Nutek ATRPD User Manual

Model APS-687TWE
Installation Manual
Keyless Entry and
Remote Start System
Before You Begin Page 2 Wire Harnesses Quick View Page 3 & 4 Mounting Of The Major Components Page 5 8 Pin Power Harness Wiring Page 6 & 7 20 Pin Accessory Input/Output Harness Wiring Page 8 - 13 4 Pin GND, Alarm Bypass Output & Parking Light Harness Page 13 Door Lock Harness Wiring Page 14 - 16 Telematic Port Information Page 16 6 Pin Antenna Harness Page 16 Time Start Programming & Information Page 17 Diesel Engine Setting Information Page 17 DBI Port Information Page 17 Engine Monitoring Selections, (Voltage Tach, DBI, Hybrid,) Page 17 - 18 Diagnostics Access & Information Page 18 Tach Programming Page 18 & 25 Testing Your Installation Hood Pin Safety Page 18 & 19 Manual Override Safety Testing and Operation Page 19 Neutral Safety Switch Testing Page 19 - 22 Completing Your Installation Page 22 Programming Transmitters Page 23 Programming Alarm Feature Bank 2 Page 23 & 24 Programming Remote Start Feature Bank 3 Page 25 & 26 Circuit Wiring Layout Page 27
PATENTED: www.voxxintl.com/company/patents
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Before You Begin
FCC COMPLIANCE This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help.
Warning! Changes or modifications not expressly approved by the part responsible for compliance could void the use's authority to operate the equipment NOTE:The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user's authority to operate the equipment.
PROFESSIONAL INSTALLATION IS
STRONGLY RECOMMENDED
Roll down window to avoid locking the keys in the vehicle during installation
Avoid mounting components or routing wires near hot surfaces or near moving parts like the steering wheel as it may prevent proper operation of the vehicle
Tape or loom wires under the hood and dash for protection as well appearance
Use grommets when routing wires through metal surfaces to pre-
vent chang and shorting
Use a Digital Multi Meter for testing and verifying circuits. DO NOT USE A "TEST LIGHT" OR "COMPUTER SAFE PROBE" as these can set off air bags or damage sensitive vehicle computers and electronics
For technical support go to www.avxtech1.com
or call 1 800 225 6074
FCC COMPLIANCE This device complies with Part 15 of the FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including any interference that may cause undesired operation.
Warning!
Changes or modications not expressly approved by the party responsible for
compliance could void the users authority to operate the equipment
NOTE:The manufacturer is not responsible for any radio or TV interference caused by unauthorized modications to this equipment. Such modications could void the users authority to operate the equipment
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20 Pin Main Wiring Harness #1124298
1 Green/White Dome Light Output (-) 2 LT. Blue Ground While Running Output (-) 3 Black/White Horn Output (-) 4 Brown (+) Inhibit / Shutdown To Brake Switch 5 Brown/Black (+) Inhibit /Shutdown To Brake Switch 6 DK. Blue/Black External Remote Start Trigger input (-) 7 Orange/Black (-) Parking Brake Input 8 Green/Yellow Glow Plug Input 9 Gray (-) Inhibit Neutral Start Switch 10 Green/Orange Tachometer input 11 DK. Blue Channel 3 Trunk Release Output (-) 12 Green/Black Channel 4 Output (-) 13 DK. Blue/Red Channel 7 Output (-) 14 Black/LT. Green Pulse After Start Output (-) 15 Black/Blue Pulse Before Start Output (-) 16 Black/Red Pulse After Shut Down Output (-) 17 Black/Yellow Pulse During Crank Output (-) 18 LT. Blue/Black Channel 6 Output (-) 19 LT. Blue/Green Channel 5 Output (-) 20 Gray/Black (-) Inhibit / Shutdown To Hood Switch
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8 Pin Power / Start Harness #1124299
1
Blue Ignition 1 (+)
2
Red/White Battery 1 - 12V (+)
3
Green Ignition 2 (+)
4
Pink Ignition 3 Common Contact
5
Purple Accessory (+)
6
Red Battery 2 - 12V (+)
7
Yellow Starter Output
8
Red/Black Ignition 3 Normally Open Contact
4 Pin 2nd Main Harness #1124294
1 Black Chassis Ground 2 White/Red Parking Light Relay Power 3 Yellow/Black To Controlling Alarm's Ignition Input 4 White Parking Light Relay Output
3 Pin Door Lock Output Harness #1122906
1 Red (-) Door Lock Output
2 Green (-) Door Unlock Output
3 Red/Black (-) 2nd Door Unlock Output
6 Pin Antenna Harness #1124293
1 Red + 5 VDC 2 Green RX 3 Black Ground 4 Grey Valet Enable
5 Blue LED Cathode
6 Blue TX
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This Remote Start is to be used in vehicles with AUTOMATIC TRANSMISSIONS only! Although this sys- tem is a sophisticated device with many advanced features, IT MUST NOT be installed into a vehicle with
manually operated transmission. Doing so may result in serious personal injury and property damage!
INSTALLATION OF THE MAJOR COMPONENTS:
CONTROL MODULE: PART # 1365401
Select a mounting location inside the passenger compartment (up behind the dashboard). The mounting location selected must be within 24" of the ignition switch wiring harness to allow connection of the 6 pin main wiring harness. Be certain that the chosen location will not interfere with proper operation of the vehicle. Avoid mounting the module to or routing the wiring around the steering shaft/column, as the mod­ule or wiring may wrap around or block the steering wheel preventing proper control of the vehicle. The module will be secured after all wiring is completed which will allow complete access until the job is done.
Do Not Mount The Module In The Engine Compartment, as it is not waterproof.
HOOD PIN SWITCH: PART # 1363699
The pin switch included in this package is intended for protecting the hood area of the vehicle. In all cases, the switch must be mounted to a grounded metal surface. When the pin switch is activated, (hood open), it will supply a ground to the input wire activating the alarm. In addition, the hood switch is required for the safety shut down of the remote start unit. If the vehicle is being worked on, this hood switch prevents the remote start activation even if the RF command to start is issued. This switch must be installed in
all applications. Failure to do so may result in personal injury or property damage.
THE PUSH-BUTTONPROGRAM SWITCH/LED/RECEIVER/ANTENNA ASSEMBLY: PART # 1181258
The Superheterodyne Transceiver Antenna Assembly provided with this unit allows routing from below the dash board for maximum operating range. Choose a location above the belt line (dashboard) of the vehicle for best reception. Special considerations must be made for windshield glass as some newer vehicles utilize a metallic shielded window glass that will inhibit or restrict RF reception. In these vehicles, route the antenna toward a rear window location for best reception. Secure the antenna with double stick tape provided.
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IMPORTANT!
DO NOT PLUG THE EIGHT PIN MAIN POWER HARNESS OR THE MULTI PIN INPUT / OUTPUT HARNESS INTO THE CONTROL MODULE UNTIL ALL CONNECTIONS TO THE VEHICLE HAVE BEEN MADE. AFTER SELECTING YOUR TARGET WIRES AS DEFINED BELOW, DISCONNECT THE NEG­ATIVE BATTERY CABLE FROM THE VEHICLE BATTERY PRIOR TO MAKING ANY CONNECTIONS.
Note: Do not remove the fuse holders from this wire harness. Fuses must be used and located as close as possible to the power source for adequate protection of the vehicle.
WIRING THE 8 PIN MAIN POWER HARNESS: PART # 1124299
Note: Do not remove the fuse holders from this wire harness. Fuses must be used and located as close as possible to the power source for adequate protection of the vehicle.
1 BLUE Wire: Ignition 1 Output
Connect this wire to the ignition 1 wire from the ignition switch. This wire will show +12 volts when the ignition key is turned to the "ON" or "RUN" and the "START" or CRANK" positions, and will have 0 volts when the key is turned to the "OFF" and "ACCESSORY" positions. For Diesel Applications, this wire must be connected to the ignition circuit that powers the glow plugs if the vehicle requires glow plug pre-heating. (See selectable feature Bank 3 #12)
2 RED/WHITE WIRE: + 12 volt Battery 1 Source Fused 30A
Locate the vehicle battery wire(s) at the ignition switch. Verication: These wires will register voltage in all positions
of the ignition switch. Connect the Red w/White wire to the vehicle's battery wire. This wire provides power for the control circuit as well as the ignition 1 and ignition 2 relays.
3 GREEN Wire: Ignition 2 Output Connect this wire to the ignition 2 wire from the ignition switch. This wire will show + 12 volts when the ignition key is turned to the "ON" or "RUN" position and is some cases the "START" or CRANK" position. This wire will show 0 volts when the key is turned to the "OFF" and "ACCESSORY" positions.
NOTE: See programming information (Bank 3 Selection #7) concerning this wire to allow output during
the "START" mode.
4 PINK Wire: Additional Ignition Output This wire can be used as an additional + 12 Volt ignition output supplied by the Red/Black wire. This output can be selected to be on or off during the start cycle. (See feature bank 3 selection # 8) Connect this wire to the third ignition circuit in the vehicle and set the selectable feature # 8 of Bank 3 according to the way in which the vehicle's ignition switch operates.
5 PURPLE Wire: Accessory Output Connect this wire to the Accessory wire from the ignition switch. This wire will show + 12 volts when the ignition switch is turned to the "ACCESSORY" or "ON" and "RUN" positions, and will show 0 volts when the key is turned to the "OFF" and "START" or "CRANK" positions.
6 RED WIRE: + 12 Volt Battery 2 Source Fused 30A
Locate the vehicle battery wire(s) at the ignition switch. Verication: These wires will register voltage in all positions
of the ignition switch. Connect the Red wire to the vehicle's battery wire. This wire provides power for the start relay and the accessory relay.
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YELLOW Wire: Starter Output
Careful consideration for the connection of this wire must be made to prevent the vehicle from starting while in gear. Understanding the difference between a mechanical and an electrical
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Neutral Start Switch will allow you to properly identify the circuit and select the correct installation method. In addition you will realize why the connection of the safety wire is required for all
mechanical switch congurations.
Failure to make this connection properly can result in personal injury and property damage. In all installations it is the responsibility of the installing technician to test the remote start unit and ensure that the vehicle cannot start via RF control in any gear selection other than park or neutral.
In both mechanical and electrical neutral start switch congurations, the connection of the Yellow wire
will be made to the low current start solenoid wire of the ignition switch harness. This wire will have +12 volts when the ignition switch is turned to the start (crank) position only. This wire will have 0 volts in all other ignition switch positions. NOTE: This wire must be connected to the vehicle side of the starter cut relay (when used). For the
electrical neutral switch conguration, this connection must be made between the starter inhibit relay,
( when used ) and the neutral safety switch as shown in the following diagram. Failure to connect this wire to the ignition switch side of the of the neutral safety switch can result in per­sonal injury and property damage. SEE NEUTRAL START SAFETY TEST FOR FURTHER DETAILS.
YELLOW START WIRE DETAIL
Remote Start Connection
Neutral Safety Switch
Start Inhibit Relay (When Used)
Closed In Park & Neutral
8 RED/BLACK Wire: + 12 Volts Input
Note: The Red/Black and Pink are dry contacts and may be used for negative switching when necessary.
Connecting the Red/Black to chassis ground will result in Pink being ground when the R/S is activated.
This input is to be connected to a separate, (Other than the wire Red or Red/White is connected to), con­stant on + 12 volt source which will supply + 12 volt power to the additional ignition output, (Pink), wire. Connect this wire to a separate + 12 Volt source.
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WIRING CONNECTIONS: 20 Pin Accessory Input/Output Harness PART # 1124298
1 Green w/ White trace Wire: Entry Illumination Ground Output
This wire provides a 30 second ground output, (300 mA Max.), whenever the remote is used to disarm the alarm or to unlock the doors. It also provides a continuous pulsed output whenever the alarm is triggered. This wire should be connected to an external relay and wired to the vehicles interior entry lighting circuit whenever the optional Entry Interior Illumination feature is desired.
2 LT. Blue Wire: Ground Output While Running (-) 300mA
This wire provides a 300mA ground output that becomes active 1.5 seconds before the Remote Start Unit initializes and remains grounded while running plus an additional 2 seconds after the Remote Start Unit turns off. In all of the applications described below, a relay will be required.
The Light Blue wire can be used to accommodate the following situations:
A. Sensor By Pass:
If there is a Non Plug in Sensor used with the alarm system and it is not shunted during the Remote Start activation period, then vibration or noise from the running vehicle can cause the alarm to trigger. In this case, connect the Light Blue Wire to terminal #86 of a external relay. Connect terminal # 85 of the relay to a fused + 12 volt battery source. Cut the sensor's trigger wire and connect one end of the cut wire to terminal #30 and the other end of the cut wire to terminal #87a. Just before the Remote Start unit is activated, the relay contacts will open, preventing the sensor's operation until the Remote Start unit shuts off.
B. Additional Ignition Output:
Some vehicle's may require more than three ignition outputs to start and keep the vehicle's engine running. If this is the case, connect the Light Blue wire to terminal #86 of an external relay. Connect terminal # 85 to a fused + 12 volt source. Dependent on the vehicle's requirement, connect terminal #30, to a fused + 12 volt source, or to ground, and connect terminal 87 to the vehicle to supply the additional ignition source.
C. GM VATS Key Override:
If the vehicle has the General Motors VATS system installed, you will need to bypass the system while
the vehicle is operating under the control of the Remote Start Unit. To Do This:
1. Measure the resistance of the resistor pellet on the ignition key then select a resistor within 5% of the key's value
2. Locate the pair of VATS wires in the vehicle, usually a pair of thin gauge wires running from the ignition switch to the VATS control module.
NOTE: These wires are typically White w/ Black trace and Violet w/ Yellow trace, however in later model
Cadillacs, they are run through an orange sleeve, and are either both Black, both Yellow, or both White wires. Consult the factory service manual for additional information.
3. Connect the Light Blue Wire from the Remote Start Unit to terminal #86 of an external relay. Con­nect terminal #85 of the relay to a fused + 12 volt battery source.
4. Cut (#1) wire (as shown), and connect the ignition switch side of the cut wire to terminal #87a of the relay. Connect the other side of the (#1) wire to terminal #30.
5. Connect the previously selected resistor from terminal #87 to the second (#2) wire (as shown).
NOTE: The above information and following diagram is for the GM VATS system only.
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To LT Blue, (GWR) Wire From Multi Pin Harness
86
87a 87
30
85
To Fused + 12 Volt Battery Source
Matching Resistor
VAT Wire #1 VAT Wire #2
X
VATS Control Module
Cut Factory Wire and route through relay as shown
3 Black w/ White trace Wire: 300 mA Horn Output
The black w/ white trace wire is provided to beep the vehicle’s horn. This is a transistorized low current output, and should only be connected to the low current ground output from the vehicle’s horn switch. If the vehicle uses a + 12 VDC horn switch, then connect the black w/ white trace wire to terminal 86 of a 30Amp automotive relay, and connect relay terminal 85 to a fused + 12 VDC battery source. Connect relay terminal 87 to the vehicle’s horn switch output, and connect relay terminal 30 to a fused + 12 VDC battery source.
4 Brown Wire: (+) Inhibit Shut Down
Any time + 12 Volts is applied to the Brown wire, the Remote Starter will be prevented from operating, even if the signal is received from the transmitter. If there is a neutral start wire in the vehicle that switches + 12 volts when the vehicle is in any gear other than Park or Neutral, this wire can be connected to that vehicle wire to prevent starting while in gear.
5 Brown w/ Black trace Wire: Positive Inhibit Input
The Brown w/ Black Trace wire provides an instant shutdown for the Remote Start Control module when­ever it gets + 12 volts. If the Brake lights switch in the vehicle switches + 12 volts to the brake light circuit, connect the Brown w/ Black trace wire to the output side of the brake switch. This will allow the Remote Start to shut down if an attempt is made to operate the vehicle without the key while running under the control of the Remote Start. In most vehicles, in order to shift into gear, the brake pedal must be depressed. The brake input will in turn cause the remote start unit to shut off.
6 DK. Blue w/ Black trace Wire: External Trigger Input
The Dark Blue/Black trace wire allows the remote start unit to be activated from an external source. The intent of this wire is to allow the unit to be controlled from a "Car Connection" / or "CAR-LINK" paging system or similar device. When this wire receives a ground pulse, the unit will start the vehicle. Connect this wire to a ground pulsed output from the controlling circuit.
7 Orange w/ Black trace Wire: (-) Parking Brake Input
This wire is used only when the turbo timer mode, Bank 3, feature # 16 is selected ON. This input insures that the vehicle parking brake is applied whenever the vehicle is set up for and the turbo timer circuit is used. This input must switch to ground when the vehicle's parking brake is applied. Connect the Orange/ Black wire to the negative output of the vehicle's parking brake switch.
8 Green w/ Yellow trace Wire: Diesel Wait To Start Input
The green/yellow wire, when connected to the wire that get + 12 volts during the glow plug preheat
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