OAKTON 35201-50 Instruction Manual

OPERATING INSTRUCTIONS
INITIAL SETUP
Your new Dissolved Oxygen Probe has a wire plug in the top vent hole to prevent electrolyte loss during shipment. Remove wire before using.
OAKTON 35201-50
DISSOLVED OXYGEN
PROBE
INTRODUCTION
Thank you for purchasing an OAKTON Dissolved Oxygen (DO) Probe. Your DO Probe is a galvanic electrochemistry device; that is it does not require power from your meter or controller to generate its signal. The DO Probe will provide a millivolt signal proportional to the concentration of oxygen in the water. DO probes do not measure oxygen directly. They measure the partial pressure of oxygen in the water, which is directly proportional to the percent saturation of oxygen in the water. The concentration (mg/L or ppm) can be calculated based upon the oxygen solubility, temperature, salinity, and total atmospheric pressure.
Your Dissolved Oxygen Probe consists of a cathode, anode, and an electrolyte separated from your process fluid by an oxygen permeable membrane. The oxygen passing through the membrane reacts with the cathode, giving up electrons, which produce an electrical current.
When used with an Oakton DO 1000 controller, connect the wires of the DO probe as follows
Terminal Connection Wire Color
18 Temperature 1 (Pt
100)
19 Place a jumper
between terminal 18 and terminal 19.
20 Temperature 2 (Pt
100)
21 Anode (negative) Black wire
22 Cathode (positive) Red wire
Green wire
Whi te wi re
CALIBRATION WITH OAKTON DO 1000 CONTROLLER
Upon first use with an OAKTON DO 1000 controller you should match the probe output to the controller. The procedure described below adjust the Full scale without disturbing the remaining setup.
1. Check probe with a millivolt meter make sure that the probe produces around 33 mV in air (PTFE membrane). If less than 25 replace electrolyte.
2. Connect the DO probe to the controller.
3. Power up the controller. Let probe warm up and stabilize (about 5 minutes).
4. When the unit is up and in the "Measure mode", press the 'ENTER' key.
5. The unit will display 000 in the upper and SCd in the lower display.
6. using the 'UP' key, set the code to 55 and then press ENTER.
7. The unit will display 000 in the upper and SCd in the lower display again.
8. Using the 'UP' key, set the code to 86 and press ENTER.
9. The unit will now display a 4 digit number. Press ENTER.
10. The unit now shows OFF in the upper and HCO in the lower display. Press ENTER.
11. The unit displays 0.0 in the upper and r 2.0 in the lower display. Press the UP and DOWN keys TOGETHER.
12. The unit displays 100.0 in the upper and r 2.1 in the lower display. Press the UP and DOWN keys TOGETHER.
13. The unit will display 0% in the upper display and r 4.0 in the lower display. Press the UP and DOWN keys TOGETHER.
14. The unit will display 100% in the upper and r 4.1 in the lower display. Press ENTER. Make sure that the DO probe is connected. The unit should display some A/D value of around 5500 counts. Press ENTER.
15. Press the UP and DOWN keys together. The unit will display a 5 digit number.
16. Press the UP and DOWN keys together. The unit will again display another 5 digit number.
17. Press the UP and DOWN keys together. The unit will perform a LCD segment test and exit to the Measurement mode.
This c ompletes the Hardware cal for the DO full scale. The unit, if in the DO% mode should now display a value close to 100%.
MEMBRANE MATERIALS
Two types of membranes are offered for the Dissolved Oxygen Probe. The DO Probe is normally shipped with a PTFE (Teflon) membrane. This membrane was selected for its durability, resistance to biological and chemical contamination, and oxygen permeability over temperature. This membrane reduces the error due to temperature variation from the calibrated temperature. The PTFE membrane is recommended if your instrument is calibrated for mg/L or ppm readout.
The HDPE membrane is also available. This membrane will provide the same millivolt output regardless of the temperature. This membrane will provide slightly faster response to changes in oxygen concentration. The HDPE membrane is recommended if your instrument is calibrated for percent saturation readout. Spare membrane kits of both types are available. Please contact your OAKTON distributor.
MOUNTING THE PROBE
Typically, Dissolved Oxygen Probes are submersion mounted. To prevent air bubbles from becoming trapped on the membrane and producing
erroneous readings, it is recommended the probe be mounted with the membrane pointing slightly upward. Rigid mounting brackets can also be used.
RE-CONDITIONING YOUR DISSOLVED OXGYEN PROBE
The DO Probe service life will vary with the biological and chemical conditions of the water that it is in. Typically, three to six months of continuous submersion is possible before either the membrane or electrolyte is contaminated. If the readout of your system appear abnormal, check the Probe for membrane or electrolyte contamination. If the membrane has a coating on it, clean with soft cloth or tissue. If the reading still appears abnormal, replace the membrane, O-Rings, and
1. Unsc rew the lower body from the upper body.
2. Safely dispose of the electrolyte that is a special molarity, reagent grade Sodium Chloride solution (salt water).
3. Using the Membrane Tool, unscrew the Membrane Lock in the lower body.
4. Remove and dispose of the membrane and its O-Ring.
5. Using a toothbrush, dish washing powder, and clean water, clean the cathode, anode, and plastic between them. Rinse all components thoroughly.
6. Install a new O-Ring into the lower body membrane cavity.
7. Install a new membrane into the lower body.
8. Using the Membrane Tool, screw the Membrane Lock atop the membrane.
9. Inspect the membrane for wrinkles--replace if it is wrinkled.
10. Pour some water into the lower body and look for leakage around the
membrane--replace it if there is leakage. If no leakage, dispose of the water.
11. Fill the lower body to its rim with fresh Electrolyte.
12. Inspect the large O-Ring between the upper and lower body. Replace
it if it appears deteriorated.
13. Screw the lower body onto the upper body. Excess Electrolyte will
squirt out of a small pressure balance hole atop the upper body. If no electrolyte squirts out, c lear the hole of its blockage before installing the lower body.
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