NuTone XN50L, XN80L, XN110L Installation Manual

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XN50L
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XN80L n XN110L
X1 | Single-Speed Ventilation Fan with Light and Night Light
INSTALLATION GUIDE
Easy installation in both new construction and retrofit
© 2011 Broan-NuTone LLC
Table of Contents
Warnings and Cautions 2 Typical Installation 2 New Construction Installation 3 Retrofit Installation 7 Operation 12 Cleaning and Maintenance 12 Troubleshooting 12 Service Parts 13 Warranty 13
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
6. Ducted fans must always be vented to the outdoors.
7. Do not use this fan with any solid-state speed control device.
8. Acceptable for use over a tub or shower when connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
9. This unit must be grounded.
CAUTION
1. For general ventilating use only. Do not use to exhaust
hazardous or explosive materials and vapors.
2. This product is designed for installation in ceilings up to a 12/12 pitch (45 degree angle). Duct connector must point up.
DO NOT MOUNT THIS PRODUCT IN A WALL.
3. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
4. Please read specification label on product for further information and requirements.
NOT FOR USE IN A COOKING AREA
Do not install above or inside this area
45° 45°
Cooking Equipment
Floor
Typical Installation
• Installation is the same for:
Joists I-Joists Trusses
• Fits in 2" x 8" ceiling construction.
• Infinitely adjust the fan position between joists from 14" to 24" on center.
HOUSING
POWER CABLE*
Seal gaps
around
Housing.
*Purchase separately.
INSULATION*
(Place around and
over Fan Housing.)
FAN
ROUND
DUCT*
Seal duct
joints with
tape.
OR
ROUND
ELBOWS*
ROOF CAP*
(with built-in
damper)
Keep duct
runs short.
WALL CAP*
(with built-in
damper)
Page 3
New Construction Installation
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Tools needed
• Power screwdriver with a Phillips bit
• Phillips screwdriver
• Flathead screwdriver
• Pliers
• Wire insulation stripper
• Wire cutter
Remove Packaging
1
Parts Bag holds Knockout Plate and six (6) screws
Materials needed
• 6" round metal ducting recommended for best performance. Use of other ducting is acceptable but may impact performance.
• Roof cap or wall cap (built-in damper recommended)
• Tape to seal duct connections
• Electrical wiring and supplies per local code requirements
• 4W (max.) C7-type night light bulb
Remove CFL Bulbs
from protective packaging
Remove Instruction Sheet
Punch out Mask from
packaging. See Step 6.
Install
2
Mounting Frame
2
1
4
3
Page 4
New Construction Installation
Snap-in and
3
Secure Housing
2
snap!
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1
4
Attach Duct Connector and Ducting
4
Top and bottom flanges go outside Housing
Insert tab into slot inside Housing
1
6" Ducting
Tape
Screws from Parts Bag
3
3
4" Ducting
Tape
Position Housing between joists and crimp channel on both sides of Mounting Frame to lock Housing in place.
Do not crimp Housing.
Screw from
2
Parts Bag
Tape
6" to 4" Reducer provided in select models
Page 5
LI NE
IN
GR D
WH T
BL K
GR D
WH T
WH T
WH T
WH T
WH T
BL K
BL K
RE D
BL U
RE D
RE D
BL K
LI GHT
SW ITCH
NI GHT LIGH T
SW ITCH
FA N
SW ITCH
FA N
LI GHT
NI GHT LI GHT
UN ITSW ITCH BOX
New Construction Installation
Connect Wires and Install Knockout Plate
5
• Run 120VAC electrical wiring to the installation location.
• Use proper UL-approved connectors to secure wiring to the Knockout Plate provided in Parts Bag.
• Connect wires as shown in wiring diagram.
• Do not use a dimmer switch to operate the light.
Attach cable clamps to Knockout
1
Plate. Knockout Plate mounts to
outside of Housing and may be
oriented as desired.
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Fan
NI GHT LIGH T
LI NE
IN
BLACK WHITE BLUE
LI GHT
SW ITCH
SW ITCH
FA N
SW ITCH
BL K WH T GR D
Light
Connect wires
2
RED GROUND
(green or bare)
BL K
RE D
WH T
BL K
WH T GR D
BL U
RE D
BL K
LIGHT
RECEPTACLE
WIRES
LI GHT
NI GHT LI GHT
FA N
UN ITSW ITCH BOX
RE D
4
Screw from
Parts Bag
WH T
WH T
WH T
FAN
RECEPTACLE
SWITCH BOX
LIGHT
NIGHT LIGHT
FAN
MULTI CONTROL
(purchase separately)
120 VAC
LINE IN
KNOCKOUT
PLATE
LIGHT
RECEPTACLE
FAN
RECEPTACLE
WIRES
Page 6
New Construction Installation
Insert Mask and
6
Finish Ceiling
• Install ceiling material.
• Cut out around Housing.
Install Grille
7
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Mask protects unit
during construction.
Remove before installing Grille.
Install Bulbs
8
1
2
3
3
Night Light
(purchase
separately)
2
1
See Page 12 for Operations, Cleaning and Maintenance, and Troubleshooting.
4
Page 7
Retrofit Installation
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Tools needed
• Power screwdriver with a Phillips bit
• Phillips screwdriver
• Flathead screwdriver
• Pliers
• Wire insulation stripper
• Wire cutter
• Ruler
• Pencil
• Drywall saw
• Claw hammer or pry bar
• Utility knife
Materials needed
• Tape to seal duct connections
• Existing rigid duct will require the addition of a short length of flexible duct
• Electrical wiring and supplies per local code requirements
• 4W (max.) C7-type night light bulb
Remove Packaging
1
Remove Instruction Sheet
Parts Bag holds Knockout Plate and six (6) screws
Remove CFL Bulbs
from protective packaging
Switch Off Power
2
WARNING
Before removing existing fan, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Punch out Mask from
packaging. See Step 12.
Enlarge Ceiling Opening and Remove Existing Fan
3
12" (30.5 cm)
1
11" (27.9 cm) parallel with joists
Existing ductwork and wiring left in place
Examine Wiring
4
Examine the existing wiring to make sure it is not damaged. If any damage is found, DO NOT CONTINUE INSTALLATION of this product. Contact a qualified person(s) for repair.
2
Page 8
Retrofit Installation
Remove Blower Assembly
5
2
Both sides
Remove Wiring Panel
6
XN50L
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3
Set aside Wiring Panel
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Set aside Blower Assembly
Insert
7
Mounting Frame
1
Set aside screw
4
2
3
3
5
1
Remove screws from Mounting Frame and set aside
2
Bend up four tabs
Page 9
Retrofit Installation
Secure
8
Mounting Frame
Snap-in Housing
9
Screws set
aside
in Step 7
2
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10
Pull existing ductwork into Housing
1
Pull existing wiring into Housing as it is inserted into Mounting Frame
snap!
Attach Ducting and Duct Connector
1
2
6" Ducting
Tape
4" Ducting
Tape
Tape
4
Screw from
Parts Bag
3
Insert tab into slot inside Housing
6" to 4" Reducer provided in select models
Page 10
LI NE
IN
GR D
WH T
BL K
GR D
WH T
WH T
WH T
WH T
WH T
BL K
BL K
RE D
BL U
RE D
RE D
BL K
LI GHT
SW ITCH
NI GHT LIGH T
SW ITCH
FA N
SW ITCH
FA N
LI GHT
NI GHT LI GHT
UN ITSW ITCH BOX
Retrofit Installation
Install Knockout Plate, Connect Wires and Install Wiring Panel
11
• Use proper UL-approved connectors to secure wiring to the Knockout Plate provided in Parts Bag.
• Connect wires as shown in wiring diagram.
• Do not use a dimmer switch to operate the light.
mounts to inside of
2
Screw from
Parts Bag
1
Attach cable
clamps to
Knockout Plate.
Knockout Plate
Housing and may
be oriented
as desired.
Screw set
aside in
Step 6
5
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6
Fan
Connect wires
3
Light
LI GHT
SW ITCH
NI GHT LIGH T
LI NE
IN
BLACK WHITE BLUE
LIGHT
SW ITCH
SW ITCH
FAN
NIGHT LIGHT
FA N
BL K WH T GR D
RED GROUND
(green or bare)
SWITCH BOX
BL K
RE D
WH T
BL K
WH T GR D
BL U
RE D
BL K
RECEPTACLE
LI GHT
NI GHT LI GHT
LIGHT
WIRES
RE D
FA N
UN ITSW ITCH BOX
RECEPTACLE
WH T
WH T
WH T
FAN
LIGHT
RECEPTACLE
MULTI CONTROL
(purchase separately)
120 VAC
LINE IN
KNOCKOUT
PLATE
FAN
RECEPTACLE
WIRES
Page 11
Retrofit Installation
Insert and Secure Blower Assembly
12
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Install Grille
1
1
2
2 3
If ceiling repairs are needed, place Mask in
Housing after Blower Assembly is secured.
See New Construction Installation Step 6.
Remove Mask before installing Grille.
Screws from Parts Bag
3
Install Bulbs
14
1
3
Night Light
(purchase
2
4
separately)
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WARNING Before servicing or cleaning unit,
switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Operation
To Operate Fan
Use an ON/OFF switch to operate this ventilator.
To Operate Lights
The light and night light can be operated independently, using separate on/off switches.
Cleaning and Maintenance
To Clean
For quiet and efficient operation, long life and attractive appearance, remove Grille and vacuum interior of unit with a dusting brush attachment.
The Motor is permanently lubricated and never needs oiling. If the motor bearings are making excessive or unusual noises, replace the Control Assembly and Motor.
To Change Bulbs
Refer to Retrofit Installation Step 14 (page 11).
1. Carefully insert a small flathead screwdriver between the Grille and Lens, then twist to remove Lens.
2. Purchase two (2) 18W (max.) type GU24 fluorescent lamps with Maximum Overall Length (MOL) of 3.9" (100 mm). Purchase a 4W (max.) C7-type incandescent night light bulb.
3. Insert bulbs into their sockets. Replace Lens.
M.O.L.
3.9" (100 mm)
Troubleshooting
Symptom: The fan does not run.
• Check for an open fuse or circuit breaker in the building’s service panel.
• Check that the two (2) plug-in connections for the Motor and the Control are seated firmly in place.
• Check that the Blower Wheel spins freely.
Symptom: The fan runs erratically.
• Check that the Blower Wheel is firmly attached to the Motor shaft and both spin freely.
Symptom: The fan seems noisy.
• Check that the back draft damper in the fan’s Duct Connector pivots freely. Screws used to attach the duct to the Duct Connector may be preventing the damper from opening.
• Check that the back draft damper in the wall or roof cap pivots freely. These dampers are sometimes mistakenly painted shut or obstructed by bird and insect debris..
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Service Parts
1
2
3
4
5
6
7
Order replacement parts by Part No., not by Key No.
12
Key No. Part No. Description
1 97018349 Mounting Frame 2 97018721 Knockout Plate & Screws 3 97018382 Housing 4 97018473 Wiring Panel/Harness Assembly 5 97018766 Control Assembly & Motor (XN50L) 97018765 Control Assembly & Motor (XN80L) 97018763 Control Assembly & Motor (XN110L) 6 97018331 Duct Connector - 6" 7 99111513
6" to 4" Reducer (models XN50L and XN80L only) 8 99020301 Blower Wheel 9 97018768 Scroll Assembly 10 97018533 Grille Assembly (includes 11, 12, 13) 11 99140208 Grille Spring (2 req’d) 12 99111400 Lens 13 99271381 Bulb, GU24 18W 3500K Fluorescent (2 req’d)
8
9
11
13
10
Warranty
NuTone Ventilation Fan/Lights Limited Warranty
WARRANTY PERIOD: NuTone warrants to the original consumer purchaser of its NuTone Ventilation Fan/Light (the “Fan”) that your Fan (excluding lamps/ bulbs) will be materially free from defects in materials or workmanship for a period of three (3) years from the date of original purchase. The warranty on the lamps/bulbs provided with the Fan is one (1) year and does not cover lamp/bulb breakage. This warranty does not cover accessories, such as speed controls, that may be purchased separately and installed with the Fan. The limited warranty period for replacement parts, and for Fans repaired or replaced under this limited warranty, shall continue for the remainder of the original warranty period. NO OTHER WARRANTIES: THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. NUTONE DISCLAIMS AND EXCLUDES ALL OTHER EXPRESS WARRANTIES, AND DISCLAIMS AND EXCLUDES ALL WARRANTIES IMPLIED BY LAW, INCLUDING WITHOUT LIMITATION THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT APPLICABLE LAW PROHIBITS THE EXCLUSION OF IMPLIED WARRANTIES, THE DURATION OF ANY APPLICABLE IMPLIED WARRANTY IS LIMITED TO THE PERIOD SPECIFIED FOR THE EXPRESS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Any oral or written description of the Fan is for the sole purpose of identifying it and shall not be construed as an express warranty. REMEDY: During the applicable limited warranty period, NuTone will, at its option, provide replacement parts for, or repair or replace, without charge, any Fan or part thereof, to the extent NuTone finds it to be covered by and in breach of this limited warranty. NuTone will ship the repaired or replaced Fan or replacement parts to you at no charge. You are responsible for all costs for removal, reinstallation and shipping, insurance or other freight charges incurred in the shipment of the Fan or part to NuTone. This warranty does not cover (a) normal maintenance and service, (b) normal wear and tear, (c) any Fans or parts which have been subject to misuse, abuse, abnormal usage, negligence, accident, improper or insufficient maintenance, storage or repair (other than repair by NuTone), (d) damage caused by faulty installation, or installation or use contrary to recommendations or instructions, (e) any Fan that has been moved from its original point of installation, (f) damage caused by environmental or natural elements, (g) damage in transit, (h) natural wear of finish, (i) Fans in commercial or nonresidential use, or (j) damage caused by fire, flood or other act of God. This warranty covers only Fans sold in the United States or through U.S. distributors authorized by NuTone. EXCLUSION OF DAMAGES: NUTONE’S OBLIGATION TO PROVIDE REPLACEMENT PARTS, OR REPAIR OR REPLACE, AT NUTONE’S OPTION, SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY AND NUTONE’S SOLE AND EXCLUSIVE OBLIGATION. NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL, INDIRECT, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FAN, ITS USE OR PERFORMANCE. Incidental damages include but are not limited to such damages as loss of time and loss of use. Consequential damages include but are not limited to the cost of repairing or replacing other property which was damaged if the Fan does not work properly. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty supersedes all prior warranties and is not transferable from the original consumer purchaser. NUTONE SHALL NOT BE LIABLE TO YOU, OR TO ANYONE CLAIMING UNDER YOU, FOR ANY OTHER OBLIGATIONS OR LIABILITIES, INCLUDING, BUT NOT LIMITED TO, OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY, WITH RESPECT TO THE FAN OR NUTONE’S ACTS OR OMISSIONS OR OTHERWISE. This warranty covers only replacement or repair of defective Fans or parts thereof at NuTone’s main facility and does not include the cost of field service travel and living expenses. Any assistance NuTone provides to or procures for you outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of such terms, limitations or exclusions, nor will such assistance extend or revive the warranty. NuTone will not reimburse you for any expenses incurred by you in repairing or replacing any defective Fan, except for those incurred with NuTone’s prior written permission. HOW TO OBTAIN WARRANTY SERVICE: To qualify for warranty service, you must (a) notify NuTone at the address or telephone number stated below within seven (7) days of discovering the covered defect, (b) give the model number and part identification and (c) describe the nature of any defect in the Fan or part. At the time of requesting warranty service, you must present evidence of the original purchase date. Broan-NuTone LLC, 926 West State Street, Hartford, WI 53027 (1-888-336-6151) www.nutone.com If you must send the Fan or part to NuTone, as instructed by NuTone, you must properly pack the Fan or part—NuTone is not responsible for damage in transit.
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