nvent RAYCHEM ACS-30 Programming Manual

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ACS- System
PROGRAMMING GUIDE
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
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CONTENTS
1.1. ACS-30 ..................................................................................................................................................... 5
1.1.1. PRODUCT OVERVIEW ............................................................................................................5
1.1.2. CONTROL .................................................................................................................................5
1.1.3. MONITORING AND ALARMING............................................................................................5
1.1.4. GROUND-FAULT PROTECTION ............................................................................................6
1.1.5. INSTALLATION ....................................................................................................................... 6
1.1.6. COMMUNICATIONS ...............................................................................................................6
1.1.7. COMPLETE SYSTEM .............................................................................................................. 6
1.1.8. ACS-30 PROGRAMMING GUIDE .......................................................................................... 6
1.2. Important Information .......................................................................................................................... 7
1.3. License Agreement................................................................................................................................7
1.3.1. ACS-30 SOFTWARE – LICENSE AGREEMENT .................................................................7
1.4. User Responsibilities ...........................................................................................................................10
1.5. Safety Warnings ...................................................................................................................................10
1.6. Technical Support ................................................................................................................................10
1.7. Starting the ACS-30 .............................................................................................................................10
1.7.1. INITIAL SETUP .......................................................................................................................10
1.7.2. SYSTEM REQUIREMENTS ..................................................................................................10
1.8. Control Mode Matrix ...........................................................................................................................10
1.9. Software Organization ........................................................................................................................12
1.10. Windows ................................................................................................................................................14
1.10.1. NAVIGATIONAL HEADER .....................................................................................................14
1.10.2. MAIN MENU WINDOW .........................................................................................................14
2.1. Initializing the System .........................................................................................................................17
2.1.1. SETTING UP GENERAL SYSTEM PARAMETERS ...........................................................18
2.1.2. SETTING TIME AND DATE ..................................................................................................19
2.1.3. SCANNING THE NETWORK ................................................................................................ 19
2.1.4. MAIN WINDOW .....................................................................................................................21
2.2. Setup Window ......................................................................................................................................22
2.2.1. ASSIGNING CIRCUIT IDENTIFICATION ............................................................................22
2.2.2. ASSIGNING CONTROL MODE ............................................................................................23
2.2.3. ASSIGNING AND SHARING RTD CONTROL AND MONITORING ................................26
2.2.4. SETUP|ALARM.......................................................................................................................29
2.2.5. SETUP|G.F. ..............................................................................................................................29
2.2.6. SETUP|VOLTAGE ...................................................................................................................30
2.2.7. SETUP|MAINT. .......................................................................................................................31
2.3. Status|Circuit Window ........................................................................................................................32
2.4. Status|RTDs Window ..........................................................................................................................33
2.5. Status|Min/Max Window ....................................................................................................................34
2.6. Status|Energy Window ........................................................................................................................35
2.7. Status|Maint. Window ........................................................................................................................38
2.8. Events Window .....................................................................................................................................39
2.9. Network|Relays Window ....................................................................................................................41
2.10. Network|RTDs Window .......................................................................................................................41
2.11. Network|Maint. Window .....................................................................................................................42
2.12. Network|Remove Window..................................................................................................................42
2.13. System|Relays Window ......................................................................................................................43
2.14. System|Comm Window ......................................................................................................................43
2.15. System|Password Window ................................................................................................................45
2.16. System|Maint. Window .......................................................................................................................46
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3.1. Unassign Mode ....................................................................................................................................48
3.2. HWAT Mode ..........................................................................................................................................48
3.2.1. ENTER SYSTEM INFORMATION ........................................................................................48
3.2.2. CONFIGURING HWAT ..........................................................................................................51
3.3. Frost Heave Mode ...............................................................................................................................55
3.4. Floor Heating Mode .............................................................................................................................59
3.5. Pipe Freeze Mode ................................................................................................................................64
3.5.1. TEMP CONTROL – AMBIENT CONTROL .........................................................................64
3.5.2. TEMP CONTROL – LINE CONTROL ..................................................................................69
3.5.3. TEMP CONTROL – PASC CONTROL .................................................................................73
3.6. Fuel Oil Mode ........................................................................................................................................79
3.6.1. TEMP CONTROL – AMBIENT CONTROL .........................................................................79
3.6.2. TEMP CONTROL – LINE CONTROL ..................................................................................83
3.6.3. TEMP CONTROL – PASC CONTROL .................................................................................88
3.7. Greasy Waste and Temperature Maintenance Mode ...................................................................93
3.8. Roof and Gutter De-icing Mode ........................................................................................................98
3.8.1. TEMP CONTROL – EXTERNAL DEVICE CONTROL .......................................................98
3.8.2. TEMP CONTROL – AMBIENT TEMPERATURE CONTROL ........................................ 102
3.8.3. TEMP CONTROL – BRACKETED AMBIENT TEMPERATURE CONTROL ................ 105
3.8.4. TEMP CONTROL – SURFACE TEMPERATURE CONTROL ....................................... 109
3.9. Snow Melting Mode ......................................................................................................................... 113
3.9.1. TEMP CONTROL – EXTERNAL DEVICE CONTROL .................................................... 113
3.9.2. TEMP CONTROL – AMBIENT TEMPERATURE CONTROL ........................................ 117
3.9.3. TEMP CONTROL – SURFACE TEMPERATURE CONTROL ....................................... 121
4.1. Assigning a Temp Monitor Circuit ................................................................................................. 125
4.1.1. SELECTING THE TEMPERATURE MONITORING CIRCUIT ........................................ 125
4.1.2. NAMING THE TEMPERATURE MONITORING CIRCUITS ........................................... 126
5.1. Appendix 5.1 Proportional Ambient Sensing Control (PASC) Control Mode ........................ 128
5.2. Appendix 5.2 24/7 Scheduler ......................................................................................................... 129
5.3. Appendix 5.3 Connecting External Control Devices ................................................................... 132
5.4. TermsandDenitions ...................................................................................................................... 137
5.5. Alarm:E-mailNotication ............................................................................................................... 137
5.6. Appendix 5.6 ACS-30 Program Integrator .................................................................................... 138
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1. SECTION 1 – INTRODUCTION
ALARM
C910 SERIES
SHIFT TEST
BACK ENTER
STATUS
ALARM
OUTPUT
MONITORCONFIG
PROGRAMMABLE SINGLE POINT HEAT-TRACING CONTROLLER
1.1. ACS-30
1.1.1. PRODUCT OVERVIEW
The nVent RAYCHEM ACS-30 Advanced Commercial Control System is a multipoint electronic control and monitoring system for nVent RAYCHEM and nVent PYROTENAX heating cables. The ACS-30 supports the following applications: hot water temperature maintenance, freezer frost heave prevention, floor heating, pipe freeze protection, fuel oil flow maintenance, greasy waste disposal flow maintenance, roof & gutter de-icing and surface snow melting. The ACS-30 system can control and monitor up to 260 heating circuits with multiple networked nVent RAYCHEM ACS-PCM2-5 panels. Each ACS-PCM2-5 panel can control up to five individual window circuits. The ACS-30 is available with five Electromechanical Relays (EMRs) that allow switching up to 30 amperes at 277 V. Each heating cable circuit can have up to four Resistance Temperature Detector (RTD) sensor inputs allowing for a variety of combinations of temperature control, monitoring and alarming. When single circuit extensions are required the nVent RAYCHEM C910-485 controller can be added the ACS-30 network. The C910-485 will allow for assigning two RTD's (local to the C910-485) to the circuit.
RS-485 RS-485RS-485 RS-485
RMM2 Remote
monitoring module
ACS-UIT2
C910-485
ACS-PCM2-5
ACS-PCM2-5 ACS-PCM2-5
Fig. 1.1 ACS-30 System
1.1.2. CONTROL
The ACS-30 is a commercial control system that measures temperatures with 3-wire, 100-ohm platinum RTDs connected directly to the ACS-PCM2-5, the C910-485 or through optional Remote Monitoring Modules (RMM2). Each ACS-PCM2-5 accepts up to five RTDs, each C910-485 accepts two RTD's, and each RMM2 accepts up to eight RTDs. The RMM2s are typically located near the desired measurement location (RTDs). Multiple RMM2s are networked to the ACS-UIT2, significantly reducing the cost of RTD field wiring. The ACS-30 system supports up to 260 temperature inputs via the PCM boards contained within the ACS-PCM2-5 panel. Using RMM2s, an additional 128 temperature inputs can be supported for a maximum of 388 temperature inputs. The ACS-30 can be configured for On/Off, ambient sensing, and timed duty cycle control modes.
1.1.3. MONITORING AND ALARMING
The ACS-30 can monitor ground-fault, temperature, and current during system operation. Configurable alarm settings provide options for local or remote alarms. Dry contact relays are provided for alarm annunciation back to a local LAN, fire control panel or Building Management System (BMS).
Optional nVent RAYCHEM ProtoNode multi-protocol gateways are available for integrating the ACS-30 controller into a BACnet® or LonWorks® system.
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1.1.4. GROUND-FAULT PROTECTION
To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with nVent Building Solutions requirements, agency certifications, and national electrical codes, ground-fault equipment protection must be used on each heating cable branch circuit.
The ACS-30 controller provides this protection. Therefore, additional ground-fault protection is generally not necessary. However, national electrical codes require that in order to prevent
electric shock to personnel, 5-mA, Class A ground-fault protection devices (GFCI’s) are installed when electric floor heating is used in kitchens and baths. The ACS-3O does not provide this level
of personnel ground-fault protection. For these applications the appropriate GFCI must be installed in the power distribution panel.
1.1.5. INSTALLATION
The ACS-30 system is programmed using the User Interface Terminal (ACS-UIT2) that has LCD color touch-screen display technology. The ACS-UIT2 provides a user interface for easy and efficient programming without keyboards or cryptic labels. The ACS-UIT2 is mounted remotely in a nonhazardous, indoor or outdoor locations.
Heating cable circuits are connected to the ACS-UIT2 via ACS-PCM2-5 control panels, or C910­485 controllers. The ACS-PCM2-5 panels and C910-485 controller can be distributed throughout the installation to where the heating cable circuits are located. The control panels/controllers should be located adjacent to circuit breaker panels and are connected in series to the ACS-UIT2 with RS-485 cable.
1.1.6. COMMUNICATIONS
The ACS-UIT2 supports the Modbus® protocol and is available with an RS-232, RS-485 or 10/100Base-T Ethernet communication interface. The ACS-30 system may be integrated into BACnet, Metasys N2 and LonWorks Building Management Systems (BMS) using the ProtoNode gateway translators available through nVent Building Solutions.
1.1.7. COMPLETE SYSTEM
A complete ACS-30 system consists of an ACS-UIT2 and up to 52 modular power control panels (ACS-PCM2-5) ready for field connections of power wiring, heat tracing and temperature sensors.
1.1.8. ACS-30 PROGRAMMING GUIDE
This guide assists in the set up and operation of the ACS-30 system.
The ACS-30 software, installed in the ACS-UIT2 (User Interface Terminal), supports the ACS-PCM2-5 power control panels, C910-485 controllers and additional RTD inputs via the RMM2.
The software provides several features to help configure and maintain the nVent RAYCHEM devices. This document is not intended to provide detailed explanations of the specific features of each product, but rather to show how to access various parameters within the devices using the ACS-30 software. Please refer to specific detailed product documentation:
ACS-PCM2-5 Installation Instructions (H58672)
ACS-UIT2 Installation Instructions (H58661)
ACS-UIT2 Modbus Protocol Interface Mapping for ACS-30 Systems (H58685)
ACS-30 Program Integrator Manual (H58325)
ProtoNode Installation Instructions (H58622)
C910-485 Installation, Operation and Maintenance Manual (H58415)
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1.2. IMPORTANT INFORMATION
This manual is a guide for the setup and operation of the ACS-30 Advanced Commercial Control System, a multipoint electronic control and monitoring system.
Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their particular application.
nVent Building Solutions makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use.
nVent only obligations are those in the nVent Standard Terms and Conditions of Sale for this product, and in no case will nVent or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, nVent reserves the right to make changes—without notification to Buyer—to processing or materials that do not affect compliance with any applicable specification.
1.3. LICENSE AGREEMENT
1.3.1. ACS-30 SOFTWARE – LICENSE AGREEMENT
This agreement is a legal agreement between you, “the end user”, and nVent Thermal Management, LLC (“nVent Thermal Management”). BY INSTALLING OR OTHERWISE ACCESSING THIS PROGRAM, YOU ARE AGREEING TO BECOME BOUND BY THE TERMS OF THIS AGREEMENT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT, DO NOT INSTALL OR ACCESS THIS PROGRAM. IF INSTALLING OR OTHERWISE ACCESSING THIS PROGRAM BY OPENING A SEALED DISK PACKAGE, PROMPTLY RETURN THE UNOPENED DISK PACKAGE AND THE OTHER ITEMS (INCLUDING WRITTEN MATERIALS OR OTHER CONTAINERS) TO THE PLACE WHERE YOU OBTAINED THEM.
1. GRANT OF LICENSE The ACS-30 Software (the “Software”) is licensed, not sold, to you for use
2. OTHER RESTRICTIONS
1. You may not sublicense, rent or lease the ACS-30 Software to anyone.
2. You agree to notify nVent promptly if “bugs” or seemingly incorrect or anomalous behavior
3. You agree that the ACS-30 Software, including written materials (if any) and all copies in
only under the terms of this Agreement, and nVent reserves any rights not exactly granted to you. Subject to the terms and conditions of this Agreement, nVent grants to you a non-exclusive, nontransferable, limited license (without the right to sublicense others) to use the one copy, including written materials if any, of the Software on a single computer at the location (company and address) to which nVent issued this copy of the ACS-30 Software. The Software is owned by nVent and is protected by United States copyright laws and international treaty provisions. All copies made by you are subject to the terms and conditions of this Agreement. The structure, organization and code of the Software are valuable trade secrets and confidential information of nVent. You agree not to modify, alter, merge, adapt, duplicate, distribute, translate, decompile, disassemble, reverse engineer, create derivative works, copy for use on any other computer or at any other location, or otherwise make this software available to any person or entity outside this location. The Software is licensed only to you. In no event may you transfer, sell, sublicense, rent, assign or transfer rights, lease, or otherwise dispose of the Software on a temporary or permanent basis without the prior written consent of nVent. You agree to use reasonable efforts to protect against the unauthorized copying and use of the Software by others. You agree not to remove, disable or circumvent any proprietary notices or labels contained on or within the Software.
is discovered when using the Software.
whole or in part, will be destroyed or returned to nVent at the written request of the nVent product manager.
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4. By installing or otherwise accessing the ACS-30 Software you acknowledge that you have read and understood nVent Disclaimer of Warranty and Limitation of Liability, set forth below.
5. You agree to use reasonable efforts to protect against the unauthorized copying and use the ACS-30 Software by others.
DISCLAIMER OF WARRANTY THE ACS-30 SOFTWARE AND ACCOMPANYING WRITTEN
MATERIALS ARE PROVIDED “AS IS” WITHOUT WARRANTY OF ANY KIND. THE ENTIRE RISK AS TO THE RESULTS AND PERFORMANCE OF THE ACS-30 SOFTWARE IS ASSUMED BY YOU. NVENT DOES NOT WARRANT THAT THE FUNCTIONS CONTAINED IN THE SOFTWARE WILL MEET YOUR REQUIREMENTS OR THAT THE OPERATION OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR-FREE, OR THAT PROGRAM DEFECTS WILL BE CORRECTED.
LIMITED WARRANTYMEDIA THE MEDIUM ON WHICH THE PROGRAM IS ENCODED IS
WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE FOR A PERIOD OF SIXTY (60) DAYS FROM THE DATE OF DELIVERY TO YOU AS EVIDENCED BY A COPY OF YOUR RECEIPT. ALTHOUGH NVENT BELIEVES THE MEDIA AND THE PROGRAM TO BE FREE OF VIRUSES, THE MEDIUM AND THE PROGRAM ARE NOT WARRANTED TO BE VIRUS FREE. NVENT LIABILITY AND YOUR EXCLUSIVE REMEDY IF THE MEDIUM IS DEFECTIVE OR INCLUDES ANY VIRUS SHALL BE PROMPT REPLACEMENT OF THE MEDIUM WITH A NEW ACS-30 SOFTWARE PRE-ENCODED DISC.
EXCLUSION OF ALL OTHER WARRANTIES EXCEPT AS EXACTLY PROVIDED ABOVE, NVENT
DISCLAIMS ALL WARRANTIES, EITHER EXACT, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EVEN IF NVENT HAS BEEN ADVISED OF SUCH PURPOSE. THIS AGREEMENT GIVES YOU SPECIFIC LEGAL RIGHTS. SOME STATES OR COUNTRIES DO NOT ALLOW THE EXCLUSION OF WARRANTIES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
LIMITATION OF LIABILITY THE ENTIRE RISK AS TO THE RESULTS AND PERFORMANCE OF THE
SOFTWARE IS ASSUMED BY YOU. IN NO EVENT SHALL NVENT, ITS AFFILIATES, DIRECTORS, OFFICERS, SHAREHOLDERS, EMPLOYEES OR OTHER REPRE-SENTATIVES BE LIABLE FOR DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION, ANY LOSS, DAMAGE, OR DELAY, OR FOR ANY LOST PROFITS, LOSS OF USE, INTERRUPTION OF BUSINESS, OR FOR ANY COMPENSATORY, SPECIAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT DAMAGES (HOWEVER ARISING, INCLUDING NEGLIGENCE) OF ANY KIND ARISING OUT OF OR IN CONNECTION WITH THE USE OF, OR THE INABILITY TO USE, THE SOFTWARE OR THIS AGREEMENT (EVEN IF NVENT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES). FURTHER, IN NO EVENT SHALL NVENT, ITS AFFILIATES, DIRECTORS, OFFICERS, SHAREHOLDERS, EMPLOYEES OR OTHER REPRESENTATIVES BE LIABLE TO YOU IN AN AMOUNT GREATER THAN THE AMOUNT ACTUALLY PAID BY YOU, IF ANY, FOR THE SOFTWARE.
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YOU FURTHER AGREE THAT REGARDLESS OF ANY STATUTE OR LAW TO THE CONTRARY, ANY
CLAIM OR CAUSE OF ACTION ARISING OUT OF OR RELATED TO USE OF THE SOFTWARE OR THE TERMS AND CONDITIONS MUST BE FILED WITHIN ONE (1) YEAR AFTER SUCH CLAIM OR CAUSE OF ACTION AROSE OR BE FOREVER BARRED.
INDEMNITY. To the extent allowed under federal and state law, you agree to indemnify and hold
nVent, its parents, subsidiaries, affiliates, officers, employees, sponsors and partners harmless from any claim, loss, cost, expense, demand, or damage, including reasonable attorneys’ fees, arising directly or indirectly out of (a) your use of, or inability to use, the Software, (b) your activities in connection therewith, or (c) your breach of this Agreement or violation of the rights of any other party.
TERMINATION The license granted herein will automatically terminate without notice from nVent
if you fail to comply with any term or condition of this Agreement. You agree, upon such termination, to remove the ACS-30 Software from any memory and/or storage media or device, and to return the ACS-30 Software, including all media and written materials, or destroy the same and certify such destruction to nVent, along with any backup or other copies in your possession.
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COMPLETE AGREEMENT – MODIFICATION IN WRITING This Agreement constitutes the sole and
complete understanding between the parties with respect to the ACS-30 Software and its use, and may not be varied except by a writing signed by an officer of nVent. You agree that you may not rely on any representations concerning the ACS-30 Software to the extent they vary from this Agreement, and such representations, if any, will neither add to nor vary the terms of this Agreement.
CHOICE OF LAWS This Agreement is governed by the laws of the State of California and the United
States, including U.S. Copyright Laws.
EXPORT LAWS The ACS-30 Software may require a license from the U.S. Department of
Commerce or other governmental agency before it may be exported. The term “export” includes many acts (such as transferring the ACS-30 Software to a foreign citizen within the United States), in addition to sending or taking the ACS-30 Software outside the United States. You agree to ascertain the necessary licensing procedures and obtain any required licenses before exporting the ACS-30 Software. You also agree to indemnify nVent and assume all financial responsibility for any losses it may suffer if you do not comply with this paragraph.
GOVERNMENT RESTRICTED RIGHTS User acknowledges that the ACS-30 Software has been
developed at private expense and is provided with “Restricted Rights.” Use, duplication or disclosure by the Government is subject to restrictions as set forth in subparagraph (b)(3) and paragraph (c) of the Rights in Technical Data clause at 48 C.F.R. 252.227-7013, or subparagraphs (c)(1) and (2) of the Commercial Computer Software – Restricted Rights clause at 48 C.F.R.
52.227-19, as applicable. This provision applies to the ACS-30 Software acquired directly or indirectly by or on behalf of any government. The ACS-30 Software is a commercial product, licensed on the open market at market prices, and was developed entirely at private expense and without the use of any government funds. Any use, modification, reproduction, release, performance, display, or disclosure of the ACS-30 Software by any government shall be governed solely by the terms of this Agreement and shall be prohibited except to the extent exactly permitted by the terms of this Agreement, and no license to the ACS-30 Software is granted to any government requiring different terms.
ASSIGNMENT You may neither assign any right nor delegate any obligation under this Agreement
and attempted assignment or delegation shall be void. nVent may freely assign this agreement and its rights and obligations there under to any third party.
INVALID PROVISIONS If any of the provisions of this provisions Agreement are invalid under any
applicable statute or rule of law, they are to that extent deemed omitted.
WAIVER No failure or delay of nVent in exercising or enforcing any right or provision of this
Agreement shall constitute a waiver of such right or provision, or any other right or provision hereunder. Furthermore, any waiver by nVent of any right or provision of this Agreement shall not be construed as, or constitute, a continuing waiver of such right or provision, or waiver of any other right or provision of this Agreement.
HEADINGS The section titles in this Agreement are for convenience only.
SURVIVABILITY You agree that the terms and conditions of this Agreement shall survive any
termination of this Agreement and your rights to use the Software.
Should you have any questions concerning this Agreement, or if you desire to contact nVent for any reason, please write to:
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NVENT THERMAL MANAGEMENT
899 Broadway St. Redwood City, CA 94063-3104 U.S.A
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1.4. USER RESPONSIBILITIES
1.5. SAFETY WARNINGS
1.6. TECHNICAL SUPPORT
The performance, reliability and safety of your heating cable system depend on proper design, selection, and installation. The ACS-30 Software will help you configure and monitor a system that meets your requirements, but it is only a tool. It assumes that your input is accurate, that you are familiar with heating system design and configuration, and that you will ensure that all components of the heating system are installed, maintained and used as intended. The configuration of the ACS­30 Software should be reviewed by a knowledgeable engineer to ensure it is appropriate for your application. Additional information relating to safety, design, and installation is contained in Design Guides, Installation Manuals, Data Sheets, and other literature available from nVent. Be sure to consult these documents as needed.
There are important safety warnings shipped with nVent products and printed in the ACS-UIT2 Installation Instructions (H58661), the ACS-PCM2-5 Installation Instructions (H58672) and in the ACS-30 Program Integrator User Manual (H58325). Be sure to read and follow these safety warnings to reduce the risk of fire, shock, or personal injury. If you have any questions, contact your local representative or contact nVent directly.
For technical support, contact your local representative, or contact nVent directly:
NVENT THERMAL MANAGEMENT
Tel: 800.545.6258 Tel: 650.216.1526 (outside U.S.) Fax: 800.527.5703 Fax: 650.474.7711 email: ntm-techsupport@nVent.com
1.7. STARTING THE ACS-30
1.8. CONTROL MODE MATRIX
1.7.1. INITIAL SETUP
The ACS-30 software is designed to run only on the ACS-UIT2 hardware platform. Prior to shipment, the ACS-30 software is installed into a nonvolatile area of the ACS-UIT2 memory. During the initial power-up, you will see a blue background “splash” window for approximately 30 seconds as the system software is loaded and initializes.
This V7.0.X program update is compatible only with the ACS-UIT2 User Interface Terminal but will support both ACS-PCM-5 and ACS-PCM2-5 power control modules as well as the C910-485 controller.
1.7.2. SYSTEM REQUIREMENTS
The minimum configuration to use the ACS-30 software is:
ACS-UIT2
At least one ACS-PCM2-5
Maximum equipment configuration:
The ACS-UIT2 can control up to 260 circuits. Each ACS-PCM2-5 handles 5 circuits and the C910-485 is a single circuit controller. There are 99 address that can be assigned to ACS-PCM2-5 control panels, C910-485 controllers and RMM2.
Up to 16 RMM2 (8 channel RTD multiplexing hubs)
The ACS-30 is designed for nVent commercial heating cable systems and their applications. The programming is focused on eight heating cable applications, and a monitor only mode, with control
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parameters embedded in the software to simplify assigning heating cable circuits. The application
TABLE
designs and assumptions are detailed in their associated design guides and installation manuals which can be found on www.nVent.com.
The control mode functions programmed in the ACS-30 for each application are summarized in Table 1.1. These control modes will be discussed in more detail in the configuration section of this programming guide.
1.1 ACS-30: HEATING CABLE APPLICATION PROGRAMMING SUMMARY
CONTROL MODE FUNCTIONS
APPLICATION
Hot Water Temperature Maintenance
Floor Heating
NVENT RAYCHEM HEATING CABLE
CONTROL MODE CONTROL SETPOINTS
HWAT Preset power duty cycle
(HWAT Design Wizard)
RaySol
Floor sensing Constant temp
MI heating cable
Greasy Waste Disposal and Temperature Maintenance
Pipe Freeze Protection
XL-Trace Line sensing Constant temp
XL-Trace Ambient, PASC or
line sensing
Fuel Oil Flow Maintenance
XL-Trace Ambient, PASC or line sensing
Freezer Frost Heave Prevention
RaySol
Floor sensing Constant temp
MI heating cable
Surface Snow Melting
Roof & Gutter De-icing
ElectroMelt
MI Heating Cable
IceStop
MI Heating Cable
Ambient or surface temp Constant temp
External controller External snow controller
Ambient or surface temp Constant temp
External controller External snow controller
Constant temp
Variable schedule
- Maintain
- Economy
- Off
- Heat Cycle (R2 only)
Variable schedule
- Maintain
- Economy
- Off
Circuit override through RTD or external device
Variable schedule
- Maintain
- Economy
- Off
Constant temp
Circuit override through
external device
Constant temp
Circuit override through
RTD or external device
Variable schedule
- Maint
Temperature Monitor Only
Five temperature monitor only channels Low and high temperature alarms
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Variable Schedule Setpoint calendar with:
7 days/week calendar
48 1/2-hr time blocks/day
Daily schedule copy function
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1.9. SOFTWARE ORGANIZATION
LC = Line currentGF = Ground fault
ACS-PCM2-5 / Circuit #
LC = Line current GF = Ground fault
External Override device,
BMS output or snow controller
The ACS-30 is organized around the concept of heating control circuits connected to relay outputs from the ACS-PCM boards within the ACS-PCM2-5 power control panels. A simple circuit consists of one output relay and one RTD sensor input.
Fig. 1.2 Simple control circuit
Heating control circuits can also be connected to the dry contact output of BMS systems, external monitoring devices or moisture sensing controllers for roof & gutter and snow melting applications. Refer to Appendix 5.3 Connecting External Control Devices on page 130 for more detailed information.
Local/A RTD
Local RTD
Local RTD
Local RTD
Local RTD
LC
1
2
3
4
5
GF
LC GF
LC GF
LC GF
LC GF
Output Relay 1
Output Relay 2
Output Relay 3
Output Relay 4
Output Relay 5
Dry
alarm
contact
EUR-5A APS-3C GIT-3A* LCD-7A
* Requires external dry contact.
Fig. 1.3 External control circuit
ACS-PCM2-5 / Circuit #
Local/A RTD
Local RTD
Local RTD
Local RTD
Local RTD
LC
1
2
3
4
5
GF
LC GF
LC GF
LC GF
LC GF
Output Relay 1
Output Relay 2
Output Relay 3
Output Relay 4
Output Relay 5
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ACS-PCM2-5 / Circuit #
Local/A
RMM2
RMM2
RTD
Local RTD
Local RTD
Local RTD
Local RTD
LC
1
2
3
4
5
GF
LC GF
LC GF
LC GF
LC GF
Output Relay 1
Output Relay 2
Output Relay 3
Output Relay 4
Output Relay 5
ACS-UIT2
RS-485
LC = Line current GF = Ground fault
B #1
C 2
D 3
4
5
Additional RTDs
6
7
8
Fig. 1.4 Multiple RTD input control circuit
A circuit may also be controlled by multiple RTD inputs by adding a RMM2 module to the network. Multiple RTDs may be used for control or monitoring of a heating circuit.
B #1
C 2
D 3
4
5
6
7
8
ACS-PCM2-5
/ Circuit #
1
2
3
4
5
RS-485
LC GF
LC GF
LC GF
LC GF
LC GF
Additional RTDs
Output Relay 1
Output Relay 2
Output Relay 3
Output Relay 4
Output Relay 5
ACS-PCM2-5
/ Circuit #
Local/A RTD
Local RTD
Local RTD
Local RTD
Local RTD
ACS-UIT2
RS-485
Local/A RTD
Local/B RTD
RS-485
1
2
3
4
5
C910-485
LC GF
LC GF
LC GF
LC GF
LC GF
Output Relay 1
Output Relay 2
Output Relay 3
Output Relay 4
Output Relay 5
RS-485
Local/A RTD
Local RTD
Local RTD
Local RTD
Local RTD
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 1.5 Multiple ACS-PCMs, C910-485 and RMM2
More advanced systems can have multiple heating circuits sharing RTDs for control and monitoring.
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1.10. WINDOWS
Fig. 1.6 Window layout
The top row of the window contains the main menu buttons, and the bottom row contains subsets of those main menu buttons.
When asked to navigate between windows in this manual, tap the main menu and submenu buttons.
1.10.1. NAVIGATIONAL HEADER
At the top of the Setup and Status windows, a navigational header displays the following data (from left to right):
A. ID tag “Hot water line 1”
B. ACS-PCM2-5 address “01”
C. Relay output number “1”
D. Application control mode “HWAT”
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Fig. 1.7 Navigational header
1.10.2. MAIN MENU WINDOW
The main menu window displays the status of all circuits (PCM/relay numbers) that have been set up. The circuits can be accessed from this window by tapping anywhere on the row for the circuit. If the circuit is unassigned tapping on the row will allow you to set the control mode and parameters. If it is already assigned tapping on the row will allow you to edit the control mode and parameters.
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Fig. 1.8 Main window with circuit status
The main window displays:
Status Time and Date: The current time and date is displayed
Ckt# Displays the connected ACS-PCM2-5 power panels and the pre-
assigned circuit number for each of their five relays (e.g. 1-1, 1-2, 1-3, 1-5) C910-485 controllers will only show a single circuit number
ID Identification tag for the circuit
Mode Displays the application control mode for the circuit. Refer to keep
together on one line and the associated nVent product design guide for further information concerning the application.
N/A Circuit has not been set up and is unassigned
HWAT Circuit has been set up for a hot water maintenance application.
Frost heave Circuit has been set up for a freezer frost heave application.
Floor heating Circuit has been set up for a floor heating application
Pipe freeze Circuit has been set up for a pipe freeze protection application
Fuel Oil Circuit has been set up for a fuel oil flow maintenance application
Greasy waste/TM Circuit has been set up for a greasy waste flow maintenance
application or non-freeze protection temperature maintenance applications.
RFGT Circuit has been set up for roof & gutter de-icing.
SMLT Circuit has been set up for snow melting.
TMON Temperature monitoring only has been set up, no relay or circuit is
dedicated.
°F or °C The current lowest measured temperature of any RTD assigned to monitor the circuit
SetP Desired maintain/control temperature setpoint
Amps Heating cable circuit current draw (A)
G.F. Heating cable ground-fault current (mA)
Status Relay (on, off or ground-fault trip) and communication status (Com)
Color Coding of Main Window
The data in the °F/°C, Amps, and G.F. columns are displayed in color to identify their current state.
Green When heating cable is energized (status On), within normal range of setup parameters Red In alarm condition
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
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Orange Temperature not within setpoint plus deadband range (°F/°C)
Note: This is not applicable for the HWAT control mode.
Alarm Relay Status
Green No alarm
Red In alarm condition
Note: ACS-30 Program Integrator has been developed to pre-assign the circuits and control
variables, see Appendix 5.6 ACS-30 Program Integrator on page 137.
Main Window and Events Navigation Navigation Buttons
At the bottom of the Main window and Events window, the navigation buttons will appear once six circuits are displayed. Use buttons to scroll up and down to view the status of the circuits on the Main window, and on the Events/Alarms on the Events window.
When in the Main or Events windows, tap on anywhere on a row for a circuit to see the Status window for that circuit.
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Fig. 1.9 Main window and navigation buttons
TABLE 1.2 NAVIGATION BUTTONS
Top of list When selected, displays the first five circuits of the Main and the
Events windows.
Page up When selected, displays the previous five circuits of the Main and
the Events windows.
Move up one
circuit
Move down one
circuit
When selected, displays the previous circuit on the Main and the
Events windows.
When selected, displays the next circuit on the Main and the Events
windows.
Page down When selected, displays the next five circuits of the Main and the
Events windows.
Bottom of list When selected, displays the last five circuits of the Main and the
Events windows.
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2. SECTION 2 – SYSTEM CONFIGURATION
2.1. INITIALIZING THE SYSTEM
When the ACS-UIT2 is first powered, it will display the Start-up window showing the program loading progress.
Fig. 2.1 Initial ACS software loading display window
When the ACS-UIT2 is powered on for the first time, date and units will not been assigned. In addition, the ACS-UIT2 has not yet scanned the network for connected external devices such as ACS-PCM2-5 Heat-Trace Control Panels (containing the ACS-CRM card rack modules), C910-485 controllers and RMM2 RTD multiplexing hubs.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.2 Start-up window with no devices detected
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2.1.1. SETTING UP GENERAL SYSTEM PARAMETERS
Tap System|Misc to enter the appropriate units and general system parameters.
Fig. 2.3 System|Misc window
The System|Misc window provides the following controls:
Units: Select Fahrenheit (ºF) or Celsius (ºC) as temperature units.
Screen Saver Timer: Select the number of minutes the display remains visible with no user activity
before moving into Screen Saver mode. The Screen Saver mode turns the screen to black (no backlight) and no alarms will be visible.
If an alarm occurs, a red light on the front of the enclosure illuminates. The window must be touched to show the circuit’s alarm status.
IMPORTANT: Using the screen saver enhances the lifetime of the screen.
Range: 1–300 minutes Default: 20 minutes
Main Menu Timer: Sets the number of minutes before the display automatically reverts to the Main window.
Range: 1–100 minutes
Default: 10 minutes Note: This time entry also determines how long a password entry will remain valid (see System|Password section)
Mouse: Allows the USB port on the ACS-UIT2 to function with a mouse installed. If enabled, a mouse pointer will be visible on the UIT window and will allow the user to navigate through the windows.
Options: OFF, ON
Default: OFF
Stagger Start: Set the time delay for energizing each relay in a ACS-PCM2-5 panel, C910-485 controllers to reduce the additive start-up current load for the system.
Range: 0–30 minutes
Default: 0 minutes
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2.1.2. SETTING TIME AND DATE
Tap System|Clock to set the time and date.
Fig. 2.4 System|Clock window
Time: Enter the current time using 24 hour format
Date: Enter the correct date from the pop-up calendar
2.1.3. SCANNING THE NETWORK
After the ACS-UIT2 is connected to the external ACS-PCM2-5 modular power control panels, C910­485 controllers and any RMMs via the RS-485 network, and all circuits have been installed and commissioning tests completed, the ACS-UIT2 is ready to scan the network for connected devices.
Tap Network|Device. The first time the system is started this list will be empty.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.5 Update Network button
Tap the Update Network button to start the network scan. A progress bar will be displayed as the system scan proceeds
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Fig. 2.6 Scanning network
The program scans for Device Addresses for the ACS-CRM board in the ACS-PCM2-5 panels, attached RTDs, C910-485 Controllers, RMM2 modules, and creates a database within the system. Once the database exists, no further scanning is done. A device address is the number assigned via the rotary switches on the ACS-PCM2-5 panel or RMM2 circuit board. Each device must have a unique device address number. For example, if the design requires both an ACS-PCM2-5 and a RMM2, and 32 is chosen for device address number for the ACS-CRM, then the RMM2 cannot also use address 32. (See Table 2.1 Available Device Addresses on page 25). See the ACS-PCM2-5 Installation Instructions (H58238), C910-485 Installation Instructions (H58415) and RMM2 Installation Instructions (H56848) for more information.
To set the modbus address for a C910-485 controller, reference C910-485 Installation Instructions (H58415).
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Fig. 2.7 Network|Device window after system scan
Verify that all of the expected hardware devices were found by checking the Network|Device display. If a device appears to be missing, manually initiate a new scan by taping the Update Network button. If an expected device does not appear on the list after several scans, it is most likely physically disconnected from the RS-485 network wiring, or is not powered. Troubleshoot and verify all network and power connections.
Note: If a new external hardware device is added after the initial manual scan, you must initiate a new scan by going to the Network|Device window and tapping the Update Network button.
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To add a new device (ACS-PCM2-5, C910-485 or RMM2), make sure it:
Has a unique address
Has power
Is connected to the RS-485 wiring
Then push Update Network to add the device to the list.
Note: Removal of Device: If you remove a device or RTD from the network, using the Update Network button will not remove the device from memory. You must use the Remove Device button found in the Network|Remove window.
Table 2.1 below shows the available device addresses for Relay Outputs and RTDs. If RMM2(s). They must NOT share the same address as the ACS-PCM2-5 (ACS-CRM) or the C910-485.
TABLE 2.1 AVAILABLE DEVICE ADDRESSES
DEVICE DEVICE TYPE SWITCH SETTING DEVICE ADDRESS
ACS-PCM2-5,
Relay Output/RTD 1–99 1–99
C910-485
RMM2 RTD 0-9 32-41
RMM2 RTD A-F 42-47
2.1.4. MAIN WINDOW
After the first system scan has been completed, tap the Main menu button and the main window appears.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.8 Main window with one CRM board detected
The Main menu window displays the status of all circuits (relays) that are available in the connected system. In addition to all the available circuits that are assigned to ACS-PCM2-5/C910-485 relays there are 5 Monitor Only circuits available (TM-A through TM-E). The monitor only circuits are not assigned to any relays in the ACS-PCM2-5 panels and do not require any additional hardware.
The circuits may be accessed from this window by tapping anywhere on the row for the desired circuit. If the circuit is unassigned, tapping on the row will allow you to set the control mode and parameters. If it is already assigned, tapping the row will allow you to edit the control mode and parameters.
Tap anywhere on the row for the circuit you wish to set up.
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2.2. SETUP WINDOW
The Setup window is displayed after tapping the circuit on the Main window you wish to configure, or by tapping the Setup button on the Main menu at the top of the window.
Fig. 2.9 Setup window for unassigned circuit
2.2.1. ASSIGNING CIRCUIT IDENTIFICATION
In this window you will be assigning an ACS-PCM2-5 address and relay number or Temp Monitor address and providing a name for your circuit.
SETUP WINDOW FIELDS
Address Toggle Button:
This button toggles between the PCM Address and the Temperature Channel.
PCM Address: Displays the ACS-PCM2-5/C910-485 address that was detected from the network scan. If you enter the Setup screen without selecting a PCM (circuit), the first PCM-relay detected in your network will be displayed. You may enter the desired PCM and relay number on the setup window to configure the circuit.
Relay Number: The circuit # label is assigned when scanning the network with the ACS-30 program. By default each of the five relays are numbered as the CRM number and relay number (e.g. 1-1, 1-2, 1-3, 1-4 and 1-5). The CRM number and relay number are a primary reference for all windows. Once a circuit is added, you cannot delete it or change its PCM number. To remove the entire PCM, you must go to the Network|Remove window.
Temp Monitor: Displays an entry field to configure a temperature monitor only channel. Tap the entry field and select the temperature monitor channel (TM-A to TM-E) you wish to configure. Refer to Section 4 Temperature Monitor Only Circuits on page 124 for specifics.
ID: A user defined circuit identification text field. The default is “ID X-X” (where X-X is the Circuit number). Before the circuit is assigned the ID tag is set as “unassigned.”
When selected, a text-editing window appears that works similar to cell phone text messaging. There are selection keys for uppercase letters, lowercase letters, and special characters. The keypad portion allows you to enter text by pushing the appropriate keys.
Limit: 40 characters (character strings are truncated on the Main window after 16 characters but displayed in full on Status and Setup windows)
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Fig. 2.10 ID pop-up window
Circuit
Enabled: The ACS-UIT2 monitors and generates circuit alarms and the ACS-PCM2-5 or
C910-485 controller turns the relay on or off based upon set-up parameters for the selected
control mode and/or RTD inputs.
Disabled: The ACS-UIT2 has disabled the circuit, and does
NOT generate alarms or control
the relay assigned to the circuit. The relay remains in the off position. The circuit is grayed
out in the Main window to show it is
Disabled
Force On: The ACS-UIT2 has turned the circuit on, overriding the control mode, but
generates alarms and enables high temperature cut out.
Force Off: The ACS-UIT2 has turned the circuit off, but generates low temperature and
system alarms.
2.2.2. ASSIGNING CONTROL MODE
In the control mode you will be selecting your application and entering temperature setpoints, assigning RTDs, alarm parameters and ground-fault protection levels.
Mode: Select the desired control mode from the Mode Select window.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.11 Mode Select window
Follow the window prompts to enter temperature setpoints, assign RTDs, alarm parameters and ground-fault protection levels. Table 2.2 Control Mode Description and Index lists the ten application control modes and references where the programming details are described in Section 3 – Control Mode Configurations
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TABLE 2.2 CONTROL MODE DESCRIPTION AND INDEX
CONTROL MODE DESCRIPTION
NVENT RAYCHEM HEATING CABLES
SECTION NUMBER
PAGE NUMBER
UNASSIGN Clears all parameters set for a circuit NA 3.1 52
HWAT Opens HWAT design wizard
HWAT 3.2 52 Variable temperature settings can be assigned using the 24/7 Scheduler
Frost Heave Freezer frost heave prevention
Variable temperature settings can be assigned using the 24/7 Scheduler
Floor Heating Floor heating applications
Variable temperature settings can be assigned using the 24/7 Scheduler
1
RaySol and MI Heating
3.3 58
cables
1
RaySol, MI Heating Cables
3.4 62
and
1
QuickNet Floor Heating
Mats
Pipe Freeze Pipe freeze protection applications XL-Trace 3.5 66
Pipe freeze protection with ambient control XL-Trace 3.5.1 67
Pipe freeze protection with line control XL-Trace 3.5.2 71
Pipe freeze protection with PASC2 control XL-Trace 3.5.3 76
Fuel Oil Fuel oil flow maintenance applications XL-Trace 3.6 81
Fuel oil flow maintenance with ambient control XL-Trace 3.6.1 81
Fuel oil flow maintenance with line control XL-Trace 3.6.2 85
Fuel oil flow maintenance with PASC2 control XL-Trace 3.6.3 90
Greasy Waste/TM Greasy waste and other temperature maintenance
XL-Trace 3.7 95 control Variable temperature settings can be assigned using the 24/7 Scheduler1
Roof and Gutter Roof and gutter de-icing applications IceStop and MI heating
3.8 99
cables
Roof and gutter de-icing with external device IceStop and MI heating
3.8.1 99
cables
Roof and gutter de-icing with ambient control IceStop and MI heating
3.8.2 97
cables
Roof and gutter de-icing with bracketed ambient control
Roof and gutter de-icing with surface temperature control
IceStop and MI heating
cables
IceStop and MI heating
cables
3.8.3 101
3.8.4 109
Snow Melting Surface snow melting applications 113
Surface snow melting with external device 113
Surface snow melting with ambient control 116
Surface snow melting with surface temperature
120
control
Temperature
Monitors any critical temperature defined by the user N/A 4 124
Monitor Only 1
Variable temperature setpoint 24/7 Scheduler is described in Appendix 5.2 24/7 Scheduler.
2
Proportional Ambient Sensing Control (PASC) described in related control mode section and Appendix 5.1 Proportional Ambient
Sensing Control (PASC) Control Mode.
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Start Test The Start Test button closes the relay on the ACS-PCM2-5 or C910-485 and energizes the heating cable circuit for 30 minutes to help in commissioning and troubleshooting. When the Start Test button is tapped, it turns red, and is renamed to Stop Test. Within the Stop Test window, a count down timer is displayed showing the progress in the 30 minute test cycle. The relay remains closed for 30 minutes, or until the button is tapped again.
Fig. 2.12 Start/Stop test
Copy Circuit The Copy Circuit button allows you to assign other available circuit number (circuit) with
identical control parameters.
Select the circuit containing parameters you wish to copy from the Main window or Setup window, then tap Copy Circuit
Highlight the available circuit where you wish to copy the circuit parameters, then tap >>.
Fig. 2.13 Copy Relay window
Once all intended circuits have been moved to the destination circuit box, tap OK.
Note: When circuits are copied, all parameters except RTD association and ID tag are carried to the
new relay position. After the circuit is copied you must associate RTD and enter a new ID tag
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
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Fig. 2.14 Circuits Copied message
2.2.3. ASSIGNING AND SHARING RTD CONTROL AND MONITORING
By default, each channel of the ACS-PCM2-5 or C910-485 has an associated RTD input. On any ACS-CRM board, the first RTD input is automatically coupled with the first relay output; the second RTD is linked with the second output relay, etc.
The Setup|RTDs window displays the default RTD assignment in the A field. This selection is grayed out because you cannot alter this default selection.
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Fig. 2.15 Setup|RTDs window with Line Control
If no RTD is connected to the input terminals for this circuit, then all four lines can be used to assign RTDs from elsewhere in the system. However, in the event of a communications or UIT failure, no RTD input is available and the relay output for this circuit goes to the failsafe mode established in the Setup|Circuit window.
Up to three additional RTDs can be associated with a given circuit. When the system is operating, the lowest temperature value from the array of multiple RTDs will be used as the control temperature.
If no RTD is connected to the input terminals of a given relay, then all four RTD inputs can be used to assign RTDs from elsewhere in the system. However, in the event of a communications or UIT failure, no RTD input will be available and the relay output for this circuit will go into its failsafe mode established in the Setup|Circuit window.
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USING RTDS WITH THE DIFFERENT APPLICATION CONTROL MODES
In certain modes, you have an option of choosing if the circuit is controlled by RTDs that are measuring line (pipe, slab or surface) temperature, by RTDs that are measuring the ambient temperature or by using dry contact relays from external moisture controllers (see Table 2.3 RTD and External Control Functions on page 32 for more detail).
Line and Surface Temperature Control:
RTD assignment will be the same as described in the previous section.
Ambient or PASC Control: RTDs must be assigned for either ambient control or line monitoring
Ambient Control inputs will be used to turn the heating cable on or off. RTDs in this mode will not trigger any temperature alarms.
Line Monitoring with temperature alarms
Fig. 2.16 Ambient Control or Line Monitor
HWAT Mode: No RTDs are required or can be used for control. However RTDs can be assigned for line monitoring with temperature alarms.
External Device Control: A controller may be used as external device control in roof & gutter and snow melting applications or as an external override for other applications. The dry contact output of the external device is connected to the RTD input on the ACS-PCM2-5 panel or RMM2. For the C910-485 there are terminals to land the external device, not the RTD input. When the contact is open the circuit is off and when closed the circuit is powered. Refer to Appendix 5.3 for wiring instructions.
RTDs may be associated to the circuit for high temperature override. RTDs in this mode will not trigger any temperature alarms.
External Device Override:
An external device or BMS system with dry contacts may be used to override the local RTD input to force the circuit on or off. All programmed temperature alarms and high temperature cut out values will still be active.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
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Fig. 2.17 External device RTD window
Mode
Mode
Note: If an RTD is connected to the PCM address it will be used as primary control for the circuit.
TABLE 2.3 RTD AND EXTERNAL CONTROL FUNCTIONS
AMBIENT, PASC, OR
APPLICATION CONTROL LINE/SLAB RTD
EXTERNAL CONTROL
/ OVERRIDE (WIRED
TO RTD INPUT)
Control Monitor Control Override
Hot Water Maintenance
Timed duty cycle X
(HWAT)
Freezer Frost Heave Line/slab sensor X X
Floor Heating Line/slab sensing X X Ext
Pipe Freeze Protection Line sensing X X Ext
Ambient or PASC1 X X Ext
Fuel Oil Flow Maintenance Line sensing X X Ext
Ambient or PASC1 X X Ext
Greasy Waste
Line sensing X X
Temperature Maintenance
Roof and Gutter De-icing External device X X X
Ambient and
X X — Bracketted Ambient sensing
Surface sensing X X
Surface Snow Melting External Device X X
Ambient sensing X X X
Surface sensing X X
Temperature Monitoring
N/A X
Only 1
PASC mode described in Section 3.5.3 Temp Control – PASC Control on page 76
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Assigning RTDs in Monitor only mode
The same process is used to assign RTDs to Monitor Only mode. Any RTD in the system can be assigned whether from a ACS-PCM2-5 relay number or from a RMM2 module. Theses RTDs do not have any control function associated with them, however, they can be assigned alarm values.
Assigning additional RTDs to a circuit
RTDs can be assigned to a circuit from ACS-CRM boards or RMM2 modules. To assign the additional RTDs to a circuit enter the device address and RTD number as listed under your Network|Device window.
Fig. 2.18 Assigning additional RTDs.
2.2.4. SETUP|ALARM
The Setup|Alarms window lists all of the temperature alarm conditions for line control/monitoring. The minimum and maximum values for each alarm condition are included for each application control mode in Section 3.
Fig. 2.19 Setup|Alarms window
2.2.5. SETUP|G.F.
The Setup|G.F. window configures ground-fault alarm and trip values for the circuit. The alarm/trip conditions are latching and must be manually reset.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
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Fig. 2.20 Setup|G.F. window
2.2.6. SETUP|VOLTAGE
The Setup|Voltage windows allows the voltage powering the heating cable to be set. This is the voltage the ACS-30 uses to calculate the energy consumed by the heating cable circuit. The C910-485 measures the applied voltage so this field is not required for energy usage calculations.
Fig. 2.21 Setup|Voltage window
Tapping the Voltage Field opens a voltage selection screen with choices of 120, 208, 240 or 277 V for standard ACS-PCM2-5 power control panels . The ACS-30 system can also be programmed for 480 V and 600 V single and three phase supply, however, these require custom built PCM panels. The C910-485 cannot be used for applications greater than 277 V or three phase supplies.
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Fig. 2.22 Voltage selection window
2.2.7. SETUP|MAINT.
The Setup|Maint. window enables a heating cable circuit diagnostic feature to be engaged on a automatic schedule. This feature powers the circuit for 2 minutes when not in demand to ensure the circuit, RTD or communications have not been damaged and will be working when needed. The user can select the time of day the test will be conducted.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.23 Setup|Maint. window
The interval field opens a window where the timed interval of this diagnostic can be selected.
Range: Never, daily, weekly or monthly Default: Never
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2.3. STATUS|CIRCUIT WINDOW
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Fig. 2.24 Power Cycle Interval selection window
The Status|Circuit window displays the status information for individual circuits. Data in the status menus cannot be changed.
Fig. 2.25 Status|Circuit window
The fields and displays in the Status|Circuit provide the following information:
PCM Address and Relay Number
Enter the PCM Address and Relay Number to view the status of a specific circuit.
ID Displays the ID tag defined in Setup/Circuit window. Mode Displays the Control Mode selected in Setup|Circuit window.
Alarm Reset In normal state, the Alarm Reset button is grayed out. If a latching
alarm occurs, the Alarm Reset blinks orange/red. The alarm cannot be reset until the fault has been cleared.
Line Temp The Line Temp displays the temperature the ACS-UIT2 is currently
measuring. If more than one RTD is connected to a circuit, the system displays the lowest Temp of all the RTDs assigned to that circuit.
Status Displays the relay output status (On, Off, or Trip) of the EMR. If
communication is lost to the output device, a red COMM appears and alarms.
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2.4. STATUS|RTDs WINDOW
G.F. Displays the ground-fault current for the circuit.
Current Displays the heating cable amperage of the circuit when the relay
output is on.
Energy Displays the power currently consumed by the heating cable (Watts).
Voltage Display the system voltage entered on the ACS-UIT2 or measured
by the C910-485 Controller.
The data in the Control Temp, G.F. and Current windows are displayed in color to identify their state:
Color Code State
Black Circuit is off
Green Within normal range of setup parameters
Red In alarm condition
Orange Temperature is not within setpoint plus deadband range
Blinking Red/Orange A latching alarm event has occurred
The Status|RTDs window lists the RTD devices and numbers assigned to the selected circuit, along with the last reported temperature from each RTD. Data in this status window cannot be changed.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.26 Status|RTDs window
For a circuit in the external device control mode the RTD status screen will indicate whether the dry contact in the device are closed (powering the circuit) or open (turning the circuit off).
Fig. 2.27 Status|RTDs window - external device
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2.5. STATUS|MIN/MAX WINDOW
The Status|Min/Max window displays an historical record of minimum and maximum values recorded since the last reset time.
Fig. 2.28 Status|Min/Max window
The Status|Min/Max window provides the following controls:
Control Temp
Max The highest temperature reported by any line RTD associated with the circuit since the last reset time. Min The lowest temperature of any line RTD associated with the circuit since the last reset time. Max GF Current The highest ground-fault value recorded for the circuit since the last reset time
Max Current The highest current recorded for the circuit since the last reset. Reset Button Clear all Min/Max values and begins updating Min/Max fields with
new values.
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2.6. STATUS|ENERGY WINDOW
The Status|Energy window displays the power consumed by the heating cable circuit since the last reset.
The energy consumption is recorded every hour in the ACS-30 system which can store data fora maximum of 5 years. After that time the first year data is deleted from the database.
The energy consumption database can be downloaded as XML file in order store or statistically analyze the data. See Appendix 5.6 for more information.
Different views are available and selectable by a dedicate menu:
Fig. 2.29 Status|Energy window window View selection
The hourly view plots the energy consumption over the selected day with a time interval of one hour. The actual and the previous 7 days can be selected.
Fig. 2.30 Status|Energy window (Hourly view)
The Total value displayed (bottom/left position) represents the total energy consumption of the circuit since the last reset, while the Energy Consumption value (on the plot’s headline) represents the consumption for the shown view.
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Fig. 2.31 Status|Energy window Day selection (Hourly view)
The daily view plots the energy consumption over the selected month & year with a time interval of one day.
Fig. 2.32 Status|Energy window (Daily view)
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Fig. 2.33 Status|Energy window Year selection (Daily view)
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Fig. 2.34 Status|Energy window Month selection (Daily view)
The monthly view plots the energy consumption over the selected year with a time interval of one month.
Fig. 2.35 Status|Energy window (Monthly view)
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.36 Status|Energy window Year selection (Monthly view)
The yearly view plots the energy consumption over the last 5 years with a time interval of one year.
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2.7. STATUS|MAINT. WINDOW
Fig. 2.37 Status|Energy window (Yearly view)
The Status|Energy window provides the Reset Button which clears the logged kWh and begins updating the field with new values.
The Status|Maint. window displays the cumulative time in hours the heating cable has been powered and the number of cycles the EMR has turned on and off for the selected circuit. If the Power Cycle feature is turned on the date and time of the last and next power cycle is displayed. The power cycle test energizes the heating cable selected for 2 minutes to verify it is in working order.
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Fig. 2.38 Status|Maint. window
The Status|Maint. window provides the following controls:
Heater Time On Total time the heating cable has been energized since it was last Reset. Reset Heater Time Resets heating cable time to 0, and begins updating the field with new values. Relay Cycle Count Total number of times the EMR has switched on since it was last reset.
Reset Relay Cycle Count Resets the Relay Cycle count to 0, and cycle counts begin again. Power Cycle Test Shows the time of the last automatic power cycle test and when
the next test will be conducted.
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2.8. EVENTS WINDOW
The Events window displays a chronological history of all events and alarms. It retains the most recent 2000 entries; after 2000 entries are recorded, the oldest entries are discarded as new entries are added.
Fig. 2.39 Events window
The Events status listing window provides the following information:
Time By taping the Time column heading, the display of times of the
events or alarms changes to descending or ascending order based on time of occurrence.
Circuit By taping the circuit heading, the display of events or alarms
is sorted by the circuit number. Circuits are first displayed in ascending order. Taping the circuit again toggles between ascending or descending order.
Events, Press for Alarms By taping the Events heading, the Events display filters events or
alarms by type. Time and Circuit column headings can then be
used to further sort the selected events or alarms for display. Note: The program automatically skips an alarm type if no alarms of that type exist).
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
TABLE 2.4 ALARM TYPE HEADINGS AND DESCRIPTIONS
ALARM TYPE/ HEADINGS
DESCRIPTION
Comm Alarm ACS-UIT2 display lost communication with an ACS-PCM, C910-485
and/or RMM2 device(s).
Fail Safe Alarm Control mode of circuit has been switched to Fail Safe control mode.
Ground-Fault Alarm Heating cable’s ground-fault current went above high ground-fault
current alarm setting.
Ground-Fault Trip Heating cable’s ground-fault current went above the ground-fault trip
setting.
High Temp RTD temperature went above high temp alarm setting.
High Temp Cut-Out RTD temperature went above high temp cut-out alarm setting.
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TABLE 2.4 ALARM TYPE HEADINGS AND DESCRIPTIONS
Low Temp RTD temperature went below low temp alarm setting. Relay Failure Alarm
EMR was commanded to turn off. However, a heating cable current was still being detected. This condition can indicate a failed contactor (stuck on).
EMR was commanded to turn on. However, a heating cable current was not detected. This condition can indicate a failed contactor (stuck off) or no line voltage.
RTD Failure Open or shorted RTD detected
TABLE 2.5 EVENTS AND DESCRIPTIONS
EVENT DESCRIPTION
Alarm Ack Date and time stamps when an alarm was acknowledged.
Comm Alarm
Comm OK Communication with device/s was restored.
Events Cleared Date and time stamps when Events menu was cleared in
Fail Safe Alarm Control mode of circuit has been switched to Fail Safe control mode.
Fail Safe OK At least one valid RTD value was restored, allowing normal control
Ground-Fault Alarm Heating cable’s ground-fault current has exceeded Ground-Fault
Ground-Fault OK Ground fault returned to acceptable range.
Ground-Fault Trip Heating cable’s ground-fault current has exceeded Ground-Fault Trip
Ground-Fault Trip OK Ground-fault current returned to acceptable range and Alarm Reset
Heating cable Time Reset 
High Temp RTD temperature has exceeded high temp alarm limit for circuit.
High Temp Cut-Out OK RTD temperature return to acceptable range.
Low Temp RTD temperature has dropped below the low temp alarm limit for circuit.
Normal The alarm condition noted has been cleared.
Relay Cycle Reset 
Relay Failure Alarm
RAYCHEM device has been interrupted.
System|Maint. window.
to resume.
Alarm limit for circuit.
limit for circuit and has disabled the contactor or SSR.
Button was pushed.
EMR was commanded to turn off. However, a heating cable current was still being detected. This condition can indicate a failed contactor (stuck on).
EMR was commanded to turn on. However, a heating cable current was not detected. This condition can indicate a failed contactor (stuck on).
Relay OK Heating cable current returned to 0 when EMR was commanded to
be off. This indicates EMR is working properly.
RTD OK RTD failure indications (open or short) returned to acceptable range.
RTD Failure 
System Restart ACS-30 system has restarted at time noted.
Temp OK Control Temp returned to acceptable range.
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TABLE 2.6 COLOR CODING OF EVENTS AND ALARMS
Color Description
Black All events
Orange Alarm that has been acknowledged.
Red In alarm condition and has not been acknowledged.
Blinking Red/Orange Latching alarm condition which requires reset in the Status|Circuit
2.9. NETWORK|RELAYS WINDOW
The Network|Relays window lists all the available output devices and relay numbers.
window.
2.10. NETWORK|RTDS WINDOW
Fig. 2.40 Network|Relays window
The Network|RTDs window lists all the available RTD addresses. Tap the desired RTD connected to the system on the left side of the screen and the right side of the window shows where the RTD has been assigned.
Fig. 2.41 Network|RTDs window
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2.11. NETWORK|MAINT. WINDOW
This Network|Maint. window shows the communication success rate with all of the devices connected to the RS-485 network. This is helpful in troubleshooting the RS-485 network.
Fig. 2.42 Network|Maint. window
2.12. NETWORK|REMOVE WINDOW
The Network|Remove window is Level 2 password-protected. Once accessed, it allows you to remove device addresses for ACS-PCM2-5, C910-485 and RMM2 from memory.
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Fig. 2.43 Network|Remove window
The Network|Remove window provides the following controls:
Device Address Enter the device address you wish to removal from memory. Remove Removes entered device address from memory.
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2.13. SYSTEM|RELAYS WINDOW
2.14. SYSTEM|COMM WINDOW
The System|Relays window lets you configure alarm relays.
Fig. 2.44 System|Relays window
There are three independent alarm relays in the ACS-UIT2 that can be used for remote annunciation of alarms. Each relay can be programmed for a specific alarm type, multiple alarm types, or none. If “Any Alarm” is chosen for a relay, any alarm condition will activate that relay.
The System|Comm window lets you set up communications with host systems.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 2.45 System|Comm window
The ACS-UIT2 can be connected to a Building Management System (BMS) or host computer using an RS-485, RS-232, or 10/100Base-T Ethernet connection. All data and setup options are accessed with communications that follow the Modbus (RTU/Modbus/TCP) protocol. To enable BMS communications, please refer to the ACS-UIT2 Modbus Protocol document (H58685). ProtoNode multi-protocol device servers are available through nVent. The ProtoNode is pre-programmed with the Modbus mapping for ACS-30 and C910-485 controllers for BACnet, MetaSys and LonWorks protocols.
IP Address/Subnet Mask
By default, the IP Address and Subnet Mask are automatically inserted. However, if the IP Address or Subnet Mask needs to be changed, click on the IP Address or Subnet window and then on the LAN91C1111 icon.
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To enter an IP address and Subnet Mask manually, click on the IP Address tab, select “Specify an IP Address,” enter the IP Address, the Subnet Mask, and Default Gateway.
Note: The set-up parameters above should be provided by your network administrator. The “Name Server” tab is not applicable for this application.
Modbus Address
Each ACS-UIT2 must have a unique Modbus address which is set by you. The BMS or host computer can communicate with up to 247 separate ACS-UIT2 units by using Modbus protocol.
Range: 1–247
Default: 1
Baud Rate
Allows you to select the baud rate of the external communication port.
Selection: 2400, 4800, 9600, 19200, 38400, 57600
Default: 9600
Serial Port Mode
This activates a window which allows selection of RS-232 or RS-485 ports. This selects the serial communication mode for the host port.
Selection: RS-232, RS-485
Default: RS-485
Transmit Delay
This sets the time the ACS-UIT2 will wait after it receives a message before it replies.
Range: 0–5000 milliseconds
Default: 0
Receive Timeout
This sets the time the ACS-UIT2 waits after last character is received before it determines that the message has ended.
Range: 0–1000 milliseconds
Default: 50
Read/Write Port
Defines which communication protocol (i.e. serial or Ethernet) has BOTH read and write data access capabilities. By default, the communication medium NOT selected has read-only data access capabilities.
Options: Serial, Ethernet
Default: Serial
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2.15. SYSTEM|PASSWORD WINDOW
The System|Password window lets you set up passwords for Level 1 and Level 2.
Fig. 2.46 System|Password window
The System|Password window provides the following controls:
Level 1 Allows setup of all configuration windows except for the System|Maint. window. This Level 1 password is left “blank” from the factory; however, it can be set to a new designated password. If a Level 1 password is chosen, the “Main Menu” timer value determines how long the password remains active before it has to be re-entered. The password is limited to 40 characters. Default: Level 1 disabled
New Password Enter the user-defined password. Save New Password Confirms password has been saved. Level 2 Allows access to System|Maint. window, which permits clearing of
Events and program exit. Default password: 1234 Note: Change the Level 2 password after commissioning.
Old Password 1234
New Password Enter your user-defined Level 2 password. The password is limited
to 40 characters.
Save New Password Confirms password has been saved. Note: Save and protect the Level 2 password in a secure location. Contact a nVent representative for lost password recovery.
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2.16. SYSTEM|MAINT. WINDOW
(Level 2 Password Required) This window allows for clearing the Events List and to exit the program.
Fig. 2.47 System|Maint. window
The System|Maint. window provides the following controls:
Clear Events List Clears all events and alarms history. Note: By clearing the event, all the events and alarms history information for all circuits is lost. If the program exit is chosen, heating cables are no longer monitored. Exit ACS-UIT2 Allows user to exit ACS-30 program. This ends the monitoring of all circuits. Note: Make sure you disable the Watch Dog timer located on the side of the ACS-UIT2. Otherwise, the program will continually attempt to restart the ACS-UIT2 program.
WARNING: Qualified nVent Personnel Only. It is recommended that only nVent personnel exit the ACS-UIT2 program.
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3. SECTION 3 - CONTROL MODE CONFIGURATIONS
**Schedule Sub Routine
Depending on Control Mode that was selected, the configuration sub menu windows will query for the necessary inputs required for the circuit to function. Figure 3.1 presents a flow chart to help visualize the programming steps and required input for each of the control modes. This section will present each control mode and guide you through the steps and windows required.
End
N
End
N
MODE
SELECT
U
P F
P
F
O/F
M
F
F H
G
W  T
M
F H
HWAT
HWAT Wizard
Heating cable: Y2 or R2 Voltage: 208, 240, 277 Ambient: 60°F to 90°F Pipe material: Metal/plastic Maintain and Economy temp
Circuit
already
assigned?
Sensing
control:
Ambient, PASC
or Line?
Enter: –Maintain –Deadband –Fail safe
Enter:
-Ambient Override
Assign duty cycle
Are you
certain you
Y
wish to unassign
the circuit?
PASC
Ambient/Bracketed ambient
Line
Set point mode
External Device
Enter: Minimum ambient temp Minimum pipe size
Set point mode
Variable
Variable
Economy**
set point
Constant
Y
Clear circuit data
Enter: –Set point –Deadband –Fail safe
Constant
Economy
temperature
set point
or off.
N
Monitoring
RTD used? If no then
goto
end
Set calendar
schedule**
Assign
Y
RTD*
End
Assign
RTD*
Set calendar
schedule**
Assign
RTD*
RTD*
End
Enter Ground-fault level, system voltage and power cycle
frequency.
Enter Ground-fault
level, system
voltage and
power cycle
frequency.
End
Enter
Ground-fault
level and
power cycle
frequency.
End
S
S 
R  G
D
* RTD and external device override or control Sub Routine
Fig. 3.1 Control Mode Programming flow chart
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Sensing
control:
External device,
Ambient or
Surface
temp?
Ambient temp
Surface temp
Enter:
-Set point
-Fail safe
Enter:
-Deadband
-High Temp Override
-Power off delay
Assign RTD* or external
device
input
End
Enter Ground-fault level, system voltage and
power cycle
frequency.
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3.1. UNASSIGN MODE
3.2. HWAT MODE
The UNASSIGN mode clears all parameters set for a circuit so that it may be reassigned to a new control mode.
When the HWAT control mode is selected, the HWAT Design Wizard is initiated. The design wizard prompts you for information necessary to maintain the hot water piping system at the desired temperature.
3.2.1. ENTER SYSTEM INFORMATION
Select Cable Type:
Select the heating cable type being used with this circuit: HWAT-Y2 or HWAT-R2
Fig. 3.2 Select cable type
Select Voltage Input:
Select the supply voltage: 208, 240 or 277 V
Fig. 3.3 Select voltage input
Enter Ambient Temperature:
Enter the estimated indoor ambient temperature where the pipe is situated.
Ambient Temperature
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Range: 60°F (16°C)–90°F (32°C) Default: 70 (21°C)
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Fig. 3.4 Enter ambient temperature
Select Pipe Type:
Select the pipe type: Metal or Plastic. The material the heated pipe is made of affects the power output of the HWAT self-regulating heating cables. Enter the pipe material.
Fig. 3.5 Select pipe type
Select Setpoint Mode:
Select the setpoint: Constant or Variable. Constant will allow a single temperature setpoint for your system. Variable allows you to set different setpoints using the 24/7 Scheduler. Refer to Appendix
5.2 24/7 Scheduler on page 127 for detailed information.
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Fig. 3.6 Select setpoint mode
Enter Temperature Setpoints:
Enter the temperature setpoints that you want to maintain the hot water pipe:
Minimum setpoint temperature: 100°F
Maximum setpoint temperatures are dependant upon the applied voltage and ambient
temperature (Table 3.1)
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Fig. 3.7 Enter temperature setpoint
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TABLE 3.1 MAXIMUM SETPOINT TEMPERATURE FOR HWAT CONTROL MODE
HWAT-Y2
AMBIENT 208 V 240 V 277 V
60ºF 115ºF 120ºF 120ºF
70ºF 120ºF 125ºF 125ºF
80ºF 125ºF 125ºF 130ºF
90ºF 125ºF 130ºF 135ºF
HWAT-R2
AMBIENT 208 V 240 V 277 V
60ºF 135ºF 140ºF 140ºF
70ºF 140ºF 140ºF 145ºF
80ºF 145ºF 145ºF 150ºF
90ºF 145ºF 150ºF 150ºF
Default: HWAT-Y2: 115°F (46°C) HWAT-R2: 125°F (52°C)
At this point the HWAT design wizard is complete and the HWAT circuit configuration window is displayed.
3.2.2. CONFIGURING HWAT
After completing the HWAT design wizard the Setup HWAT window appears where you can adjust the input variables established in the design wizard and enter access additional menu windows.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 3.8 Setup|HWAT window
Economy Temperature (optional):
This value represents the temperature that you want the pipe to maintain when in economy mode. This input is only accessible if the setpoint mode is set to Variable which applies the temperature weekly setpoint 24/7 Scheduler function described in Appendix 5.2 24/7 Scheduler on page 127.
Enter the Economy temperature
Range 100°F (38°C) to less than the maintain temperature
Default 105°F (41°C)
Setpoint Mode:
Allows you to configure how the scheduling is done over a weekly timed calendar with 48 1/2-hour program intervals per day available.
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Constant will allow a single temperature setpoint for your system.
Variable allows you to set different setpoints using the 24/7 weekly scheduler
See Appendix 5.2 24/7 Scheduler on page 127.
Setpoint options
HWAT-Y2: Maintain, economy or off
HWAT-R2: Maintain, economy, off or heat cycle over a weekly timed calendar with 48 1/2- hour program intervals per day available.
Schedule:
Opens the weekly scheduler. See Appendix 5.2 24/7 Scheduler on page 127 for more information.
Power Factor:
The factor is used to decrease or increase the final pipe temperature. Increasing this value above 100% will result in a longer duty cycle, while adjusting it lower than 100% will decrease the duty cycle.
Range: 40%–160%
Default: 100%
Assigning RTDs
RTDs are not required for HWAT system control. If you wish to use RTDs to monitor pipe or water heater temperatures tap Setup|RTDs window and enter the device address and RTD number. For detailed information on the Setup|RTD window refer to Section 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30.
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Fig. 3.9 Setup|RTDs window (HWAT)
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Assigning Temperature Alarms
Once RTDs have been assigned to the circuit high and low temperature alarms may be set. The alarm button will only appear if a RTD has been assigned to the circuit.
Fig. 3.10 Setup|Alarms window (HWAT)
HIGH LINE TEMP ALARM:
If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: Maintain setpoint plus 10°F (6°C) to 190ºF (88ºC) Default: 190°F (88°C)
LOW LINE TEMP ALARM:
If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 40ºF (4ºC) to Maintain temperature Default: 40°F (4°C)
TEMPERATURE ALARM FILTER:
This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
HIGH LINE TEMP CUT-OUT:
If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Range: High Temperature Alarm value plus 1°F (1°C) to 200ºF (93ºC)
Default: 200°F (93°C)
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HIGH LINE TEMP CUT-OUT ENABLE/DISABLE:
Enables or disables the high line cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
Default: Enable
Assigning Ground-Fault Alarm and Trip Levels
The Setup|G.F. window allows you to set the alarm and trip levels.
Fig. 3.11 Setup|G.F. window (HWAT)
Input the Ground-Fault Alarm and Ground-Fault Trip:
GROUND-FAULT ALARM:
When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
GROUND-FAULT TRIP:
When the ground-fault current exceeds this level the ACS-PCM2-5 or C910-485 turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
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3.3. FROST HEAVE MODE
The Frost Heave control mode prompts you to enter the control parameters for your Freezer Frost Heave Prevention application.
Fig. 3.12 Setup|Frost Heave window
SLAB TEMP SETPOINT:
The slab temp setpoint is the desired maintain temperature for the freezer floor. Based on the measured control temperature, the ACS-UIT2 will switch the relay output to maintain the system at the desired setpoint.
Range: 20°F (-7°C)–50°F (10°C)
Default: 40ºF (4°C)
DEADBAND:
If the control temperature is above the setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–10°F (6°C)
Default: 5ºF (3°C)
FAIL SAFE:
The Fail Safe control button turns the power on or off to the heating cable if the circuit loses all valid RTDs. When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-UIT2 signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Options: Power On or Power Off
Default: Power On
SCHEDULE:
Tapping on this button will bring up the Scheduler. See Appendix 5.2 24/7 Scheduler on page 127 for more information.
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ASSIGNING RTDS
In this mode you have the option of setting up to four RTDs with the ACS-PCM2-5, or 2 RTD's with the C910-485, for slab sensing. For detailed information on the Setup|RTD window, see 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30.
Fig. 3.13 Setup|RTDs window (Frost Heave)
ASSIGNING TEMPERATURE ALARMS
Once RTDs have been assigned to the circuit the alarm button appears then high and low temperature alarms may be set.
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Fig. 3.14 Setup|Alarms window (Frost Heave)
HIGH LINE TEMP ALARM:
If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: Maintain setpoint plus 5°F (3°C) to 90ºF (32°C)
Default: 90°F (32°C)
LOW LINE TEMP ALARM:
If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 0ºF (-18ºC) to Maintain setpoint
Default: 35°F (2°C)
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Note: One RTD must be connected to the circuit for this control mode to function or an RTD failure alarm will be announced.
TEMPERATURE ALARM FILTER:
This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
HIGH LINE TEMP CUT-OUT:
If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Range: High Temperature Alarm value plus 10°F (6°C) to 100ºF (38ºC)
Default: 100°F (38ºC)
HIGH LINE TEMP CUT-OUT ENABLE:
Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
Default: Enable
ASSIGNING GROUND-FAULT ALARM AND TRIP LEVELS
The Setup|G.F. window allows you to set the alarm and trip levels.
Fig. 3.15 Setup|G.F. window (Frost Heave)
Input the Ground-Fault Alarm and Ground-Fault Trip:
GROUND-FAULT ALARM:
When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
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Range: 10–200 mA
Default: 20 mA
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GROUND-FAULT ALARM:
When the ground-fault current exceeds this level the ACS-PCM2-5 turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
ASSIGNING CIRCUIT VOLTAGE
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
Fig. 3.16 ISetup|Voltage window (Frost Heave)
INPUT THE CIRCUIT VOLTAGE
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measures line voltage, this field does not appear.
Default: 208 V
ASSIGNING POWER CYCLE TEST
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
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Fig. 3.17 Setup|Maint. window (Frost Heave)
Input the start time and frequency for the Power Cycle test:
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3.4. FLOOR HEATING MODE
POWER CYCLE START TIME: The time of day to start the Power Cycle test
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
POWER CYCLE TEST INTERVAL: The frequency to run the Power Cycle Test
Range: Never, Daily, Weekly and Monthly
Default: Never
The Floor Heating control mode prompts you to enter the control parameters for a Floor Heating application.
Fig. 3.18 Setup|Floor Heating window
Floor Temperature Setpoint: The slab setpoint is the desired maintain temperature for the floor. Based on the measured control temperature, the ACS-UIT2 will switch the relay output to maintain the system at the desired setpoint.
Range: 60°F (16°C)–110°F (43°C)
Default: 83ºF (28°C)
Economy Temperature (optional):
This value represents the temperature that you want the pipe
to maintain when in economy mode. This input is only accessible if the Setpoint Mode is set to Variable which applies the temperature setpoint scheduler function described in Appendix 5.2 24/7 Scheduler on page 127.
Enter the Economy temperature
Range: 60°F (16°C)–Maintain
Default: 68°F (20°C)
Deadband:
If the control temperature is above the setpoint temperature plus deadband, the relay
output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–10°F (6°C)
Default: 5ºF (3°C)
Fail Safe:
The Fail Safe control button turns the power on or off to the heating cable if the circuit
loses all valid RTDs. When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
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Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-UIT2 signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Options: Power On or Power Off
Default: Power On
Ambient Override: The ambient override allows you to turn off the system when the ambient exceeds a pre-established temperature.
Range: 40ºF (13ºC)–100ºF (38ºC)
Default: 55ºF (13ºC)
External Override: The dry contacts from a BMS system or external device may be assigned to the circuit to de-energize the circuit to save power when it is not needed. All temperature and system alarms are still active. Refer to Appendix 5.3.
Schedule: Tapping on this button will bring up the Scheduler. See Appendix 5.2 24/7 Scheduler on page 127 for more information.
ASSIGNING RTDS
Tap Setup|RTDs window to assign RTDs after the control mode and parameters have been set.
In this mode you have the option of setting up to four RTDs for floor sensing. For detailed information on the Setup|RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30.
Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
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Fig. 3.19 Setup|RTDs window (Floor Heating)
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ASSIGNING TEMPERATURE ALARMS
Once RTDs have been assigned to the circuit the alarm button appears then high and low temperature alarms may be set.
Fig. 3.20 Setup|Alarms window (Floor Heating)
High Line Temp Alarm:
If any RTDs assigned to a circuit measures a temperature above this
threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: Maintain setpoint plus 10°F (6°C) to 140°F (60ºC)
Default: 140°F (60°C)
Low Line Temp Alarm:
If any RTDs assigned to a circuit measures a temperature below this
threshold, the ACS-UIT2 generates an alarm.
Range: 40ºF (4ºC)–60°F (16°C)
Default: 40°F (4°C) Note: One RTD must be connected to the circuit for this control mode to function or an RTD failure alarm will be announced.
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Range: Maintain setpoint plus 10°F (6°C) to 150ºF (65ºC)
Default: 150°F (65ºC)
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High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
Default: Enable
ASSIGNING GROUND-FAULT ALARM AND TRIP LEVELS
The Setup|G.F. window allows you to set the alarm and trip levels.
WARNING: Shock Hazard. National electrical codes require 5-mA, Class A ground-fault protection devices to be installed when electric floor heating is used in kitchens and baths. The ACS-3O does not provide 5-mA ground-fault protection. For these applications, a 5-mA class A GFCI must be installed in the power distribution panel.
Fig. 3.21 Setup|G.F. window (Floor Heating)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip: When the ground-fault current exceeds this level the ACS-PCM2-5 turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
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ASSIGNING CIRCUIT VOLTAGE
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
Fig. 3.22 Setup|Voltage window (Floor Heating)
INPUT THE CIRCUIT VOLTAGE
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measures line voltage, this field does not appear.
Default: 208 V
ASSIGNING POWER CYCLE TEST
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
Fig. 3.23 Setup|Maint. window (Floor Heating)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: The time of day to start the Power Cycle test
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
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3.5. PIPE FREEZE MODE
Power Cycle Test Interval: The frequency to run the Power Cycle Test
Range: Never, Daily, Weekly and Monthly
Default: Never
The Pipe Freeze control mode prompts you to enter the control parameters for a Pipe Freeze Protection application.
In this mode, you will be given three different control method options: Ambient, Line and PASC.
3.5.1. TEMP CONTROL – AMBIENT CONTROL
Fig. 3.24 Pipe Freeze Temperature Ambient Control window
The Temp Control window allows you to select the temperature control mode to Ambient Control, Line Control or PASC. This option depends on where the controlling RTD inputs are situated and utilized: either measuring the temperature of the environment surrounding the pipe (ambient), or directly on the pipe itself (line). Tap: Ambient
Fig. 3.25 Setup|Pipe Freeze Ambient Control window
Setpoint Temperature: The setpoint temperature is the desired maintain temperature for the water pipe. Based on the measured control temperature, the ACS-PCM2-5 will switch the relay output to maintain the system at the desired setpoint.
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Range: 35°F (2ºC)–50ºF (10ºC)
Default: 40ºF (4°C)
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Deadband: If the control temperature is above the setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–10°F (6°C)
Default: 5ºF (3°C)
Fail Safe: The Fail Safe control button turns the power on or off to the heating cable if the circuit loses all valid RTDs.
When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Range: Power On or Power Off
Default: Power On
External Override: The dry contacts from a BMS system or external device may be assigned to the circuit to de-energize the circuit to save power when it is not needed. All temperature and system alarms are still active.
ASSIGNING RTDS
When in Ambient Control mode you must have one RTD assigned as ambient control. The remaining three RTDs may be assigned to ambient control or line monitor. For detailed information on the Setup|RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30. Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
Fig. 3.26 Setup|RTDs window (Pipe Freeze Ambient Control)
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ASSIGNING TEMPERATURE ALARMS
Once RTDs have been assigned to the circuit high and low temperature alarms may be set.
Note: Temperature alarms can only be associated to line monitoring RTDs.
Fig. 3.27 Setup|Alarms window (Pipe Freeze Ambient Control)
High Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: 100°F (38°C)–190°F (88ºC)
Default: 190°F (88ºC)
Low Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 33ºF (1ºC) to maintain setpoint
Default: 33°F (1ºC)
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out:
If any RTDs assigned to a circuit measures a temperature above this
threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Range: 110°F (43°C)–200ºF (93ºC)
Default: 200°F (93ºC)
High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
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Options: Enable or Disable
Default: Enable
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Assigning Ground-Fault Alarm and Trip Levels
The Setup|G.F. window allows you to set the alarm and trip levels.
Fig. 3.28 Setup|G.F. window (Pipe Freeze Ambient Control)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip: WHEN THE GROUND-FAULT CURRENT EXCEEDS THIS LEVEL THE ACS­PCM2-5 TURNS OFF THE CIRCUIT RELAY.
Range: 10–200 mA
Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 3.29 Setup|Voltage window (Pipe Freeze Ambient Control)
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INPUT THE CIRCUIT VOLTAGE
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measures line voltage, this field does not appear.
Default: 208 V
Assigning Power Cycle Test
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
Fig. 3.30 Setup|Maint. window (Pipe Freeze Ambient Control)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: THE TIME OF DAY TO START THE POWER CYCLE TEST
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
Power Cycle Test Interval: THE FREQUENCY TO RUN THE POWER CYCLE TEST
Range: Never, Daily, Weekly and Monthly
Default: Never
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3.5.2. TEMP CONTROL – LINE CONTROL
Fig. 3.31 Pipe Freeze Temperature Line Control window
The Temp Control window allows you to select the temperature control mode to Ambient Control, Line Control or PASC. This option depends on where the controlling RTD inputs are situated and utilized: either measuring the temperature of the environment surrounding the pipe (ambient), or directly on the pipe itself (line). Tap: Line
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 3.32 Setup|Pipe Freeze Line Control window
Setpoint Temperature:
The setpoint temperature is the desired maintain temperature for the
water pipe.
Based on the measured control temperature, the ACS-PCM2-5 will switch the relay output to maintain the system at the desired setpoint.
Range: 35°F (2°C)–50ºF (10°C)
Default: 40ºF (4°C)
Deadband: If the control temperature is above the setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–10°F (6°C)
Default: 5ºF (3°C)
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Fail Safe: The Fail Safe control button turns the power on or off to the heating cable if the circuit loses all valid RTDs. When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Range: Power On or Power Off
Default: Power On
External Override: The dry contacts from a BMS system or external device may be assigned to the circuit to de-energize the circuit to save power when it is not needed. All temperature and system alarms are still active.
ASSIGNING RTDS
After the control mode and parameters have been set tap Setup|RTDs window to assign RTDs to the circuit. When in line control mode you have the option of setting up to four RTDs for pipe line sensing. For detailed information on the Setup|RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30. Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
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Fig. 3.33 Setup|RTDs window (Pipe Freeze Line Control)
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ASSIGNING TEMPERATURE ALARMS
Once RTDs have been assigned to the circuit high and low temperature alarms may be set.
Fig. 3.34 Setup|Alarms window (Pipe Freeze Line Control)
High Line Temp Alarm:
If any RTDs assigned to a circuit measures a temperature above this
threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: 100°F (38°C)–190°F (88ºC)
Default: 190°F (88ºC)
Low Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 33ºF (1ºC) to maintain setpoint
Default: 33°F (1°C)
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Range: 110°F (43°C)–200ºF (93ºC)
Default: 200°F (93ºC)
High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability.
When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
Default: Enable
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Assigning Ground-Fault Alarm and Trip Levels
The Setup|G.F. window allows you to set the alarm and trip levels.
Fig. 3.35 Setup|G.F. window (Pipe Freeze Line Control)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip: When the ground-fault current exceeds this level the ACS-PCM2-5 turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
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Fig. 3.36 Setup|Voltage (Pipe Freeze Line Control)
INPUT THE CIRCUIT VOLTAGE
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measures line voltage, this field does not appear.
Default: 208 V
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ASSIGNING POWER CYCLE TEST
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the
circuit is enabled.
Fig. 3.37 Setup|Maint. (Pipe Freeze Line Control)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: THE TIME OF DAY TO START THE POWER CYCLE TEST
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
Power Cycle Test Interval: THE FREQUENCY TO RUN THE POWER CYCLE TEST
Range: Never, Daily, Weekly and Monthly
Default: Never
3.5.3. TEMP CONTROL – PASC CONTROL
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 3.38 Pipe Freeze Temperature PASC Control window
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The Temp Control window allows you to select the temperature control mode to Ambient Control, Line Control or PASC. This option depends on where the controlling RTD inputs are situated and utilized: either measuring the temperature of the environment surrounding the pipe (ambient), or directly on the pipe itself (line). Tap PASC
Fig. 3.39 Setup|Pipe Freeze PASC Control window
PASC (Proportional Ambient Sensing Control): PASC takes advantage of the fact that the heat loss from a pipe is proportional to the temperature difference between the pipe and the ambient air. This is true regardless of heater type, insulation type, or pipe size. Once the heat tracing and insulation on a pipe has been designed to balance heat input with heat loss for maintaining a 40°F (4°C) pipe, the main variable in controlling the pipe temperature becomes the ambient air temperature.
The ACS-30 system has a control algorithm that uses the measured ambient temperature, the desired 40°F maintain temperature, minimum ambient temperature assumption used during design, and size of the smallest pipe diameter to calculate how long the heater should be on or off to maintain a near-constant pipe temperature.
Maintain Temperature Setpoint: Fixed design setpoint: 40°F (4°C)
Minimum Ambient: ENTER THE MINIMUM AMBIENT TEMPERATURE FOR YOUR INSTALLATION:
Range: -40°F (-40°C)–40°F (4°C)
Default: 30°F (-1°C)
Min Pipe Size: Min. Pipe Size is the diameter of the smallest heat-traced pipe in the group controlled by this circuit. Small diameter pipes heat up and cool down more rapidly than larger diameter pipe. Therefore, the PASC duty cycle is calculated over a shorter time base. Larger diameter pipes heat and cool less rapidly, so the on/off periods for the heater system can be stretched over a longer period. If electromechanical contactors are being used to control the heater circuit, the longer time base reduces the number of contactor on/off cycles and extends the contactor life.
Select: 0.5, 1, 2 inches
Default: 0.5 inches
Power Adjust: THIS ALLOWS THE PASC CONTROL TO BE ADJUSTED WHEN THE HEATING CABLE OUTPUT IS GREATER THAN THE DESIGN ASSUMPTION, OR IF THE PIPE INSULATION PROVES TO BE MORE EFFICIENT THAN ASSUMED. PIPE TEMPERATURE MAY RUN HIGHER OR LOWER THAN DESIRED IF THE HEATING CABLE HAS A DIFFERENT OUTPUT THAN REQUIRED TO OFFSET THE HEAT LOSS. THE POWER ADJUST PARAMETER ENABLES A REDUCTION OR AN INCREASE IN THE HEATING EFFECTIVE POWER BY ENTERING A VALUE LESS OR GREATER THAN 100%
Range: 10–200%
Default: 100%
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IMPORTANT: If improperly used, the Power Adjust parameter can cause the piping to get too
cold or too hot. If unsure, leave at 100%. Do not change this value unless an engineer calculates the temperature impact on the system and determines that it is safe to do so. Be particularly cautious if the circuit has more than one diameter of pipe or type of heat tracing. Contact a nVent representative for assistance with this factor.
Fail Safe: THE FAIL SAFE CONTROL BUTTON TURNS THE POWER ON OR OFF TO THE HEATING CABLE IF THE CIRCUIT LOSES ALL VALID RTDS.
When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Range: Power On or Power Off
Default: Power On
External Override: THE DRY CONTACTS FROM A BMS SYSTEM OR EXTERNAL DEVICE MAY BE ASSIGNED TO THE CIRCUIT TO DE-ENERGIZE THE CIRCUIT TO SAVE POWER WHEN IT IS NOT NEEDED. ALL TEMPERATURE AND SYSTEM ALARMS ARE STILL ACTIVE.
ASSIGNING RTDS
After the control mode and parameters have been set tap Setup|RTDs window to assign RTDs to the circuit. When in PASC control mode you have the option of setting up to four RTDs for ambient sensing PASC control. In this mode you can have up to three of the four RTDs set to monitor the pipe. For detailed information on the RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30. Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
Fig. 3.40 Setup|RTDs window (Pipe Freeze PASC Control)
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Assigning Temperature Alarms
Once RTDs have been assigned to the circuit high and low temperature alarms may be set.
Fig. 3.41 Setup|Alarms window (Pipe Freeze PASC Control)
Note:
Temperature alarms can only be associated to line monitoring RTDs.
High Line Temp Ala
rm: If any RTDs assigned to a circuit measures a temperature above this
threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: 100°F (38°C) to 190°F (88ºC)
Default: 190°F (88ºC)
Low Line Temp
Alarm: If any RTDs assigned to a circuit measures a temperature below this
threshold, the ACS-UIT2 generates an alarm.
Range: 33ºF (1ºC) to maintain setpoint
Default: 33ºF (1ºC)
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that
the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes
Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes.
Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: IF ANY RTDS ASSIGNED TO A CIRCUIT MEASURES A TEMPERATURE ABOVE THIS THRESHOLD, THE ACS-UIT2 GENERATES AN ALARM AND THE RELAY OUTPUT IS TURNED OFF. IF THE HIGH LINE TEMPERATURE DROPS BELOW THIS THRESHOLD MINUS THE DEADBAND, THE OUTPUT IS TURNED ON AND NORMAL DUTY CYCLE CONTROL IS RESUMED.
Range: 110°F (43°C)–200ºF (93ºC)
Default: 200°F (93ºC)
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High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out
capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
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Default: Enable
Assigning Ground-Fault Alarm and Trip Levels
The Setup|G.F. window allows you to set the alarm and trip levels.
Fig. 3.42 Setup|G.F. window (Pipe Freeze PASC Control)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: WHEN THE GROUND-FAULT CURRENT EXCEEDS THIS LEVEL THE ACS-UIT2 GOES IN ALARM.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip:
WHEN THE GROUND-FAULT CURRENT EXCEEDS THIS LEVEL THE
ACS-PCM2-5 TURNS OFF THE CIRCUIT RELAY.
Range: 10–200 mA
Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
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Fig. 3.43 Setup|Voltage (Pipe Freeze PASC Control)
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Input the Circuit Voltage
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measures voltage this tab does not appear.
Default: 208 V
Assigning Power Cycle Test
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the
circuit is enabled.
Fig. 3.44 Setup|Maint. window (Pipe Freeze PASC Control)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: THE TIME OF DAY TO START THE POWER CYCLE TEST
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
ddress and relay number.
Power Cycle Test Interval: THE FREQUENCY TO RUN THE POWER CYCLE TEST
Range: Never, Daily, Weekly and Monthly
Default: Never
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3.6. FUEL OIL MODE
The Fuel Oil control mode prompts you to enter the control parameters for a Fuel Oil Flow Maintenance application. In this mode, you will be given three different control method options: Ambient, Line, or PASC.
3.6.1. TEMP CONTROL – AMBIENT CONTROL
Fig. 3.45 Fuel Oil Temperature Ambient Control window
The Temp Control window allows you to select the temperature control mode to Ambient Control, Line Control or PASC. This option depends on where the controlling RTD inputs are situated and utilized: either measuring the temperature of the environment surrounding the pipe (ambient), or directly on the pipe itself (line). Tap Ambient.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Fig. 3.46 Setup|Fuel Oil Ambient Control window
Maintain Temperature: THE SETPOINT TEMPERATURE IS THE DESIRED MAINTAIN TEMPERATURE FOR THE PIPE.
Based on the measured control temperature, the ACS-PCM2-5, or C910-485, will switch the relay output to maintain the system at the desired setpoint.
Range: 35°F (2°C)–50°F (10°C)
Default: 40ºF (4°C)
If the control temperature is above the setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1ºF (1°C)–10ºF (6ºC)
Default: 5ºF (3ºC)
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Fail Safe: THE FAIL SAFE CONTROL BUTTON TURNS THE POWER ON OR OFF TO THE HEATING CABLE IF THE CIRCUIT LOSES ALL VALID RTDS.
When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Range: Power On or Power Off Default: Power On
External Override: The dry contacts from a BMS system or external device may be assigned to the circuit to de-energize the circuit to save power when it is not needed. All temperature and system alarms are still active. Refer to Appendix 5.3 for further details.
Assigning RTDs
After the control mode and parameters have been set tap Setup|RTDs window to assign RTDs to the circuit. When in line control mode you have the option of setting up to four RTDs for ambient control. In this mode you can have up to three of the four RTDs set to monitor the pipe. For detailed information on the RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30. Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
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Fig. 3.47 Setup|RTDs window (Fuel Oil Ambient Control)
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Assigning Temperature Alarms
Once RTDs have been assigned to the circuit high and low temperature alarms may be set.
Note: Temperature alarms can only be associated to line monitoring RTDs. Tap the Alarms button (only shown when line monitoring RTDs are assigned.)
Fig. 3.48 Setup|Alarms window (Fuel Oil Ambient Control)
High Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: 100°F (38°C)–190°F (88ºC)
Default: 190°F (88°C)
Low Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 33ºF (1ºC) to maintain setpoint
Default: 33°F (1°C)
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the
output is turned on and normal duty cycle control is resumed.
Range: 110°F (43°C)–200ºF (93ºC)
Default: 200°F (93ºC)
High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
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Options: Enable or Disable
Default: Enable
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Assigning Ground-Fault Alarm and Trip Levels
The Setup|G.F. window allows you to set the alarm and trip levels.
Tap the G.F. button to access the Setup|G.F. window.
Fig. 3.49 Setup|G.F. window (Fuel Oil Ambient Control)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA Default: 20 mA
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-PCM2-5 turns off the circuit relay.
Range: 10–200 mA Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
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Fig. 3.50 Setup|Voltage (Fuel Oil Ambient Control)
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Input the Circuit Voltage
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measure voltage this tab will not appear.
Default: 208 V
Assigning Power Cycle Test
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the
circuit is enabled.
Fig. 3.51 Setup|Maint. window (Fuel Oil Ambient Control)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: The time of day to start the Power Cycle test
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
Power Cycle Test Interval: The frequency to run the Power Cycle Test
Range: Never, Daily, Weekly and Monthly
Default: Never
3.6.2. TEMP CONTROL – LINE CONTROL
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Fig. 3.52 Fuel Oil Temperature Line Control window
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The Temp Control window allows you to select the temperature control mode to Ambient Control, Line Control or PASC. This option depends on where the controlling RTD inputs are situated and utilized: either measuring the temperature of the environment surrounding the pipe (ambient), or directly on the pipe itself (line). Tap: Line.
Fig. 3.53 Setup|Fuel Oil Line Control window
Setpoint Temperature: The setpoint temperature is the desired maintain temperature for the fuel oil pipe. Based on the measured control temperature, the ACS-PCM2-5 will switch the relay output to maintain the system at the desired setpoint.
Range: 35°F (2°C)–50ºF (10°C)
Default: 40ºF (4°C)
Deadband: If the control temperature is above the setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–10°F (6°C)
Default: 5ºF (3°C)
Fail Safe: The Fail Safe control button turns the power on or off to the heating cable if the circuit loses all valid RTDs.
When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Range: Power On or Power Off
Default: Power On
External Override: The dry contacts from a BMS system or external device may be assigned to the circuit to de-energize the circuit to save power when it is not needed. All temperature and system alarms are still active. Refer to Appendix 5.3 for further details.
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ASSIGNING RTDS
After the control mode and parameters have been set tap Setup|RTDs window to assign RTDs to the circuit. When in line control mode you have the option of setting up to four RTDs for pipe line sensing. For detailed information on the RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30. Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
Fig. 3.54 Setup|RTDs window (Fuel Oil Line Control)
Assigning Temperature Alarms
Once RTDs have been assigned to the circuit high and low temperature alarms may be set.
Tap the Alarms button
Fig. 3.55 Setup|Alarms window (Fuel Oil Line Control)
High Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Range: 100°F (38°C)–190°F (88ºC)
Default: 190°F (88ºC)
Low Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 33ºF (1ºC) to maintain setpoint
Default: 33°F (1°C)
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Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Range: 110°F (43°C)–200ºF (93ºC)
Default: 200°F (93ºC)
High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
Default: Enable
Assigning Ground-Fault Alarm and Trip Level
The Ground-fault window allows you to set the alarm and trip levels.
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Fig. 3.56 Setup|G.F. window (Fuel Oil Line Control)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm:
When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip: When the ground-fault current exceeds this level the ACS-PCM2-5, or C910-485, turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
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Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
Fig. 3.57 Setup|Voltage window (Fuel Oil Line Control)
Input the Circuit Voltage
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels), Since the C910-485
measures voltage this tab will not appear.
Default: 208 V
Assigning Power Cycle Test
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
Fig. 3.58 Setup|Maint. window (Fuel Oil Line Control)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: The time of day to start the Power Cycle test
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
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Power Cycle Test Interval: The frequency to run the Power Cycle Test
Range: Never, Daily, Weekly and Monthly
Default: Never
3.6.3. TEMP CONTROL – PASC CONTROL
Fig. 3.59 Fuel Oil Temperature PASC Control window
The Temp Control window allows you to select the temperature control mode to Ambient Control, Line Control or PASC. This option depends on where the controlling RTD inputs are situated and utilized: either measuring the temperature of the environment surrounding the pipe (ambient), or directly on the pipe itself (line). Tap PASC
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Fig. 3.60 Setup|Fuel Oil PASC Control window
PASC (Proportional Ambient Sensing Control): PASC takes advantage of the fact that the heat loss from a pipe is proportional to the temperature difference between the pipe and the ambient air. This is true regardless of heater type, insulation type, or pipe size. Once the heat tracing and insulation on a pipe has been designed to balance heat input with heat loss for maintaining a 40°F pipe, the main variable in controlling the pipe temperature becomes the ambient air temperature. The ACS-30 system has a control algorithm that uses the measured ambient temperature, the desired 40°F maintain temperature, minimum ambient temperature assumption used during design, and size of the smallest pipe diameter to calculate how long the heater should be on or off to maintain a near-constant pipe temperature.
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Min Pipe Size: Min. Pipe Size is the diameter of the smallest heat-traced pipe in the group controlled by this circuit. Small diameter pipes heat up and cool down more rapidly than larger diameter pipe. Therefore, the PASC duty cycle is calculated over a shorter time base. Larger diameter pipes heat and cool less rapidly, so the on/off periods for the heater system can be stretched over a longer period. If electromechanical contactors are being used to control the heater circuit, the longer time base reduces the number of contactor on/off cycles and extends the contactor life.
Select: 0.5, 1, 2 inches
Default: 0.5 inches
Maintain temperature setpoint:
Fixed design setpoint: 40°F (5°C)
Minimum Ambient: Enter the minimum ambient temperature for your installation:
Range: -40°F (-40°C)–40°F (5°C)
Default: 30°F (-1°C)
Power Adjust: This allows the PASC control to be adjusted when the heating cable output is greater than the design assumption, or if the pipe insulation proves to be more efficient than assumed. Pipe temperature may run higher or lower than desired if the heating cable has a different output than required to offset the heat loss. The Power Adjust parameter enables a reduction or an increase in the heating effective power by entering a value less or greater than 100%
Range: 10–200%
Default: 100% IMPORTANT: If improperly used, the Power Adjust parameter can cause the piping to get too cold or too hot. If unsure, leave at 100%. Do not change this value unless an engineer calculates the temperature impact on the system and determines that it is safe to do so. Be particularly cautious if the circuit has more than one diameter of pipe or type of heat tracing. Contact a nVent representative for assistance with this factor.
Fail Safe: The Fail Safe control button turns the power on or off to the heating cable if the circuit loses all valid RTDs.
When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Range: Power On or Power Off
Default: Power On
External Override: The dry contacts from a BMS system or external device may be assigned to the circuit to de-energize the circuit to save power when it is not needed. All temperature and system alarms are still active. Refer to Appendix 5.3 for further details.
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Assigning RTDs
After the control mode and parameters have been set tap Setup|RTDs window to assign RTDs to the circuit. When in PASC control mode you have the option of setting up to four RTDs for ambient sensing PASC control. In this mode you can have up to three of the four RTDs set to monitor the pipe. For detailed information on the RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30. Input from an external dry contact may also be assigned to override the system. Refer to Appendix Section 5.3, page 130 for further details.
Fig. 3.61 Setup|RTDs window (Fuel Oil PASC Control)
Temperature Alarms
Once RTDs have been assigned to the circuit high and low temperature alarms may be set.
Note: Temperature alarms can only be associated to line monitoring RTDs.
Tap the Alarms button (only shown when line monitoring RTDs are assigned.)
Fig. 3.62 Setup|Alarms window (Fuel Oil PASC Control)
High Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
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Range: 100°F (38°C)–190°F (88ºC) Default: 190°F (88°C)
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Low Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 33ºF (1ºC) to maintain setpoint
Default: 33°F (1°C)
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes
Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes.
Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Range: 110°F (43°C)–200ºF (93ºC)
Default: 200°F (93ºC)
High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
Options: Enable or Disable
Default: Enable
Assigning Ground-Fault Alarm and Trip Levels
The Ground-fault window allows you to set the alarm and trip levels. Tap the G.F. button to access the ground-fault window.
Fig. 3.63 Setup|G.F. window (Fuel Oil PASC Control)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Raychem-AR-H58692-ACS30UIT2Programming-EN-1805
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
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Ground-Fault Trip: When the ground-fault current exceeds this level the ACS-PCM2-5, or C910-485, turns off the circuit relay.
Range: 10–200 mA Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
Fig. 3.64 Setup|Voltage window (Fuel Oil PASC Control)
Input the Circuit Voltage
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485 measures voltage this tab will not appear. Default: 208 V
Assigning Power Cycle Test
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
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Fig. 3.65 Setup|Maint. window (Fuel Oil PASC Control)
Input the start time and frequency for the Power Cycle test:
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Power Cycle Start Time: The time of day to start the Power Cycle test
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
Power Cycle Test Interval:
The frequency to run the Power Cycle Test
Range: Never, Daily, Weekly and Monthly
Default: Never
3.7. GREASY WASTE AND TEMPERATURE MAINTENANCE MODE
The Greasy Waste control mode prompts you to enter the control parameters for a Greasy Waste application and other applications with a maintain temperature greater than 70°F.
Note: Greasy waste mode is also used for XL-Trace applications where line control above 40°F is required.
Fig. 3.66 Setup|Greasy Waste/TM window
Temperature Setpoint: The pipe temperature setpoint is the desired maintain temperature. Based on the measured control temperature, the ACS-UIT2 will switch the relay output to maintain the system at the desired setpoint.
Range: 70°F (21°C)–140°F (60°C)
Default: 110ºF (43°C)
Economy Temperature (optional): This value represents the temperature that you want the pipe to maintain when in economy mode. This input is only accessible if the Setpoint Mode is set to Variable which applies the temperature setpoint 24/7 scheduler function described in Appendix 5.2 24/7 Scheduler on page 127.
Enter the Economy Temperature
Range: 70°F (21°C) to Maintain temperature
Default: 90°F (32°C)
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Deadband: If the control temperature is above the setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–10°F (6°C)
Default: 5ºF (3°C)
Fail Safe: The Fail Safe control button turns the power on or off to the heating cable if the circuit loses all valid RTDs. When the last remaining sensor for control fails (or communication with the sensor is lost), the ACS-UIT2:
Signals an alarm for the failure of the sensor
Changes control of the circuit to the fail safe control selected
Changes the control status display to indicate that control of the circuit is in the fail safe state
Records the events
When the sensor for control is returned to service, the ACS-30 controller signals the alarm has been cleared, returns the circuit to its normal control mode, and records both of these events.
Options: Power On or Power Off
Default: Power On
Schedule: Tapping on this button will bring up the Scheduler. See Appendix 5.2 24/7 Scheduler on page 127 for more information.
ASSIGNING RTDS
Tap Setup|RTDs window to assign RTDs after the control mode and parameters have been set.
In this mode you have the option of setting up to four RTDs for pipe temperature sensing. For detailed information on the RTD window refer to 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30.
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Fig. 3.67 Setup|RTDs window (Grease/TM Waste)
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Assigning Temperature Alarms
Once RTDs have been assigned to the circuit the alarm button appears then high and low temperature alarms may be set. Tap the Alarms button
Fig. 3.68 Setup|Alarm window (Grease/TM Waste)
High Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm. The limit can be set for any temperature value you desire for your application within the range allowed.
Range: Maintain temperature plus 10°F (-6°C) to 150°F (88ºC)
Default: 130°F (88°C)
Low Line Temp Alarm: If any RTDs assigned to a circuit measures a temperature below this threshold, the ACS-UIT2 generates an alarm.
Range: 40ºF (4ºC) to maintain temperature
Default: 40°F (4°C)
Temperature Alarm Filter: This minimizes nuisance alarms by forcing the ACS-UIT2 to verify that the alarm condition continually exists over the selected period of time before alarming.
Range: 0–999 minutes
Default: 15 minutes Note: Setting the Alarm Filter to 0 minutes is mainly for testing and demonstration purposes. Choosing this option for normal use may cause nuisance alarming since this option may not allow the ACS-UIT2 time to verify that the alarm conditions exist.
High Line Temp Cut-Out: If any RTDs assigned to a circuit measures a temperature above this threshold, the ACS-UIT2 generates an alarm and the relay output is turned off. If the high line temperature drops below this threshold minus the deadband, the output is turned on and normal duty cycle control is resumed.
Range: Maintain setpoint plus 20°F (11°C) to 160ºF (93 ºC)
Default: 140°F (93ºC)
High Line Temp Cut-Out Enable/Disable: Enables or disables the high line temp cut-out capability. When enabled, the ACS-UIT2 alarms and the output relay turns OFF if any RTDs exceeds the cut-out value for the alarm filter time period. If the high line temp cut-out is disabled, the relay output will continue to function normally without the high temperature cut-out feature.
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Options: Enable or Disable
Default: Enable
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ASSIGNING GROUND-FAULT ALARM AND TRIP LEVELS
The Ground-fault window allows you to set the alarm and trip levels. Tap the G.F. button to access the ground-fault window.
Fig. 3.69 Setup|G.F. window (Grease/TM Waste)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip: When the ground-fault current exceeds this level the ACS-PCM2-5, or C910-485, turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
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Fig. 3.70 Setup|Voltage window (Grease/TM)
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Input the Circuit Voltage
Voltage: 120, 208, 240 or 277 V (Standard ACS-PCM2-5 panels) Since the C910-485
measures voltage this tab will not appear.
Default: 208 V
Assigning Power Cycle Test
The Setup|Maint. window allows you to enable the Power Cycle test start time and frequency. After the start time and frequency are entered the time of the next test will be displayed on this screen.
Note: If the circuit is disabled, forced on, or forced off, the power cycle test will be disabled until the circuit is enabled.
Fig. 3.71 Setup|Maint. window (Grease/TM)
Input the start time and frequency for the Power Cycle test:
Power Cycle Start Time: The time of day to start the Power Cycle test
Range: 00:00 to 23:59
Default: Each circuit is assigned a unique default start time calculated from the device
address and relay number.
Power Cycle Test Interval: The frequency to run the Power Cycle test
Range: Never, Daily, Weekly and Monthly
Default: Never
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3.8. ROOF AND GUTTER DE-ICING MODE
The Roof & Gutter De-icing control mode prompts you to enter the control parameters for a Roof and Gutter De-icing application. In this mode, you will be given three different control method options: External Device, Ambient Temp and Surface Temp.
3.8.1. TEMP CONTROL – EXTERNAL DEVICE CONTROL
Fig. 3.72 Roof & Gutter External Device Control window
The External Device window allows you to control your Roof & Gutter De-icing application using the dry contacts on a snow controller. Refer to Appendix 5.3 Connecting External Control Devices on page 130 for connection details. Tap External Device.
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Fig. 3.73 Setup|Roof and Gutter External Device Control window
Control: In the external device mode the dry contacts from a snow controller are connected to a RTD input, or C910-485 external device, terminal. If the contacts are closed the circuit is turned on. If the contacts are open the circuit is turned off.
Deadband: If a RTD is used on the system and the measured temperature is above the high temperature override setpoint temperature plus deadband, the relay output is turned off. If the control temperature is below the setpoint temperature, the output is turned on.
Range: 1°F (1°C)–9°F (5°C)
Default: 5ºF (3C)
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High Temperature Override: The high temperature override is the setpoint that will override the external device input.
Range: 40°F (4°C)–90°F (32°C)
Default: 55ºF (13°C)
Override Manual: This feature provides a manual override to force the circuit on or off for a specified period of time for the circuit.
Range: 0–10 hours
Default: 0 hours
Hrs: On or off
Power Off Delay: Continue to power the circuit when the external control devices contacts open.
Range: 0–10 hours
Default: 0 hours
ASSIGNING RTDS
After the control mode and parameters are set, tap Setup|RTDs window to assign RTDs to the circuit.
When in external device control mode you have the option of setting up to four inputs through any RTD inputs in your system. You must have a least one External Control device, and for High Temperature Override at least one RTD must be assigned. For detailed information on the RTD window refer to Section 2.2.3 Assigning and Sharing RTD Control and Monitoring on page 30.
Note: If a RTD is connected to the ACS-PCM2-5, or C910-485, relay the heating cable is assigned in this mode it must be assigned to high temperature override.
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Fig. 3.74 Setup|RTDs window (Roof & Gutter External Control)
In this example a RTD was connected to the ACS-PCM2-5 relay and the External Control input was assigned from a different input.
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Assigning Ground-Fault Alarm and Trip Levels
The Setup|G.F. window allows you to set the alarm and trip levels. Tap the G.F. button to access the Setup|G.F. window.
Fig. 3.75 Setup|G.F. Window (Roof & Gutter External Device)
Input the Ground-Fault Alarm and Ground-Fault Trip:
Ground-Fault Alarm: When the ground-fault current exceeds this level the ACS-UIT2 goes in alarm.
Range: 10–200 mA
Default: 20 mA
Ground-Fault Trip: When the ground-fault current exceeds this level the ACS-PCM2-5, or C910-485, turns off the circuit relay.
Range: 10–200 mA
Default: 30 mA
Assigning Circuit Voltage
The Setup|Voltage window allows you to set the circuit voltage used to calculate the energy consumption of the circuit.
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Fig. 3.76 Setup|Voltage Window (Roof & Gutter External Device)
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