NTI TRINITY Ts80 Installation And Operation Instructions Manual

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Trinity Ts

Model Numbers: Ts 80 Version Date: 2011-11-21

NEW PRODUCT LINE

High Efficiency

Condensing Gas Boiler

INSTALLATION AND OPERATION INSTRUCTIONS FOR TRINITY Ts80 BOILER

TABLE OF CONTENTS

1.0 INTRODUCTION................................................................................................................3

.0 SPECIFICATIONS ..............................................................................................................5

.0 BOILER LOCATION ..........................................................................................................6

.0 GENERAL VENTING......................................................................................................... 8

.0 VENT/AIR-INTAKE TERMINATION CLEARANCES..................................................17

.0 CONDENSATE DRAIN....................................................................................................21

.0 INSTALLING GAS PIPING..............................................................................................22

.0 LIGHTING THE BOILER.................................................................................................24

.0 GAS VALVE AND BURNER SET-UP ............................................................................26

10.0 BOILER AND HEATING SYSTEM PIPING...................................................................28

11.0 FIELD WIRING.................................................................................................................35

12.0 WIRING SCHEMATICS...................................................................................................39

13.0 CONTROLLER AND DISPLAY ......................................................................................41

14.0 INSTALLATION CHECKLIST........................................................................................50

15.0 ANNUAL MAINTENANCE AND INSPECTION...........................................................51

16.0 TROUBLESHOOTING .....................................................................................................53

17.0 PARTS LIST ......................................................................................................................69

Ts80 Model

HAZARD SYMBOLS AND DEFINITIONS

Danger Sign: Indicates a hazardous situation which, if not avoided, wil result in serious injury or death.

Warning Sign: Indicates a hazardous situation which, if not avoided, could result in serious injury or death.

Caution Sign plus Safety Alert Symbol: Indicates a hazardous situatio which, if not avoided, could result in minor or moderate injury.

Caution Sign without Safety Alert Symbol: Indicates a hazardous situation which, if not avoided, could result in property damage.

Notice Sign: Indicates a hazardous situation which, if not avoided, could result in property damage.

This Boiler must be installed by a licensed and trained Heating Technician or the Warranty is Void. Failure to properly install this

unit may result in property damage, serious injury to occupants, or possibly death.

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Trinity Ts │Installation and Operation Instructions Ts Series

Read Before Proceeding

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, serious injury or death.

FOR YOUR SAFETY, READ BEFORE OPERATING_

A) This boiler does not have a pilot. It is equipped with an ignition device which automatically lights the

burner. Do not try to light the burner by hand.

B) BEFORE OPERATING smell all around the boiler area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any boiler.

• Do not touch any electric switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

C) Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D) Do not use this boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS_

1. STOP! Read the safety information above very carefully.

2. Set the thermostat to lowest setting. Turn off all electric power to the boiler.

3. This boiler does not have a pilot. It is equipped with an ignition device which automatically lights the

burner. Do not try to light the burner by hand.

4. Turn the manual gas valve to the OFF position. Remove front access panel.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,

STOP! Follow “B” in the safety information above. If you don't smell gas, go to the next step.

6. Turn the manual gas valve ON. Wait an additional five (5) minutes smelling for gas.

7. Replace the front access panel.

8. Set thermostat to highest setting. Turn on all electric power to the boiler.

9. Ignition sequence is automatic. Combustion will occur after a brief fan purge.

10. If ignition does not occur, follow the instructions “To Turn Off Gas To Boiler” and call your service

technician or gas supplier.

TO TURN OFF GAS TO THE BOILER_

1. STOP! Read the safety information above very carefully.

2. Turn off all electric power to the boiler.

3. Turn the manual gas valve to the OFF position.

Crystalline Silica - Certain components confined in the combustion chamber may

contain this potential carcinogen. Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury (exposure to hazardous materials) or death. Refer to Section 12.0 for information on handling instructions and recommended personal protective equipment. Installation and service must be performed by a qualified installer, service agency or the gas supplier (who must read and follow the supplied instructions before installing, servicing, or removing this boiler. This boiler contains materials that have been identified as carcinogenic, or possibly carcinogenic, to humans).

Void Warranty - This Boiler must have water flowing through it whenever the burner is

on or it will damage the unit and void the warranty. Failure to follow these instructions may result in serious injury or death.

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Ts Series Installation and Operation Instructions │Trinity Ts

1.0 INTRODUCTION General Installation Requirements

The installation of your NTI Trinity Ts80 gas boiler must conform to the requirements of this manual, your local authority, and the National Fuel Gas Code ANSI Z223.1 and or CAN/CGA B149 Installation Codes. Where required by the Authority, the installation must conform to the standard for “Controls and Safety Devices for Automatically Fired Boilers ANSI/ASME CSD-1.

This document pertains to the correct installation and operation of NTI Trinity boiler model Ts80. The instructions detailed in this document supersede any and all previous instructions provided by NTI, written or otherwise. Each unit is provided with the following:

1. Installation and Operating Instructions,

2. Trinity Users Manual, and

3. Natural Gas to LP Conversion Kit.* * The conversion kit is required to convert the boiler so it will safely operate with Propane Gas.

Read and understand this entire document prior to proceeding with the installation of the

Trinity Ts. Failure to follow the instructions outlined in this document will result in property damage, serious injury or death.

User Responsibilities

This boiler must be installed and serviced by a qualified installer or service technician. This boiler must be serviced and inspected annually when operating in normal residential applications. Demanding applications or extreme conditions (i.e. commercial) may require more frequent service and inspection. As the User/Owner of this equipment, you are responsible for ensuring the maintenance is performed at the required intervals.

Failure to have the boiler properly serviced and inspected on a regular basis by a qualified

service technician may result in property damage, serious injury or death.

Failure to keep the Vent and Combustion Air Intake clear of ice, snow, and other debris

may result in property damage, serious injury, or death.

Installer Responsibilities

As the installing technician it is your responsibility to ensure the installation is performed in accordance with this instruction manual as well as any applicable local or National installation codes. It is also your responsibility to inform the User/Owner of their obligation with respect to the above description under “User Responsibilities”. Failure to follow this warning could result in fire, serious injury, or death.

Failure to use the appropriate Natural to LP Conversion Kit and Orifice when operating

the Trinity Ts with Propane will result in extremely dangerous burner operation leading to property damage, serious injury or death. Refer to section titled ATTENTION: LIQUEFIED PETROLEUM (LP) PROPANE for applicable conversion kit and LP orifice numbers.

ATTENTION: LIQUEFIED PETROLEUM (LP) PROPANE

The Trinity Ts is factory set to operate with Natural Gas. BEFORE OPERATING WITH PROPANE, the specified LP Conversion Kit and Orifice must be installed to convert the boiler so it will operate safely with LP Propane. The correct kit and LP orifice is listed below.

Liquefied Petroleum (LP) propane gas is heavier than air; therefore, it is imperative that your Trinity Ts boiler is not installed in a pit or similar location that will permit heavier than air gas to collect. Local Codes may require boilers fueled with LP gas be provided with an approved means of removing unburned gases from the room. Check your local codes for this requirement.

Natural to LP Propane Conversion Kit_ Model Number Kit Number LP Orifice Trinity Ts80 82650-1 34 (3.4mm)

Page 4

Trinity Ts │Installation and Operation Instructions Ts Series

Boiler Vent / Air-Intake Piping

The Trinity Ts is a “Direct Vent” boiler requiring a “Special Venting System”. Vent and Combustion-Air Intake piping must be piped to the outdoors, using the vent material and

rules outlined in these instructions. Failure to follow instructions will result in serious injury or death.

IN THE STATE OF MASSACHUSETTS ONLY

(a) For all horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or

in part for residential purposes, including those owned and operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall

horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed and on each additional lev el of the dwelling, building or structure served by the equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an

attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of

installation, the owner shall have a period of 30 days to comply with the above requirements; provided, however, that during said 30 day period a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance

with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of th e building

at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating boiler or equipment. The sign shall read, in print size no less than onehalf (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED:

(plate included with boiler).

4. INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall

not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current

edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate

from the dwelling, building or structure used in whole or in part for residential purposes.

manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer.

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Ts Series Installation and Operation Instructions │Trinity Ts

2.0 SPECIFICATIONS

Table 2-1 Specifications

DESCRIPTION Ts80

1,2

16,000-80,000

[4.7-23.4]

1,2

73,000

[21.4]

63,000

[18.5]

CSA Input Modulation btu/hr [kw]

DOE Heating Capacity btu/hr [kw]

Net I=B=R Rating btu/hr [kw]

DOE AFUE2 % 95.1 Water Connections - NPT, in. 1 Gas Connection - NPT, in. 1/2 Vent/Air-Intake Pipe Diameter

respectively, in. [mm]

Vent/Air-Intake, Max. Length, ft. [m]

Dimensions H x W x D in. [mm]

Approx. Boiler Weight with Water, lbs [kg]

3 or 4

[

76 or 102]

105

[32]

28x17x12

[711x432x305]

70 [31.8]

Electrical Rating 120V / 1Ph / 60Hz / 12A

Notes:

Listed Input and Output ratings are at minimum vent lengths at Sea Level. Numbers will be lower with longer venting

and/or altitudes greater then 2000 feet [610 m].

Based on rating plate input capacities, using standard test procedures prescribed by the U.S. Department of Energy.

Ratings have been confirmed by AHRI (GAMA).

Trinity Ts requires a special venting system, use only vent materials and methods detailed in these instructions.

Wall mounting of unit requires two people to lift the boiler into place. Failure to follow these instructions may result in property damage or personal injury.

High Altitude Operation

The Trinity is designed to operate at its maximum listed capacity in installations less than or equal to 2000 ft [610 m] above Sea Level. Since the density of air decreases as elevation increases, maximum specified capacity should be de-rated for elevations above 2000 ft [610 m] in accordance with Table 2-2.

Table 2-2 De-rate % for High Altitudes

Elevations 2000 ft [610 m] 3000 ft [914 m] 4000 ft [1219 m] 4500 ft [1372 m] 5000 ft [1524 m]

In Canada 1 de-rate by 5% de-rate by 5% de-rate by 5% de-rate by 5% de-rate % may vary In USA 2 - de-rate by 4% de-rate by 8% - de-rate by 12%

Notes:

Canada: Altitudes between 2000-4500 ft [610-1372 m], de-rate by 5%. Consult local authorities for de-rating capacities for altitudes above 4500 ft [1372 m].

USA: De-rate capacity by 4% for every 1000 ft [305 m] over 2000 ft [610 m].

Combustion – At elevations above 2000 feet, the combustion of the boiler must be checked with a calibrated combustion analyzer to ensure safe and reliable operation. It is

the Installers responsibility

to check the combustion and to adjust the combustion in accordance with

Section 9.0. Failure to follow these instructions may result in property damage, serious injury, or death.

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Trinity Ts │Installation and Operation Instructions Ts Series

3.0 BOILER LOCATION

In all cases, the Trinity Ts must be installed indoors in a dry location where the ambient temperature must be maintained above freezing and below 100°F [38°C]. Gas components must be protected from dripping, spraying water, or rain during operation and servicing. Consider the proximity of system piping, gas and electrical supply, condensate disposal drain, and proximity to vent termination when determining the best boiler location.

Boiler Area Ventilation Air Openings

If boiler area clearances are less then the recommended clearances specified in Table 3-1, the boiler area must be ventilated. Each ventilation air opening must meet the minimum requirements of 1 in less then 100 in

. The lower ventilation opening must be located within 6” of the floor while the upper opening

must be located 6” from the top of the space.

approved CPVC

vent pipe, fittings, cements, and primers. See Table 4-3 for a list of approved materials.

Closet Installations

For closet installations, it is necessary to provide two ventilation air openings as shown in Figure 3-1, each providing a minimum area equal to 1 in bottom of the closet door. See Table 3-1 for minimum recommended clearances.

Alcove Installations

Alcove installations have the same minimum clearances as closet installations, except the front must be completely open to the room at a distance no greater then 18” [457 mm] from the front of the boiler and the room is at least three (3) times the size of the alcove. Provided these conditions are met, the boiler requires no extra ventilation air openings to the space. See Table 3-1for minimum recommended clearances.

Residential Garage Installations

When installed in a residential garage, mount the boiler a minimum of 18” [457 mm] above the floor. Locate or protect the boiler so it cannot be damaged by a moving vehicle. Check with your local authorities for other possible regulations pertaining to the installation of a boiler in a garage.

Wall Mounting Installations

The Ts80 is provided with integrated wall mounting brackets. Refer to Figures 3-3(a) and 3-3(b) for instructions and illustrations on wall mountings.

Table 3-1 Minimum Clearances for Installation and Service

Model No. Clearances

Trinity Ts80

Notes:

6” if surface is removable allowing a minimum of 24” [610 mm] clearance (i.e. closet installation). See Ventilation Air Opening dimensions in Figure 3-1.

Clearances can be as low as 12” [305 mm] so long as the sum of the right and left side clearances is 36” [914mm].

The gas line exits the right side; ensure adequate service clearances are maintained.

The field electrical connections are made at the bottom; ensure adequate service clearances are maintained.

result in damage or serious injury.

Water or flood damaged components must be replaced immediately with new factoryapproved components as failure to do so may result in fire, serious injury, or death.

per 1000 Btu/hr, but not

If the "Boiler Area" does not meet the recommended clearances listed in Table 3-1, it is considered a Closet or Alcove. In US

per 1000 Btu/hr, but not less then 100 in2 and within 6” of the top and

Front Top Left Side Right Side Bottom Flue Pipe

Minimum 24 [610] 1 12 [305] 12 [305] 4 [102] 3 0 Recommended 24 [610] 24 [610] 24 [610] 2 12 [305] 12 [305] 1 [25]

/ Canada, closet and alcove installations require

Dimensions - inches [mm]

1 [25]

Closet/alcove installations in US and Canada require approved CPVC vent and air inlet pipe, fittings, cements and primers (Table 4-3). Failure to follow these instructions may

Page 7

Ts Series Installation and Operation Instructions │Trinity Ts

Closet Installation, Minimum Clearances

Piping must be CPVC 1” [25 mm] clearance for hot water and vent pipes

Figure 3-1 Ts80 Model

Top 12” [305 mm]

6” [152 mm] max. above vent opening Ventilation Air Opening

1 in

per 1000 Btu/hr, min. 100 in2

Ventilation Air Openings are not required if the boiler area meets the listed Recommended Clearances in Table 3-1.

Front 6” [152 mm] - Boilers

Figure 3-2 Ts 80 Model

Secure the wall mount brackets to the back of the

boiler as shown. Align the keyhole slots on the upper bracket so they are visible above the top of the unit before securing in place.

Ensure that the field supplied lag screws and anchors (when mounting to a concrete wall) are adequate to support the weight of the boiler (refer to Table 2-1 Specifications). Secure the lag screws to a solid wall and align so unit will mount level against the wall.

Mount the boiler to the wall by sliding the upper

bracket down over the lag screws on the wall until it hooks.

Once the boiler is resting securely on the upper

bracket, anchor the bottom bracket to the wall as shown.

Failure to follow the wall mounting instructions may result

in fire, serious injury, or death.

This unit requires two people to lift it or property damage and

personal injury may result.

Wall Mounting Installation

Left Side 12” [305 mm]

Removable Surface or Closet Door

Ventilation Air Opening

1 in

per 1000 Btu/hr, min. 100 in2

6” [152 mm] max. below vent opening

Right Side 4” [102 mm]

Page 8

Trinity Ts │Installation and Operation Instructions Ts Series

4.0 GENERAL VENTING

The Trinity Ts is a “Direct Vent” boiler requiring a “Special Venting System” designed for pressurized venting. Both the Vent and Air-Intake piping must be piped to the outdoors, using the vent material and rules outlined in this section. Under no conditions may this unit vent gases into a masonry chimney, unless it is vacant, and utilizes the approved venting material and rules described in this section. Installations must comply with the National Fuel Gas Code, ANSI Z223.1 (U.S.) or CSA B149.1 (Canada) and local requirements.

Combustion Air-Intake Contamination

Be careful not to locate the Air-Intake termination in an area where contaminants can be drawn in and used for combustion. Combustion air containing dust, debris or air-borne contaminants will drastically increase the required maintenance and may cause a corrosive reaction in the Heat Exchanger which could result in premature failure, fire, serious injury, or death. See Table 4-1 for a list of areas to avoid when terminating air-intake piping:

Table 4-1 Corrosive Products and Contaminant Sources

Products to Avoid Contaminated Sources to Avoid

Antistatic fabric softeners, bleaches, detergents, cleaners Laundry facilities Perchloroethylene (PCE), hydrocarbon based cleaners Dry cleaning facilities Chemical fertilizer, herbicides/pesticides, dust, methane gas Farms or areas with livestock and manure Paint or varnish removers, cements or glues, sawdust Wood working or furniture refinishing shops Water chlorination chemicals (chloride, fluoride) Swimming pools, hot tubs Solvents, cutting oils, fiberglass, cleaning solvents Auto body or metal working shops Refrigerant charge with CFC or HCFC Refrigerant repair shops Permanent wave solutions Beauty shops Fixer, hydrochloric acid (muriatic acid), bromide, iodine Photo labs, chemical / plastics processing plants Cement powder, crack fill dust, cellulose, fiber based insulation Concrete plant or construction site

Flammable Solvents and Plastic Piping

Due to the extremely flammable characteristics of most glues, cements, solvents and primers used in the process of joining plastic vent and air-inlet pipe, explosive solvent vapors must be evacuated from the vent and air-intake prior to start-up. Avoid using excess cement or primer that may lead to pooling inside the pipe assembly. Freshly assembled piping assembly should be allowed to cure for a minimum of 8 hours before applying power to the gas fired boiler. Refer to Mandatory Pre-commissioning Procedure for Plastic Venting

to reduce these risks. Failure to follow these instructions can cause explosions, property damage, injury or death.

Near Boiler Vent/Air-Intake Piping

Each Trinity Ts is equipped with a short piece of approved CPVC vent pipe. Insert one end into the boiler flue outlet adapter and cement vent pipe should extend fully into the boiler flue outlet adapter (see Table 4-2). DO NOT directly into the flue outlet connection as it can deform from the clamping force of the gear clamp. Ensure that the venting system does not apply a load or strain on the boiler flue outlet adapter. The manufacturer recommends using two elbows to create a “swing joint” to reduce potential strain on vent piping and cemented joints. See Figures 4-1 through 4-3 for illustrations.

Vent and Air-Intake to be piped separately. The Trinity Ts cannot share a common vent or air-intake with multiple boilers.

Failure to comply will result in serious injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other boiler. Failure to follow instructions may result in serious injury or death.

in this section.

Flammable Cements and Primers – It is the installers’ responsibility to familiarize

themselves with the hazards associated with explosive solvents and to take all precautions

the other to field venting (see Table 4-3 for approved venting material). The CPVC

insert PVC pipe

Gasket Seating - Improper seating can cause leakage and eventual failure of the sealing gasket. Failure to follow these instructions may result in serious injury or death.

Page 9

Ts Series Installation and Operation Instructions │Trinity Ts

Swing Joint

to attain slope in horizontal runs

Exhaust Vent 3” CPVC

Flue Outlet

Stainless Steel

dapter (factory

supplied)

Figure 4-1(a) Ts 80 Model Figure 4-1(b) Ts80 Model

Near Boiler Venting (CPVC) Near Boiler Venting (PVC)

Swing Joint

to attain slope in

Air Inlet 3” Pipe *

Coupling

3” Removable (field supplied)

horizontal runs

Exhaust Vent - 3” PVC, (check local codes and Table 4-3)

Coupling - 3” PVC

Transition Piece - 3”

CPVC, minimum 5” long (factory supplied)

Mandatory Vent Pipe Transition Piece

See Table 4-2.

Air Inlet

3” Pipe *

Coupling

3” Removable (field supplied)

Flue Outlet

Stainless Steel

dapter (factory

supplied)



Air-Inlet - check with applicable local codes for acceptable pipe material.

Exhaust venting must be supported to reduce strain on piping joints. Failure to follow these instructions may result in result in damage, serious injury or death.

In Canada, the first 3 ft (915 mm)

of vent piping must be readily accessible for inspection.

Table 4-2 Mandatory Vent Pipe Transition Piece

Model No. CPVC Vent Pipe Size CPVC Transition Vent Pipe Length Full Insertion Depth

Trinity Ts80 3” Minimum 5” [127 mm] 2-7/8” [73 mm]

Vent/Air-Intake Pipe Material

Table 4-3 Acceptable Vent and Air-Intake Pipe Material

Items 1

Materials

2, 3

United States

PVC - DWV ANSI/ASTM D2265 PVC Schedule 40 ANSI/ASTM D1785

Vent Piping and Fittings

CPVC Schedule 40 ANSI/ASTM F441 AL29-4C UL-1738 Polypropylene (PP) n/a

Pipe Cement

PVC ANSI/ASTM D2564 CPVC ANSI/ASTM F493

Primers

Notes:

Refer to Table 4-4 for Allowable Vent and Air-Intake Pipe Sizes and Lengths.

PVC venting (exhaust and air-intake) is not permitted within the Closet/alcove of a Closet/alcove installation.

The Air-Intake does not require high temperature pipe material. Check applicable local codes for acceptable materials.

ULC S636 PVC is approved for flue gas temperatures up to 149oF (65oC) and must only be used for low temperature

PVC / CPVC ANSI/ASTM F656

applications. High temperature applications requiring appliance supply water te mperatures greater than 140 must use ULC S636 CPVC, PP or AL29-4C.

Installation Standards

Canada 4

All venting material in

Canada must be

ULC S636 approved.

See Note 4 below for

appropriate temperature

applications.

All Vent and Air-Intake materials installed on gas fired appliances in CAN/US must meet the Standards listed in Table 4-3. Failure to comply could result in fire, serious injury or death.

F (60oC)

Page 10

Trinity Ts │Installation and Operation Instructions Ts Series

Mandatory Pre-commissioning Procedure for Plastic Venting

1) Working with the power turned off to the boiler, completely install the vent and air intake system, securely

cementing joints together. If possible, allow primers/cements to cure for 8 hours before firing the burner. If curing time is less than 8 hours, proceed with Steps 2 through 6.

2) Maintain the boiler gas supply shut-off valve in the off position.

3) Disconnect electrical leads to the Hot Surface or Spark Igniter. Ensure the cables are placed in a fashion

where they will not arc to ground or other conductor.

4) Turn power on to the boiler and apply a heat demand.

5) Allow for 3 complete trials for ignition, consisting of pre and post purge of the combustion blower, until an

ignition lockout occurs. Repeat the process two more times (i.e. 9 complete ignition sequences in total).

6) Turn power off and reconnect the electrical leads to the Igniter. Vent/Air-Intake Pipe Length Determination

Use Table 4-4 to determine the maximum pipe length that can be used. The table calculates sweep, 90º elbows, and 45º elbows at 5 equivalent feet [1.52 m] each. Length calculations need not include the three 90° elbows of the exterior vent piping (two outlet, one inlet).

Example: A Ts80 can be installed with 105 equivalent feet [32 m] of air-intake piping and 105 equivalent feet [32 m] of vent piping. See Table 4-4 for more details.

Table 4-4 Allowable Vent and Air-Intake Pipe Size and Lengths

Model No.

Trinity Ts80

Do not apply power to the boiler prior to Step 4 in the Mandatory Pre-commissioning Procedure for Plastic Venting.

Spark Igniter Cable - Maintain a minimum 2” separation between spark igniter circuit and

conductors. Failure to follow instructions may result in component failure, injury or death.

The length of one vent pipe (intake or exhaust) may not exceed the length of the other vent pipe by more than 20 equivalent feet (6.1 m).

Pipe

Size

3” or 4”

Gas

& LP

Length

ft. [m]

105

[32]

Number of Elbows (90’s or 45’s) and Equivalent Feet [Meters]

1 2 3 4 5 6 7 8 9

100

[30.5]

[28.9]

[27.4]

[25.9]

[24.4]

[22.9]

[21.3]

[19.8]

[18.3]

Page 11

Ts Series Installation and Operation Instructions │Trinity Ts

Termination Options

The venting system of the Ts80 may be terminated using field supplied piping to construct a “Two-Pipe” termination, see Figures 4-3, 4-4a, 4-6, 4-9, 4-10 and 4-11. Alternatively, the venting may be terminated used a factory kit, either “Concentric” (see Figures 4-2, 4-4b, 4-5 and 4-7) or “Low Profile” (see Figure 4-8). The Concentric Vent Termination Kit can be either Roof or Sidewall terminated, while the Low Profile Termination Kit may only be Sidewall terminated. See Table 4-5 for details on the optional termination kits.

Optional Termination Kits Kits certified with the Trinity Ts80 are listed in Table 4-5 and available from IPEX and/or NTI. For more information on System 636 Concentric Vent Kits or wholesaler locations contact IPEX directly. USA: 1-800-4639572 or www.IPEXamerica.com

Table 4-5 Optional Vent Termination Kits

NTI P/N

82666 n/a

n/a 196006 3"

84355 196021

n/a 197009

84357 196985 3" 84358 196986

Notes:

Instructions included with termination kits contain more detailed assembly and installation instructions.

Clearance requirements in this manual supersede those of the instructions included with the vent terminal.

York part number 1CT0303 for NTI Kit part number 82666.

Terminal MUST be cemented together and to the vent pipes during installation.

Certified to ULC System 636.

NTI Kit part number 82666 (York pa rt nu mber 1CT0303) is no longer approved for use in Canada.

Vent Screens sold separately for IPEX Concentric Vent Kits (3" vent screen P/N 196051; 4" vent screen P/N 196052).

IPEX

P/N

Venting Options - Due to potential moisture loading (build-up) along the exterior wall,

sidewall venting may not be the preferred venting option. See Figs 4-2(b) and 4-3(b).

│ CAN: 1-866-473-9462 or www.ipexinc.com.

Description

1,2,4

Concentric Vent Termination Kit (US) Concentric Vent Termination Kit (CAN)

Concentric Vent Termination Kit (CAN) Low Profile Termination Kit

(Flush Mount)

3,6

5,7

Vent Kit

Material

PVC

ULC S636

PVC

ULC S636

CPVC

PVC

Kit

Connection

4" 3"

Vent Option

Roof Wall

3 3

Page 12

Trinity Ts │Installation and Operation Instructions Ts Series

Concentric Venting Options

Figure 4-2(a) Figure 4-2(b)

Concentric Side Wall Termination (Optional Kit) Concentric Roof Termination (Optional Kit)

wo-Pipe Venting Options

Figure 4-3(a) Figure 4-3(b)

Two-Pipe Side Wall Termination Two-Pipe Roof Termination

Page 13

Ts Series Installation and Operation Instructions │Trinity Ts

Labeling and Identification – Roof Top Terminations

Figure 4-4(a) Figure 4-4(b)

Two-pipe terminations typically penetrate the roof surface. An alternative is to use an existing chimney as a chase way. See Figure 4-11 for more details.

Two-Pipe Roof Top Termination Concentric Vent Roof Top Termination

To prevent water leakage, install adequate roof weather seal flashing (not included) around roof penetration as shown.

Exhaust Vent

Air-Inlet

Exhaust Vent

Chimney Cap

Existing Chimney (used as a chase way)

Air-Inlet

Flashing

Roof weather seal flashing (field supplied)

Support (field supplied)

From boiler exhaust

To boiler air-inlet connection

24” [610 mm] from terminal end cap vanes

Labeling and Identification – Concentric Vent Side Wall Terminations

Figure 4-5(a) Figure 4-5(b)

Insert vent screen between the end of the boiler exhaust vent and the end cap as shown. The End Cap

Concentric Vent Side Wall Termination Concentric Vent Detail

Insert vent screen between the end of the boiler exhaust vent and the end cap as shown. The End Cap must be secured to the vent pipe via cement or stainless steel screws.

Gas Vent Directly Below

Keep Free of Obstructions

Combustion Air-Inlet (perimeter)

Warning Plate

Concentric “Y” Fitting

Exhaust Vent Outlet (center)

From boiler exhaust

To boiler airinlet connection

Exterior Wall

Exhaust Vent

End Cap

Combustion

ir Inlet

End Cap Vanes (typical)

Page 14

Air

Trinity Ts │Installation and Operation Instructions Ts Series

Labeling and Identification – Two Pipe Side Wall Labeling and Identification – Optional Kit

Figure 4-6 Figure 4-7

Two-Pipe Side Wall Termination Concentric Vent Termination Kit

Gas Vent Directly Below

Keep Free of Obstructions

Exhaust Vent

Vent Screen

Warning Plate

Venting

Combustion Ai

ent Screen

Insert vent screen into socket joint of termination elbow. Secure by cementing a short piece of venting into the socket.

-Inlet

Vent Screen

Venting

Labeling and Identification – Low Profile Termination Kit

Figure 4-8

Low Profile Termination Kit

-Inlet

Piping

Low Profile Termination Kit

The vent /air-inlet pipes are field supplied. Vent screens are build in. Major components provided in Low Profile Kit include: base, cap, s.s. screws, and plastic anchors.

pproved Orientation

Air Inlet Pipe

Exhaust Vent

Vent Screen

End Cap

ConcentricVent

Vent screen included with kit as shown.

Exhaust Venting

Base

Cap

Fully Assembled

and Installed

Page 15

Ts Series Installation and Operation Instructions │Trinity Ts

Venting Rules and Guidelines

1. Prevailing Winds: Ensure the vent is located where it will not be exposed to normal prevailing winds.

2. Combustion Air-Intake Contamination: Air for combustion must be drawn from outdoors from an area

free of dust and contaminants. Combustion air containing chemicals such as chloride, fluoride, bromine or iodine or dust and debris will cause corrosion damage of the heat exchanger voiding your NTI warranty. Refer to Table 4-1 for a list of corrosive products and contaminants sources to avoid.

3. Vertical Separation: The exhaust must be a minimum of 18” [457 mm] above the air inlet, and the air inlet

must always be a minimum of 12” [305 mm] plus snow allowance above any surface that will support snow. (Two feet plus snow allowance is highly recommended). Consult your weather office, for the maximum typical snowfall for your region.

Example: New Brunswick Canada - typical maximum snowfall is 19”, thus the inlet must be (12”+19”)

31” above grade and exhaust must be (31”+18”)

4. Horizontal Separation: The horizontal distance between the inlet and exhaust must be a minimum of 4”

[102 mm] center to center. When the horizontal distance between the inlet and exhaust is greater than [305 mm], the difference in horizontal distance the same amount.

Example: The horizontal distance (HD)

= 24” [610 mm] and the vertical separation (VSmin) = 18” [457

mm], the new vertical separation (VSnew) can be calculated using the following equation:

VSnew

= (HD - 12”) + VS, where VSnew = (24” - 12”) + 18” = 30”.

(If the horizontal distance is greater than 6’ [1.83 m], no additional vertical spacing is required. Vertical

separation is never required to be greater than 36” [915 mm].

5. Wall Flashing: Under normal operating conditions this boiler will produce a plume of white gases, and

should be taken into consideration when selecting an adequate location. A 36” [915 mm] diameter stainless, plastic, or vinyl shield can be used to flash the exterior of the residence.

6. Flue Gas Hazard: Position the vent termination where vapors cannot make accidental contact with people

and pets or damage nearby shrubs and plants.

7. Elbow Extensions: Elbows on outside of wall must be no more than ½” [13 mm] away from the wall.

8. Vent Sloping: All indoor exhaust piping must be on a slope back to the boiler a minimum of ¼” per linear

foot of vent [6.25 mm per linear 305 mm]. For applications where excessive condensation is possible ½” per linear foot [13 mm per linear 305 mm] is recommended.

9. Vent Supports: Where re quired Vent and Air-intake piping shall be secured to the wall for more rigidity.

All interior vent pipe shall be supported a minimum of every 36” [915 mm].

10. Roof Exhaust: In all roof applications the discharge must point away from the pitch of the roof.

11. Roof Flashing: Install adequate flashing where the pipe enters the roof, to prevent water leakage.

12. Rain Cap: Install and seal a rain cap over existing chimney openings, in vacant chi mney applications.

13. Venting Below Grade: Fo r installations that exit the wall below grade refer to Figure 4-9.

14. Vent Screens: Install factory supplied vent screens on the outside of the last elbow for both the inlet and

exhaust vent terminal elbows. Install the screen into the female opening of the elbow. Then cut a small piece of pipe to sandwich the screen into the elbow. NOTE be sure that the small piece of pipe cut, does not extend past the end of the elbow. Two screens are provided in the package. See Figures 4-6 and 4-7. Vent screens are included in Optional Termination Kits.

15. Pipe Sizing: It is extremely important that the intake and exhaust vent piping be adapted to the appropriate

size immediately upon exiting the boiler cabinet. Refer to Figure 4-1 and Table 4-4.

16. Condensate Hazard: Do not locate vent over public walkways, driveways or parking lots. Condensate

could drip and freeze resulting in a slip hazard or damage to vehicles and machinery.

17. Warning Plate: Install the warning plate “Gas Vent Directly Below”, directly above (within 4 ft [1.22 m]

vertically) the location of the air inlet pipe, so it is visible from at least 8 ft [2.4 m] away. See Figure 4-16.

18. Wall Thickness: Direct vent terminations are designed to work with any standard wall thickness.

Installation guidelines for min/max wall thickness are as follows: Min.= 1” [25mm], Max.= 60” [1.52 m].

19. Venting Options: Due to potential moisture loading (build-up) along the exterior wall, sidewall venting

may not be the preferred venting option. Refer to Figures 4-2(b) and 4-3(b) for roof top venting options.

= 49” above grade.

must be determined and the vertical separation increased by

12”

Page 16

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 4-9

Venting Below Grade

For installations that exit the wall below grade:

1. Excavate site to a point below where the pipes

are to exit as shown.

2. Ensure that the wall is fully sealed where the

pipes penetrate the wall.

3. The Vent/Air-intake piping MUST be secured

to the side of the building above grade, as shown, to provide rigidity.

4. NTI Provides a mounting bracket PN. 82075 for

securing the exhaust pipes.

5. Ensure that the Vent/Air-Intake clearances are

maintained, see Section 5.0 for details.

Figure 4-10

Outdoor Horizontal Venting

Vent piping outside the Building is permitted under the following conditions:

1. The maximum length outside the building is 20

feet [6.1 m]. Note that outdoor length must be included in the overall vent length calculation.

2. All normal termination clearances are maintained.

3. All exterior exhaust vent pipes are insulated with

½” [89 mm] - ID, ½” [13 mm] thick, Closed Cell

Foamed Polyolefin Tubing i.e., “Tundra Seal

Plus” or equivalent.

4. The pipe is supported every 24” [610 mm].

5. The exhaust and inlet are sloped back to the boiler

½” elevation for every linear foot [13 mm for every linear 305 mm].

Exhaust Vent

Air-Inlet

Gas Vent Directly Below

Keep Free of Obstructions

Apply Warning Plate here

Air-Inlet

12” [305 mm] plus snow allowance above

Exhaust Vent

Mounting Bracket

Supports every 24” [610 mm]

Maximum of 20 ft [6.1 m] is permitted for piping outside a building.

It is permissible to use an existing chimney as a chase way to run the Vent/Air-Intake piping as long as:

1. The chimney is not being used by any other

boiler.

2. Flue gases don’t enter the vacant chimney.

3. Only Trinity certified venting materials are used,

see Section 4.0.

4. Vent lengths are within the maximums specified.

5. The top of the chimney is capped and the

Vent/Air-Inlet pipes are flashed to prevent leakage into the vacant chimney.

Figure 4-11

Existing Chimney Chase Way

Chimney Cap

Existing Chimney (used as a chase way)

Exhaust Vent

Air-Inlet

Exhaust Vent Min. 18” [457 mm] above air-inlet

Air-Inlet Min. 12” [305 mm] above roof and snow level

Page 17

Ts Series Installation and Operation Instructions │Trinity Ts

5.0 VENT/AIR-INTAKE TERMINATION CLEARANCES

The instructions detailed in this section are a combination of Trinity Ts specific and National Gas Code restrictions. Compliance alone doesn’t insure a satisfactory installation as good common sense must also be applied. Failure to follow these instructions may result in fire, property damage, serious injury or death.

Table 5-1 Termination Clearances Quick Reference Table

Clearances to Air-Inlet Termination

A Above grade/roofline and snow level 8 12 in. 305 mm 12 in. 305 mm B Above roof line - Concentric Vent C To exhaust vent from any other boiler 36 in. 915 mm 12 in. 305 mm

Clearances to Exhaust Vent Termination Min. Distance Min. Distance

D Minimum vertical separation above air inlet 9 18 in. 457 mm 18 in. 457 mm

E Minimum horizontal separation from air inlet 3 4 in. 102 mm 4 in. 102 mm

F Window, door or building opening 36 in. 915 mm 12 in. 305 mm G To combustion air inlet from any other boiler 36 in. 915 mm 12 in. 305 mm H Non-mechanical air supply inlet to building 36 in. 915 mm 12 in. 305 mm

I Mechanical air supply inlet to building 4 6 ft. 1.83 m 3 ft. 915 mm

J Soffit, overhang, eave or parapet 24 in. 610 mm 24 in. 610 mm K Soffit vent or vent opening in an overhang, eave or parapet 6 ft. 1.83 m 6 ft. 1.83 m

L Outside corner 10

M Inside corner of an L-shaped structure (including walls and fences) 36 in. 915 mm 36 in. 915 mm

N Electric meters, gas meters, regulators and relief equipment 6 ft. 1.83 m 4 ft. 1.22 m

P Each side of center line above or below meters, regulators and relief devices 5 36 in. 915 mm 36 in. 915 mm Q Above a paved sidewalk, driveway, or parking lot on public property if adjacent 12 7 ft. 2.13 m 7 ft. 2.13 m R Above a sidewalk, driveway, or parking lot on public property

S Above a sidewalk, driveway on private property between / serving both dwellings

T Under a concrete veranda, porch, deck, or balcony 7 24 in. 610 mm 24 in. 610 mm U Above, under or near exterior stairs V Into a canopy or carport

Notes:

1 - Canadian installations must comply with the current CSA B149.1 Natural Gas and Propane Installation Code and local

building codes. 2 - US installations must comply with current ANSI Z223.1/ NFPA 54 National Fuel Gas Code and local building codes. 3 - Horizontal separation center-to-center (c.c.) 4”-12” (102- 305 mm). Refer to “Venting Rules and Guidelines” for

horizontal separation > 12” c.c. as it may impact vertical separation clearances. 4 - For US installations, an exhaust vent may be 3 ft above a mechanical air supply inlet if within 10 ft. [3 m] horizontally. 5 -

Horizontal clearance must be observed up to a height of 15 ft. [4.6 m] above/below the meter, regulator, or relief devices.

6 - Concentric Vent must protrude from the roof precisel y 2 4” [6 1 0 mm ] measuring from the terminal end-cap vanes. 7 - Permitted if veranda, porch, deck, or balcony is made of concrete and a minimum of two sides are fully open beneath. 8 - 24” is the recommended snow level allowance above grade/roofline or any surface that will support snow, debris, or ice

(i.e. for roof venting clearances - roofline and snow level). If living in a snowfall region, consult your local weather office for the maximum typical snowfall for your area.

9 - Note that the vent must maintain a minimum vertical distance above the air inlet. Example: Vent height = 18” (457

mm) above air inlet + 12” (305 mm) for air inlet above grade/roof line and snow level = 30” (762 mm) above grade and snow level.

- Clearances to an outside corner to be in accordance with local installation codes.

- In Canada, concentric vent materials are subject to approval by local inspectors. See Termination Kits in Section 4.0.

11 12

- Above public walkways, driveways or parking lots if adjacent to it and condensate cannot drip, freeze, or create a hazard.

- Contact the manufacturer for special exemptions relating to multiple boiler installations using con c entric vents.

X - Not permitted by National gas code(s) and/or recommended by boiler manufacturer.

The quick reference table below is to be read in conjunction with the numbered notes as indicated, Figures 5-1 through 5-6, and the Venting Rules and Guidelines in Section 4.0.

Canada 1 USA 2

Min. Distance Min. Distance

6, 11, 13

24 in. 610 mm 24 in. 610 mm

- - - -

X X X X X X X X

Page 18

Trinity Ts │Installation and Operation Instructions Ts Series

Termination Clearances Quick Reference Diagram

Figure 5-1

Illustrations of Termination Clearances

Side Wall Termination - Clearances Above Grade

Clearance “Q” Adjacent to Public Walkway or Driveway Minimum 7ft [2.13 m]

Figure 5-2

Two-Pipe Termination

Clearances “F” and “G” Canada – Minimum 3 ft [915 mm] The US – Minimum 1 ft [305 mm]

Concentric Vent Termination

G – Letter represents a specific Termination Position. Refer to Table 5-1 for corresponding termination clearances.

Page 19

[

Ts Series Installation and Operation Instructions │Trinity Ts

Figure 5-3 Typical Figure 5-4

Two-Pipe Side Wall Clearances Concentric Vent Side Wall Clearances

Vertical Separation

Minimum 18”

457 mm]

Minimum 12” [305 mm] above grade and snow level

Horizontal Separation 4-12” [102 mm – 305 mm] or greater than 36” [915 mm]

From boiler exhaust

To boiler air-inlet connection

Combustion Air-Inlet (perimeter)

Exhaust Vent Outlet (center)

Min. 12” [305 mm] above grade and snow level

Exhaust from boiler

To boiler airinlet connection

Wall clearance must be 1” [25 mm] from end cap vanes to outside of wall

Minimum 12” [305 mm] above grade and snow

Figure 5-5 Figure 5-6

Two-Pipe Roof Top Clearances Concentric Vent Roof Top Clearances

Two-pipe systems can be vented thorough the roof. Minimum heights above snow level still apply.

MIN. 18” [457 mm] above air-intake

MIN. 12” [305 mm] above snow level

The same clearances apply to roof-top terminations as for two-pipe sidewall terminations.

Clearances from exhaust to another combustion air inlet Canada – Min. 3 ft [915 mm] The US

24” [610 mm] above roof from end cap vanes

– Min. 1 ft [305 mm]

Page 20

Trinity Ts │Installation and Operation Instructions Ts Series

may result in venting or boiler component failure resulting in flue gas spillage leading to property damage, serious injury or death.

result in fire, property damage, serious injury or death.

Removing an Existing Boiler from Common Venting System

monoxide emissions into the surrounding air resulting in serious injury or death.

connected to it. Instructions have been provided on how to remove the existing boiler and how to resize the remaining venting system. Failure to follow these instructions may result in property damage, serious injury or death.

At the time of removal of an existing boiler, the following steps shall be followed with each boiler remaining connected to the common venting system placed in operation, while the other boilers remaining connected to the common venting system are not in operation.

Steps to Removing an Existing Boiler

1. Seal any unused openings in the common venting system.

2. Visually inspect the venting system for proper size and horizontal pitch. Verify that there is no blockage,

restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition.

3. Insofar as is practical, close fireplace dampers, all building doors and windows and all doors between the

space in which the boilers remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any boiler not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan.

4. Place in operation the boiler being inspected. Follow the lighting instructions. Adjust thermostat so boiler

will operate continuously.

5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a

match or candle, or smoke from a cigarette, cigar or pipe.

6. After it has been determined that each boiler remaining connected to the common venting system properly

vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning boiler to their previous condition of use.

7. Any improper operation of the common venting system should be corrected so the installation conforms

with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA B149.1, Natural Gas and Propane Installation Code. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Part 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Extra precaution must be taken to adequately support the weight of the Vent/Air-Intake piping in applications using roof-top terminations. Failure to follow these instructions

Under no circumstances may an existing chimney or chase-way be used to vent or provide combustion intake air to a Trinity Ts. Failure to follow these instructions will

Do not install the Trinity Ts into a common venting system with any other boilers. Failure to comply with this warning will cause flue gas spillage and leech carbon

When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for proper venting of the remaining boilers

Page 21

Ts Series Installation and Operation Instructions │Trinity Ts

6.0 CONDENSATE DRAIN

This unit produces liquid condensate in the heat exchanger and venting system as a product of combustion. Steps must be taken to ensure that condensate does not collect in the venting system; therefore, all exhaust piping must slope back to the boiler a minimum 1/4” per linear foot of vent. Condensate must be drained from the unit into a household drain.

condensate must be neutralized prior to entering a drain). The following are important notes that must be taken into consideration when constructing the condensate drain

system (See Figure 6-1 for further details):

• DO NOT install condensate lines outside. A frozen or blocked drain will cause the condensate to fill the

combustion chamber. This will result in a no heat condition, as the unit will shut down, and damage to the flame sensor, and components can occur.

• NEVER use copper, steel, or galvanized piping in the construction of the condensate system (condensate is

very corrosive and will corrode most metals).

• When a condensate pump is used or required, select a pump that is designed for residential furnaces.

the boiler must be inspected for component damage, e.g. the internal insulation at the front and back of the chamber. Failure to follow these instructions may result in fire, property damage, serious injury or death.

Check with your municipality, or local gas company to determine if the disposal of combustion condensate is permitted in your area (e.g. in the State of Massachusetts the

If the combustion chamber has been flooded due to the condensate drain backing up, or for any other reason, the combustion chamber door must be removed and the inside of

Figure 6-1

Condensate Drain Piping

Drain Vent

Do not block or install piping into the top branch of the condensate drain tee.

Floor Drain

Check with your local authorities regarding disposal of condensate (regulation may require the use of a neutralizer).

Drain Pipe Connection to the bottom of the

condensate drain tee must be made using 1/2” Schedule 40 PVC pipe. Secure using appropriate PVC cement. All piping must be below the level where the condensate leaves the boiler.

Page 22

Trinity Ts │Installation and Operation Instructions Ts Series

7.0 INSTALLING GAS PIPING

Conversion Kit (see Table 7-1) must be installed prior to installing the gas piping to the boiler. Failure to properly convert the unit to operate with Propane may result in property damage, serious injury or death.

Codes as they may require boilers fueled with LP gas be provided with an approved means of removing unburned gases from the room. Failure to follow these instructions may result in serious injury or death.

Table 7-1 Natural to LP Propane Conversion Kit

Model Kit Number Orifice Number

Trinity Ts80 82650-1 34 (3.4mm)

Installation

Refer to the current National Fuel Gas Code ANSI Z223.1/NFPA 54 or CAN/CGA B149.1 installation codes, and local codes for gas piping requirements and sizing. Pipe size running to the unit depends on:

• Length of pipe.

• Number of fittings.

• Type of gas.

• Maximum input requirement of all gas boilers in the residence.

Ensure that:

• The gas line connection to the boiler does not apply any weight to the gas valve. NTI recommends using

approved flexible gas piping (if acceptable by local codes) to connect the boiler to the gas supply (See Figure 7-1 for details).

• You plan the installation so that the piping does not interfere with the vent pipe, or the removal of the valve,

burner, and serviceable components.

• The Boiler shall be installed such that the gas ignition system components are protected from water

(dripping, spraying, rain etc.) during installation and servicing.

• The gas piping is large enough for all the boilers in the home. No appreciable drop in line pressure should

occur when any unit (or combination of units) lights or runs. Use common gas-line sizing practices.

• Always use a pipe-threading compound that is resistant to propane (LP) gas solvent action. Apply sparingly

to all male threads, starting at two threads from the end. Over doping or applying dope to the female end, can result in a blocked gas line.

• DO NOT TIGHTEN FITTINGS WITHOUT SUPPORTING THE GAS VAL VE as damage to the valve or

blower motor can occur.

• Install a manual “Equipment Shut-Off Valve” as shown in Figure 7-1. Valve must be listed by a nationally

recognized testing lab.

• The gas line piping can safely be removed from the boiler for servicing, by strategically placing the gas line

shutoff and union; see example in Figure 7-1.

• All gas piping, including gas components in the boiler, are checked for leaks using a “Bubble Test”, prior to

operating the boiler.

may result in fire, property damage, serious injury or death.

valve could occur resulting in fire, property damage, serious injury or death.

The Trinity Ts is factory equipped to operate with Natural Gas, the installation of a conversion kit is required prior to operating with Propane Gas. The Natural to LP

Liquefied Petroleum (LP) propane gas is heavier than air. Do not install the boiler in a pit or similar location that will permit heavier than air gas to collect. Check with Local

Strain on the gas valve and fittings may result in vibration, premature component failure and leakage and may result in a fire, explosion, property damage, serious injury or death.

Flexible gas piping cannot be used within the boiler cabinet and cannot pass through the cabinet wall, use rigid piping as shown in Figure 7-1. Failure to follow these instructions

Do not use an open flame to test for gas leaks. Failure to follow these instructions may result in fire, property damage, serious injury or death .

When performing a pressure test on the gas line piping, be sure the boiler is disconnected or isolated if the test pressure is expected to exceed 1/2 PSI (14” w.c.), as damage to the

Page 23

Ts Series Installation and Operation Instructions │Trinity Ts

Figure 7-1

Gas Line Connection (Typical)

Flexible Gas Line Piping

Recommended to eliminate

strain on the boiler gas

components (only use if

acceptable by local codes).

Flexible Piping

Union

Drip Leg

Rigid Gas Line Piping

Use only rigid gas line piping within the boiler cabinet. Rigid piping must protrude beyond the outside of the cabinet wall.

Manual Shutoff Valve

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the boiler.

Manual Shutoff Valve

Rigid Piping

Page 24

Trinity Ts │Installation and Operation Instructions Ts Series

8.0 LIGHTING THE BOILER

manual, including the Vent/Air-Intake, Condensate Drain, and System Water Piping. Failure to precisely follow these instructions will cause a fire or explosion resulting in property damage, serious injury or death.

damage, serious injury or death.

causing property damage, serious injury or death.

A) This boiler does not have a pilot. It is equipped with an ignition device which automatically lights the

burner. Do not try to light the burner by hand.

B) BEFORE OPERATING smell all around the boiler area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any boiler.

• Do not touch any electric switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

1. STOP! Read the safety information above very carefully.

2. Set the thermostat to lowest setting. Turn off all electric power to the boiler.

3. This boiler does not have a pilot. It is equipped with an ignition device which automatically lights the

burner. Do not try to light the burner by hand.

4. Turn the manual gas valve to the OFF position. Remove front access panel.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,

STOP! Follow “B” in the safety information above. If you don't smell gas, go to the next step.

6. Turn the manual gas valve ON. Wait an additional five (5) minutes smelling for gas.

7. Replace the front access panel.

8. Set thermostat to highest setting. Turn on all electric power to the boiler.

9. Ignition sequence is automatic. Combustion will occur after a brief fan purge.

10. If ignition does not occur, follow the instructions “To Turn Off Gas To Boiler” and call your service

technician or gas supplier.

1. STOP! Read the safety information above very carefully.

2. Turn off all electric power to the boiler

3. Turn the manual gas valve to the OFF position

Before Start-up refer to Mandatory Pre-commissioning Procedure for Plastic Venting in Section 4.0.

Prior to turning the gas supply on and lighting the boiler, ensure all aspects of the installation are complete and in conformance with the instructions provided in this

Do not store or use gasoline or other flammable vapors & liquids in the vicinity of this or any other boiler. Failure to follow instructions could result in explosion causing property

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, serious injury or death.

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the boiler. Failure to follow instructions could result in explosion

FOR YOUR SAFETY, READ BEFORE OPERATING_

Failure to follow these instructions can result in explosions, injury or death.

OPERATING INSTRUCTIONS_

TO TURN OFF GAS TO THE BOILER_

Page 25

Ts Series Installation and Operation Instructions │Trinity Ts

The initial lighting of the boiler must be performed by a licensed Gas Technician.

• Ensure the boiler is wired in accordance with this manual.

• Ensure the gas shut-off valve is turned on, and that the gas system has been fully tested for leaks.

• Ensure the system is completely filled with water, and that ALL the air is purged out.

Plastic Venting in Section 4.0.

Initial Start-Up

1. Turn on power to the Trinity Ts and turn-up the Thermostat(s). The boiler should run through a purge, and

combustion should occur. (The control system has a built in ignition retry, allowing the system to try at least three times, before locking-out.)

2. With the unit operating at full capacity, verify that the gas line pressure i s 4-10.5 inches w. c. for Natural gas,

and 9-13 inches w.c. for Propane (See Section 9.0 for details).

3. Using an appropriate Oxygen or Carbon Dioxide analyzer, take a sample of the flue gas. The sample must

fall within the acceptable ranges for Carbon Dioxide, which is 8.5% - 9.5% for Natural gas, and 9.5%-10.5% for propane (See Section 9.0 for details).

4. Perform at least three lights in succession to ensure proper operation.

5. After the three successive lights, unplug the flame probe , and allow the unit to cycle again. Ensure that it

tries to light, and locks out on safety reset. Once you have successfully activated the flame safety system, replace the wire on the flame sensor, and reconfirm proper lighting.

burner is rough or erratic. Failure to follow these instructions may result in serious injury or death.

the 3 O’clock position; this device is used for spark igniting and delivers a high voltage potential which would result in an EXTREME ELECTRICAL SHOCK possibly causing serious injury or death.

Re-lighting Unit

1. Stop and read these instructions very carefully.

2. Set the thermostat to the lowest setting, and then turn off all power to the boiler.

3. This boiler does not have a pilot. It is equipped with an ignition device that automatically lights the burner.

Do not try to light the burner by hand.

4. Turn the gas shut-off valve to the off position, and then remove the front cover.

5. Wait five (5) minutes to clear out any gas. Then check for gas, including near the floor. If you smell gas

“Stop” and follow “B” above. If you don’t detect any gas proceed to the next step.

6. Turn the gas shut-off valve to the on position, wait an addition five (5) minutes and check for gas.

7. Replace the front cover.

8. Set the thermostat to the highest setting, and then turn on all power to the boiler.

9. Ignition sequence is auto matic, combustion will occur after a brief fan purge. Ignition will retry 3 times.

10. If ignition does not occur, “Turn off the gas and electricity to the boiler” and co ntact a professional service

technician, or gas supplier.

Turning Off The Boiler

1. Set the thermostat to the lowest setting, and then turn off all power to the boiler.

2. Turn the gas shut-off valve to the off position.

Failure to follow instructions may result in property damage, serious injury or death.

Allow primers/cements to cure for 8 hours prior to Start-up. If curing time is less than 8 hours,

first perform Steps 2 through 6 of Mandatory Pre-commissioning Procedure for

Failure to follow these instructions can result in explosion, serious injury or death.

If the unit fails to light consistently and smoothly, contact NTI for technical assistance at 1-800-688-2575. Never allow the boiler to operate if the ignition or operation of the

The flame probe uses a single electrode located in the burner door at the 6 O’clock position. DO NOT remove the wire from the dual electrode located in the burner door at

Page 26

Trinity Ts │Installation and Operation Instructions Ts Series

9.0 GAS VALVE AND BURNER SET-UP

failure, property damage, serious injury or death.

Gas Line Pressure

The boiler gas valve is equipped with a line pressure test port, see Figure 9-1. Use the following procedure to measure the gas line pressure to the boiler to ensure if falls within the range given in Table 9-1:

1. Turn the supply of gas to the boiler off.

2. Open the bleed screw of the line pressure test port approximately 1-1/2 turns. This port is directly

connected to the gas line feeding the boiler. See Figure 9-1.

3. Force 1/4" ID tubing over the housing of the line pressure test port; install the other end of the tubing to an

appropriate line pressure test gauge or manometer. Ensure both ends of the tubing make a tight connection.

4. Open the supply of gas to the boiler and check for gas leaks.

5. Observe the line pressure under static conditions and compare it to Table 9-1. The pressure will be greatest

under static conditions.

6. With all other gas boilers in the applications running, operate the burner to the maximum firing rate (See

Table 9-2) and compare the observed line pressure with Table 9-1. The pressure will be lowest during the maximum flow of gas.

7. Adjust the gas line pressure to ensure the parameters in Table 9-1 are attained under all conditions. If

possible adjust the line pressure to the "Nominal/Desired" value listed in Table 9-1, while the unit is operating at the maximum modulation rate, see Table 9-2.

8. Continue observing the gas line pressure until the completion of the combustion analyses, incase

adjustments need to be made.

9. Complete pressure testing, then return the bleed screw of the Line Pressure Test Port to the closed position.

gas valve influence or be used to adjust the gas line pressure.

Table 9-1 Line Pressure and Combustion Parameters

Gas

Nominal/Desired Min. Max. Min. Max.

Natural

Propane

*Note: it is permissible to have higher CO2 values with the burner operating at the minimum modulation rate.

Table 9-2 Minimum and Maximum Modulation Rates

Model Min. Modulation Rate (RPM) Max. Modulation Rate (RPM)

Ts80 1700 6400

serious injury or death.

operation resulting in fire, explosion, property damage or death.

may only be performed if the gas line pressure is maintained above minimum levels throughout the duration of the test, see Table 9-1. Failure to follow these instructions may result in serious injury or death.

Set-up of the Trinity Ts gas valve must be performed by a licensed Gas Technician. Failure to perform the set-up correctly may result in incorrect operation, component

The line pressure is a function of the gas supply and is affected solely by field provided parameters such as line size and regulator settings. Under no circumstances can the boiler

Failure to close the bleed screw of the Line Pressure Test Port will cause a severe leakage of gas, resulting in a fire or explosion causing property damage, serious injury or death.

Line Pressure (inches wc) CO2 (%)*

CO (ppm)

Max.

7 4 10.5 8.5 9.5 175

11 8 13 10 11 175

Carbon Monoxide - Never leave the unit operating while producing Carbon Monoxide (CO) concentrations in excess of 175ppm. Failure to follow this warning may result in

Manifold Pressure - DO NOT adjust or measure the Manifold Pressure of the boiler. Correct manifold pressure is factory set. Field adjustment could result in improper burner

Adjustments to the Throttle screw may only be made by a qualified gas technician, while using a calibrated combustion analyzer capable of measuring CO

and CO. Adjustments

Page 27

Ts Series Installation and Operation Instructions │Trinity Ts

Decrease gas Turn Clockwise

Adjustment

Input Screw Adjustments - The boiler is equipped with a Throttle/Input Adjustment Screw, located on the Gas Valve and Venturi Assembly. It is used to adjust the flow of gas leaving the gas valve, which enters the Venturi and then the combustion air stream. Turn the adjustment screw in (clockwise) to reduce the flow of gas, make combustion leaner, and reduce the concentration of CO gas in the combustion air stream, adjust the Throttle screw out (counterclockwise).

in the flue gases. To increase the CO2 level and flow of

The input screw is a multiple turn valve. Fully open to close is approximately 17 turns. Typical adjustment for Natural Gas is 0-1 full turns in or out. Typical adjustment for LP Gas is 0-3 full turns in or out. See Figure 9-1 for input screw location.

Combustion Calibration - To calibrate burner operation, perform the following procedure using a calibrated combustion analyzer capable of measuring CO

and CO from Natural and Propane Gas burning boilers:

1. Operate the unit at the maximum modulation rate, see Table 9-2.

2. Ensure the gas line pressure is maintained within tolerance, see Table 9-1.

3. While at the maximum modulation rate, measure the CO

and CO; adjust as necessary, using the Throttle

Screw, to be within the limits listed in Table 9-1.

4. Operate the unit at the minimum modulation rate (Table 9-2). Ensure the combustion remains smooth and

and CO remain within the limits (Table 9-1). If not, do not adjust further, contact NTI for assistance.

Flue Gas Analysis and Adjustment

Each Trinity Ts is factory set to operate with Natural Gas, for boilers field converted to operate with Propane Gas, a flue gas analysis and adjustment is mandatory. See Table 7-1 and propane conversion instructions.

Failure to perform the flue gas analysis and adjustment detailed in this section may result

in erratic and unreliable burner operation, leading to reduced efficiency, increased fuel consumption, reduced component life, heat exchanger combustion deposits, and general unsafe operation. Failure to follow these instructions may result in serious injury or death.

Analysis – Perform flue gas analysis, and adjust throttle/input screw as required until CO2 and CO levels are within acceptable limits.

Figure 9-1 Ts80 Orientation

Gas Valve and Venturi Assembly

iew from Below

Increase gas Turn Counter Clockwise

Side View

Gas Valve

Throttle/Input Adjustment Screw

Line Pressure Test Port

Manifold Pressure Test Port

Orifice Location (Kit 82650-1)

Throttle/Input

djustment Screw

Gas In

ir Intake

Venturi

Page 28

Trinity Ts │Installation and Operation Instructions Ts Series

10.0 BOILER AND HEATING SYSTEM PIPING

The heat exchanger of the Trinity boiler is designed to attain the highest level of heat transfer in a compact design. To accomplish this, the heating water flows through a series of fin shaped tubes, designed to maximize the heat transfer area. To maintain the efficient and reliable operation of the heat exchanger, and to avoid heat exchanger failure, it is critical to ensure the rules and guidelines in this section are followed.

Failure to follow the instructions provided in this section will void the NTI warranty and

may result in property damage, fire, serious injury or death.

Boiler System Preparation

Prior to connecting plumbing to the boiler, flush the entire system to ensure it is free of sediment, flux, solder, scale, debris or other impurities that may be harmful to the system and boiler. During the assembly of the heating system, it is important to keep the inside of the piping free of any debris including construction and copper dust, sand and dirt.

For retrofits, all system piping including radiators, must be cleansed of all build-up including sludge and scale. All systems, old and new, must be cleansed to remove flux, grease and carbon residue. NTI recommends cleansing the boiler system with “Fernox F3 Cleaner”. For retrofit applications with heavy limescale and sludge deposits, a heavier duty cleaner may be required; NTI recommends the use of “Fernox DS-40 System Cleaner”. For information on performing the cleansing, follow the instructions included with the Fernox DS-40 System Cleaner. See Table 10-1 for a list of recommended boiler cleansing products.

Table 10-1 Boiler System Cleansers and Corrosion Inhibitors

Application Fernox Product NTI Part # Description

Boiler Water Treatment F1 Protector 83448 Corrosion inhibitor. Cleanser for new and old systems F3 Cleaner 83449 Removes flux, grease and carbon residue. Cleanser for Retrofits DS-40 System Cleaner 83450 Removes heavy limescale and sludge deposits.

Boiler Water

Pressure - The Trinity boilers are intended solely for use in pressurized closed loop heating systems operating with a minimum pressure of 15 PSI at the boiler outlet. To obtain the minimum system design pressure, follow the piping diagrams illustrated in this section.

Oxygen Elimination - This boiler may only be installed in a pressurized closed-loop heating system, free of air (oxygen) and other impurities. To avoid the presence of oxygen, ensure all of the air is removed from the system during commissioning via strategically placed adequately sized air-removal devices, located throughout the heating system. See figures in this section detailing the location of the primary air-removal device required for the boiler. Immediately repair any leaks in the system plumbing to avoid the addition of make-up water; makeup water provides a source of oxygen and minerals that may lead to heat exchanger failure. Failure to follow these instructions will result in poor performance, unnecessary wear of system components and premature failure.

Water Chemistry – The installer of the Trinity Ts boiler must consider the condition of the water in the heating system. Ensure the condition of the boiler water falls within the following parameters:

• Water hardness – between 3 and 9 Grains/gal.

• PH – between 7.5 and 9.5.

Failure to rid the heating system of the contaminants listed above will void your NTI

warranty and may result in premature heat exchanger failure and property damage.

The “Boiler Application” is not approved for operation in an “open system”, thus it

cannot be used for direct potable water heating or process heating of any kind.

Page 29

Ts Series Installation and Operation Instructions │Trinity Ts

Treatment - Boiler water that falls outside of the conditions listed above must be treated with a corrosion

inhibitor. Each Trinity Ts boiler is provided with a bottle of “Fernox F1” corrosion inhibitor, adequate to treat a

26.4 gallon (100 liter) heating system to a minimum required concentration of 0.5%. Systems with greater volume will require more inhibitor. For information on performing the treatment, follow the instructions included with the Fernox F1 Protector. See Table 10-1 for a list of recommended boiler system cleansers and corrosion inhibitors.

Anti-freeze - For systems requiring freeze protection, use only inhibited propylene glycol, specially formulated for hydronic heating systems; use of other types of antifreeze may be harmful to the system and will void the warranty. Note: the use of glycol may reduce the usable output capacity of the boiler, thus requiring the unit to be “down-fired” by limiting the maximum operating capacity and/or the maximum water temperature. NTI recommends against exceeding 35% concentration of glycol.

Near Boiler Plumbing

Pressure Relief Valve - A Pressure Relief Valve is factory supplied with each unit. Trinity Ts boilers have a maximum allowable operating pressure of 160PSI. A pressure relief valve with a higher discharge pressure rating (up to the MAWP of the boiler) may be used as long as the relieving capacity is in excess input capacity of the boiler.

The pressure relief valve must be installed at the boiler outlet and in the vertical position, as shown in Figure 101, with the drain pipe outlet exiting the side of the pressure relief valve horizontally and elbowing down.

Pressure Gauge – Trinity Ts units come with a factory supplied Pressure Gauge. The pressure gauge must be installed at the boiler outlet prior to any circulators and in the vicinity of the pressure relief valve. See Figure 10-

1. Flow Switch / Low Water Cutoff – Trinity Ts boilers are not provided with a LWCO or Flow Switch. Check

with your local authorities for the requirements of these devices prior to installing the boiler. If a Flow Switch is installed it must be located in series with the boiler and in accordance with the instructions provided with the flow switch. NTI recommends installing the flow switch in a 1”diameter line.

Refer to Section 3.0 for more information.

To maintain protection, the level of corrosion inhibitor must be monitored periodically

for the correct concentration.

of the maximum

If installed with the incorrect orientation (horizontally with drain pipe out the bottom) the

relief valve may not function properly resulting in property damage or personal injury.

Ensure the discharge of the pressure relief is piped to a location where the steam or water

will not cause property damage or serious injury.

When external safety devices are used, such as a LWCO, Flow Switch, or a Temperature

Limiting Switch, they must be wired as per the instructions provided in this manual.

Page 30

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 10-1 Ts80 Model

Near Boiler Piping

Pressure Relief

Valve

Pressure

Gauge

Connect to boiler and system plumbing. Refer to Figures 10-2 and 10-3.

Inlet

Outlet

Pressure Relief Valve discharge to floor drain

Boiler System Plumbing

The Trinity Ts boiler uses a low mass heat exchanger that requires a minimum rate of forced water circulation any time the burner is operating (See Table 10-4 for minimum flow rates). To ensure the minimum flow rate is attained, the boiler must be installed in a “Primary/Secondary” plumbing configuration utilizing “Closely Spaced Tees” to de-couple the Boiler-Primary loop from the System-Secondary loop(s). See the examples of Primary/Secondary Loop configurations in Figures 10-2 and 10-3.

System Components – As well as a Primary/Secondary Loop Configuration utilizing closely spaced tees a properly installed system will include the following major components identified in Table 10-3 as a minimum.

Table 10-3 System Major Component Checklist

Factory Supplied Field Supplied Components

 Pressure Relief Valve  Boiler Loop Circulator (Pump B in Figure 10-2 or Pump C in Figure 10-3)  Pressure Gauge

 DHW Loop Circulator (Pump A in Figure 10-2 and Figure 10-3, for applications

utilizing Indirect Fired Water Heater only)

 Central Heat (CH) Loop Circulator(s)

(CH Circulator - Pump C in Figure 10-2; Zone Circulators in Figure 10-3)

 Central Air Removal Devices (i.e. Micro Bubbler or Air-Scoop)  Pressure Regulating “Fill Valve”  Backflow Preventor  Expansion Tank

Page 31

Ts Series Installation and Operation Instructions │Trinity Ts

Circulating Pumps – Trinity Ts boilers are equipped with three 120VAC pump outputs:

1. PUMP A “DHW Pump” - operates during a Domestic Hot Water demand (DHW).

2. PUMP B “Boiler Pump” - operates during any demand.

3. PUMP C “CH Pump” - operates during a Central Heat/Thermostat demand (THERMOSTAT). Ensure pumps are oriented as per the manufacturers’ instructions. Wiring of these circulators will depend on the

system configuration selected, see Figures 10-2 and 10-3. For further wiring details see Section 11.0.

failure, overheating and void the warranty. Failure to follow instructions may result in fire, property damage, serious injury or death.

Table 10-4 Minimum Circulator and Pipe Sizes

Model

Restriction

Head Loss

80 6' at 4 GPM ¾” 3.5

Notes:

Recommend using a Taco 008 for DHW indirect circulator when installed as per Figure 10-3.

Air Removal – The boiler and system plumbing layout must be configured to promote the removal of air from the water. Air vents and bleeders must be strategically placed throughout the system to aid in purging the air from the system during commissioning of the boiler. The system must also employ the use of a strategically located air removal device, such as an air scoop or micro-bubbler, designed to remove the air from the water as it flows through the system.

system. Always locate air removal devices in areas of the system that have a guaranteed positive pressure, e.g., in close proximity to the water fill and expansion tank.

to remove the air from the system plumbing, even if the air makes it back to the boiler. A strategically located air removal device must be installed in the system.

Expansion Tank – The expansion tank must be sized in accordance with the water volume of the system as well as the firing rate of the appliance. It is important to locate the expansion tank, and make-up water fill, on the inlet side of any circulator in the system, as doing so will guarantee the lowest pressure in the system will be at least equal to the tank and make-up water pressure. See examples in Figures 10-2 and 10-3.

Relief Valve may result in property damage or personal injury.

Tees" and the expansion tank; see Figures 10-2 and 10-3.

Circulators responsible for forcing the water flow rate through the boiler must be sized

according to Table 10-4, see Figures 10-2 and 10-3 for details.

Failure to ensure the minimum water flow rate through the boiler when the burner is on

will not only reduce the operating efficiency of the boiler, but may also cause premature

Minimum Primary Loop Pump Size

B&G Grundfos Taco Armstrong

NRF-22 UPS 15-58 0071 Astro 30

Minimum

Pipe Size

Min. Flow

(GPM)

Max Temp.

Rise

45°F

Follow the installation instructions included with the air removal device when placing it

in the system; air removal devices generally work better when placed higher in the

Trinity boilers are equipped with an automatic air removal device to aid in the purging of

air from the boiler during the initial fill. This device is NOT

intended, nor is it sufficient

Ensure the expansion tank cannot become isolated from the boiler anytime the system is

operating. Failure to follow these instructions may result in discharge of the Pressure

The installation of flow checks, motorized valves or other shutoff devices (other than for

the purpose of servicing) are not permitted between the location of the "Closely Spaced

Page 32

Trinity Ts │Installation and Operation Instructions Ts Series

Indirect Fired Water Heater – When installed as per Figure 10-3, the indirect fired water heater is in series

with the boiler during a demand for DHW. Therefore when using this configuration it is important to use an Indirect Fired Water Heater that has minimal head loss. Indirect fired water heater head loss must not exceed 4’ at 4 GPM when installed as per Figure 10-3.

Figures 10-2 and 10-3 are examples of plumbing configurations using a single system circulator and multiple system circulators, respectively.

Figure 10-2: Single System Circulator Configuration - Often used in applications zoned with “Zone Valves”. During a demand for central heat, the boiler energizes the System Circulator via the Central Heating (CH) pump output (PUMP C). The System Circulator must be sized to provide adequate circulation throughout the heating system. During a Domestic Hot Water (DHW) demand, the boiler de-energizes the System Circulator (PUMP C) and energizes the DHW Circulator (Pump A). With this configuration the Boiler Circulator is the only pump that causes flow through the boiler and it is powered during any demand via the boiler pump output (PUMP B). This circulator must be sized according to Table 10-4.

Figure 10-3: Multiple System Circulator Configuration - Often used in applications with “Zone Circulators”. This configuration requires the installation of a check valve located at each circulator. During a central heating demand the boiler energizes the Central Heat Circulator via the Central Heat pump out (PUMP C). During a Domestic Hot Water (DHW) demand, the boiler de-energizes PUMP C and energizes the DHW Circulator (Pump A). Both Pump A and C, used in this configuration, are responsible for water flow through the boiler and must be sized according to Table 10-4. Pump output, PUMP B is not used in this configuration.

installation. Concepts not shown include: prevention of thermal-siphoning (heat traps), isolation valves, drain and purge valves, etc. It is the responsibility of the installing contractor and system designer to determine which system best meets the need of the installation and to consider all aspects of a proper system design. Contractor modifications to these instructions may be required, based upon existing piping and system design.

The piping configuration described above requires the Central Heating system and DHW

system to be de-coupled from the “Primary Loop” via closely spaced tees (Figure 10-3).

Figures 10-2 and 10-3 illustrate typical piping systems. These piping schematics do not

illustrate all of the required concepts and components required to have a proper

Page 33

Ts Series Installation and Operation Instructions │Trinity Ts

Figure 10-2 Ts80 Model

Boiler Plumbing Primary/Secondary Loop

(Single System Circulator Configuration)

Page 34

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 10-3 Ts80 Model

Boiler Plumbing Primary/Secondary Loop

(Multiple System Circulator Configuration)

Page 35

Ts Series Installation and Operation Instructions │Trinity Ts

11.0 FIELD WIRING

All wiring must be in accordance with the Canadian Electrical code, CSA C22.2 and any applicable local codes. Ensure that the wiring complies with this manual. The boiler must be electrically grounded in accordance with the National Electrical Code ANSI/NFPA 70, local codes, and/or the Canadian Electrical Code CSA C22.1.

Avoid Shocks - To Avoid Electrical Shock, turn off electrical power to the boiler prior to

opening any electrical box within the unit. Ensure the power remains off while any wiring connections are being made. Failure to follow these instructions may result in component failure, serious injury or death.

Field Wiring - Wire grommets must be used to secure wiring and prevent chafing when

passing wiring through the cabinet wall. Failure to follow instructions may damage unit.

Line Voltage Connections

Electrical rating for the Trinity Ts is 120V

/ 1 Phase / 60 Hz / 12A. All line voltage wiring connections to the

Trinity Ts are made at the junction box in the control panel located at the bottom of the boiler cabinet. The connections are accessed by removing the front door of the boiler, followed by the removal of the control panel cover. Field connections are to be installed in accordance with Figure 11-1 and Table 11-1. Holes are located on the bottom (underside) of the control panel junction box.

Fuse (120VAC) – The Trinity Ts is equipped with a 7 Amp fuse to protect 120VAC system components. The fast-acting fuse is located on the front of the control panel box and can be easily accessed from the outside of the control panel.

Wire Protection - When passing any wiring through the cabinet of the boiler, the

installer must use wire grommets suitable for securing the wiring and preventing chafing. Failure to follow instructions may result in component failure, serious injury or death.

Power Supply - The Trinity Ts is designed to be powered using a single phase 120VAC

power supply that is fused (or protected via a circuit breaker) to allow a maximum of 15 Amps. Failure to follow instructions may result in component failure, serious injury or death.

Labeling - Label all wires prior to disconnecting them when servicing controls. Wiring

errors can cause improper and dangerous operation. Failure to follow instructions may result in property damage or personal injury.

Continuity - Before connecting the line voltage wiring, perform a continuity check

between all wires and ground to make sure that there are no electrical leaks that could blow a fuse or damage electrical components. Also check the polarity of the line and neutral wires. Line must measure 120VAC to ground; neutral must measure zero. Failure to follow instructions may damage the unit.

Max Load - Circulator outputs (PUMP A, B, C) are each limited to operating a circulator

with a maximum current load of 3 Amps or a maximum 1/6 hp motor. See Table 11-1.

Page 36

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 11-1 Ts80 Model

Line Voltage Field Wiring

Table 11-1 Line Voltage Field Connections

Connection Location Description

PUMP C 9

120VAC output to the Central Heating circulator; powered during a demand for Central Heat (Thermostat).

120VAC output to the Boiler circulator; powered during all demands for DHW, and

PUMP B 10

Central Heat (Thermostat). This output is not used for all plumbing configurations, see "Field Wiring".

PUMP A 11 120VAC output to the DHW circulator; powered during a demand for DHW.

(NEUT.)

(120VAC)

12 Location for connecting neutral of the power supply and all circulators.

Location for connecting line voltage of the power supply. Note most installation codes require the installation of a service switch to break line voltage to the appliance.

Page 37

Ts Series Installation and Operation Instructions │Trinity Ts

Low Voltage Connections

All line voltage wiring connections to the Trinity Ts are made at the junction box in the control panel located at the bottom of the boiler cabinet. The control panel junction can be accessed by removing the front door of the boiler, followed by the removal of the control panel junction box cover. Each boiler is provided with one hole and two knockouts for routing line voltage wiring and two grommets for routing low voltage wiring into the bottom of the control panel junction box. Low voltage field connections identified in Table 11-2 are to be read in conjunction with Figure 11-2.

Table 11-2 Low Voltage Field Connections

Connection Location Description

COM (24VAC) R (24VAC)

2 24VAC Hot - Power supply for inputs LIM and Thermostat.

LIM 3

THERMOSTAT 4

DHW 5

OD SENSOR

SENSOR COM

7 Sensor Common

4-20mA(+) 8

terminals 3 and 4 (LIM and Thermostat). Failure to follow these instructions may damage the unit.

24VAC Common – Neutral for the 24VAC power supply from the boiler. COM can be used in conjunction with terminal R to provide a power source for a digital thermostat.

External Limit – Input requiring 24VAC from terminal R to permit the burner to operate. Comes factory equipped with a jumper to the R terminal. For installations requiring the use of an additional safety switch, such as a LWCO, Flow Switch, or auxiliary temperature limit, remove the factory installed jumper and install the normally open isolated contacts of the additional limit in its place.

Central Heat Demand – Input requiring 24VAC from terminal R to initiate a Central Heat

call. Switch is made using an isolated end switch (dry contact) via thermostat, zone controller or other device.

DHW Tank Demand – Input requiring closure of terminals 5 and 7 to initiate a demand

for DHW. Switch made via isolated end switch (dry contact) from a thermostat (aquastat) located in an Indirect Fired Water Heater.

Outdoor Temperature Sensor – A wall mountable OD Sensor is included with each

boiler. When connected to terminals 6 and 7, the control will indicate the outdoor temperature and adjust the boiler temperature set point during a Central Heat demand.

– Common port for field inputs DHW, OD Sensor and 4-20mA(+).

External Modulation Control – Using a 4-20mA signal connected to terminals 7 and 8, an external control can be used to directly modulate the burner firing rate or adjust the active set point. This can be useful for applications using external staging controls or Building Automation Systems.

Low Voltage Terminals – Terminal 2 (R) has 24VAC potential from the internal

transformer. Do not connect power from this terminal to any other terminal other than

Fuse (24VAC) - Trinity Ts models are equipped with a “blade style” 2 Amp fuse to

protect the internal transformer located within the control panel box.

Page 38

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 11-2 Ts80 Model

Low Voltage Field Wiring

Page 39

Ts Series Installation and Operation Instructions │Trinity Ts

12.0 WIRING SCHEMATICS

Figure 12-1(a) Ts80

Connection Diagram

Page 40

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 12-1(b) Ts80

Ladder/Logic Diagram

Page 41

Ts Series Installation and Operation Instructions │Trinity Ts

13.0 CONTROLLER AND DISPLAY Introduction

The Controller and Display, together, form the control system of the Trinity Ts. All control configuration parameters are stored in non-volatile memory in the Ts controller. Access to controller status and configuration is achieved with the display; however, the controller is completely capable of operating with the display disconnected. Controller factory settings must be field adjusted to suit the application and system requirements.

Please read the following document carefully as factory settings are not configured for a particular application and may require adjustment in order to satisfy system requirements.

Example: The factory setting for central heat setpoint is 180°F [82°C] which is well suited for many “low masshigh temperature” systems; however, it should be adjusted down for “high mass-low temperature” heating systems (i.e. 100-130

F for infloor heat or 130-160oF for cast iron radiator systems).

It is the responsibility of the installer, a licensed qualified heating technician, to configure and commission the unit and adjust any parameters required to comply with the application and satisfy the system requirements. See Table 13-1 for a list of the minimum parameters to be considered

Table 13-1 Settings Quick Reference Table

Setting Description

Central Heat Temperature

DHW Temperature

Low Boiler Temperature (LBT)

Sets the maximum boiler target temperature for a call for central heat (Thermostat); access via menu item “Outlet” in the User menu.

Sets the boiler target temperature for a call for domestic hot water (DHW); access via menu item “DHW” in the User menu.

Sets the minimum boiler target temperature for a call for central heat; temperature is achieved when outdoor reset is used and the outdoor temperature reaches the HOD (High Out-Door temperature) setting.

High Out-Door temperature (HOD) Low Out-Door temperature (LOD)

Sets the maximum outdoor temperature threshold; temperature where the boiler target temperature stops decreasing with increasing outdoor temperature, see above. Outdoor design temperature – sets the minimum outdoor temperature; temperature where the boiler target temperature stops increasing with decreasing outdoor temperature.

/ adjusted prior to putting the unit into operation.

Defau

180ºF

Menu Menu Item

User (Table 13-2)

Outlet

DHW

Setup

95ºF

(Tables 13-4

LBT

and 13-6) Setup

70ºF

(Tables 13-4

HOD and 13-6) Setup

0ºF

(Tables 13-4

LOD and 13-6)

Display Layout

Figure 13-1 Display Layout

Page 42

Trinity Ts │Installation and Operation Instructions Ts Series

User interaction with the display is accomplished with buttons, two beneath the LCD screen and two on the right side of the screen. The function of the two lower buttons varies depending on the screen that the user has selected. The two right-hand buttons are used to change the value of parameters, as selected by scrolling through the various information screens.

Display Modes

The display operates in 3 separate modes: User, Setup and Diagnostic. Each mode consists of a number of individual screens or pages of information, described below. The following controller functions are accessible with the display:

• User Mode

o Burner control state, sequence o Firing rate o Lockout code o Alert and Hold Reason o CH set point o DHW set point o System status and diagnostics provided through the LCD o Outlet temperature o Inlet temperature o Delta T (Outlet-Inlet) o Stack temperature o Outdoor temperature

• Set-up Mode

o Temperature units ( o Outdoor reset parameter settings o Anti-Short Cycle enable/disable and setting o Warm weather shutdown setting o PIM Operation (requires PIM memory module, purchased separately) o Modbus address setting (1–250) (see Note 1) o Lead Lag Control (see Note 1) o LL on/off hysteresis (see Note 1) o LL baseload % (see Note 1)

• Diagnostic Mode

o Flame signal measurement (µA) o Previous Alert o Previous Lockout code displayed o Outlet Temp high limit o Stack temp high limit o DHW temp high limit o Min/Max/Manual firing rate testing

Note 1: Not applicable to the Ts80 model.

°F/°C) selection

Page 43

Ts Series Installation and Operation Instructions │Trinity Ts

User Mode

On power-up, after briefly displaying its software version number, the display enters User mode. In User mode, the display shows current boiler operating data such as Outlet temperature, CH setpoint, or burner firing rate. User mode consists of the screen items listed in Table 13-2.

Table 13-2 User Mode Screens

Setting Description Factory Setting

Shows current outlet water temperature (temperature of hot water exiting boiler to

Outlet

Inlet

DeltaT

DHW

Stack Shows current stack temperature (temperature of exhaust gas). No user action required. N/A Outdoor Rate Shows current firing rate in %. No user action required. N/A

Depending on the controller mode of operation, in User mode the display distinguishes between two “home” screens:

• If CH (Thermostat) call for heat is active, the display considers Outlet to be the home screen.

• If DHW call for heat is active, then DHW will be the home screen.

load); press the Up or Down button to enter a screen wh erein the Central Heat setp oint temperature may be set. Use the Up and Down buttons to modify the setting as desired. Range 60°F to 195°F [15°C to 90°C].

Shows current inlet water temperature (temperature of cooled water entering the

boiler from load). No user action required. Shows the current temperature difference of Outlet minus Inlet. No user action required. Displays “---“ indicating that no Domestic Hot Water tank sensor is connected (the Ts80 model does not support a tank sensor); press the Up or Down button to enter a screen wherein the DHW indirect setpoint temperature may be set. Use the Up and Down buttons to modify the setting as desired. Range 60°F to 195°F [15°C to 90°C].

Shows current outdoor temperature (if factory provided outdoor sensor is connected). No user action required.

This parameter does not apply to the Ts80 model.

Figure 13-2 Typical Screen Format

180°F [82°C]

N/A

180°F [82°C]

N/A

Screen Name

Burner State

To advance through the screens, press the “Next” button (right-hand oval button under the screen). The following is a detailed description of a typical screen, in this example Outlet Water Temperature. See Figure and Table 13-2.

On screens where parameter adjustment is possible, use the Up and Down arrow buttons (located immediately to the right of the screen) to, respectively, increase or decrease the displayed value by 1 (Note: if a button is held in continuously the value changes more rapidly). For example, to change the CH setpoint, ensure that the Outlet screen is selected, then press either the Up or Down button to immediately show the current CH setpoint value, then continue pressing either Up or Down to modify the value. When the desired value is displayed, press the “Done” button (left-hand oval button below the screen) or simply allow the screen to timeout. Table 13-3 lists the timeout duration of User mode screens.

Current value

Function of button belo

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Trinity Ts │Installation and Operation Instructions Ts Series

Table 13-3 User Mode Screen Timeouts

Screen Displayed Length of Inactivity that Causes Timeout

Outlet water temp 1 minute CH water setpoint temperature 10 seconds Inlet water temp Delta T DHW water temp DHW water setpoint temperature 10 seconds Stack temp Outdoor temp Firing Rate Lead Lag Header temperature (see Note 1) Lead Lag Setpoint temperature (see Note 1) 10 seconds

Note 1: Not applicable to the Ts80 model.

After the timeout period has elapsed, the display will revert to the current “home” screen in User mode, as explained above.

Setup Mode

To enter Setup mode from User mode, press and hold both the Up and Down buttons for 5 seconds.

Entering Setup mode will force the controller to shut down the burner and enter Standby mode. The controller will remain in this state until the “Done” button is pressed or the

inactivity timeout period elapses.

As with User mode, pressing the Next button will cause each successive screen to appear on the display.

Table 13-4 Outdoor Reset Explanation

Parameter Description Factory Settings Comments

Exiting boiler water temperature that the controller

Low Boiler Temperature (LBT)

maintains corresponding to the High Outdoor Temperature (HOD). Example: If the LBT is 95°F, and the HOD setting is 70°F, the boiler water temperature setpoint will be 95°F when the outdoor temperature reaches 70°F. Range 50°F to 95°F [10°C to 35°C].

High O

utdoor Temperature (HOD)

Low Outdoor Temperature (LOD)

Outdoor temperature that corresponds to the L T

emperature (LBT). Example: If the LBT is 95°F, and the HOD setting is 70°F, the boiler water temperature setpoint will be 95°F when the outdoor temperature reaches 70°F. Range 50°F to 90°F [10°C to 32°C].

Outdoor temperature that corresponds to the maximum water temperature, or Central Heat setpoint. Example: If the CH setpoint is 180°F, and the LOD setting is 0°F, the boiler water temperature setpoint will be 180°F when the outdoor temperature reaches 0°F. Range -40°F/C to 40°F [4°C].

1 minute

ow Boiler

95°F [35°C]

70°F [21°C]

0°F [-18°C]

Outdoor Design Temperature:

- set higher for warmer climates

- set lower for colder climates

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Ts Series Installation and Operation Instructions │Trinity Ts

Figure 13-3 Example Outdoor Reset Curve

P o in t d e fi n e d by :

Example Outdoor Reset Curve

200

150

100

LOD = 0°F CH Setpoi nt = 180°F

Point defined by:

CH Setpoi nt °F

HOD = 70°F LBT = 95°F

-20-100 102030405060708090100

Outdoor Temperature °F

Table 13-5 Setup Mode Screen Timeouts

Screen Displayed Length of Inactivity that Causes Timeout

Temperature units Outdoor reset on/off

1 minute Outdoor reset temperatures Rmt Adr (see Note 1) LL (see Note 1) HS (see Note 1) bL (see Note 1)

5 minutes Sd (see Note 1) ASC BAC/rES (see Note 2)

Note 1: Not applicable to the Ts80 model. Note 2: Requires optional PIM memory module.

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Trinity Ts │Installation and Operation Instructions Ts Series

Table 13-6 Setup Mode Screens

Setting Description Factory Settings Comments

°F/°C

LBT HOD LOD

LBT

HOD

LOD

Rmt Adr

ASC

bAC

PAS

Set display to Fahrenheit or Celsius; press the Up or Down button to switch between choices

Enable or disable outdoor reset; press the Up or Down button to switch between choices:

If On, proceed to Low Boiler Temperature (LBT) setting If Off, proceed to Remote Address (Rmt Adr) setting

Set the L

ow Boiler Temperature (target temperature of water leaving the boiler); press the Up or Down button to show the current setting; use the Up or Down button to m odi fy the value as desired. Range 50°F to 95°F [10°C to 35°C].

Set the High Outdoor Temperature (outdoor temperature corresponding to the Low Boiler Temperature on the Outdoor Reset Curve); press the Up or Down button to show the current setting; use the Up or Down button to modify the value as desired. Range 50°F to 70°F [10°C to 21°C].

Set the L

ow Outdoor Temperature (outdoor temperature corresponding to the CH setpoint on the Outdoor Reset Curve); press the Up or Down button to show the current setting; use the Up or Down button to modify the v a lue as desired. Range -40°F/C to 40°F [4°C].

This parameter does not apply to the Ts80 model. DO NOT MODIFY THIS SETTING. Press the Done or Next

button to bypass.

This parameter does not apply to the Ts80 model. DO NOT MODIFY THIS SETTING. Press the Done or Next

button to bypass.

This parameter does not apply to the Ts80 model. DO NOT MODIFY THIS SETTING. Press the Done or Next

button to bypass.

This parameter does not apply to the Ts80 model. DO NOT MODIFY THIS SETTING. Press the Done or Next

button to bypass.

Set-point value for Warm Weather Shutdown. Prevents response to CH (Thermostat) demand calls when the outdoor temperature is above the setting. Activate function by adjusting down. Range 32°F-120°F [0°C-49°C]. Set the A

nti-Short Cycle time interval. Used to prevent rapid burner cycling e.g. in low-load situations. Range 0 minutes to 10 minutes.

The controller supports backup and restore of non-safety parameters. To use this function requires installing a PIM memory module in the controller (optional, purchased separately).

Permits entry of a 3 digit passcode; press the Up or Down button to display the entry screen; select individual digits using the Next button; alter each digit with the Up and Down buttons; press Done to accept.

°F

95°F [35°C]

70°F [21°C]

0°F [-18°C]

OFF

10ºF [6ºC]

70%

120ºF [49ºC]

5.0 minutes

N/A

475

Do Not Adjust

Displayed in increments of 0.1 minute (6 seconds)

Requires an optional PIM memory module

Page 47

Ts Series Installation and Operation Instructions │Trinity Ts

Diagnostic Mode

Diagnostic mode is entered from User mode by pressing and holding the “Next” button for 3 seconds. Successive screens are selected by pressing the “Next” button. Diagnostic mode may be exited by pressing the “Done” button or allowing the timeout interval to elapse. Diagnostic screens are listed in Table 13-7.

Table 13-7 Diagnostic Mode Screens

Setting Description Factory Setting Comments

Flame signal

Alert

Lockout

Outlet High Limit

DHW High Limit

Stack High Limit

Firing Rate initial

Firing Rate minimum

Firing Rate maximum

Firing Rate manual

Table 13-8 Diagnostic Mode Screen Timeouts

Screen Displayed Length of Inactivity that Causes Timeout

Flame signal Alert Lockout Outlet High Limit DHW High Limit Stack High Limit Firing Rate initial Firing Rate min imum Firing Rate maximum Firing Rate manual

Shows current flame strength in units of microAmps/volt. No user action required.

N/A

Shows most recent Alert code. See Table nn-nn for a list of codes. Alerts are events that do not require manual

N/A

intervention to reset the controller. Shows most recent Lockout code. See Table nn-nn for a list

of codes. User action may be required to correct the condition that caused the lockout. To clear the lockout and allow the controller to resume normal operation, press the

N/A

“Reset” button or cycle power to the controller i.e. turn power off, then on.

Shows current Outlet High Limit temperature setting. No user action required.

210°F [99°C]

This parameter does not apply to the Ts80 model. N/A Shows current Stack High Limit temperature setting. No

user action required.

220°F [104°C]

Shows “Min” on the display; press “Next” to proceed to minimum firing rate test, or “Done” to exit Diagnostic

N/A

mode. Forces demand to ignite the burner; alternates display of the

current Outlet temperature with display of minimum firing rate of 10%; press “Next” to proceed to maximum firing rate

N/A

test, or “Done” to exit Diagnostic mode. Forces demand to ignite the burner; alternates display of the

current Outlet temperature with display of maximum firing rate of 90%; press “Next” to proceed to manual firing rate

N/A

test, or “Done” to exit Diagnostic mode. Forces demand to ignite the burner; alternates display of the

current Outlet temperature with display of manual firing rate set by pressing the Up or Down buttons; firing rate may be varied in 1% increments between 0% and 90%; press

N/A

“Next” to proceed to manual firing rate test, or “Done” to exit Diagnostic mode.

5 minutes

Actual firing rate will not drop below the minimum modulation rate, which is equal to approximately 24%.

Page 48

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 13-4 Diagnostic Mode Screens

Page 49

Ts Series Installation and Operation Instructions │Trinity Ts

Holds, Alerts and Lockouts

The controller dynamically reports status by means of codes. These codes are classified as Hold, Alert, and Lockout and are listed in the Troubleshooting Section of this manual. Refer to Table 16-3 for Hold and Lockout codes and Table 16-4 for a list of Alert codes.

In a Hold state the controller is waiting for an event to occur, such as closing of the air proving switch. Typically no manual intervention is needed; Hold conditions are transient in nature and a normal part of appliance operation. Alert codes are used to report non-critical events that do not require manual intervention.

Lockouts occur when a safety limit is exceeded, e.g. stack temperature limit of 220°F [104°C], or the air proving switch cannot prove. Lockouts force burner shutdown and require manual action to restore the appliance to normal operation. A Lockout persists until a) the “Reset” button on the display is pressed and released; b) the Reset button on the controller is pressed and released; c) power to the appliance is turned off and turned on again.

Page 50

Trinity Ts │Installation and Operation Instructions Ts Series

14.0 INSTALLATION CHECKLIST Installation

 1. If operating on Propane Gas, convert boiler using appropriate Kit number. See Table 7-1.  2. Locate the boiler in accordance with Section 3.0 of this manual.  3. Install the Vent/Air-Intake piping in accordance with Sections 4.0 and 5.0 of this manual. Ensure all

joints are secured and cemented properly. Both the Vent and Air-Intake pipes must terminate outdoors. Perform the Mandatory Pre-commissioning Procedure for Plastic Venting in Section 4.0.

 4. Connect the condensate drain in accordance with Section 6.0 of this manual.

 5. Connect the gas supply in accordance with Section 7.0 of this manual.  6. Install the plumbing in accordance with this manual, Flush/cleanse the internals of the heating system.

Treat system water with Fernox F1 Protector.

 7. Connect field wiring in accordance with Section 11.0 of this manual.  8. Advise home/building owner of their responsibilities with respect to maintaining the boiler.

The building owner is responsible for keeping the Vent/Air-Intake termination free of snow, ice, or other potential blockages and for scheduling boiler routine maintenance as

described in the next section. Failure to properly maintain the boiler may result in serious injury or death.

Start-up

Plastic Venting in Section 4.0.

 1. Turn gas shut-off valve to the ON position.  2. Turn Power on to the boiler.  3. Set Controller to the desired settings.  4. Turn thermostat up, Ignition will occur.

Operational Checklist

 1. System is free of gas leaks.  2. System is free of water leaks.  3. Water pressure is maintained above 15 PSI.  4. All air is purged from the heating system piping.  5. Ensure proper water flow rate; unit must not kettle, bang, hiss or flash the water to steam.  6. Ensure gas line pressure is in accordance with Section 9.0.  7. System is free of combustion leaks.  8. Unit must operate smoothly.  9. Ensure the flue gas combustion readings are within the tolerances listed in Table 9-1.  10. Each ignition must be smooth.

11. Verify that all condensate lines are clean and drain freely.



Before Leaving

 1. Remove line pressure gauge from gas valve, tighten bleed screw, test screw for leaks. See Section 9.0.  2. Install plug into the flue gas test port and test for leaks, see Section 9.0.  3. Allow the boiler to complete at least one heating cycle, or to operate for at least 15 minutes.  4. Always verify proper operation after servicing.

Instructions to Installing Contractor

 1. Ensure that the customer receives the Warranty Documentation included with the installation manual.  2. Leave the manual with the customer so they know when to call for annual maintenance and inspection.

matches the need of the application may result in fire, property damage, or death.

Allow primers/cements to cure for 8 hours prior to Start-up. If curing time is less than 8 hours,

first perform Steps 2 through 6 of Mandatory Pre-commissioning Procedure for

Failure to follow these instructions can result in explosion, serious injury or death.

This boiler must have water flowing through it whenever the burner is firing. Failure to comply may damage the unit, void the warranty, and cause serious injury or death.

Allowing the boiler to operate with a dirty combustion chamber will adversely affect its operation and void the warranty. Failure to clean the heat exchanger on a frequency that

Page 51

Ts Series Installation and Operation Instructions │Trinity Ts

15.0 ANNUAL MAINTENANCE AND INSPECTION

This unit must be inspected at the beginning of every heating season by a Qualified Technician.

Annual Inspection Checklist

 1. Lighting is smooth and consistent, and the combustion fan is noise & vibration free.  2. The condensate freely flows from the unit, and is cleaned of sediment.  3. Relief Valve and air vents are not weeping.  4. Low water cut off is flushed (if applicable)  5. Examine all venting for evidence of leaks. Ensure vent screens are cleaned and clear of debris.  6. Check the burner plate for signs of leaking.  7. The combustion chamber must be inspected and cleaned.  8. Listen for water flow noises indicating a drop in boiler water flow rate.

Important - The hydronic system may need to be flushed to eliminate hard water scale (Use Fernox DS-40 Descaler, NTI PN: 83450).

Combustion Chamber Cleaning Procedure

Units operating with LP Gas or in an industrial environment will have to be cleaned a minimum of once per year. Other applications will require the combustion chamber to be cleaned after the first year of operation, with subsequent cleanings scheduled based on the condition of the combustion chamber at the time. Unless a step is identified as model specific, the following combustion chamber cleaning procedure is the same for all models.

chamber. Take all necessary precautions and use recommended personal protective equipment as required.

Cleaning Checklist

 1. Initiate a post-purge cycle to clear any gas from the combustion chamber, then turn gas valve off.  2. Access the combustion chamber by removing the aluminum burner door assembly of the boiler.  3. Remove the insulation disc (P/N 83112) located in the back of the combustion chamber to avoid

damaging it during the cleaning process. The disc is held in place with a 2.5mm "Allen-head" screw.

 4. Use a vacuum with a high efficiency filter to remove any loose debris or dust.  5. Wet the inside of the combustion chamber with wate r. Use a garden hose with a trigger nozzle to direct

pressurized water through the gaps between the heat exchanger tubes. The water should pass in-between the heat exchanger tubes and exit via the condensate drain. This process may require the use of some dry rags or plastic to protect electrical components from being damaged by dripping or spraying water.  6. Use a nylon or other non-metallic brush to loosen the incrustations and any other contaminates that have

remained stuck on and in-between the tubes.

 7. Repeat steps 5 and 6 until the heat exchanger is clean and water from the condensate drain runs clear.  8. Re-install the insulation disc (part no. 83112) to the back of the combustion chamber.  9. Inspect the insulation disc located on the back-side of the burner door (p/n 83884). Replace if damaged.  10. Re-install the burner door, gas-supply and Air-inlet pipe, check for gas leaks.  11. Perform the Operational Check List detailed in the previous section.

Boiler system cleansers and corrosion inhibitors must not be used to flush contaminants from water heaters or potable water systems.

Crystalline Silica - Read carefully the warnings and handling instructions pertaining to Refractory Ceramic Fibers before commencing any service work in the combustion

Replace any gaskets or insulation discs that show any signs of damage and do not re-use. Failure to follow these instructions may result in fire, property damage or death.

Page 52

Trinity Ts │Installation and Operation Instructions Ts Series

Refractory Ceramic Fibers (RFC)

chamber. The insulating material on the inside of the burner door and at the back of the combustion chamber contain Refractory Ceramic Fibers and should not be handled without personal protective equipment.

(cristobalite), a respirable silica dust. Repeated airborne exposure lung infections, acute respiratory illness, or death. Crystalline silica is listed as a (potential) occupational carcinogen by the following regulatory organizations: International Agency for Research on Cancer (IARC), Canadian Centre for Occupational Health and Safety (CCOHS), Occupational Safety and Health Administration (OSHA), and National Institute for Occupational Safety and Health (NIOSH). Failure to comply with handling instructions in Table 14-1 may result in serious injury or death.

maintenance can cause property damage, serious injury (exposure to hazardous materials) or death. Refer to Table 15-1 for handling instruction and recommended personal protective equipment. Installation and service must be performed by a qualified installer, service agency or the gas supplier (who must read and follow the supplied instructions before installing, servicing, or removing this boiler. This boiler contains materials that have been identified as carcinogenic, or possibly carcinogenic, to humans).

Table 15-1 Handling Instructions for Refractory Ceramic Fibers (RCF)

Reduce the Risk of Exposure Precautions and Recommended Personal Protective Equipment

Avoid contact with skin and eyes Avoid breathing in silica dust

Avoid transferring contamination

First Aid Measures

Notes:

Respirator recommendations based on CCOHS and OSHA requirements at the time this document was written. Consult

your local regulatory authority regarding current requirements for respirators, personal protective equipment, handling, and disposal of RCFs.

For more information on Refractory Ceramic Fibers, the risks, recommended handling procedures and acceptable disposal practices contact the organization(s) listed below:

Personal Protective Equipment Recommended - Read the following warnings and handling instructions carefully before commencing any service work in the combustion

Potential Carcinogen - Use of Refractory Ceramic Fibers in high temperature applications (above 1000

C) can result in the formation of Crystalline Silica

to crystalline silica dust may result in chronic

Crystalline Silica - Certain components confined in the combustion chamber may contain this potential carcinogen. Improper installation, adjustment, alteration, service or

• Wear long-sleeved clothing, gloves, and safety goggles or glasses.

• Wear a respirato r with a N95-rated filter efficiency or better. 1

• Use water to reduce airborne dust levels when cleaning the combustion chamber.

• Do not dr y sweep silica dust. Pre-wet or use a vacuum with a high efficiency filter.

• When installing or removing RFCs, place the material in a sealable plastic bag.

• Re move contaminated clothing after use. Store in sealable container until cleaned.

• Wash contaminated clothing separately from other laundry.

If irritation persists after implementing first aid measures consult a physician.

• Skin - Wash with soap and water.

• Eyes - Do not rub eyes; flush with water immediately.

• Inhalation – Breathe in fresh air; drink water, sneeze or cough to clear irritated

passage ways.

Canada (CCOHS): Telephone directory listing

under Government Blue Pages Canada—Health and Safety—Canadian Centre for Occupational Health and Safety; or website http://www.ccohs.ca.

United States (OSHA): Telephone directory listing under United States Government—Department of Labor—Occupational Safety and Health Administration; or website http://www.osha.gov.

Page 53

Ts Series Installation and Operation Instructions │Trinity Ts

16.0 TROUBLESHOOTING

Servicing the Boiler

• Disconnect or shut off all energy sources to the boiler: 120VAC power, water and gas.

• Identify and mark wires before disconnecting or removing them.

• Never bypass electrical fuses or limit devices except temporarily for testing.

• Use proper personal protective equipment (PPE) i.e. eye protection, safety footwear.

These procedures should only be performed by qualified service personnel, when abnormal operation of the boiler is suspected. The boiler incorporates a sophisticated microprocessor based control which normally responds appropriately to varying conditions. If the boiler operation appears to be incorrect, or it is not responding at all to a demand for heat, the following is suggested to determine and correct the problem.

Resistance (ohms) and Continuity.

Check 120VAC and 24VAC at the Boiler

First, verify the following:

• There is 120V being supplied to the boiler:

o The circuit breaker in the electrical panel supplying power to the boiler is not tripped. o The service switch (if applicable) is in the ON position.

• There is a heat call from the thermostat:

o Verify 24VAC to thermostat. o The thermostat is placed at a sufficiently high setting to create a call for heat to the boiler.

To check for the presence of 120VAC and 24VAC at the boiler follow this procedure:

• Remove the boiler front cover.

• 120VAC

o Disconnect the spark cable from the burner door. o Remove the control panel cover. First loosen the two #8 hex-head sheet metal screws securing the cover

to the control panel. Lift the cover off and remove it from the unit, this will expose the field wiring barrier strip. Note: once the cover is partially removed the spark cable can be disconnected from the controller.

o With an AC voltmeter set on the appropriate scale, measure the voltage across the L1 and L2 terminals

(terminals 12 and 13).

o If 120VAC is not detected, check the electrical service as suggested above. If the service is verified,

inspect the circuit wiring from the panel to the boiler for broken or disconnected conductors.

o If 120VAC is detected, turn power off to the boiler at the service switch and check the 120VAC fuse

located on the right side of the control panel; refer to Figure 16-1 – replace if necessary.

• 24VAC (only check if 120VAC supply is verified).

o Disconnect the spark cable from the burner door. o Remove the control panel cover. First loosen the two #8 hex-head sheet metal screws securing the cover

o With an AC voltmeter set on the appropriate scale, measure the voltage between the R and COM

terminals (terminals 1 and 2).

o If 24VAC is not detected, check the 24VAC fuse located at the transformer in the control panel; refer to

Figure 16-1 – replace if necessary.

Observe the following precautions when servicing the boiler. Failure to comply with these may result in fire, property damage, serious injury or death.

Before undertaking any troubleshooting procedures it is highly recommended to have available a digital multimeter(s) capable of measuring AC and DC volts, Amperes,

Only replace fuses with identical parts, see Figure 16-1. Failure to follow this warning may result in component failure, fire, property damage, serious injury or death.

Page 54

Trinity Ts │Installation and Operation Instructions Ts Series

There are two (2) fuses associated with the Trinity Ts controller. Check this fuse before replacing the controller or any other electrical component. If the fuse is blown, it will prevent the protected device(s) from functioning. Check the

• Remove all 120VAC power to the boiler. Check

that the unit is not powered from multiple sources.

• Remove the front cover.

• The 120VAC fuse is accessible by remo ving the

spring-loaded knurled knob of its holder. Push the knob toward the panel and twist approximately 1/4 turn counter-clockwise.

• To 24VAC fuse is located inside the control panel.

Disconnect the spark cable from the burner door, loosen the two #8 hex-head sheet metal screws securing the cover, slide out to remove and disconnect the spark cable from the control. The auto blade type fuse is installed in an "inline" style fuse holder near the transformer.

• Inspect fuses and replace if necessary .

• Feed spark cable through the panel cover and secure

in place. Replace front cover. Restore power to the boiler and confirm proper operation.

Table 16-1 Troubleshooting Chart

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Burner not operating

Lockout 9 – Flame bias out of range Hold 27 – Flame rod shorted to ground detected

Hold 61 – Anti short-cycle Anti short-cycle timer is preventing

Hold 62 – Fan speed not proved

condition of the fuse as follows:

Heat demand satisfied; no call for heat

Boiler outlet temperature is in range Compare outlet temperatur e to Central Heat

Hold or Delay Lockout

4-20mA input being overdriv en. If using 4-20mA input, check to ensure cu rrent is

A flame circuit shorted to ground may show up as a flame circuit timeout. Zero-Ohm shorts can display as Hold 27.

short-cycling.

- Blower problem

- Faulty controller

Figure 16-1 Ts80 Control Panel

24VAC Fuse 2A 32V Auto Blade Type

No action needed. Check operation by turning thermostat up or jumping heat call (Thermostat to R), or by turning DHW aquastat up or jumping DHW call (DHW to Sensor COM).

(Thermostat) and DHW setpoints. Be sure to factor in the outdoor reset curve – temporarily disconnect the outdoor sensor to test – adjust outdoor reset settings if necessary. Check Operating Mode Icons for Hold or Lockout. Obtain Hold or Lockout code number from the Diagnostic Mode by pressing and holding the “Next” button for 3 seconds.

not greater than 21mA. Check to ensure condensate drain is not blocked. Check to ensure no voltage applied to R & Thermostat terminals. If using 4-20mA input, check to ensure current is not greater than 21mA. Normal during small loads, delay is adjustable via the Setup mode in the display. If blower is off: (1) Check for 120VAC p o wer supply to blower, correct wiring if necessary. (2) Remove the low voltage cable from blower, if blower remains off – replace blower If blower turns on check VDC signal between black and green wires, if between 12 and 16VDC – replace blower, if not – replace controller.

If blower is on: (1) Check low voltage cable from blower to control. (2) Replace blower. (3) Re

lace controller.

Fuse Locations Fuse Operation

120VAC Fuse 7A 250V Fast-Acting

Page 55

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-1 Troubleshooting Chart

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Hold 63 – LCI OFF (Limit control input)

Lockout 65 – Interrupted Air Switch OFF

Hold 66 – Interrupted air switch ON (and blower is off)

Insufficient water pressure Ensure pressure is at or above 15PSI; if problem

persists after exceeding 20PSI – replace low water pressure switch (PN:83223-1)

Faulty blower If blower remains off after the lockout is cleared,

check 120VAC supply to blower, if present

replace blower. Blocked venting Check for blockage of the exhaust vent. Blocked air inlet Check for blockage of the air inlet. Disconnected, damaged or blocked tubing

Inspect the clear vinyl tubing connecting the air

switch + and – ports to the air metering elbow.

Condensation or other foreign matter may be

obstructing the tubing, preventing the switch from

sensing differential pressure caused by air flow

through the metering elbow. Incorrect air switch setting Contact NTI technical support. Faulty air switch If venting and air inlet are clear, temporarily

jumper the air switch. If the unit lights and

operates smoothly – replace air switch. If the unit

fails to light or lights but runs rough or abruptly

shuts down – check boiler internals for blockage.

WARNING Only jumper the air switch for

diagnosing purposes. Incorrect air switch wiring Check that the red and orange wires are connected

to quick connect tabs 3 and 1 respectively. Incorrect air switch setting Contact NTI technical support. Incorrect air switch wiring Check that the red and orange wires are connected

to quick connect tabs 3 and 1 respectively. Faulty air switch Disconnect red and orange wires from air switch

and check for open circuit between terminals 1 &

3. If continuity detected, replace air switch. Hold 66 – Interrupted air switch ON (and blower is on)

- Blower problem

- Faulty controller

Check low voltage wiring from blower to controller. Check VDC signal from red–green and black-green; if not 28-32VDC and 0 VDC respectfully – replace controller. If signal is correct – replace blower.

Lockout 67 – ILK OFF External Limit Tripped Indication that an external limit (wired to “LIM”)

had opened. Not a problem with boiler.

High Central Heat or DHW set

Reduce Central Heat and DHW set points. Hold 79 – Outlet High Limit

point.

Lockout 81 – Delta T limit OR Boiler making banging or hissing sounds

Insufficient water flow or pressure Insufficient water flow

See

lockout 81 below.

• Check bo iler pump.

• Ensure plumbing is correct. Check that water

pressure is at least 15PSI.

• Boiler heat transfer surfaces may be fouled

with scale or magnetite. Clean with Fernox DS-40 Descaler and Cleanser. See Table 10-1.

Lockout 82 – Stack limit

Dirty heat exchanger Inspect and if required clean the combustion

chamber and/or heat exchanger. Refer to Section

15.0 Annual Maintenance and Inspection.

Faulty sensor Check resistance of stack sensor and compare to

thermistor resistance chart, see Table 16-2. Lockout 85 – Inlet/Outlet Inversion Limit

Pump flowing in the wrong direction

Ensure water circulation is flowing into the boiler

at the fitting closest to the wall.

Page 56

Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-1 Troubleshooting Chart

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Lockout 88 – Outlet T Rise limit OR Boiler making banging or hissing sounds Hold 91– Inlet sensor fault

Hold 92 – Outlet sensor fault

Hold 95 – Stack sensor fault

Hold 110 – Ignition failure occurred (failure to prove flame after 3 ignition attempts)

(Unit will not ignite)

Insufficient water flow See Lockout 81.

Sensor disconnected

• Verify that 2-position Molex connector on

wiring harness is securely attached to mating connector on inlet sensor.

• Inspect sensor wiring.

Faulty sensor Check resistance of sensor and compare to

thermistor resistance chart, see Table 16-2.

Sensor disconnected

• Verify that 4-position Molex connector on

wiring harness is securely attached to mating connector on outlet sensor.

• Inspect sensor wiring.

Faulty sensor Check resistance of sensor and compare to

thermistor resistance chart, see Table 16-2.

Sensor disconnected

• Verify that 4-position Molex connector on

wiring harness is securely attached to mating connector on stack sensor.

• Inspect sensor wiring.

Faulty sensor Check resistance of sensor and compare to

thermistor resistance chart, see Table 16-2.

Insufficient gas line pressure Ensure the manual gas shutoff valve is open.

Check gas line pressure during ignition attempt.

Refer to Section 9.0 GAS VALVE AND

BURNER SETUP.

No 24VAC to Gas Valve Check the wiring harness for loose or interrupted

connections of the gas valve wiring. With an AC

voltmeter, measure the voltage from controller

terminals J5-2 to J4-10. There should be 24VAC

present during trial for ignition.

Faulty Gas Valve The gas valve emits an audible click when it

switches on or off. If the controller is providing

24VAC to the gas valve, and the wiring is intact,

it should be possible to detect if the valve is

responding.

Spark cable disconnected Ensure that the high voltage spark cable is

securely connected to the controller and the

igniter electrode. Check that the green ground

wire is securely attached to the ¼” quick connect

tab on the igniter electrode.

Faulty Spark Igniter/Circuit During trial for ignition check for arc on spark

electrode via the observation port located next to

the spark electrode in the burner door. If no spark

is observed – replace the igniter, spark cable then

controller.

Blocked Venting or Dirty Heat Exchanger

Check venting system and boiler for blockages

and dirt build-up – clean heat exchanger. Hold 110 – Ignition failure

Flame rod disconnected Verify that the flame rod signal wire is securely occurred (failure to prove flame after 3 ignition attempts)

(Unit lights and immediately goes out)

Blocked/Backed-up Condensate

Drain

Blocked Venting or Dirty Heat

Exchanger

Fault

Flame Rod/Circui

attached to the flame rod, which is located bottom center of the burner door. Remove condensate trap and flush.

Check venting system and boiler for blockages and dirt build-up – clean heat exchanger. Replace flame rod then controller.

Page 57

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-1 Troubleshooting Chart

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Lockout 174

External Electrical Noise Look for sources of electrical noise, i.e. a large

Failing Limit Switch in ILK circuit Check operation of internal water pressure switch,

Hardware failure of controller If problem persists, replace Sola boiler control

Alert 981 Loss of communication between

display and controller.

Inoperative CH and/or DHW

Normal Operation Pump output A will only have power during a pump

Faulty pump If 120VAC supplied to pump, and pump does not

Faulty controller If 120VAC is not supplied to the pump given

Blower operating at high

Blower signal cable disconnected speed while burner off

No 24VAC to controller

Blower not operating

Blower power disconnected Verify that the 3-position Molex connector on the

Faulty blower Measure voltage across pins 1 & 2 (black and

Table 16-2 Thermistor Resistance vs. Temperature

Temp °F (°C) Resistance Ohms (Ω) Temp °F (°C) Resistance Ohms (Ω)

-22 (-30) 176,133 122 (50) 3,603

-4 (-20) 96,761 131 (55) 2,986

14 (-10) 55,218 140 (60) 2,488

32 (0) 32,650 149 (65) 2,083

41 (5) 25,390 158 (70) 1,752 50 (10) 19,900 167 (75) 1,481 59 (15) 15,710 176 (80) 1,258 68 (20) 12,490 185 (85) 1,072 77 (25) 10,000 194 (90) 918 86 (30) 8,057 203 (95) 789 95 (35) 6,531 212 (100) 680

104 (40) 5,327 230 (110) 506

motor starting, multiple pieces of equipment starting at the same time.

and/or external LWCO or safety flow switch; replace as necessary

(pn: 83589) Check 3-conductor cable between display and controller – verify proper wiring with wiring schematic. Replace display, replace controller.

DHW demand. Pump output B will have power during any demand. Pump output C will only have power during a Thermostat demand when a DHW demand is not present.

operate – replace pump.

conditions described under “Normal Operation” above – replace controller.

• Verify that the 5-po sition Molex connector on

the wiring harness is securely connected to its mating connector on the blower.

• Check that the 4-position Molex connector on

wiring harness is securely connected to its mating connector on the controller.

• Check Power LED on controller.

• Check 24V AC Transformer Fuse.

• With an AC voltmeter measure voltage at

terminals J8 1 & 2, 24VAC should be present.

wiring harness is securely connected to its mating connector on the blower.

white wires) of 3-position connector on wiring harness. If 120VAC detected, replace power connector and remove 5-position signal connector. Blower should rotate at high speed. If blower does not rotate, replace blower.

Page 58

Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-3 Hold and Lockout Codes

Code Description Note

0 None Hold / No lockout 1 Unconfigured safety data Lockout 2 Waiting for safety data verification Lockout 3 Internal fault: Hardware fault Hold 4 Internal fault: Safety Relay key feedback error Hold 5 Internal fault: Unstable power (DCDC) output Hold 6 Internal fault: Invalid processor clock Hold 7 Internal fault: Safety relay drive error Hold 8 Internal fault: Zero crossing not detected Hold 9 Internal fault: Flame bias out of range Hold 10 Internal fault: Invalid Burner control state Lockout 11 Internal fault: Invalid Burner control state flag Lockout 12 Internal fault: Safety relay drive cap short Hold 13 Internal fault: PII shorted to ILK Hold / Lockout 14 Internal fault: HFS shorted to LCI Hold / Lockout 15 Internal fault: Safety relay test failed due to feedback ON Lockout 16 Internal fault: Safety relay test failed due to safety relay OFF Lockout 17 Internal fault: Safety relay test failed due to safety relay not OFF Lockout 18 Internal fault: Safety relay test failed due to feedback not ON Lockout 19 Internal fault: Safety RAM write Lockout 20 Internal fault: Flame ripple and overflow Hold 21 Internal fault: Flame number of sample mismatch Hold 22 Internal fault: Flame bias out of range Hold 23 Internal fault: Bias changed since heating cycle starts Hold 24 Internal fault: Spark voltage stuck low or high Hold 25 Internal fault: Spark voltage changed too much during flame sensing time Hold 26 Internal fault: Static flame ripple Hold 27 Internal fault: Flame rod shorted to ground detected Hold 28 Internal fault: A/D linearity test fails Hold 29 Internal fault: Flame bias cannot be set in range Hold 30 Internal fault: Flame bias shorted to adjacent pin Hold 31 Internal fault: SLO electronics unknown error Hold 32 Internal fault: Safety Key 0 Lockout 33 Internal fault: Safety Key 1 Lockout 34 Internal fault: Safety Key 2 Lockout 35 Internal fault: Safety Key 3 Lockout 36 Internal fault: Safety Key 4 Lockout 37 Internal fault: Safety Key 5 Lockout 38 Internal fault: Safety Key 6 Lockout 39 Internal fault: Safety Key 7 Lockout 40 Internal fault: Safety Key 8 Lockout 41 Internal fault: Safety Key 9 Lockout 42 Internal fault: Safety Key 10 Lockout 43 Internal fault: Safety Key 11 Lockout 44 Internal fault: Safety Key 12 Lockout 45 Internal fault: Safety Key 13 Lockout 46 Internal fault: Safety Key 14 Lockout 47 Flame rod to ground leakage Hold 48 Static flame (not flickering) Hold

Page 59

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-3 Hold and Lockout Codes

Code Description Note

49 24VAC voltage low/high Hold 50 Modulation fault Hold 51 Pump fault Hold 52 Motor tachometer fault Hold 53 AC inputs phase reversed Lockout 54-57 RESERVED 58 Internal fault: HFS shorted to IAS Lockout 59 Internal fault: Mux pin shorted Lockout 60 Internal fault: HFS shorted to LFS Lockout 61 Anti short cycle Hold 62 Fan speed not pro ved Hold 63 LCI OFF Hold 64 PII OFF N/A 65 Interrupted Airflow Switch OFF Hold 66 Interrupted Airflow Switch ON Hold 67 ILK OFF Hold 68 ILK ON N/A 69 Pilot test hold Hold 70 Wait for leakage test completion Hold 71-77 RESERVED 78 Demand lost in run Hold 79 Outlet high limit Hold 80 DHW high limit Disabled 81 Delta T limit Hold / Lockout 82 Stack limit Lockout 83-84 RESERVED 85 Inlet/Outlet inversion limit (See Table 16-1) Hold 86-87 88 Outlet T-Rise limit (See Table 16-1) Lockout 89-90 RESERVED 91 Inlet sensor fault Hold 92 Outlet sensor fault Hold 93 DHW sensor fault Hold 94 Header sensor fault Hold 95 Stack sensor fault Hold 96 Outdoor sensor fault Hold 97 Internal fault: A2D mismatch Lockout 98 Internal fault: Exceeded VSNSR voltage tolerance Lockout 99 Internal fault: Exceeded 28V voltage tolerance Lockout 100 Pressure sensor fault Hold 101-104 RESERVED 105 Flame detected out of sequence Hold / Lockout 106 Flame lost in MFEP Lockout 107 Flame lost early in run Lockout 108 Flame lost in run Lockout 109 Ignition failed Lockout 110 Ignition failure occurred Hold 111 Flame current lower than WEAK threshold Hold 112 Pilot test flame timeout Lockout

RESERVED

Page 60

Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-3 Hold and Lockout Codes

Code Description Note

113 Flame circuit timeout Lockout 114-121 RESERVED 122 Light off rate proving failed Lockout 123 Purge rate proving failed Lockout 124 High fire switch OFF Hold 125 High fire switch stuck ON Hold 126 Low fire switch OFF Hold 127 Low fire switch stuck ON Hold 128 Fan speed failed during pre-purge Hold / Lockout 129 Fan speed failed during pre-ignition Hold / Lockout 130 Fan speed failed during ignition Hold / Lockout 131 Fan movement detected during standby Hold 132 Fan speed failed during run Hold 133-135 RESERVED 136 Interrupted Airflow Switch failed to close Hold 137 ILK failed to close Hold 138-148 RESERVED 149 Flame detected Hold / Lockout 150 Flame not detected Hold 151 High fire switch ON Hold / Lockout 152 Combustion pressure ON Hold / Lockout 153 Combustion pressure OFF Hold / Lockout 154 Purge fan switch ON Hold / Lockout 155 Purge fan switch OFF Hold / Lockout 156 Combustion pressure and Flame ON Hold / Lockout 157 Combustion pressure and Flame OFF Lockout 158 Main valve ON Lockout 159 Main valve OFF Lockout 160 Ignition ON Lockout 161 Ignition OFF Lockout 162 Pilot valve ON Lockout 163 Pilot valve OFF Lockout 164 Block intake ON Lockout 165 Block intake OFF Lockout 166-171 RESERVED 172 Main relay feedback incorrect Lockout 173 Pilot relay feedback incorrect Lockout 174 Safety relay feedback incorrect Lockout 175 Safety relay open Lockout 176 Main relay ON at safe start check Lockout 177 Pilot relay ON at safe start check Lockout 178 Safety relay ON at safe start check Lockout 179-183 RESERVED 184 Invalid BLOWER/HSI output setting Lockout 185 Invalid Delta T limit enable setting Lockout 186 Invalid Delta T limit response setting Lockout 187 Invalid DHW high limit enable setting Lockout 188 Invalid DHW high limit response setting Lockout 189 Invalid Flame sensor type setting Lockout

Page 61

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-3 Hold and Lockout Codes

Code Description Note

190 Invalid interrupted air switch enable setting Lockout 191 Invalid interrupted air switch start check enable setting Lockout 192 Invalid Igniter on during setting Lockout 193 Invalid Ignite failure delay setting Lockout 194 Invalid Ignite failure response setting Lockout 195 Invalid Ignite failure retries setting Lockout 196 Invalid Ignition source setting Lockout 197 Invalid Interlock open response setting Lockout 198 Invalid Interlock start check setting Lockout 199 Invalid LCI enable setting Lockout 200 Invalid light off rate setting Lockout 201 Invalid Light off rate proving setting Lockout 202 Invalid Main Flame Establishing Period time setting Lockout 203 Invalid MFEP flame failure response setting Lockout 204 Invalid NTC sensor type setting Lockout 205 Invalid Outlet high limit response settin g Lockout 206 Invalid Pilot Flame Establishing Period setting Lockout 207 Invalid PII enable setting Lockout 208 Invalid pilot test hold setting Lockout 209 Invalid Pilot type setting Lockout 210 Invalid Post-purge time setting Lockout 211 Invalid Power up with lockout setting Lockout 212 Invalid Pre-ignition time setting Lockout 213 Invalid Pre-purge rate setting Lockout 214 Invalid Pre-purge time setting Lockout 215 Invalid Purge rate proving setting Lockout 216 Invalid Run flame failure response setting Lockout 217 Invalid Run stabilization time setting Lockout 218 Invalid Stack limit enable setting Lockout 219 Invalid Stack limit response setting Lockout 220 Unconfigured Delta T limit set point setting Lockout 221 Unconfigured DHW high limit set point setting Lockout 222 Unconfigured Outlet high limit set point setting Lockout 223 Unconfigured Stack limit set point setting Lockout 224 Invalid DHW demand source setting Lockout 225 Invalid Flame threshold setting Lockout 226 Invalid Outlet high limit set point setting Lockout 227 Invalid DHW high limit set point setting Lockout 228 Invalid Stack limit set point setting Lockout 229 Invalid Modulation output setting Lockout 230 Invalid CH demand source setting Lockout 231 Invalid Delta T limit delay setting Lockout 232 Invalid Pressure sensor type setting Lockout 233 Invalid IAS closed response setting Lockout 234 Invalid Outlet high limit enable setting Lockout 235 Invalid Outlet connector type setting Lockout 236 Invalid Inlet connector type setting Lockout 237 Invalid DHW connector type setting Lockout 238 Invalid Stack connector type setting Lockout

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Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-3 Hold and Lockout Codes

Code Description Note

239 Invalid Header connector type setting Lockout 240 Invalid Outdoor connector type setting Lockout 241-255 RESERVED

Table 16-4 Alert Codes

Code Description Action/Response

0 None (No alert) 1 Alert PCB was restored from factory defaults 2 Safety configuration parameters were restored from factory defaults 3 Configuration parameters were restored from factory defaults 4 Invalid Factory Invisibility PCB was detected 5 Invalid Factory Range PCB was detected 6 Invalid range PCB record has been dropped 7 EEPROM lockout history was initialized 8 Switched application annunciation data blocks

9 Switched application configuration data blocks 10 Configuration was restored from factory defaults 11 Backup configur ation settings was restored from active configuration 12 Annunciation configuration was restored from factory defaults 13 Annunciation configuration was restored from backup 14 Safety group verification table was restored from factory defaults 15 Safety group verification table was updated 16 Invalid Parameter PCB was detected 17 Invalid Range PCB was detected 18 Alarm silence time exceeded maximum 19 Invalid safety group verification table was detected

20-26 RESERVED

27 Safety processor was reset 28 Application processor was reset 29 Burner switch was turned OFF 30 Burner switch was turned ON 31 Program Module (PM) was inserted into socket 32 Program Module (PM) was removed from socket 33 Alert PCB was configured 34 Parameter PCB was configured 35 Range PCB was configured 36 Program Module (PM) incompatible with product was inserted into socket 37 Program Module application parameter revision differs from application processor 38 Program Module safety parameter revision differs from safety processor 39 PCB incompatible with product contained in Program Module 40 Parameter PCB in Program Module is too large for product 41 Range PCB in Program Module was too large for product 42 Alert PCB in Program Module was too large for product 43 IAS start check was forced on due to IAS enabled 44 Low voltage was detected in safety processor 45 High line frequency occurred 46 Low line frequency occurred 47 Invalid subsystem reset request occurred

Page 63

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-4 Alert Codes

Code Description Action/Response

48 Write large enumerated Modbus register value was not allowed 49 Maximum cycle count was reached 50 Maximum hours count was reached 51 Illegal Modbus write was attempted 52 Modbus write attempt was rejected (NOT ALLOWED) 53 Illegal Modbus read was attempted 54 Safety processor brown-out reset occurred 55 Application processor watchdog reset occurred 56 Application processo r brown-out reset occurred 57 Safety processor watchdog reset occurred 58 Alarm was reset by the user at the control 59 Burner control firing rate was > absolute max rate 60 Burner control firing rate was < absolute min rate 61 Burner control firing rate was invalid, % vs. RPM 62 Burner control was firing with no fan request 63 Burner control rate (non-firing) was > absolute max rate 64 Burner control rate (non-firing) was < absolute min rate 65 Burner control rate (non-firing) was absent 66 Burner control rate (non-firing) was invalid, % vs. RPM 67 Fan off cycle rate was invalid, % vs. RPM 68 Set point was over ridden due to sensor fault 69 Modulation was over ridden due to sensor fault 70 No demand source was set due to demand priority conflicts 71 CH 4-20mA signal was invalid.

72-73 RESERVED

74 Periodic forced recycle 75 Absolute max fan speed was out of range 76 Absolute min fan speed was out of range 77 Fan gain down was invalid 78 Fan gain up was invalid 79 Fan minimum duty cycle was invalid 80 Fan pulses per revolution was invalid 81 Fan PWM frequency was invalid

82-89 RESERVED

90 Modulation outpu t type was invalid 91 Firing rate control parameter was invalid 92 Forced rate was out of range vs. min/max modulation 93 Forced rate was invalid, % vs. RPM 94 Slow start ramp value was invalid 95 Slow start degrees value was invalid 96 Slow start was ended due to outlet sensor fault 97 Slow start was end due to reference set point fault 98 CH max modulation rate was invalid, % vs. RPM 99 CH max modulation rate was > absolute max rate

100 CH modulation range (max minus min) was too small (< 4% or 40 RPM) 101 DHW max modulation rate was invalid, % vs. RPM 102 DHW max modulation rate was > absolute max rate 103 DHW modulation range (max minus min) was too small (< 4% or 40 RPM) 104 Min modulation rate was < absolute min rate

Page 64

Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-4 Alert Codes

Code Description Action/Response

105 Min modulation rate was invalid, % vs. RPM 106 Manual rate was invalid, % vs. RPM 107 Slow start enabled, but forced rate was invalid 108 Analog output hysteresis was invalid 109 Analog modulation output type was invalid 110 IAS open rate differential was invalid 111 IAS open step rate was invalid

112 -114

115 Fan was limited to its minimum duty cycle 116 Manual rate was > CH max modulation rate 117 Manual rate was > DHW max modulation rate 118 Manual rate was < min modulation rate 119 Manual rate in Standby was > absolute max rate 120 Modulation commanded rate was > CH max modulation rate 121 Modulation commanded rate was > DHW max modulation rate 122 Modulation commanded rate was < min modulation rate 123 Modulation rate was limited due to outlet limit 124 Modulation rate was limited due to Delta-T limit 125 Modulation rate was limited due to stack limit 126 Modulation rate was limited due to anti-condensation 127 Fan Speed out of range in RUN 128 Modulation rate was limited due to IAS was open 129 Slow start ramp setting of zero will result in no modulation rate change 130 No forced rate was configured for slow start ramp 131 CH demand source was invalid 132 CH P-gain was invalid 133 CH I-gain was invalid 134 CH D-gain was invalid 135 CH OFF hysteresis was invalid 136 CH ON hysteresis was invalid 137 CH sensor type was invalid 138 CH hysteresis step time was invalid 139 CH remote control parameter was invalid 140 CH ODR not allowed with remote control

141-145

146 CH control was suspended due to fault 147 CH header temperature was invalid 148 CH outlet temperature was invalid 149 CH steam pressure was invalid

150-156

157 DHW demand source was invalid 158 DHW P-gain was invalid 159 DHW I-gain was invalid 160 DHW D-gain was invalid 161 DHW OFF hysteresis was invalid 162 DHW ON hysteresis was invalid 163 DHW hysteresis step time was invalid 164 DHW sensor type was invalid 165 Inlet sensor type was invalid for DHW

RESERVED

Page 65

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-4 Alert Codes

Code Description Action/Response

166 Outlet sensor type was invalid for DHW

167-170

171 DHW control was suspended due to fault 172 DHW temperature was invalid 173 DHW inlet temperature was invalid 174 DHW outlet temperature was invalid

175-182

183 Lead Lag P-gain was invalid 184 Lead Lag I-gain was invalid 185 Lead Lag D-gain was invalid 186 Lead Lag OFF hysteresis was invalid 187 Lead Lag ON hysteresis was invalid 188 Lead Lag slave enable was invalid 189 Lead Lag hysteresis step time was invalid

190-203 RESERVED

204 Lead Lag master was suspended due to fault 205 Lead Lag slave was suspended due to fault 206 Lead Lag header temperature was invalid 207 Lead Lag was suspended due to no enabled Pro g ram Module installed 208 Lead Lag slave session has timed out

209-221 RESERVED

222 CH frost protection temperature was invalid 223 CH frost protection inlet temperature was invalid 224 DHW frost protection temperature was i nvalid

225-230 RESERVED

231 LL set point was invalid 232 LL time of day set point was invalid 233 LL outdoor temperature was invalid 234 LL ODR time of day set point was invalid 235 LL ODR time of day set point exceeded normal set point 236 LL max outdoor set point was invalid 237 LL min outdoor set point was invalid 238 LL min water set point was invalid 239 LL outdoor temperature range was too small (minimum 12 C / 22 F) 240 LL water temperature range was too small (minimum 12 C / 22 F)

241-245 RESERVED

246 CH set point was invalid 247 CH time of day set point was invalid 248 CH outdoor temperature was invalid 249 CH ODR time of day setpoint was invalid 250 CH ODR time of day set point exceeds normal set point 251 CH max outdoor set point was invalid 252 CH min outdoor setp oint was invalid 253 CH min water set point was invalid 254 CH outdoor temperature range was too small (minimum 12 C / 22 F) 255 CH water temperature range was too small (minimum 12 C / 22 F)

256-260 RESERVED

261 DHW set point was invalid 262 DHW time of day set point was invalid

RESERVED

Page 66

Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-4 Alert Codes

Code Description Action/Response

263-271 RESERVED

272 Abnormal Recycle: Pressure sensor fault 273 Abnormal Recycle: Safety relay drive test failed 274 Abnormal Recycle: Demand off during Pilot Flame Establishing Period 275 Abnormal Recycle: LCI off during Drive to Purge Rate 276 Abnormal Recycle: LCI off during Measured Purge Time 277 Abnormal Recycle: LCI off during Drive to Light off Rate 278 Abnormal Recycle: LCI off during Pre-Ignition test 279 Abnormal Recycle: LCI off during Pre-Ignition time 280 Abnormal Recycle: LCI off during Main Flame Establishing Period 281 Abnormal Recycle: LCI off during Ignition period 282 Abnormal Recycle: Demand off during Drive to Purge Rate 283 Abnormal Recycle: Demand off during Measured Purge Time 284 Abnormal Recycle: Demand of f du ri n g Drive to Light off Rate 285 Abnormal Recycle: Demand off during Pre-Ignition test 286 Abnormal Recycle: Demand off during Pre-Ignition time 287 Abnormal Recycle: Flame was on during Safe Start check 288 Abnormal Recycle: Flame was on during Drive to Purge Rate 289 Abnormal Recycle: Flame was on during Measured Purge Time 290 Abnormal Recycle: Flame was on during Drive to Light off Rate 291 Abnormal Recycle: Flame was not on at end of Ignition period 292 Abnormal Recycle: Flame was lost during Main Flame Establishing Period 293 Abnormal Recycle: Flame was lost early in Run 294 Abnormal Recycle: Flame was lost during Run 295 Abnormal Recycle: Leakage test failed 296 Abnormal Recycle: Interrupted air flow switch was off during Drive to Purge Rate 297 Abnormal Recycle: Interrupted air flow switch was off during Measured Purge Time 298 Abnormal Recycle: Interrupted air flow switch was off during Drive to Light o ff Rat e 299 Abnormal Recycle: Interrupted air flow switch was off during Pre-Ignition test 300 Abnormal Recycle: Interrupted air flow switch was off during Pre-Ignition time 301 302 Abnormal Recycle: Ignition failed due to interrupted air flow switch was off 303 Abnormal Recycle: ILK off during Drive to Purge Rate 304 Abnormal Recycle: ILK off during Measured Purge Time 305 Abnormal Recycle: ILK off during Drive to Light off Rate 306 Abnormal Recycle: ILK off during Pre-Ignition test 307 Abnormal Recycle: ILK off during Pre-Ignition time 308 Abnormal Recycle: ILK off during Main Flame Establishing Period 309 Abnormal Recycle: ILK off during Ignition period 310 Run was terminated due to ILK was off 311 Run was terminated due to interrupted air flow switch was off 312 Stuck reset switch 313 Run was terminated due to fan failure 314 Abnormal Recycle: Fan failed during Drive to Purge Rate 315 Abnormal Recycle: Fan failed during Measured Purge Time 316 Abnormal Recycle: Fan failed during Drive to Light off Rate 317 Abnormal Recycle: Fan failed during Pre-Ignition test 318 Abnormal Recycle: Fan failed during Pre-Ignition time 319 Abnormal Recycle: Fan failed during Ignition period

Abnormal Recycle: Interrupted air flow switch was off during Main Flame Establishing Period

Page 67

Ts Series Installation and Operation Instructions │Trinity Ts

Table 16-4 Alert Codes

Code Description Action/Response

320 Abnormal Recycle: Fan failed during Main Flame Establishing Period 321 Abnormal Recycle: Main Valve off after 10 seconds of RUN 322 Abnormal Recycle: Pilot Valve off after 10 seconds of RUN 323 Abnormal Recycle: Safety Relay off after 10 seconds of RUN 324 Abnormal Recycle: Hardware flame bias 325 Abnormal Recycle: Hardware static flame 326 Abnormal Recycle: Hardware flame current invalid 327 Abnormal Recycle: Hardware flame rod short 328 Abnormal Recycle: Hardware invalid power 329 Abnormal Recycle: Hardware invalid AC line 330 Abnormal Recycle: Hardware SLO flame ripple 331 Abnormal Recycle: Hardware SLO flame sample 332 Abnormal Recycle: Hardware SLO flame bias range 333 Abnormal Recycle: Hardware SLO flame bias heat 334 Abnormal Recycle: Hardware SLO spark stuck 335 Abnormal Recycle: Hardware SLO spark changed 336 Abnormal Recycle: Hardware SLO static flame 337 Abnormal Recycle: Hardware SLO rod shorted 338 Abnormal Recycle: Hardware SLO AD linearity 339 Abnormal Recycle: Hardware SLO bias not set 340 Abnormal Recycle: Hardware SLO bias shorted 341 Abnormal Recycle: Hardware SLO electronics 342 Abnormal Recycle: Hardware processor clock 343 Abnormal Recycle: Hardware AC phase 344 Abnormal Recycle: Hardware A2D mismatch 345 Abnormal Recycle: Hardware VSNSR A2D 346 Abnormal Recycle: Hardware 28V A2D 347 Abnormal Recycle: Hardware HFS IAS shorted 348 Abnormal Recycle: Hardware PII INTLK shorted 349 Abnormal Recycle: Hardware HFS LCI shorted 350 Abnormal Recycle: Hardware HFS LFS shorted 351 Abnormal Recycle: Invalid zero crossing 352 Abnormal Recycle: fault stack sensor 353 Abnormal Recycle: stack limit 354 Abnormal Recycle: delta T limit 355 Abnormal Recycle: fault outlet sensor 356 Abnormal Recycle: outlet high limit 357 Abnormal Recycle: fault DHW sensor 358 Abnormal Recycle: DHW high limit 359 Abnormal Recycle: fault inlet sensor 360 Abnormal Recycle: Check Parameters Failed 361 Internal error: No factory parameters were detected in control 362 Internal error: PID iteration frequency was invalid 363 Internal error: Demand-Rate interval time was invalid 364 Internal error: Factory calibration parameter for modulation was invalid 365 Internal error: CH PID P-scaler was invalid 366 Internal error: CH PID I-scaler was invalid 367 Internal error: CH PID D-scaler was invalid 368 Internal error: DHW PID P-scaler was invalid

Page 68

Trinity Ts │Installation and Operation Instructions Ts Series

Table 16-4 Alert Codes

Code Description Action/Response

369 Internal error: DHW PID I-scaler was invalid 370 Internal error: DHW PID D-scaler was invalid 371 Internal error: Lead Lag master PID P-scaler was invalid 372 Internal error: Lead Lag master PID I-scaler was invalid 373 Internal error: Lead Lag master PID D-scaler was invalid

374-459 RESERVED

460 LCI demand lost in run 461 Demand lost in run 462 STAT demand lost in run 463 Demand lost in run due to no flame

464-

467 Internal error: EEPROM write was attempted before EEPROM was initialized 468 Internal error: EEPROM cycle count address was invalid 469 Internal error: EEPROM days count address was invalid 470 Internal error: EEPROM hours count address was invalid 471 Internal error: Lockout record EEPROM index was invalid 472 Internal error: Request to write PM status was invalid 473 Internal error: PM parameter address was invalid 474 Internal error: PM safety parameter address was invalid 475 Internal error: Invalid record in lockout history was removed 476 Internal error: EEPROM write buffer was full 477 Internal error: Data too large was not written to EEPROM 478 Internal error: Safety key bit 0 was incorrect 479 Internal error: Safety key bit 1 was incorrect 480 Internal error: Safety key bit 2 was incorrect 481 Internal error: Safety key bit 3 was incorrect 482 Internal error: Safety key bit 4 was incorrect 483 Internal error: Safety key bit 5 was incorrect 484 Internal error: Safety key bit 6 was incorrect 485 Internal error: Safety key bit 7 was incorrect 486 Internal error: Safety key bit 8 was incorrect 487 Internal error: Safety key bit 9 was incorrect 488 Internal error: Safety key bit 10 was incorrect 489 Internal error: Safety key bit 11 was incorrect 490 Internal error: Safety key bit 12 was incorrect 491 Internal error: Safety key bit 13 was incorrect 492 Internal error: Safety key bit 14 was incorrect 493 Internal error: Safety key bit 15 was incorrect 494 Internal error: Safety relay timeout 495 Internal error: Safety relay commanded off 496 Internal error: Unknown saf ety error occurred 497 Internal error: Safety timer was corrupt 498 Internal error: Safety timer was expired 499 Internal error: Safety timings 500 Internal error: Safety shutdown

RESERVED

Page 69

Ts Series Installation and Operation Instructions │Trinity Ts

17.0 PARTS LIST

For a list of parts that corresponds to the item numbers in the bubbles, refer to Table 17-1. Note that that some item numbers may appear more than once in the parts list depending on which model number is being referenced.

Building Owners - Replacement parts are available from your stocking wholesaler. Contact your local Installer or Wholesaler for assistance with parts.

Wholesalers - Contact NY Thermal Inc. directly when ordering replacement parts, 1-506-657-6000. Installers - Contact NY Thermal Inc. directly if technical assistance required, 1-800-688-2575.

Figure 17-1(a) Ts80 Models

Heat Exchanger, Gas Valve, Blower and Burner Assembly

34 33

Page 70

Trinity Ts │Installation and Operation Instructions Ts Series

Figure 17-1(b) Ts80

Cabinet, Vent and Air-Intake Parts

Figure 17-1(c) Ts80

Electrical Housing, Controller, and Display Module

Page 71

Ts Series Installation and Operation Instructions │Trinity Ts

Table 17-1 Parts List: Ts80 Model

Item Part # Description

84248

2 82761

3 82771

4 82766

5 82052

6 82054-2

7 83205

8 83216

9 83206

10 82054 11 83870 12 82774 13 82600 14 83883 15 82065 16 83606 17 83218 18 83462 19 83007 20 82539 21 83608 22 82765 23 82763 24 82764 25 83605 26 83706 27 84021 28 83042 29 83721 30 83720 31 83715 32 83112 33 82770 34 82769 35 82767 36 82762 37 82099 38 84235 39 84170 40 84215 41 84236 42 84239 43 82662 44 84238 45 82250 46 84237 47 84214 48 84095 49 83590 50 83140 51 83190 52 83589

Premix burner

Premix Burner Gasket Extended Air Tube Blower Gasket EBM Blower RG130 CVI Venturi Gasket or O-ring CVI Venturi 003 CVI 3.40mm Orifice #45.900.444.120B (field installed on LP converted units) Gasket Gas Valve (CVI) VK8115F1134B (Valve Only) Ignition Electrode, Dual – c/w gasket Flame Probe Gasket Gas Valve Regulator Vent Adapter CVI Gas Valve Inlet O-ring Gasket Gas Valve (CV1) 1/2" NPT elbow #45.900.4 00-132B Sensor, Supply, Tasseron, Dual Switch, Water Pressure, 1/4" NPT Street Tee, Brass, 1/4" 1/4"x 1/8" Bushing, Brass Automatic Air Vent 1/8" Sensor, Flue, Tasseron, Dual Composite Flue Outlet Gasket Composite Flue Box Trinity Flue Box to Heat Exchanger Gasket Sensor, Return, Tasseron, Single Plug, Brass, 1/4" NPT Heat Exchanger-ASME Y-Drain Fitting 5/8", White Tee, PVC, 1/2", Sch.40, White Elbow, Street, PVC, 1/2", Sch.40, White Condensate Drain Tube Trinity Divider Plate Insulation c/w Washer & Screw Burner Door Viton Gasket Burner Door Ceramic Disc Cast Alum Burner Door Flame Rod 1-1/2" MJ Coupling Air Metering Assembly Flue Outlet Adapter Coupling, Rubber , 3" x 1.5”, Fernco Wall Mounting Bracket, Top Air Switch Support Bracket Air Switch Huba 604.E021180 set @ .15" w.c. Display Mounting Bracket Snap Bushing, 1” Wall Mounting Bracket, Bottom Grommet, Diaphragm, 1/2” Dome Plug, 7/8” ICP Honeywell Segment Display Spark Igniter Cable, 21” Transformer, 24V, 40VA Controller

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Trinity Ts │Installation and Operation Instructions Ts Series

Item Part # Description

53 84241 54 84242 Control Panel Base 55 84206 Terminal, Barrier Double Row, Line/Low Voltage 56 83517 Fuse, Matrix/Lx/Ts, 2 Amp, Plug Style 57 84192 Fuse Holder, Panel Mount, 20 Amp at 250VAC Max 58 83837 Fuse, Littelfuse 7A, 250VAC, Fast Blow 59 81027-1 Outdoor Sensor, 10K 60 83505 Grommet, Vinyl, 7/8” OD 61 53044 Snap Bushing, ½” 62 83927 Snap Bushing, 7/8” 63 84246 Front Cover 64 84244 Right Side 65 84243 Left Side 66 84245 Top

Control Panel Cover

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