Numatic TTV 5565, TTV 4555 Owner's Manual
Original instructions
Warning! Read instructions before using the machine
www.numatic.com
TTV 5565
Scrubber Dryer
Owner Instructions
TTV 5565
2
Index
Machine Overview
Control Panel Overview
Rating Label / Personal Protective Equipment / Recycling
Safety Precautions
Page 2
Page 3
Page 4
Page 5
Page 6 / 7
Quick Set-up Guide Page 8
Before continuing, please refer to Quick Set Up Guide on Page 8
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Machine Set-up
Setting the Width
Fitting the Brushes
Fitting the Hose Guide
Fitting the Floor-tool
Filling the Clean-water Tank
Fill Level Indicator
Chemical Dosing System
Pre-cleaning Advice
Machine Operation
Lowering the Floor-tool
Lowering the Brush-deck
Setting the Cleaning Controls
Brush Pressure / Load Adjustment
Waste-tank Warning Light
Emergency Stop
Breakaway Floor-tool Feature
Machine Usage Advice
Off-aisle Cleaning Kit ( optional )
Free-Wheel Function
Regular Maintenance
Tanks and Filters
Changing the Floor-tool Blades
Machine Charging
Battery Care
Specications
Trip Sequences
Trouble Shooting
Recommended Spare Parts
Schematic Diagram
Declaration Document
Warranty
Company Addresses
Page 9
Page 9
Page 10
Page 10
Page 11
Page 11
Page 12
Page 12
Page 13
Page 13
Page 14
Page 15
Page 15
Page 15
Page 16
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21 / 22
Page 23
Page 24 / 25
Page 26
Page 27
Page 28
Page 30
Page 31
Page 32
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1 Operator Control Panel (see page 4) 14 Water Pump
2 Charging Socket 15 Batteries
3 Clean-water Fill Point 16 40 Amp Battery Fuses x 2
4 Floor-tool Lifting Lever 17 Clean-water Filter
5 Clean-water Level Indicator / Drainage Hose 18 Waste-water Emptying Hose
6 Floor-tool Vacuum Hose 19 Top Tank Hood Release Catches
7 Charging Light 20 Top Tank (waste-water)
8 Brush Deck-lifting Pedal 21 Bottom Tank (clean-water)
9 Extra Brush Load Pedal 22 Adjustable Side Skirt
10 Semi Parabolic Floor-tool 23 Free-wheel Lever
11 Brush Deck (aluminium) 24 Variable Speed - Start / Stop Trigger
12 Chemical Dosing Tank (5 litre) 25 Top-tank Hood
13 Chemical Dosing Pump 26 Basket Filter
Machine Overview
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For full easy to follow instructions on control panel set up and use, see machine operation page 14 & 15.
Control Panel Overview
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1 Control handle (Variable Speed - start / stop trigger) 8 Main Control On / Off Key
2 Speed Control 9 Chemical Mix Adjustment
3 Forward / Reverse Switch 10 Off Aisle Vacuum Button / Whisper mode
4 Traction Status Indicator 11 Battery Charge Level Meter
5 Water Flow Rate Adjustment 12 Hour Meter Toggle Button
6 Hi - Lo Button 13 Brush Operation / Load Indicator
7 Recovery Tank ‘Full’ Indicator 14 Emergency Stop
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About the Machine
WEEE (Waste, Electrical and Electronic Equipment)
Scrubber dryer Accessories and packaging should be sorted for environmentally-friendly recycling.
Only for EU countries.
Do not dispose of scrubber-dryer into household waste.
According to the European Directive 2002/96/EC on waste electrical electronic equipment and its
incorporation into national law.
Scrubber-dryers that are no longer suitable for use must be separated, collected and sent for
recovery in an environmentally-friendly manner.
Safety Critical Component
Charging Lead: H05VV-F x 1.0 mm
2
x 3 core
Battery Charger: 220 / 240 Volt
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In the event of a breakdown contact your Numatic dealer or the
Numatic Technical help line +44 (0)1460 269268
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Rating Label
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Company Name & Address
Machine Description
Power Rating
Voltage Frequency
Max Gradient
CE Mark
Weight (ready to use)
WEEE Logo
Ingress Protection Rating
Machine year/week Serial number
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Machine Description
Noise Rating
Hand Arm Vibration
Ear Protection Safety Footwear Head Protection Safety Gloves
Dust/Allergens
Protection
Eye Protection Protective
Clothing
Hi-Vis Jacket
Caution
Wet Floor Sign
Note:
A risk assessment should be conducted to determine which PPE should be worn.
PPE (Personal protective equipment) that may be required for certain operations.
6
As with all electrical equipment care and attention must be exercised at all times during its use, in addition
to ensuring that routine and preventative maintenance is carried out periodically in order to ensure its safe
operation.
Failure to carry out maintenance as necessary, including the replacement of parts to the correct standard
could render this equipment unsafe and the manufacturer can accept no responsibility or liability in this respect.
When ordering spare parts always quote the Model Number / Serial Number specied on the Rating Plate.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
When detergents or other liquids are used, read the manufacturer’s instructions.
This machine is not suitable for picking-up hazardous dust.
Do not use on surfaces having a gradient exceeding that marked on the appliance.
The machine is not to be stored outdoors in wet conditions.
This machine is for indoor use only.
Read the instruction manual before using the appliance.
This product meets the requirements of IEC 60335-2-72.
NOTES
This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and
ofces for other than normal housekeeping purposes.
• Ensure only competent persons unpack/assemble the machine.
• Keep your machine clean.
• Keep your brushes in good condition.
• Replace any worn or damaged parts immediately.
• Regularly examine the power cord for damage, such as cracking or ageing. If damage is found,
replace the cord before further use.
• Only replace the power cord with the correct Numatic approved replacement parts.
• Ensure that the work area is clear of obstructions and / or people.
• Ensure that the working area is well illuminated.
• Pre-sweep the area to be cleaned.
• Use steam cleaners or pressure washers to clean the machine or use in the rain.
• Attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet.
• Allow any inexperienced repairs. Call the experts.
• Strain cable or try to unplug by pulling on cable.
• Leave the brush pad on the machine when not in use.
• Allow the machine to be used by inexperienced or unauthorised operators or without appropriate training.
• Use the machine without the solution tanks properly positioned on the machine,
as shown in the instructions.
• Expect the machine to provide trouble-free, reliable operation unless maintained correctly.
• Run the machine over power cable during operation.
• Lift or pull the machine by any of the operating triggers, use the main handle.
• Remove the handle from the machine except for service and repair.
ORIGINAL INSTRUCTIONS
READ MANUAL BEFORE USE
Information for Scrubber Dryer
WARNING
CAUTION
DO
DON’T
Component Interval Inspect for
Mains Lead DAILY Scufng, cracks, splits, conductors showing
Brushes DAILY Bristle damage, wear, drive collar wear
Squeegee Blade BEFORE EACH USE Wear, cracks, splits
Filters BEFORE EACH USE Clogging and debris retention
Tanks AFTER EACH USE Rinse dirty water tank after use
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Only use brushes provided with the appliance or those specied in the instruction manual.
The use of other brushes may impair safety.
A full range of brushes and accessories are available for this product. Only use brushes or pads which are
suitable for the correct operation of the machine for the specic task being performed.
It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations.
When using the equipment always ensure that all necessary precautions are taken to guarantee the safety of the operator
and any other persons who may be affected.
Wear nonslip footwear when scrubbing. Use a respiratory mask in dusty environments.
The machine, while charging, must be positioned so that the mains plug is easily accessible.
When cleaning, servicing or maintaining the machine, replacing parts or converting to another function the power source
shall be switched off.
Mains operated machines shall be disconnected by removing the power plug, and battery operated machines shall be
disconnected by switching off the isolating key.
Machines left unattended shall be secured against unintentional movement.
When detergents or other liquids are used, read the manufacturer’s instructions.
Operators shall be adequately instructed as to the correct use of the machine.
WARNING
1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.
2. Whenever possible always use a properly designated and well-ventilated area for charging.
Do not smoke or bring naked ames into the charging area.
3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.
4. Never rest tools or metallic objects on top of the battery.
5. When charging is complete disconnect from the mains supply.
6. The batteries must be removed from the machine before it is scrapped.
7. The machine must be disconnected from the supply when removing the battery.
8. To remove the batteries:- Disconnect machine from the mains supply (if charging) and ensure batteries are
switched off with circuit disconnect switch (see page 22). Disconnect hoses from separator and tanks.
Remove separator and tanks. Unscrew battery strap xings and remove.
Undo battery terminals and remove. Remove batteries.
9. The batteries are to be disposed of safely and in accordance with the battery directive.
10. Only use genuine Numatic replacement batteries.
11. Do not allow the batteries to become fully discharged; it may not be possible to recharge them.
12. Do not allow one battery to be discharged separately to the other.
13. Do not mix batteries from different machines.
14. The batteries tted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type.
The tting of any other type of battery may cause a safety hazard.
Precautions when working with batteries
1. Always recharge the batteries after use. This can be done at any time its not necessary to wait until they are fully
discharged; they do not develop a “memory”.
2. Leaving the charger to operate for a minimum of 4 hours after the green light has come on, at least weekly,
will prolong battery life.
3. Do not store the machine with the batteries discharged.
Battery care
Daily
Keep the machine clean.
Ensure brushes/ pads/ squeegee/ lters are in good condition.
Check for any worn or damaged parts and replace immediately.
Drain and rinse dirty water tank after every use.
Store machine with brush deck secured in tilted position.
Weekly – as daily and –
Check brush or pad and skirt and rinse.
Check oor tool blades for wear and wipe clean.
Clean separator assembly including lter and check condition of seal.
Flush out system with clean water and clean lters.
Do not steam clean or pressure wash.
Batteries
Always recharge the batteries after use.
Charge for a minimum of 4 hours after the green light has come on, this will prolong battery life.
TwinTec
Maintenance
8
Contents:
1 x Operator Manual
1 x Battery Charging Lead
2 x Keys
3 x 40 Amp Fuses (1 x spare)
1 x Maxi Fuse-puller
Lift top tank assembly to reveal battery compartment, ensuring you use the handle
grip provided (Fig.1).
Fit battery fuses (contained in start-up pack) into the battery fuse holders as
illustrated (Fig.2). Note: Wear suitable gloves when inserting fuses.
Ensure the Emergency Stop button is released (Fig.3).
Insert key into main control (on / off) and turn quarter-turn clockwise to position (1) ‘On’ (Fig.4).
Ensure that the forward / reverse switch is set to forward position (Fig.5).
Select the slow speed setting (Fig.6).
Depress control handle with both hands and slowly drive machine off of the pallet (Fig.7).
this control panel has been designed with a built in variable speed start / stop trigger.
When the machine is removed and in a safe position, turn key back to the position (0) ‘OFF’ (Fig.8).
Use handle grip when
raising or lowering the
top waste-tank.
Quick Set-Up Guide
PLEASE READ BEFORE COMMENCING ANY OPERATION.
AFTER THE REMOVAL OF ALL THE PACKAGING,
CAREFULLY OPEN AND CHECK THE CONTENTS OF THE START UP PACK.
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Note: Ensure that no metal objects come into contact with battery terminals while the batteries are exposed.
When inserting the rst fuse you may notice a spark, this is normal.
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Machine Set-Up
ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF
BEFORE MAKING ANY ADJUSTMENTS
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Fitting the Brushes
Featuring the new OBS (Octagonal Brush System);
The brushes simply push-t up onto the chucks making
tting and removal a simple process.
Ensure the brush deck is set to the appropriate width for the brushes being used (Fig.9a / 9b).
Slide the brush under the brush deck (Fig.11).
Fit the brushes onto the OBS drive chuck (Fig.12).
Safety gloves are recommended for the changing of used brushes.
2 x 330mm Brush for 650 mm setting. 2 x 280mm Brush for 550 mm setting.
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Note: Check the deck width setting is correct with the selected brushes before use.
Setting the width adjustment
Adjustment of the brush deck must take place with the deck in the raised position.
Lift the deck locking knob located at the front of the machine. (see Fig.9), then pull the side pod at the handle position to
expand or close to contract the deck to the desired width - 650mm (see Fig.9a) or 550mm (see Fig.9b).
Note: Use 2 x 330mm Brush size for
650mm setting.
Note: Use 2 x 280mm Brush size for
550mm setting.
Note: Remove the brushes before adjusting width.
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9a
9b
Owning the TTV 5565 scrubber dryer is like having 2 machines in one.
With two width-settings the operator can quickly adapt the machine to any cleaning situation;
without the need for any tools. The machine can be set to clean anything from a narrow corridor to a large
warehouse. The TTV 5565 is a totally versatile machine (see Fig.10).
650mm
550mm
550mm650mm
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Machine Set-Up
Fitting the Hose Guide
Ret vacuum hose to the Floor-tool when nished.
Note:
DO NOT push the vacuum hose onto the Floor-tool
with the Floor-tool in the raised position.
The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched
off. If you need to remove the U-bend clip for any reason always ensure it is retted correctly before you resume operation.
250mm - 300mm
Fitting the Floor-tool
The oor-tool has been designed for quick tting, allowing easy squeegee blade replacement and a safety knock-off
feature if the oor-tool gets snagged, whilst in transit.
Push waste collection pipe onto the
oor-tool; ensure a tight t (Fig.14).
Raise the oor-tool for transit or lower for
cleaning operation using the lifting handle
tted to the back of the machine (Fig.15).
For tting the oor-tool blades
(See Page 20).
Note:
It is easier to t the oor-tool if the weight of the machine is resting on the brush. Ensure the brush is tted rst.
Fit the oor-tool and retain using the detent pin (Fig.13).
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