NXR 780-0832C User Manual

ITM./ART. 965490
Model: 780-0832C
0
Gas Grill Manual for Installation, Care & Maintenance
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY
Warning:
For outdoor use only. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Do not leave the appliance unattended. Keep young children and pets away. Do not move the device during use. Not intended to be installed in or on boats and should never be used as a heater. Close the valve of the gas cylinder after use.
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-639-7264, 9 a.m.-5 p.m., PST, Monday-Friday. English,
French, and Spanish representatives are available. Send email to: nxrcs@duro-global.com
Thank you for purchasing your NXR outdoor grill.
We appreciate your business and we recommend that you read this entire Users Manual
before operating your new appliance for the first time.
This manual contains instructions on how to properly install and set up your new grill, as well
as insights into the unique features that our product offers. Please keep this manual for future
reference, as it contains answers to questions that you might have as you begin to cook.
Thank you, Duro Corporation Inc.
CALIFORNIA PROPOSITION 65 WARNING
WARNING: This product contains chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
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Table of Contents
SafetyInstruction............... ............4-11
ExplodedView............. ....................12
PartList......................................13-14
AssemblyInstruction.........................15-17
LPGasHook-up............ ................18-19
LPLeakTesting..................................20
NGGasConversion.................. ........21-26
MatchLightingInstruction......................32
LightInstruction................. ..........33-34
MotorInstruction............. ...............35
CareandMaintenance.............. ..........36
UninstallDrawer............. .................37
IceBucket...... ........... .................37
GreaseTray....................................38
NGGasHook-up................................27
NGLeakTesting..................................28
OperatingInstruction............................29
GrillLightingInstruction.....................30-31
Cookingtips......................... .........39
TroubleShooting............................40-41
Ordering Parts ........................42
Limited Warranty
....................43-44
3
Safety Instruction
If the information in this manual is not followed exactly, a fire or an explosion may result causing
property damage, personal injury or even death.
Do not store or use gasoline, liquid propane cylinder or other flammable vapors and liquids in the
vicinity of this appliance.
What to do if you smell gas?
Donottrytolightanyappliance.
Do not touch any electrical switch.
Do not use any phone in your residence.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
For installation and service of your grill product, it must be performed by a licensed installer, an
approved service agency or your gas supplier.
Gas appliances can cause minor exposure to four of these substances, namelybenzene,carbon monoxide, formaldehyde and soot, caused primarily by the incomplete combustion of natural gas fuel. When operating your grill on liquid propane, the flames from the burners should be blue in color. In addition, the flames should be stable, free of yellow tipping, excessive noise and lifting. However, this yellow tipping should be restricted to the primary flame kernels only. Properly adjusted burners, indicated by a bluish rather than a yellow flame, will minimize incomplete combustion. Exposure to those substances can be minimized by venting with an open window or use of a ventilation fan or hood.
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Safety Instruction
WARNING
Do not try lighting this appliance without reading the
“LIGHTING INSTRUCTIONS” section ofthis manual.
TESTED IN ACCORDANCE WITH ANS Z21.58CSA 1.6b-2012
STANDARD FOR OUTDOORCOOKINGGASAPPLIANCE.
THIS GRILL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
Check your local building codes for the proper method of
installation. In the absence of local codes, this unit
should be installed in accordance with the National Fuel
Gas Code ,ANSI Z223.1/NFPA 54, Storage and Handling
of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or
CSA B149.1 Natural Gas and Propane Installation Code,
and the National Electrical Code, ANSI/NFPA 70.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard
20 lb. Liquid Propane Gas tank not included with grill.
Never connect your gas grill to an LP gas tank that
exceeds this capacity.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects occasionally
spin webs or make nests in the grill
burner tubes during transit and
warehousing. These webs can lead
to gas flow obstruction, which could
result in a fire in and around burner
tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to
your grill and create an unsafe operating condition for
the user.
Although an obstructed burner tube is not the only
cause of “FLASH-BACK”, it is the most common
cause.
To reduce the chance of “FLASH-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this
burner tube cleaning procedure if your grill has not
been used for an extended period of time. A clogged
tube can lead to a fire beneath the grill.
If an external electrical source is utilized: The outdoor
cooking gas appliance, when installed, must be
electrically grounded in accordance with local codes or,
in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply hose
awa
from anyheated surfaces.
NOTE: The normal flow of gas through the regulator and
hose assembly can create a humming noise. A low
volume of noise is perfectly normal and will not interfere
with operation of the grill. If humming noise is loud and
excessive you may need to purge air from the gas line or
reset the regulator excess gas flow device. This purging
procedure should be done every time a new LP gas tank
is connected to your grill.
INSTALLATION INSTRUCTIONS
Visually check the burner flames prior to each use. The
flames should look like this picture. If they do not,
refer to the burner maintenance part of this manual.
5
Gas Supply Requirements
Installation of this grill must conform with local codes, or in the absence of local codes, the national Fuel Gas Code, ANSIZ223.1 / NFPA 54. In Canada, installation must conform to the current natural Gas Installation /code, CAN 1-1.1-M81 and with local codes where applicable. This grill has been design-certified according to ANSIZ21.1a, latest edition.
MINIMUM GAS SUPPLY PRESSURE TO APPLIANCE FOR LP GAS---11.0 IN.W.C.
MINIMUM GAS SUPPLY PRESSURE TO APPLIANCE FOR NG ---7.0 IN.W.C.
APPLIANCE REGULATOR IS SET AT 4.0 IN. W.C. OUTLET PRESSURE.
Keep appliance area clear and free from combustible materials, gasoline, and other flammable vapors.
Do not obstruct the flow of combustion air into the grill and ventilation air away from the grill.
Before installing the grill, make sure to use the right gas supply.
Safety Instruction
For appliances designed to use a CGA 791 Connection:" Place dust cap on cylinder valve outlet
whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that
is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane."
Theapplianceshallnotbeusedforspaceheating.Thisinformationisbasedonsafety
considerations. All openings in the wall behind the appliance and in the floor under the
appliance shall be sealed.
6
Safety Instruction
PROPER PLACEMENT AND CLEARANCE OF GRILL
•Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only.
•Do Not install this unit into combustible enclosures.
•Minimum clearance from sides and back of unit to combustible construction, 24 inches (61 cm) from sides and 24 inches (61 cm) from back.
DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intended to be installed in or on recreational vehicles and/or boats.
•Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.
•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
•Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.
•This outdoor cooking gas appliance is equipped with a pressure regulator that complies with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.
•Do not use briquettes of any kind in the grill.
•Keep the back and side cart free and clear from debris. Keep any electrical supply cord or the rotisserie motor cord away from the heated areas of the grill.
•Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.
•Never use a dented or rusty propane tank.
•Keep any electrical supply cord and the fuel supply hose away from any heated surface
•While lighting, keep your face and hands as far away from the grill as possible.
•Burner adjustment should only be performed after the burner has cooled.
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Safety Instruction
Use a covered hand when opening the grill lid.
Never lean over an open grill.
When lighting a burner, pay close attention to what you are doing. Make sure you are aware of which burner you are lighting, so your body and clothing remain clear of open flames
Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits
to collect in the grease tray at the bottom of the grill’s
firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area.
For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.
.
Do not use the grill to cook excessively fatty meats or
other products which promote flare – ups.
Keep the area surrounding the grill free from
combustible materials including fluids, trash, and
vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and air
ventilation
Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.
Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause
metal parts to corrode.
8
Safety Instruction
Electric Power Supply Requirements
Your grill must be electrically grounded in accordance with local codes, or in the absence of
local codes, in accordance with the National Electrical Code (ANSI/NFPA 70, latest edition).
In Canada, electrical grounding must be in accordance with the current CSA C22.1 Canadian
Electrical Code Part 1 and/or local codes. A copy of this standard may be obtained from:
National Fire Protection Association, 1 Battery march Park, Quincy, Massachusetts
02269-9101.
The power supply must be the correct polarity. Reverse polarity will result in continuous
sparking of the electrodes, even after flame ignition. If there is any doubt as to whether the
power supply has the correct polarity or is grounded, have it checked by a qualified
electrician.
Use 120V, 60Hz, and properly grounded branch circuit protected by a 15-amp or 20-amp
circuit breaker or time delay fuse.
Outdoor cooking gas appliances provided with electrical equipment shall have the following
included in the instructions.
Instruction for electrical equipment, separately approved by a nationally recognized
testing agency, that is required to be provided with instructions for use shall be included with
the instructions required with an outdoor cooking gas appliance. This can be in its original
form or duplicated within the instructions provided with the outdoor cooking gas appliance.
1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting
on or taking off parts.
3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the
appliance malfunctions or has been damaged in any manner. Contact the manufacturer for
repair.
4. Do not let the cord hang over the edge of a table or touch hot surfaces.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliancethenplug
appliance into the outlet.
Safety Instruction
9
Safety Instruction
7. Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas
appliance.
8. Never remove the grounding plug or use with an adapter of 2 prongs.
9. Use only extension cords with a 3 prong grounding plug, rated for the powerofthe
equipment, and approved for outdoor use with a W-A marking.
10
ELECTRICAL GROUNDING INSTRUCTIONS
k
Safety Instruction
IMPORTANT
This outdoor cooking appliance is equipped with a three-prong (grounding)plugforyour protection against shock hazard and should be plugged directly into a properly grounded three-pronged receptacle. DO NOT
cut or remove the grounding prong from this plug.
INSTALLATION INSTRUCTIONS
To ensure proper and safe operation, read all instructions before using theproduct.Installor
locate the product only in accordance with the provided Installation Instruction.
Do not attempt to adjust, repair, service or replace any part of your appliance unless it is specifically recommended in this guide.
Do not use the warming drawer for heating.
Do not leave children alone or unattended in the area where the gas grill is inuse.Donot sit or stand on any part of the grill and the warming drawer. Do not let children play with the grill.
All servicing should be referred to a qualified technician.
Have the technician show you the location of the gas shut off valve and how to shut it off in an emergency situation. (For LP please see page 15, For NG please see Page 24 for how to shut off the gas.)
Always disconnect power to appliance before any type of servicing.
Do not use abrasive or caustic cleaners or detergents on this appliance. They may cause
permanent damage to the surface.
When cooking, set the burner controls so that the flame heats only the bottomofthe utensil and does not overlap at the sides of the utensil.
Utensils (pots and pans) that conduct heat slowly, i.e. glass pots, should be used in conjunction with burner flames at a low or medium setting.
Turn off all controls and wait for appliance parts to cool down before touching them. Do not touch the burner grates or surrounding areas until cool.
Do not use water on grease fires.
Always turn pot handles to the side or bac area where they are easily burned. Handles should not extend over the adjacent burners.
Use the grill only for cooking tasks as outlined in this manual. When using the grill, do not touch the grates, burner caps, burner bases, or any other parts in proximitytotheflame. These components may be hot enough to cause burns.
Use dry pot holders. Moist or damp pot holders on hot surfaces may result in burns from steam.
Do not let pot holder touch hot surface areas.
Do not use a towel or other bulky cloth.
Do not heat unopened food containers. Build up of pressure may cause the container to
explode and result in injury.
During and after use, do not touch interior surfaces of the oven until cool.
of the grill. Do not turn handles towards the
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Exploded View
LP/NG Convertible Gas Grill Parts Diagram
12
Parts List
Parts List
LP/NG Convertible Gas Grill Parts List
Part NO. English name Qty Part NO. English name Qty
1 2 3 4 5 6 7 8
9 10 11 12 13 14
Main lid 1
Temperature gauge 1
Logo/temperature gauge seat 1
Main lid hinge bolt 2
Mail lid screw 2
Main lid hinge rod 2
Main lid Handle heat insulating 2
Main Lid Handle Seat left 1
Cushion rubber 2
Main Lid Handle 1
Side Burner Lid Hinge Rod 1
Side Burner Lid 1
Side burner Iron cooking grate 1
Side Burner Head 1
54 55 56 57 58 59 60 61 62 63 64 65 66 67
Flame tamers 4
Fire cross 1
Main burners 4
Main Burner ignitor Wire A 1
Main Burner ignitor Wire B 1
Main Burner ignitor Wire C 1
Main Burner ignitor Wire D 1
Side shelve support right 1
Side shelve right 1
Control panel support piece 2
Cart side panel left 1
Cart rear panel 1
Cart division plate A 1
Cart division plate B 1
17 Side Burner base installation Ring 1 69 Cart side panel right 1 18
19
Side burner base with orifice 1
Side Burner fire box 1
70 71
Lighting rod 1
Cart bottom panel 1
20 21 22 23 24 25 26 27 28 29 30 31 34 37 38 39
Side shelve left 1
Side shelve support left 1
Side Burner fire box assembly frame 1
Control panel 1
Side burner gas Valve 1
Rear burner gas Valve 1
Searing burner gas valve 1
Main burner gas valve 4
Gas supply manifold 1
LED Lamp cord& LED light 1
Control knob 7
Control knob bezel 7
Warming drawer assembly 1
Cooler box cover handle 1
Cooler/drawer slide 4
Cooler box cover 1
72 73 74 75 77 78 79 80 81 82 83 84 85 89 90 92
3”Caster 2
3”Caster swivel 2
Searing burner 1
Searing burner ignitor wire 1
Control panel heat shield 1
Fire box 1
Electric ignitor module 1
LED/Halogen light switches 2
Grease tray 1
Crossbeam 1
Grease tray handle 1
Storage drawers 2
LP regulator 1
Gas Tank slide 1
Gas tank tighten screw 1
Warming drawer inner pans 2
13
Parts List
Parts List
LP/NG Convertible gas grill Parts list
Parts List
40
Handle 5
41
Cooler 1
42
Rear burner ignitor wire & orifice cover 1
43
Rear burner Thermocouple 1
44
Rear burner orifice 1
45
Rear burner ignitor wire 1
46 Main Lid Handle Seat right 1
47
Rear burner 1
48
Rear burner Baffle 1
49
Halogen light cover
50
Halogen light 2
51
Halogen light wire protector 2
52
Warming rack 1
53
Cooking grates 3
PACKAGE CONTENTS LIST
1. Firebox Assembly ------------1pcs. 2. Left Side Shelf ----------1pcs. 3. Right Side Shelf-----------1pcs.
2102
93 94 95 96 97 98
99 100 101
103 104 105 106
Warming drawer control knob 1
Rear burner gas corrugated gas pipe 1
Rotisserie motor 1
Rotisserie kits 1
Rotisserie rod 1
Halogen lights wire 1
Halogen lights switch wire 1
Manual 1
Power supply wire 1
Hardware bag 1
Led Battery box 1
Transformer kit 1
Grill cover package 1
Grill tank door 1
4. Rotisserie kits -----------------1pcs. 5. Motor-----------------------1pcs.
7. Cooking grid -------------------3pcs.
9. 1.5 Volt “AA” Size Alkaline Battery--------------------------------3pcs.
8. Frame tamer------------4 pcs. 9. Warning rack ------------1pcs.
8. Side burner Iron cooking grate------------------------1 pcs.
14
6. Rotisserie bracket
------------------------------------1pcs.
8. Pvc cover------------------1pcs.
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