O2 Innovations Portable Gas Detector User Manual

ENMET Corporation
PO Box 979 Ann Arbor, MI 48106-0979
TARGET Series
Portable Gas Detector
Manual Part Number 80012-014 MCN-380, 11/07/07
Table of Contents
1.0 Introduction.................................................................................................................................................. 1
1.1 Warnings and Cautions...............................................................................................................................................1
1.2 Unpack.......................................................................................................................................................................1
1.3 Check Order...............................................................................................................................................................2
1.4 Serial Numbers...........................................................................................................................................................2
2.0 TARGET Features.......................................................................................................................................... 2
2.1 Sensors.......................................................................................................................................................................2
2.2 Other features include:................................................................................................................................................2
2.4 Locations and Data logging.........................................................................................................................................4
3.0 Instrument Operation................................................................................................................................... 4
3.1 Turning the Instrument On and Off.............................................................................................................................4
3.1.1Turning the TARGET On .......................................................................................................................................4
3.1.2 Turning the TARGET Off ......................................................................................................................................4
3.2 Charging the Battery...................................................................................................................................................5
3.3 Display Backlight.......................................................................................................................................................6
3.4 Alarms .......................................................................................................................................................................6
3.4.1 Instantaneous Gas Alarm.....................................................................................................................................6
3.4.2 STEL/TWA Alarms...............................................................................................................................................6
3.4.3 Over-range and Under-range Alarms...................................................................................................................7
3.4.4 Low Battery.........................................................................................................................................................7
3.4.5 Fault....................................................................................................................................................................7
3.5 Pop-Up Menu.............................................................................................................................................................7
3.5.1 Auto-Zero ............................................................................................................................................................7
3.5.2 Calibration Status................................................................................................................................................8
3.5.3 Combustible Gas Display.....................................................................................................................................8
3.5.4 Locations.............................................................................................................................................................8
3.5.5 Internal Sampling Pump.......................................................................................................................................9
4.0 Basic User Operation................................................................................................................................. 10
4.1 Date/Time/Battery Information.................................................................................................................................10
4.2 Alarms Values..........................................................................................................................................................10
5.0 Advanced User Operation ......................................................................................................................... 11
5.1 Date/Time/Battery Information.................................................................................................................................11
5.2 Alarms Values..........................................................................................................................................................11
5.3 Min/Max Values.......................................................................................................................................................11
5.4 TWA Values ............................................................................................................................................................11
5.5 STEL Values............................................................................................................................................................11
6.0 Maintenance Operations............................................................................................................................ 12
6.1 Recommendations....................................................................................................................................................12
6.2 Standard Maintenance Menu.....................................................................................................................................12
6.3 Calibration ...............................................................................................................................................................12
6.3.1 Calibration Menu...............................................................................................................................................12
6.3.2 Zero Adjust........................................................................................................................................................13
6.3.3 Applying Span Gas.............................................................................................................................................13
6.4 Advanced Maintenance Menu, Software 4.94 version................................................................................................15
6.4.1 Calibration........................................................................................................................................................15
6.4.2 Setting Instantaneous Alarms .............................................................................................................................15
6.4.3 Enable Sensors...................................................................................................................................................16
6.4.4 Set Clock/Chirp..................................................................................................................................................16
6.4.5 Set Password......................................................................................................................................................16
6.4.6 Set Battery Type.................................................................................................................................................17
6.4.7 Set Operation Menu...........................................................................................................................................17
6.4.8 Internal Pump Calibration .................................................................................................................................17
6.4a Advanced Maintenance Menu, Software 6.0 version................................................................................................18
6.4a.1 Calibration ......................................................................................................................................................18
6.4a.2 Setting Instantaneous Alarms ...........................................................................................................................18
6.4a.3 Enable Sensors.................................................................................................................................................19
6.4a.4 Internal Pump Calibration ...............................................................................................................................19
6.5 Replacing Battery Pack.............................................................................................................................................20
6.6 Replacing Internal Pump...........................................................................................................................................20
6.7 Replacing Sensors ....................................................................................................................................................21
7.0 Instrument Information.............................................................................................................................. 22
7.1 Replacement Parts List.............................................................................................................................................22
7.2 Target Specifications ................................................................................................................................................23
8.0 Default Alarm and Configurations............................................................................................................. 24
9.0 Flow Diagrams........................................................................................................................................... 25
9.1 Basic Operation Menu..............................................................................................................................................25
9.2 Standard Maintenance Menu.....................................................................................................................................26
9.3 Advanced Operation Menu .......................................................................................................................................27
9.4 Advanced Maintenance Menu, Software 4.94 version................................................................................................28
9.4 Advanced Maintenance Menu, Software 6.0 version..................................................................................................29
10.0 Troubleshooting....................................................................................................................................... 30
11.0 WARRANTY.............................................................................................................................................. 31
List of Figures and Tables
F
IGURE
1: F
F
IGURE
F
IGURE
F
IGURE
F
IGURE
F
IGURE
F
IGURE
T
ABLE
T
ABLE
F
IGURE 8A
F
IGURE
F
IGURE
F
IGURE 9A
F
IGURE
F
IGURE
T
ABLE
T
ABLE
T
ABLE
RONT VIEW
2: S
ENSOR VIEW
3: T
OP VIEW
4: B
OTTOM VIEW
5: M
AIN GAS DISPLAY
6: I
NSERT CHARGE JACK
7: R
EMOVE CHARGE JACK
1: B
ATTERY LIFE
2: P
ROGRAMMED FLAMMABLE GAS COEFFICIENTS
: C
ALIBRATION SHIELD ATTACHMENT
8: V
ARIOUS CALIBRATION ADAPTER ATTACHMENTS
9: R
EPLACING BATTERY PACK AND INTERNAL PUMP
: R
EPLACING INTERNAL PUMP FOR INSTRUMENTS WITH S/N
10: R
EMOVE SHORTING CLIP
11: R
EPLACING SENSORS
3: D
EFAULT ALARM
4: D
EFAULT CONFIGURATION
5: T
ARGET MENU QUICK REFERENCE
.........................................................................................................................................................3
.......................................................................................................................................................3
............................................................................................................................................................3
......................................................................................................................................................3
..............................................................................................................................................3
...........................................................................................................................................5
.........................................................................................................................................5
.......................................................................................................................................................6
.....................................................................................................8
.................................................................................................................13
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..............................................................................................20
0699
AND BELOW
.......................................................20
...................................................................................................................................21
.......................................................................................................................................21
.................................................................................................................................................24
...................................................................................................................................24
.......................................................................................................................25
Reference Information:
N
OTE
: [important information about use of the instrument.]
C
W
ARNING
AUTION
: [affects equipment – if not followed may cause damage to instrument, sensor etc…]
:
[affects personnel safety – if not followed may cause bodily injury or death.]
TARGET Series ENMET Corporation
1.0 Introduction
1.1 Warnings and Cautions
The TARGET Series gas detectors are designed to detect hazardous atmospheric conditions. An indication of life threatening hazards should be taken very seriously. NEVER ignore an alarm condition.
W
ARNINGS
C
N
OTE
1.2 Unpack
:
Any rapid upscale combustible gas reading followed by a declining or erratic reading may indicate a gas
concentration beyond the upper-scale limit. This may indicate a flammable concentration.
Off-scale readings may indicate a flammable concentration.
Electromagnetic interference (EMI) signals may cause incorrect operation.
CSA requirement: Before each day’s usage, instrument sensitivity must be tested on a known concentration of
methane between 25-50% LEL. Accuracy must be within –0 to +20% of the actual concentration applied. Accuracy may be corrected, if necessary, by performing sensor calibration.
Oxygen deficient conditions can cause lower combustible gas readings than actual concentrations.
Oxygen enriched conditions can cause higher combustible gas readings than actual concentrations.
The instrument batteries should only be charged in a non-hazardous location.
The instrument should only be connected to a computer in a non-hazardous location.
AUTIONS
Any sensor that fails calibration procedures should be replaced and recalibrated immediately. The combustible portion of this instrument has been assessed by CSA for performance. Users may refer to ANSI/ISA
RP12.13 or an equivalent international recommended practice for guidance in the use of combustible gas detection equipment.
TARGET instruments with a CSA logo on the serial number label are approved for Intrinsic Safety when used in Class 1, Division 1, Group A, B, C, D Hazardous Location environments.
:
In case of an atmospheric alarm condition, follow your organization’s established procedures for such a situation.
Evacuating the affected area is usually the first course of action, followed by ventilation and re-testing of the environment prior to re-entry.
Silicone compound vapors may adversely affect the TARGET instrument’s standard combustible sensor causing
lower readings than actual concentrations. If the instrument has been exposed to silicone vapors it is strongly recommended that the instrument be recalibrated prior to its next use. Repeated exposure to silicone compounds will prematurely destroy the standard combustible sensor.
NOTE: The optional MOS combustible sensor is much less susceptible to silicone poisoning, but instrument
calibration should take place on a more frequent schedule.
The sensor sampling area must be kept clean. Contamination of this area can prevent proper operation of the
sensors.
: Any specifications stated in this manual may change without notice.
Unpack the TARGET Series instrument and examine it for shipping damage. If such damage is observed, notify both ENMET customer service personnel and the commercial carrier involved immediately.
Regarding Damaged Shipments
N
OTE
: It is your responsibility to follow these instructions. If they are not followed, the carrier will
not honor any claims for damage.
This shipment was carefully inspected, verified and properly packaged at our company and delivered to the carrier in good condition.
When it was picked up by the carrier at ENMET, it legally became your company’s property.
If your shipment arrives damaged:
Keep the items, packing material, and carton “As Is.” Within 5 days of receipt, notify the carrier’s local office
and request immediate inspection of the carton and the contents.
After the inspection and after you have received written acknowledgment of the damage from the carrier,
contact ENMET Customer Service for return authorization and further instructions. Have your Purchase Order and Sales Order numbers available.
1
TARGET Series ENMET Corporation
ENMET either repairs or replaces damaged equipment and invoices the carrier to the extent of the liability coverage, usually $100.00. Repair or replacement charges above that value are your company’s responsibility.
The shipping company may offer optional insurance coverage. ENMET only insures shipments with the shipping company when asked to do so in writing by our customer. If you need your shipments insured, please forward a written request to ENMET Customer Service.
Regarding Shortages
If there are any shortages or questions regarding this shipment, please notify ENMET Customer Service within 5 days of receipt at the following address:
ENMET Corporation
680 Fairfield Court
Ann Arbor, MI 48108
734-761-1270 734-761-3220 Fax
1.3 Check Order
Check, the contents of the shipment against the purchase order. Verify that the TARGET Series instrument is received as ordered. Follow the procedure outlined in paragraph 2.0 to determine your instrument configuration. If there are accessories on the order, ascertain that they are present. Check the contents of calibration kits. Notify ENMET customer service personnel of any discrepancy immediately.
1.4 Serial Numbers
Each TARGET Series instrument is serialized. These numbers are on tags on the equipment and are on record in an ENMET database.
2.0
TARGET
Features
2.1 Sensors
The TARGET Series by ENMET Corporation is a multi-gas portable instrument that may be configured with one to six sensors. Sensors include:
Oxygen
Flammable
Broad Range Hydrocarbon Toxic MOS (Metallic Oxide Semiconductor) Sensor
Carbon monoxide
Hydrogen sulfide
Ammonia, Sulfur dioxide, Chlorine and many more will be available soon.
2.2 Other features include:
Metal enclosure for improved durability
RFI resistant design
Four line display with backlight
Push-button calibration procedure
Programmable combustible sensor
Optional internal sampling pump
Audible alarms
Visual alarm for each sensor
Dual alarm levels for Toxic and Combustible gases
Oxygen deficiency and enrichment alarms
Maximum and Minimum tracking of gas readings
Peak hold
Latching alarms
STEL and TWA alarms
Datalogging
Calibration reminder
Intrinsically safe by design. CSA approved.
CE approval pending
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TARGET Series ENMET Corporation
BRH
Menu
See Figures 1 and 2
Visual Alarms There are visual alarms for each of the gas sensors installed. Display 4 line by 20 character dot-matrix LCD with on-demand back light. I/O and Charging Port Connector for battery charger, computer cable, remote annunciator cable, and earphone.
Visual alarms
Display
Display
See Figures 3 and 4
Horn Audio Alarm ON/OFF Button Power button and back light SELECT Button SELECT button and audio defeat MENU Button MENU button Gasket For sealing instrument enclosure
Oxygen
Combustible
Tox 2
I/O and Charging Port
Figure 1: Front View Figure 2: Sensor View
Tox 1
Gasket
Gasket
On/Off Button
Horn
Select Button
Button
Dust Cap
Figure 3: Top View Figure 4: Bottom View
02 20.9% CO 0ppm H2S 0ppm Mth0%LEL BRH 0ppm
Status Line
Figure 5: Main Gas Display
Belt Clip
3
TARGET Series ENMET Corporation
2.4 Locations and Data logging
The TARGET instrument has the ability to store users or location information and log exposure information. TARGET Trakker software is required for these operations. Further details on its operation and interaction with the instrument is provided in software manual. If desired, contact ENMET or your local distributor.
3.0 Instrument Operation
3.1 Turning the Instrument On and Off
3.1.1Turning the TARGET On
Press and hold the ON/OFF button. The audio alarm may squeal slightly while holding the ON/OFF button. This is normal. When the instrument turns on, it beeps once and all of the alarm LEDs light up. The TARGET performs a one minute warm-up procedure which includes a self test, checking sensor signals and instrument electronics. At the end of the one minute warm-up procedure, the instrument will beep several times before giving the user the option to perform an auto zero function, or other functions that appear in the Pop-Up menu. See section 3.5 for further information.
ENMET CORP
TARGET Series
GAS MONITOR
Rev:3.0-3.1
02 20.9% CO 0ppm H2S 0ppm Mth0%LEL BRH 0ppm Warming up...30
Example: Warm-up Displays
3.1.2 Turning the TARGET Off
Press and hold the ON/OFF button for approximately three seconds. The instrument shows a three second count down and beeps just before shutting down. To protect the user from accidental shut down, the ON/OFF button must be held for the duration of the three second count down. The audio alarm beeps once to indicate instrument shut down.
POWER DOWN SEQUENCE Press and hold power switch for 3sec 2
Example: Power Down Display
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TARGET Series ENMET Corporation
3.2 Charging the Battery
W
ARNING
:
Never charge the TARGET instrument in a hazardous location
The TARGET instrument has a 4.8 volt, nickel metal hydride (NiMH) battery pack. The supplied battery charger charges the instrument batteries usually in three to four hours. The charger is supplied with a power cord for connection to 110 VAC wall outlet. The batteries may also be charged in the same time frame with a 12 VDC vehicle accessory adapter. Instrument electronics protect alkaline battery packs from being charged by the TARGET battery charger.
N
OTE
: The connector is keyed and will only go in one way.
Grasp by ridged portion of
connector
If cable is pulled connector
may be damaged
Figure 6: Insert Charge Jack Figure 7: Remove Charge Jack
Plug the battery charger into the wall and then plug
the charger connector in to the I/O and charging port on the front of the TARGET instrument. See figures 6 and 7.
Once inserted, the instrument’s display activates
and shows the charge status:
When the batteries are fully charged, the following
is displayed providing information on charge time, capacity and status:
Example: Display, Battery Charging
BATTERIES CHARGING Charge started: May 15 1999 5:29:00 pm Chrg:25% Time: 0:01
CHARGING DONE Charge started: May 15 1999 5:29:00 pm Chrg:100% Time: 3:15
Example: Display, Charging Complete
N
OTE
: While charging the batteries, the instrument enclosure becomes warm to the touch. The instrument electronics
detect peak battery charge and stop charging at the appropriate time. Once charging is complete, the enclosure will cool to room temperature.
The instrument may be left indefinitely on the charger. It is recommended to do so, to keep the battery pack at full charge.
C
AUTION
: When removing the charge jack be sure to grab onto only the ribbed portion of the connector, otherwise the
connector will not release. See Figure 7.
5
TARGET Series ENMET Corporation
Table 1: Battery Life
Normal operation with standard sensors
Normal operation with BRH toxic sensor installed Or while using the optional internal pump.
Normal operation with the BRH sensor and optional internal pump.
A fully charged NiMH battery pack may provide up to 18 hours of operation. It may take several charge and discharge cycles to achieve optimal battery performance.
If the BRH toxic gas sensor is installed or the internal motorized sample pump is used continuously, instrument operation time is reduced.
Typical operation time with the BRH sensor or the activated internal pump is 11 hours.
Operation time with both the BRH sensor and pump activated is approximately 8 hours.
3.3 Display Backlight
The TARGET display backlight automatically activates during an alarm condition. To manually activate the backlight, quickly press and release the ON/OFF button. The backlight remains on for approximately 30 seconds.
3.4 Alarms
Never ignore an alarm condition!
procedures for such a situation. If the cause of the alarm is an atmospheric condition, evacuating the affected area is usually the first course of action, followed by ventilation and re-testing of the environment prior to re-entry.
If an alarm for any sensor is acknowledged (silenced), the audio alarm reactivates in case of an additional alarm condition for that sensor or any others occur.
In case of an alarm condition, follow your organization’s established
3.4.1 Instantaneous Gas Alarm
The TARGET Series instrument has two levels of instantaneous alarm for each installed sensor. For the oxygen channel, the alarms are for oxygen deficiency and enrichment. For the toxic and combustible sensors, there are low and high alarms. Default alarm values are shown in Section 9. Values in the instrument may be viewed by entering the Operational Menu. See Section 4.2 or 5.2. All instantaneous alarms are latching and continue to activate audio and visual indicators until they are acknowledged by pressing the SELECT button. If an alarm is acknowledged, visual indication continues until the condition clears.
The low level alarm for toxic and combustible gases is identified by a flashing LED and a pulsed audio tone. The audio alarm may be acknowledged and silenced by pressing the SELECT button. If the alarm condition doesn’t clear, the audio alarm will reactivate in 10 minutes.
The high level alarms for toxic and combustible gases is identified by a steady LED and a continuous audio tone. The oxygen alarms act in this same manner. The audio alarm may be acknowledged and silenced by pressing the SELECT button. If the alarm condition doesn’t clear, the audio alarm will reactivate in 5 minutes.
During either instantaneous alarm condition, the display automatically peak holds the highest concentration of the affected sensor until the alarm is acknowledged. If a low level “pulsed” alarm occurs, and is acknowledged, the audio alarm reactivates as a steady tone if the high level alarm level is exceeded.
3.4.2 STEL/TWA Alarms
The STEL and TWA alarms are present for the TOX1 and TOX2 sensors. Default alarm values are shown in Section
9. Values in the instrument may be viewed by entering the Operational Menu. See Section 4.2 or 5.2. A STEL or TWA alarm is identified by a steady LED and continuous audio tone. The status line of the LCD shows
the type of alarm. The audio alarm may be acknowledged and silenced by pressing the SELECT button. If the alarm condition doesn’t clear, the audio alarm will reactivate in 5 minutes.
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TARGET Series ENMET Corporation
3.4.3 Over-range and Under-range Alarms
The over-range alarm activates audio and visual alarms. It can occur if the instrument is exposed to a gas concentration higher than its display range. Over-range alarms cannot be acknowledged. An alarm for the Toxic or Oxygen sensors clears once the over-range condition clears. The over-range alarm for the combustible sensor is latching and will not clear until the instrument has been removed from the affected area, turned off and turned on in an environment less than 100 %LEL. Under range conditions can occur if an instrument is auto-zeroed or calibrated in an area with background levels of gas. Under range alarms can be cleared by performing an auto-zero function as described in Section 3.5.1.
The over-range condition is indicated by OVERNG shown in the affected sensor location on the display. Under-range is indicated by UNDRNG.
3.4.4 Low Battery
The TARGET Series instrument has a low battery alarm to provide the user with adequate warning of a low battery condition. The instrument provides a steady tone audio alarm when there is approximately 15 to 30 minutes of battery life left. A low battery warning message is displayed on the status line of the instrument LCD. The audio alarm can be acknowledged by pressing the SELECT button. The audio alarm and backlight reactivate after approximately five minutes. See section 3.2 for battery charging procedure.
3.4.5 Fault
Fault alarms have a steady audio alarm and are displayed on the status line of the LCD. The status line describes the fault condition and appropriate action should be take to resolve the issue. See section 11 for troubleshooting information.
3.5 Pop-Up Menu
The Pop-Up menu is displayed after the one minute instrument warm-up procedure. The instrument beeps several times prior to showing this display. The Pop-Up menu provides the user the ability to perform an auto-zero, check the last date of calibration, change the combustible gas display, set user locations and activate/deactivate the optional internal pump, if installed.
POP-UP MENU *Auto-Zero Comb disp Cal Stat Location Set Pump ON
Example: Pop-Up Menu
N
OTE
: The Pop-Up menu can be accessed at any time during normal instrument operation by pressing and holding the
MENU button for approximately two seconds while the instrument is at the Main Gas display.
3.5.1 Auto-Zero
To compensate for sensor aging and drift, the TARGET instrument has an Auto-Zero function. Zeroing the instrument sets all gas readings to zero and sets the oxygen to 20.9%.
environment
.
To perform an Auto-Zero, press and hold the Menu button to enter the Pop-Up menu. Note the asterisk next to Auto- Zero. Press the SELECT button. The instrument electronically compensates all sensor readings. OK is displayed next to all sensors where valid adjustments are made. The sensor readings must be within an acceptable range when the Auto-Zero function is initiated, otherwise FAIL or ERR is displayed next to the affected sensor.
POP-UP MENU *Auto-Zero Comb disp Cal Stat Location
SELECT
This function must be performed in a fresh air
O2 : OK CO : OK H2S: OK Mth: OK BRH: OK
Example: Display, Auto-Zero from Pop-Up Menu
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TARGET Series ENMET Corporation
3.5.2 Calibration Status
The TARGET instrument keeps track of the date of last calibration for each sensor. To view the last calibration date, press and hold the Menu button to enter the Pop-Up menu. Press the MENU button two times to move the asterisk to the Cal Status position, then the SELECT button once to select the Calibration Status screen. The display shows the status of up to three sensors. Press the SELECT button to view the remaining sensors. If any of the sensors are overdue for calibration, Calibration due is displayed next to it. If a sensor has failed a calibration, Cal error is displayed next to appropriate sensor.
N
OTE
:
OK appears next to each sensor that has been calibrated within the last 90 days.
Field tests must still be
performed to confirm the performance status of each sensor.
Auto-Zero Comb disp
POP-UP MENU
*Cal Stat Location
SELECT
SENSOR CAL STATUS O2 OK May 15 1999 CO Calibration due H2S OK May 15 1999
Example: Display of Calibration Status
3.5.3 Combustible Gas Display
Combustible gases vary considerably with respect to their flammable nature. Some gases are flammable at lower concentrations than others. The TARGET instrument has ten flammable gases response characteristics programmed in memory. Each gas has a different coefficient (K) that is used to compensate the instrument display:
Table 2: Programmed Flammable Gas Coefficients
Methane Mth K=1.00 Propane Prp K=1.88 Butane Btn K=2.04 Pentane Pnt K=2.30 Hexane Hxn K=2.35 Hydrogen H2 K=1.24 Ethane Eth K=1.54 Benzene Bnz K=2.51 Toluene Tln K=2.47 Xylene Xyl K=2.99
The combustible sensor cannot determine which gas is present. When the combustible gas is unknown, it is recommended to change the display to higher K (coefficient) value gas. Hexane or Xylene may not be the gases present, but using their K value substantially increase, the instrument’s sensitivity to flammable gases.
To select a different combustible gas display, press and hold the Menu button to enter the Pop-Up menu. Press the MENU button three times to move the asterisk to the Comb disp position. Press the SELECT button once to choose this screen. Press the MENU button to sequence through the list shown in Table 2. The instrument automatically changes the combustible display to the last one displayed.
Auto-Zero *Comb disp
POP-UP MENU
Cal Stat Location
SELECT
SET COMB GAS DISPLAY Select type: MTH(K=1.00)
Example: Display, Combustible Gas
3.5.4 Locations
The TARGET instrument has the ability to store user name or locations. They are entered into the instrument using the TARGET Trakker software package, see section 7.0 for part number information. Set in accordance with software
manual.
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