NuTech CAP Natural, TRAY Natural Installation Manual

INSTALLATION GUIDE EN
PELLET STOVE
TRAY Natural CAP Natural
Instructions in English
NuTech Renewables Ltd Unit 11, Warrenpoint Enterprise Centre Newry Road, Warrenpoint Co.Down, BT34 3LA
Tel: + 44 28 417 53031
Email: info@nutechrenewables.com
www.NuTechrenewables.com
II
TABLE OF CONTENTS
TABLE OF CONTENTS ..................................................................................................II
1WARNINGS AND WARRANTY CONDITIONS .................................................................2
2FUEL .......................................................................................................................6
3INSTALLATION .........................................................................................................7
4FLUE .......................................................................................................................8
5DRAWINGS AND TECHNICAL FEATURES .................................................................... 15
6UNPACKING ........................................................................................................... 18
7DISASSEMBLING TRAY STOVE .................................................................................20
8DISASSEMBLING CAP STOVE ...................................................................................27
9LOADING THE PELLETS ...........................................................................................33
10FIRST STARTUP ...................................................................................................35
11REMOTE CONTROL MAX ........................................................................................36
12EMERGENCY PANEL ..............................................................................................41
13OPERATION .........................................................................................................42
14SAFETY DEVICES ..................................................................................................44
15ALARMS ..............................................................................................................45
16CLEANING ...........................................................................................................48
17FAULTS/CAUSES/SOLUTIONS .................................................................................54
18CIRCUIT BOARD ...................................................................................................57
1
TABLE OF CONTENTS II
Technical Dept. - All rights reserved - Reproduction is prohibited
Dear Customer, our products are designed and manufactured in compliance with European reference Standards for construction products (EN13240 wood-burning stoves, EN14785 pellet-burning appliances, EN13229 replaces/wood-burning inserts, EN 12815 wood-burning cookers), with high quality materials and extensive experience in the transformation processes. The products also meet the essential requirements of Directive 2006/95/EC (Low Voltage) and Directive 2004/108/EC (Electromagnetic Compatibility). To get the best performance, we suggest you read the instructions in this manual carefully. This installation and use manual forms an integral part of the product: ensure that the manual is always supplied with the device, even if the boiler changes owner. If the manual is lost, you can request another copy from the local technical service or download it directly from the company website. All local regulations, including those regarding national and European regulations, must be respected when the device is installed. In Italy, for the installation of devices with biomass lower than 35KW, refer to ministerial decree 37/08, and the qualied installation technician with the appropriate requisites must issue a certicate of compliance for the system installed. (By system one means Stove+Chimney+Air inlet).
REVISIONS TO THE PUBLICATION
The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The proprietary company reserves its rights according to the law.
CARE OF THE MANUAL AND HOW TO CONSULT IT
• Take care of this manual and keep it in an easily accessible place.
• Should the manual be misplaced or ruined, request a copy from your retailer or directly from the authorised Technical Assistance
Department. It can be downloaded from the company website.
• The "text in bold" must be read with particular care.
• The "text in italics" draws attention to other sections in this manual or clarications.
• “NOTE” provides the reader with additional information.
SYMBOLS USED IN THE MANUAL
ATTENTION: Read the relative message with care as failure to observe the information provided could result in serious damage to the product and put the persons who use it at risk.
INFORMATION:
failure to comply with these provisions will compromise the use of the product.
OPERATING SEQUENCES:
sequence of buttons to be pressed to access the menus or change settings.
MANUAL
carefully read this manual or the relative instructions.
2
1-WARNINGS AND WARRANTY CONDITIONS
SAFETY PRECAUTIONS
• Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualied personnel.
• Install the product in accordance with all local and national legislation and regulations in force in the region or state.
• Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator. It is strictly forbidden to use
liquid fuel.
• Do not put any fuel other than wood pellets in the hopper.
• The instructions provided in this manual must always be complied with to ensure the product and any electronic appliances
connected to it are used correctly and accidents are prevented.
• The user, or whoever is operating the product, must read and fully understand the contents of this installation guide before performing any operation. Errors or incorrect settings can cause hazardous conditions and/or poor operation.
• Do not climb on or lean on the product.
• Do not put linen on the product to dry. Any drying racks or similar objects must be kept at a safe distance from the product. Fire
hazard.
•  All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability.
• Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator's safety and relieves the company from any civil and criminal liability.
• Many of the surfaces of the product get very hot (door, handle, glass, smoke extraction pipes, etc.). Avoid coming into contact with these parts, without adequate protective clothing or suitable implements, such as gloves with thermal protection or "cold handle" operating systems.
• It is forbidden to operate the product with the door open or the glass broken.
• The product must be powered by an electrical system that is equipped with an eective earthing device.
• Switch the product o in the event of a fault or malfunction.
• Accumulated unburned pellets in the burner after each "failed start-up" must be removed before lighting again. Check that the
burner is clean and positioned properly before lighting again.
• Do not wash the product with water. The water could get inside the unit and damage the electrical insulation and cause electric shocks.
• Do not stand for a long time in front of the product in operation. Do not overheat the room you are in and where the product is installed. This could cause injuries and health problems.
• Install the product in a location that does not present a re hazard and is equipped with power and air supplies and smoke extractors.
• In the event of re in the chimney, turn o the device, disconnect it from the mains electricity and do not open the hatch. Then
contact the competent authorities.
• The product and the cladding must be stored in a dry place and must not be exposed to weathering.
• It is recommended not to remove the feet that support the product in order to guarantee adequate insulation, especially if the
ooring is made of ammable materials.
• In the event of a malfunction with the ignition system, do not force it to light by using ammable materials.
• Special maintenance must only be performed by authorised and qualied personnel.
• Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of
ammable material (e.g. wood, tted carpet or plastic).
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1-WARNINGS AND WARRANTY CONDITIONS
Technical Dept. - All rights reserved - Reproduction is prohibited
INFORMATION:
Please contact the retailer or qualied personnel authorised by the company to resolve a problem.
• You must only use the fuel specied by the manufacturer.
• When the product is switched on for the rst time it is normal for it to emit smoke due to the paint overheating for the rst time.
Therefore make sure the room in which it is installed is well ventilated.
• Check and clean the smoke extraction pipes regularly (connection to the chimney).
• The product is not a cooking appliance.
• Always keep the cover of the fuel hopper closed.
• Store this installation and use manual with care as it must accompany the product for the duration of its useful life. If the product is
sold or transferred to another user, ensure the manual is also handed over.
INTENDED USE
The product only works with wood pellets and must be installed indoors.
WARRANTY CONDITIONS
The company guarantees the product, with the exception of elements subject to normal wear listed below, for a period of 2 (two) years from the date of purchase attested by:
• a document to serve as proof of purchase (invoice and/or receipt) that shows the name of the vendor and the date on which the purchase was made;
• forwarding of the completed certicate of guarantee within 8 days of purchase.
Furthermore, the product must be installed and started by specialised personnel who must, where provided, issue a declaration of conformity of the plant and of the proper functioning of the product, for the warranty to be valid and eective. We recommend testing the product before completion with the relative nishes (claddings, painting of walls, etc.). Installations not meeting the current standards, improper use and lack of maintenance as expected by the manufacturer, void the product warranty. The guarantee is valid on the condition that the instructions and warnings contained in the use and maintenance manual are observed, and therefore the product is used correctly. The replacement of the entire system or the repair of one of its components does not extend the guarantee period, and the original expiry date remains unchanged. The guarantee covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects. To benet from the guarantee, in the event of a fault, the customer must have the guarantee certicate and present it with the proof of purchase document to the Technical Assistance Oce.
4
1-WARNINGS AND WARRANTY CONDITIONS
EXCLUSIONS
The guarantee does not cover malfunctions and/or damage to the appliance that arise due to the following causes:
• Damage caused during transportation or relocation
• all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the
manufacturer's instructions (always refer to the installation and use manual provided with the appliance)
• incorrect dimensioning with regards to the use or faults in the installation or failure to adopt the necessary devices to guarantee proper execution
• improper overheating of the equipment, use of fuels not conforming to the types and quantities indicated in the instructions provided
• further damage caused by incorrect user interventions in an attempt to x the initial fault
• worsening of the damage due to the continued use of the equipment by the user, once the defect has been noticed
• in the presence of a boiler, any corrosions, incrustations or breaks caused by water ow, condensation, hardness or acidity of the
water, improperly performed descaling treatments, lack of water, mud or limescale deposits
• ineciency of chimneys, ues or parts of the plant aecting the equipment
• damage caused by tampering with the appliance, atmospheric agents, natural disasters, vandalism, electrical discharges, res, faults
in the electric and/or hydraulic system.
Also excluded from this guarantee are:
• parts subject to normal wear such as gaskets, glass, claddings and cast iron grids, painted, chrome-plated or gilded parts, handles and electric cables, bulbs, indicator lights, knobs, all parts which can be removed from the hearth.
• Variations in colour of the painted or ceramic/serpentine parts and craquelure ceramics as they are natural characteristics of the material and product use.
• masonry work
• plant parts (if present) not supplied by the manufacturer
Any technical interventions on the product to eliminate the above-said defects and consequent damages must be agreed upon with the Technical Assistance Centre, who reserves the right to accept the relative appointment or not. However, said interventions will not be carried out under warranty but as technical assistance to be granted at part of any eventual and specic agreed conditions and in accordance with the fee in force for the work to be carried out. The user will also be charged for any costs incurred to remedy the incorrect technical interventions, tampering or damage to the appliance, not attributable to original faults. Save for the legal or regulatory limits, the guarantee does not cover the containment of atmospheric and acoustic pollution.
The company declines all liability for any damage which may be caused, directly or indirectly, to persons, animals or objects as a consequence of non compliance with any prescription specied in the manual, especially warnings regarding installation, use and maintenance of the appliance.
5
1-WARNINGS AND WARRANTY CONDITIONS
Technical Dept. - All rights reserved - Reproduction is prohibited
SPARE PARTS
In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service.
Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced. It is important to perform regular maintenance.
The company declines all liability if the product and any other accessory is used improperly or modied without authorisation. All parts must be replaced with original spare parts.
PRECAUTIONS FOR CORRECT DISPOSAL OF THE PRODUCT IN ACCORDANCE WITH THE EUROPEAN DIRECTIVE 2002/96/EC AND ITS SUBSEQUENT AMENDMENT 2003/108 EC.
At the end of its working life, the product must not be disposed of as urban waste. It must be taken to a special dierentiated waste collection centre set up by the local authorities or to a retailer that provides this service. Disposing of the product separately prevents possible negative consequences for the environment and health deriving from inappropriate disposal and allows its materials to be recovered in order to obtain signicant savings in energy and resources. As a reminder of the need to dispose of appliances separately, the product is marked with a crossed-out wheeled dustbin.
6
2-FUEL
The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the domestic regulations in force.
PELLETS
Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders. The market oers dierent types of pellets with characteristics that vary according to the wood mixtures used. The diameter varies between 6 and 8 mm, with a standard length ranging from 5 to 30 mm. A good quality pellet has a density of between 600 and 750 or more kg/metres cubed and a water content that accounts for 5 to 8% of its weight. Pellets have technical advantages besides being an ecological fuel, as the wood residue is used completely, thereby achieving cleaner combustion than that of fossil fuels. Good-quality wood has a caloric value of 4.4 kW/kg (15% moisture, after about 18 months of seasoning), whereas that of pellets is 4.9 kW/kg. To ensure good combustion, the pellets must be stored in a dry place and protected from dirt. Pellets are usually supplied in 15 kg bags, therefore, storing them is very convenient. Good quality pellets guarantee good combustion, thereby decreasing harmful emissions into the atmosphere.
The poorer the quality of the fuel, the more often the internal parts of the brazier and combustion chamber must be cleaned.
The main quality certications for pellets currently available on the European market guarantee that the fuel complies with class A1/A2 according to EN14961-2. These certications include, for example, ENPlus, DINplus, Ö-Norm M7135, and in particular, guarantee the following characteristics:
• caloric value: 4.6 ÷ 5.3 kWh/kg.
• Water content: max 10% of the weight.
• Percentage of ash: max 1.5% of the weight.
• Diameter: 5 ÷ 6 mm.
• Length: max 40 mm.
• Content: 100% untreated wood without the addition of binding substances (max 5% bark).
• Packaging: in sacks made from ecologically compatible or biologically decomposing material.
The company strongly recommends using certied fuel for its products (ENplus, DINplus, Ö-Norm M7135). Poor quality pellets or others that do not comply with the characteristics specied previously may compromise the operation of your product and can therefore render the guarantee and product liability invalid.
15 Kg BAG OF FUEL
7
3-INSTALLATION
Technical Dept. - All rights reserved - Reproduction is prohibited
FOREWORD
The installation position must be chosen according to the room, to the smoke extraction system, to the chimney ue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the ue or the chimney cap. The manufacturer declines all responsibility in the event of installations that do not comply with the laws in force, incorrect room air exchange, electrical connection non-compliant with the standards and inappropriate use of the appliance. The installation must be carried out by a qualied technician, who must issue a declaration of conformity of the system to the purchaser and will assume full responsibility for nal installation and consequent good operation of the product. In particular one must ensure that:
• there is a suitable combustion air inlet and smoke outlet in compliance with the type of product installed
• other stoves or devices installed do not cause depression in the room where the product is installed (for sealed appliances only, a
maximum of 15 Pa of depression in the room is allowed)
• when the product is switched on there is no reux of smoke in the room
• fumes extraction takes place in total safety (sizing, smoke seal, distances from ammable materials..).
We especially recommend to check the data tags of the ue for the safety distances that must be observed in presence of combustible materials and the type of insulating material to be used. These indications must be followed strictly to prevent serious harm to people and the integrity of the home. The installation of the appliance must ensure easy access to clean the appliance itself, the smoke outlet pipes and the ue. It is forbidden to install the stove in rooms with a re hazard. Installation in studio ats, bedrooms and bathrooms is only allowed with sealed or closed appliances equipped with suitable combustion air ducting directly outside. Always maintain adequate distance and protection in order to prevent the product from coming into contact with water.
In the event there are several appliances installed, the external air inlet must be sized accordingly.
MINIMUM DISTANCES
It is recommended to install the stove detached from any walls and/or furniture, with a minimum clearance to allow eective aeration of the appliance and a good distribution of heat in the room. Observe the distances from ammable or heat-sensitive objects (sofas, furniture, wood panelling, etc..) as specied. The front distance from inammable materials must be at least 80 cm. If particularly delicate objects are present, such as furniture, curtains or sofas, increase the stove clearance accordingly.
If the oor is made of wood, it is recommended to t a oor protection sheet in compliance with the Standards in force in the country of installation.
TRAY/CAP
Non-ammable walls Flammable walls
A = 5 cm B = 5 cm
A = 5 cm B = 5 cm
If the oor is made of combustible material, it is recommended to use protection made of non-combustible material (steel, glass...) that also protects the front from falling combusted material during cleaning operations. The appliance must be installed on a oor with adequate load capacity. If the existing construction does not meet this requirement, one must take appropriate measures (for example a load distribution plate).
min.3,5 metri
AT
(A)
AP
(B)
8
4-FLUE
FOREWORD
This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856
- EN1457). The chapter provides indications for installing an ecient and correct smoke ue but is under no circumstances to substitute the
regulations in force, which the qualied technician must be in possession of. Check with local authorities whether there are any restrictive regulations in force regarding the intake of air for combustion, the smoke extraction system, the ue or the chimney.
The company declines all liability relating to the poor functioning of the boiler if this is due to the use of an insuciently sized ue in
violation of regulations in force.
SMOKE FLUE
The ue or chimney is of great importance for the proper operation of a solid fuel-burning heating appliance with natural draught, as
modern heating appliances have high eciency with cooler ue gasses and consequently less draught, it is therefore essential that the ue is built up to standard and always kept in perfect working order. A ue that serves a pellet/wood fuelled appliance must be at least category T400 (or greater if the appliance requires, and resistant to soot res. Smoke must be extracted through a single ue made of
insulated steel (A) or an existing ue that complies with the intended use (B). A simple air shaft in cement must be suitably lined. In both solutions there must be an inspection cap (AT) and/or inspection hatch (AP) - FIG.1.
It is prohibited to connect more than one wood/pellet or any other type of appliance (vent cowling...) to the same ue.
FIGURE 1 - SMOKE FLUE
A
B
C
D
E
A
B
C
D
15°
E
F
A
B
C
D
E
30°
F
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4-FLUE
Technical Dept. - All rights reserved - Reproduction is prohibited
TECHNICAL CHARACTERISTICS
Have the eciency of the ue checked by an authorised technician. The ue must be sealed against ue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend replaces made of A/316 or refractory material with insulated round section double chamber). Be suitably insulated externally to avoid condensation and reduce smoke cooling. It should be separated from combustible or ammable materials with an air gap or insulating materials: check the distance specied by the manufacturer of the replace according to EN1443. The chimney opening must be in the same room as the appliance, or at most in the adjoining room, and have a soot and condensation collection chamber beneath the opening, and be accessible
via a watertight metal hatch.
FLAT ROOF
ROOF AT 15°
ROOF AT 30°
A = 0.50 metres B = DISTANCE > 2 metres C = DISTANCE < 2 metres D = O.50 metres E = TECHNICAL VOLUME
A = MIN. 1.00 metres B = DISTANCE > 1.85 metres C = DISTANCE < 1.85 metres D = 0.50 metres above highest point E = 0.50 metres F = REFLUX ZONE
A = MIN. 1.30 metres B = DISTANCE > 1.50 metres C = DISTANCE < 1.50 metres D = 0.50 metres ABOVE HIGHEST POINT E = 0.80 metres F = REFLUX ZONE
FIGURE 2
FIGURE 3
FIGURE 4
A
B
D
60°
E
C
F
A
B
C
D
E
45°
F
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4-FLUE
ROOF AT 60° ROOF AT 45°
DIMENSIONING
The drop in pressure (draft) of a ue depends on its height. Check the drop in pressure with the values indicated in the technical
characteristics. The minimum height of the chimney is 3.5 meters.
The interior cross-section of the ue can be circular (best variation), square or rectangular (the ratio between the interior sides must be ≤1.5) with the sides joined with a minimum radius of 20 mm. The dimension of the cross-section must be minimum Ø100mm.
The cross-sections/lengths of the chimneys shown in the technical data tables are indications for correct installation. Any alternative
congurations must be correctly dimensioned in accordance with the general method of calculation of UNI EN13384-1 or other proven
eciency methods.
Below is a list of some ues available on the market:
Steel chimney AISI 316 with
double chamber insulated with ceramic bre or equivalent resistant up to
400°C.
Refractory chimney with double insulated chamber and external lightweight concrete cladding with cellular material such as clay.
Traditional square-section clay chimney with insulating empty inserts.
Avoid products with an
internal rectangular section
where the larger side is 1.5
times the smaller side (e.g.
20x40 or 15x30).
EXCELLENT GOOD POOR VERY POOR
A = MIN. 2.60 metres
B = DISTANCE > 1.20 metres
C = DISTANCE < 1.20 metres
D = 0.50 metres ABOVE HIGHEST POINT
E = 2.10 metres
F = REFLUX ZONE
A = MIN. 2.00 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.30 metres D = 0.50 metres ABOVE HIGHEST POINT E = 1.50 metres F = REFLUX ZONE
FIGURE 5 FIGURE 6
1
9
9
2
3 4
5
6
7
8
9
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4-FLUE
Technical Dept. - All rights reserved - Reproduction is prohibited
MAINTENANCE
The ue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising
the ecient functioning of the heater and, if large build-ups accumulate, can catch re. The ue and chimney must be cleaned and checked by a qualied chimney sweep at least once a year. Once the maintenance has been performed, request a written declaration
that the device is safe.
Failure to clean the system jeopardises the safety.
CHIMNEY
The chimney is a crucial element for the heating appliance to work properly: we recommend a wind proof chimney (A), see Figure 7. The area of the opening for smoke extraction must be at least double the cross-section of the smoke duct/ue system, and arranged so
that smoke extraction is ensured even in strong wind. The chimney must prevent rain, snow or animals from
entering the chimney. The height of outow into the atmosphere must be beyond the reux zone created by the shape of the roof or any obstacles near the outlet (see Figures 2-3-4-5-6).
CHIMNEY COMPONENTS
KE Y: (1) CHIMNEY (2) REFLUX CHANNEL (3) SMOKE DUCT (4) THERMAL INSULATION (5) OUTSIDE WALL (6) CHIMNEY CONNECTION (7) SMOKE CHANNEL (8) HEAT GENERATOR (9) INSPECTION ACCESS PANEL
FIGURE 7
FIGURE 8
A
B B
A
C
MIN.1,5 m MIN.1,5 m
MIN.1,5 m
MIN.0,3 m
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4-FLUE
EXTERNAL AIR INLET
It is mandatory to provide an adequate external air intake that supplies the combustion air required for the product to work properly. The ow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b). Adjoining areas may not include sleeping areas, garages or general areas with a re hazard. During installation one must check the minimum clearances required for air
intake from outside. Take into account the presence of doors and windows that could interfere with the proper ow of air to the stove (see diagram below). The air intake must have a minimum total net area of 80 cm2: the surface must be increased accordingly if within the room there are other active generators (for example: electric fan for stale air extraction, kitchen hood, other stoves, etc...), which could cause cause depression
in the room. One must verify that, with all the equipment on, the pressure drop between the room and the outside does not exceed a
value of 4 Pa. If necessary increase the intake section of the air inlet, which must be made at oor level and always protected with a bird-
proof outer protection grid and in such a way that it cannot be obstructed by any object.
It is possible to connect the air required for combustion directly to the outside air inlet, with a pipe of at least Ø50mm, with maximum length of 3linear metres; each pipe bend shall be considered equivalent to a linear metre. To attach the pipe see the back of the stove. For stoves installed in studio ats, bedrooms and bathrooms (where allowed), it is mandatory to connect the combustion air outside. In particular for sealed stoves the connection must be sealed in order not to compromise the overall sealed characteristic of the system.
FIGURE 9 A - DIRECTLY FROM OUTSIDE
FIGURE 10
FIGURE 9 B - INDIRECTLY FROM THE ADJACENT ROOM
A=AIR INLET B=ROOM TO BE VENTILATED C=INCREASE OF THE GAP UNDER THE DOOR
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4-FLUE
Technical Dept. - All rights reserved - Reproduction is prohibited
DISTANCE (metres) The air inlet must be at a distance of:
1.5 m UNDER Windows, doors, smoke outlets, cavities, ....
1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ....
0.3 m ABOVE Windows, doors, smoke outlets, cavities, ....
1.5 m AWAY from smoke outlet
CONNECTION TO FLUE
The connection between the ue and the appliance must be via a smoke duct that conforms with EN 1856-2. The connecting section
must extend no more than 4 m horizontally, with a maximum incline of 3% and containing a maximum of 3 90% bends (accessible for
inspection - do not count the T joint at the appliance outlet). The diameter of the smoke duct must be equal to or greater than that of the appliance outlet (Ø 80 mm).
TYPE OF DEVICE SMOKE DUCT
Minimum vertical length 1.5 metres
Maximum length
(with 1 accessible 90° bend)
6.5 metres
Maximum length
(with 3 accessible 90° bends)
4.5 metres
Maximum number of accessible 90° bends 3
Horizontal sections
(minimum incline 3%)
4 metres
Use smoke ducts with a diameter of 80mm or 100mm depending on the type of system, with silicone gaskets or similar gaskets that can
withstand the high operating temperatures of the appliance (min. T200 class P1). The use of exible metal tubes in bre cement or aluminium is prohibited. For direction changes, we always recommend the use of a T joint with an inspection cap allowing
easy access for cleaning the tubes. Always ensure that the inspection cap is replaced and hermetically sealed with the seal in tact after cleaning.
It is prohibited to connect more than one appliance to the same smoke duct, or the discharge from overhead cowling. It is prohibited to
extract the products of combustion directly through the wall, whether into indoor spaces or outdoors. The smoke duct must be a minimum distance of 400 mm from ammable or heat-sensitive structures.
T
I
S
I
U
B
A
P
U
I
I
C
4
3
D
2
I
E
V
U
1
F
14
4-FLUE
EXAMPLES OF CORRECT INSTALLATION
1. Installation of Ø150mm ue with hole for the passage
of the tube increased by: minimum 100 mm around the tube if next to non
ammable parts such as cement, brick, etc.; or
minimum 300 mm around the tube (or as prescribed by data tags) if next to ammable parts such as wood etc.
In both cases, install suitable insulation between the ue and the ceiling. Always check and respect the data tags on the ue,
in particular the minimum safety distances from combustible materials. The previous rules also apply for holes made in walls.
2. Old ue, minimum pipe Ø100mm with the inclusion of an external access door for chimney cleaning.
3. External ue made of insulated stainless steel pipes,
i.e. with double walls minimum Ø100mm: all securely
mounted on the wall. With wind-proof chimney. See g. 7 type A.
4. Ducting system using T joints that allow easy access for cleaning without having to remove the tubes
FIGURE 11
U = INSULATING V = ANY REDUCTION FROM 100 TO 80 MM I = INSPECTION CAP S = INSPECTION ACCESS PANEL P = AIR INLET T = T JOINT WITH INSPECTION CAP
A = MINIMUM 40 MM B = MAXIMUM 4 M C = MINIMUM 3° D = MINIMUM 400 MM E = HOLE DIAMETER F = SEE FIG.2-3-4-5-6
79
555
475 55
391
262
1063
573
218
159196
216
Ø80
Ø48
15
5-DRAWINGS AND TECHNICAL FEATURES
Technical Dept. - All rights reserved - Reproduction is prohibited
DRAWINGS AND CHARACTERISTICS
TRAY NATURAL STOVE DIMENSIONS
391
1091
573262
Ø80
Ø48
216
196 159
218
78
64
474
556
16
5-DRAWINGS AND TECHNICAL FEATURES
CAP NATURAL STOVE DIMENSIONS
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