY) - EVAPORATOR SYSTEM

PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS) ……. PREVENTIVE MAINTENANCE: HONEYCOMB AIR DIFFUSERS (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) .………………………………………………………...

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE………………......

CAREL® CONTROLLER - PROGRAMMING THE INSTRUMENT….……………………...….…….......

CAREL® CONTROLLER - USER INTERFACE, SUMMARY TABLES OF ALARMS & SIGNALS …. CAREL® CONTROLLER - Summary Table of Operating Parameters (After Programming Key) .

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..…………….....

3-4

5 6 7 8

9 10 11 12 13 14 15

16 17

18 19 20 21

22 23

25-26

27 28

29 30 31 32

33 34

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM - PAGE 1 of 2

OVERVIEW

 These Structural Concepts merchandisers are

designed to merchandise packaged products at 41 °F (5 °C) or less product temperatures.

 Cases should be installed and operated according to

this operating manual’s instructions to ensure proper performance.

 Improper use will void warranty.

TYPE 1 vs. TYPE 2 CONDITIONS

This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.

 Self-Contained cases are designed for Type 1

conditions: Ambient conditions at 55% maximum humidity and maximum temperatures of 75 °F (24 °C).

 Remote cases are designed for Type 2 conditions:

Ambient conditions at 60% maximum humidity and maximum temperatures of 80 °F (27 °C).

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

 If unsure if your case is designed for Type 1 or Type 2

conditions, see identifier label on your case. Location may vary.

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 This sheet contains important warnings to prevent

injury or death.

 Please read carefully!

PRECAUTIONS, MAINTENANCE & WIRING DIAGRAM INFORMATION

 See next page for PRECAUTIONS, MAINTENANCE

and WIRING DIAGRAM information.

COMPLIANCE

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM - PAGE 2 of 2

PRECAUTIONS

 This sheet contains important precautions to prevent

damage to unit or merchandise.

 Please read carefully!  See previous page for specifics on OVERVIEW,

CONDITION TYPE, COMPLIANCE and WARNINGS.

CAUTION! LED LAMP REPLACEMENT GUIDELINES

CAUTION

LED lamps reflect specific size, shape and overall design.

Any replacements must meet factory specifications.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION

 Performance issues caused by adverse conditions are NOT warranted.  End panels must be tightly joined or kept at least 6-inches away from

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

any structure to prevent condensation.

 Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

 Unit must not be exposed to direct sunlight or any heat source

(ovens, fryers, etc.).

 Tile floors/low ceilings/small rooms increase noise level. Whisper Cool

compressor blanket or remote unit may resolve noise level issues.

 Keep at least 8-inch clearance above unit for air discharge

(self-contained units only).

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in

its own packet.

 Wiring diagram placement may vary; it may be

placed near ballast box, field wiring box, raceway cover, or other related location.

CAUTION! CHECK CONDENSATE PUMP CONNECTIONS

Water on flooring can cause extensive damage!

Carefully check the following before powering up case:

 Condensate pump must be plugged into receptacle.  Condensate lines must be connected to condensate pump.

CAUTION! CHECK BOTH CONDENSATE PAN AND OVERFLOW PA N

Water on floor can cause extensive damage! Before powering up unit:

 Condensate pan MUST BE positioned directly under condensate drain.  Overflow pan MUST HAVE single plug connected to its box. Units with

optional Clean Sweep™ MUST HAVE two plugs connected.

KICK PANEL REMOVAL / REMOVAL OF CASE FROM SKID / POSITIONING UNIT

1. Caution! You Must Remove All Kick Panels Before Removing From Skid!

 Kick panels can easily buckle or bend while

removing from skid.

 You can easily remove kick panels by

simply lifting up and off. No screw removal is required to remove kick panels.

 After unit is in position, place kick panels

back on case in reverse order they were removed.

2. Remove Unit From Skid

For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

 Illustrations below show case being removed from

skid.

 Place case in proper location.  Leads are provided for electrical connection.

3. Positioning Unit

 Place unit into desired location before leveling.  See next page for specifics about leveling.

View of Unit AFTER Kick

Panels Have Been

Removed From Skid

Caution! You Must Remove All Kick Panels

 Kick panels can easily buckle or bend while removing from skid.  You can easily remove kick panels by simply lifting up and off.

No screw removal is required to remove kick panels.

 After unit is in position, place kick panels back on case in reverse

order they were removed.

Before Removing From Skid!

LEVELING UNIT / SHIMMING FRAME SUPPORT RAILS

Leveling Unit / Shimming Frame Support Rails

 Case must be leveled to assure proper operation.  Frame support rails may be shimmed to assure

that it is level.

 Shims will be provided with such cases.  Illustration below shows case with frame support

rails.

 Note: After case has been properly shimmed,

attach panels. No screws are required.

Frame

Support Rail

Illustration Shown May Not

Exactly Reflect Every

Feature or Option of Your

Particular Case

Frame

Support Rail

--- Self-Contained Merchandiser Shown Above ---

Frame

Support Rail

CEILING ORIGINATED ELECTRICAL & REFRIGERATION LINES / KNOCKOUT REMOVAL / SEALING

1. Merchandiser Versatility

 Structural Concepts cases can accompany

either floor or ceiling originated electrical and/or refrigeration lines.

 This page shows how ceiling originated lines

are routed into case.

2. Ceiling Routed Electrical/Refrigeration. Lines

 A center pass-through protective plate is

mounted at top of case over two (2) PVC center pass-throughs.

 If electrical/refrigeration lines are ceiling

originated, remove plate knockouts.

 Electrical and/or refrigeration lines may then be

dropped through PVC center pass-throughs.

 Caution! If ceiling originated lines are used, you

MUST seal both upper and lower PVC passthroughs (at entrance points) with expandable foam sealant to prevent condensation in case.

3. Plate Removal

 Note: Though not required, protective plate can be

removed from merchandiser via four (4) screws.

4. Case Underside

 Depending upon your model, see either

REFRIGERATION FUNDAMENTALS: REMOTE DRAIN LAYOUT or REFRIGERATION FUNDAMENTALS: SELF-CONTAINED DRAIN LAYOUT section in this manual for location of

center pass-throughs at underside of case.

Center Pass-Through Protective Plate Mounted on Merchandiser

Caution! If ceiling

originated lines are used,

you MUST seal both upper

and lower PVC pass-

throughs (at entrance

points) with expandable

foam sealant to prevent

condensation in case.

Center Pass-Through

Protective Plate Shown After

Removal of Knock-Outs

REMOTE CASE: REFRIGERATION LINE FIELD CONNECTION

1. Refrigeration Line Field Connection

 Warning! Turn power off and/or disconnect

power before providing maintenance and service to unit.

 Assembly/disassembly/servicing is to be

performed by licensed refrigeration contractor.

2. Refrigeration Lines at Underside

 Underside refrigeration lines are standard.  Refrigeration lines are ALWAYS at rear of case.  See photograph immediately below for illustration.

Field-Connect

Refrigeration Lines Are Through

Underside PVC Tubes

Illustration Shown May

Not Exactly Reflect

Every Feature or Option

of Your Particular Case

--- View of Remote Case With Underside Refrigeration Lines ---

REMOTE CASE: CONDENSATE PUMP LOCATION AND PURPOSE

1. Condensate Pump Location

 Warning! Turn power off and/or disconnect

power before providing maintenance and service to unit.

 Assembly/disassembly/servicing to be

performed by licensed refrigeration contractor.

 Condensate pump is located just behind

ballast box (as shown in illustration below).

Ballast

Box

2. Condensate Pump Purpose

 Condensate pump is to be used when no floor

drain is available.

 Condensate pump transfers condensation

from lower section of case through top of case and out.

Condensate

Pump Is To Be

Used When No

Floor Drain Is

Available

REMOTE CASE: FIELD WIRING BOX / DATA COMMUNICATION CABLE / NO MAIN POWER SWITCH

1. Field Wiring Box / Data Collection Cable

 Warning! Turn power off and/or disconnect

power before providing maintenance and service to unit.

 Assembly/disassembly/servicing to be

performed by licensed electrical contractor.

 The data communication cable collects data from

the thermostat controller and transmits it to its designated collector.

 See illustration below.

2. Front (or Rear) Panel Removal

 To remove panel (and access field wiring box), lift

panel up and off case hooks by grasping firmly and pulling up and outward.

3. Remote Cases: No Main Power Switch

 When field wired properly, remote cases will

energize without main power switch.

 Light switch must still be turned on for case

lights to energize.

 See illustration below.

>> See Next Page For Self-Contained Case Field Wiring Box Location and Switch Design

Thermostat Controller

(Note

: No Main

Power Switch)

Field Wiring Box

Remote Merchandiser

(Partially Disassembled)

Case Hooks For

Removable Front

Panel Slots

SELF-CONTAINED UNITS: FIELD WIRING BOX / DATA COLLECTION CABLE / MAIN POWER SWITCH

1. Field Wiring Box / Data Collection Box Access

 Warning! Turn power off and/or disconnect

power before providing maintenance and service to unit.

 Assembly/disassembly/servicing to be

performed by licensed electrical contractor.

 Panel must be removed to access lower field

wiring box and switch.

 Data is collected from thermostat controller and

transmitted to designated collector.

 See illustration below.

2. Front (or Rear) Panel Removal

 To remove panel (and access field wiring box), lift

panel up and off case hooks by grasping firmly and pulling up and outward.

3. Self-Contained Cases Only: Main Power Switch

 For self-contained cases, the main power switch

controls power to entire case.

 If main power switch is not turned on, lights will

not turn on NOR will refrigeration components operate.

 See illustration below.

>> See Previous Page For Remote Case Field Wiring Box Location and Switch Design

Illustration Shown

Field Wiring Box

May Not Exactly

Reflect Every Feature

or Option of Your

Particular Case

Self-Contained Merchandiser

(Partially Disassembled)

Main Power

Switch

(Self-Contained

Cases Only)

Thermostat Controller &

Main Power Switch

+ 24 hidden pages