NTI TRINITY Ts80 Installation And Operation Instructions Manual
Trinity Ts
l
n
Model Numbers: Ts 80
Version Date: 2011-11-21
NEW PRODUCT LINE
High Efficiency
Condensing Gas Boiler
INSTALLATION AND OPERATION INSTRUCTIONS FOR
TRINITY Ts80 BOILER
TABLE OF CONTENTS
1.0 INTRODUCTION................................................................................................................3
.0 SPECIFICATIONS ..............................................................................................................5
.0 BOILER LOCATION ..........................................................................................................6
.0 GENERAL VENTING......................................................................................................... 8
.0 VENT/AIR-INTAKE TERMINATION CLEARANCES..................................................17
.0 CONDENSATE DRAIN....................................................................................................21
.0 INSTALLING GAS PIPING..............................................................................................22
.0 LIGHTING THE BOILER.................................................................................................24
.0 GAS VALVE AND BURNER SET-UP ............................................................................26
10.0 BOILER AND HEATING SYSTEM PIPING...................................................................28
11.0 FIELD WIRING.................................................................................................................35
12.0 WIRING SCHEMATICS...................................................................................................39
13.0 CONTROLLER AND DISPLAY ......................................................................................41
14.0 INSTALLATION CHECKLIST........................................................................................50
15.0 ANNUAL MAINTENANCE AND INSPECTION...........................................................51
16.0 TROUBLESHOOTING .....................................................................................................53
17.0 PARTS LIST ......................................................................................................................69
Ts80 Model
®
HAZARD SYMBOLS AND DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, wil
result in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situatio
which, if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous
situation which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided,
could result in property damage.
This Boiler must be installed by a licensed and trained Heating
Technician or the Warranty is Void. Failure to properly install this
unit may result in property damage, serious injury to occupants, or possibly death.
Trinity Ts │Installation and Operation Instructions Ts Series
Read Before Proceeding
If you do not follow these instructions exactly, a fire or explosion may result causing
property damage, serious injury or death.
FOR YOUR SAFETY, READ BEFORE OPERATING_
A) This boiler does not have a pilot. It is equipped with an ignition device which automatically lights the
burner. Do not try to light the burner by hand.
B) BEFORE OPERATING smell all around the boiler area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any boiler.
• Do not touch any electric switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C) Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or
turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result
in a fire or explosion.
D) Do not use this boiler if any part has been under water. Immediately call a qualified service technician
to inspect the boiler and to replace any part of the control system and any gas control which has been
under water.
OPERATING INSTRUCTIONS_
1. STOP! Read the safety information above very carefully.
2. Set the thermostat to lowest setting. Turn off all electric power to the boiler.
3. This boiler does not have a pilot. It is equipped with an ignition device which automatically lights the
burner. Do not try to light the burner by hand.
4. Turn the manual gas valve to the OFF position. Remove front access panel.
5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,
STOP! Follow “B” in the safety information above. If you don't smell gas, go to the next step.
6. Turn the manual gas valve ON. Wait an additional five (5) minutes smelling for gas.
7. Replace the front access panel.
8. Set thermostat to highest setting. Turn on all electric power to the boiler.
9. Ignition sequence is automatic. Combustion will occur after a brief fan purge.
10. If ignition does not occur, follow the instructions “To Turn Off Gas To Boiler” and call your service
technician or gas supplier.
TO TURN OFF GAS TO THE BOILER_
1. STOP! Read the safety information above very carefully.
2. Turn off all electric power to the boiler.
3. Turn the manual gas valve to the OFF position.
Crystalline Silica - Certain components confined in the combustion chamber may
contain this potential carcinogen. Improper installation, adjustment, alteration, service or
maintenance can cause property damage, serious injury (exposure to hazardous materials) or death. Refer to
Section 12.0 for information on handling instructions and recommended personal protective equipment.
Installation and service must be performed by a qualified installer, service agency or the gas supplier (who must
read and follow the supplied instructions before installing, servicing, or removing this boiler. This boiler
contains materials that have been identified as carcinogenic, or possibly carcinogenic, to humans).
Void Warranty - This Boiler must have water flowing through it whenever the burner is
on or it will damage the unit and void the warranty. Failure to follow these instructions
may result in serious injury or death.
2
Ts Series Installation and Operation Instructions │Trinity Ts
1.0 INTRODUCTION
General Installation Requirements
The installation of your NTI Trinity Ts80 gas boiler must conform to the requirements of this manual, your local
authority, and the National Fuel Gas Code ANSI Z223.1 and or CAN/CGA B149 Installation Codes. Where
required by the Authority, the installation must conform to the standard for “Controls and Safety Devices for
Automatically Fired Boilers ANSI/ASME CSD-1.
This document pertains to the correct installation and operation of NTI Trinity boiler model Ts80. The
instructions detailed in this document supersede any and all previous instructions provided by NTI, written or
otherwise. Each unit is provided with the following:
1. Installation and Operating Instructions,
2. Trinity Users Manual, and
3. Natural Gas to LP Conversion Kit.*
* The conversion kit is required to convert the boiler so it will safely operate with Propane Gas.
Read and understand this entire document prior to proceeding with the installation of the
Trinity Ts. Failure to follow the instructions outlined in this document will result in
property damage, serious injury or death.
User Responsibilities
This boiler must be installed and serviced by a qualified installer or service technician. This boiler must be
serviced and inspected annually when operating in normal residential applications. Demanding applications or
extreme conditions (i.e. commercial) may require more frequent service and inspection. As the User/Owner of
this equipment, you are responsible for ensuring the maintenance is performed at the required intervals.
Failure to have the boiler properly serviced and inspected on a regular basis by a qualified
service technician may result in property damage, serious injury or death.
Failure to keep the Vent and Combustion Air Intake clear of ice, snow, and other debris
may result in property damage, serious injury, or death.
Installer Responsibilities
As the installing technician it is your responsibility to ensure the installation is performed in accordance with this
instruction manual as well as any applicable local or National installation codes. It is also your responsibility to
inform the User/Owner of their obligation with respect to the above description under “User Responsibilities”.
Failure to follow this warning could result in fire, serious injury, or death.
Failure to use the appropriate Natural to LP Conversion Kit and Orifice when operating
the Trinity Ts with Propane will result in extremely dangerous burner operation leading
to property damage, serious injury or death. Refer to section titled ATTENTION: LIQUEFIED
PETROLEUM (LP) PROPANE for applicable conversion kit and LP orifice numbers.
ATTENTION: LIQUEFIED PETROLEUM (LP) PROPANE
The Trinity Ts is factory set to operate with Natural Gas. BEFORE OPERATING WITH PROPANE, the
specified LP Conversion Kit and Orifice must be installed to convert the boiler so it will operate safely with
LP Propane. The correct kit and LP orifice is listed below.
Liquefied Petroleum (LP) propane gas is heavier than air; therefore, it is imperative that your Trinity Ts boiler
is not installed in a pit or similar location that will permit heavier than air gas to collect. Local Codes may
require boilers fueled with LP gas be provided with an approved means of removing unburned gases from the
room. Check your local codes for this requirement.
Natural to LP Propane Conversion Kit_
Model Number Kit Number LP Orifice
Trinity Ts80 82650-1 34 (3.4mm)
3
Trinity Ts │Installation and Operation Instructions Ts Series
Boiler Vent / Air-Intake Piping
The Trinity Ts is a “Direct Vent” boiler requiring a “Special Venting System”. Vent and
Combustion-Air Intake piping must be piped to the outdoors, using the vent material and
rules outlined in these instructions. Failure to follow instructions will result in serious injury or death.
IN THE STATE OF MASSACHUSETTS ONLY
(a) For all horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or
in part for residential purposes, including those owned and operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not
limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall
horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired
carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas
equipment is to be installed and on each additional lev el of the dwelling, building or structure served by the
equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed
professionals for the installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an
attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next
adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of
installation, the owner shall have a period of 30 days to comply with the above requirements; provided,
however, that during said 30 day period a battery operated carbon monoxide detector with an alarm shall
be installed.
2. APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of th e building
at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating boiler or equipment. The sign shall read, in print size no less than onehalf (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED: When the
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED:
(plate included with boiler).
4. INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current
edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or in part for residential purposes.
manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or
venting system components with the equipment, the instructions provided by the manufacturer for installation of the
equipment and the venting system shall include:
1. Detailed instructions for installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide
the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be
satisfied by the manufacturer.
4
Ts Series Installation and Operation Instructions │Trinity Ts
2.0 SPECIFICATIONS
Table 2-1 Specifications
DESCRIPTION Ts80
1,2
1
16,000-80,000
[4.7-23.4]
1,2
73,000
[21.4]
63,000
[18.5]
CSA Input Modulation
btu/hr [kw]
DOE Heating Capacity
btu/hr [kw]
Net I=B=R Rating
btu/hr [kw]
DOE AFUE2 % 95.1
Water Connections - NPT, in. 1
Gas Connection - NPT, in. 1/2
Vent/Air-Intake Pipe Diameter
respectively, in. [mm]
3
Vent/Air-Intake,
Max. Length, ft. [m]
Dimensions H x W x D
in. [mm]
Approx. Boiler Weight
with Water, lbs [kg]
3 or 4
[
76 or 102]
105
[32]
28x17x12
[711x432x305]
70 [31.8]
Electrical Rating 120V / 1Ph / 60Hz / 12A
Notes:
1
Listed Input and Output ratings are at minimum vent lengths at Sea Level. Numbers will be lower with longer venting
and/or altitudes greater then 2000 feet [610 m].
2
Based on rating plate input capacities, using standard test procedures prescribed by the U.S. Department of Energy.
Ratings have been confirmed by AHRI (GAMA).
3
Trinity Ts requires a special venting system, use only vent materials and methods detailed in these instructions.
Wall mounting of unit requires two people to lift the boiler into place. Failure to follow
these instructions may result in property damage or personal injury.
High Altitude Operation
The Trinity is designed to operate at its maximum listed capacity in installations less than or equal to 2000 ft
[610 m] above Sea Level. Since the density of air decreases as elevation increases, maximum specified capacity
should be de-rated for elevations above 2000 ft [610 m] in accordance with Table 2-2.
Table 2-2 De-rate % for High Altitudes
Elevations 2000 ft [610 m] 3000 ft [914 m] 4000 ft [1219 m] 4500 ft [1372 m] 5000 ft [1524 m]
In Canada 1 de-rate by 5% de-rate by 5% de-rate by 5% de-rate by 5% de-rate % may vary
In USA 2 - de-rate by 4% de-rate by 8% - de-rate by 12%
Notes:
1
Canada: Altitudes between 2000-4500 ft [610-1372 m], de-rate by 5%. Consult local authorities for de-rating capacities
for altitudes above 4500 ft [1372 m].
2
USA: De-rate capacity by 4% for every 1000 ft [305 m] over 2000 ft [610 m].
Combustion – At elevations above 2000 feet, the combustion of the boiler must be
checked with a calibrated combustion analyzer to ensure safe and reliable operation. It is
the Installers responsibility
to check the combustion and to adjust the combustion in accordance with
Section 9.0. Failure to follow these instructions may result in property damage, serious injury, or death.
5
Trinity Ts │Installation and Operation Instructions Ts Series
3.0 BOILER LOCATION
In all cases, the Trinity Ts must be installed indoors in a dry location where the ambient temperature must be
maintained above freezing and below 100°F [38°C]. Gas components must be protected from dripping, spraying
water, or rain during operation and servicing. Consider the proximity of system piping, gas and electrical supply,
condensate disposal drain, and proximity to vent termination when determining the best boiler location.
Boiler Area Ventilation Air Openings
If boiler area clearances are less then the recommended clearances specified in Table 3-1, the boiler area must be
ventilated. Each ventilation air opening must meet the minimum requirements of 1 in
less then 100 in
2
. The lower ventilation opening must be located within 6” of the floor while the upper opening
must be located 6” from the top of the space.
approved CPVC
vent pipe, fittings, cements, and primers. See Table 4-3 for a list of approved materials.
Closet Installations
For closet installations, it is necessary to provide two ventilation air openings as shown in Figure 3-1, each
providing a minimum area equal to 1 in
bottom of the closet door. See Table 3-1 for minimum recommended clearances.
Alcove Installations
Alcove installations have the same minimum clearances as closet installations, except the front must be
completely open to the room at a distance no greater then 18” [457 mm] from the front of the boiler and the
room is at least three (3) times the size of the alcove. Provided these conditions are met, the boiler requires no
extra ventilation air openings to the space. See Table 3-1for minimum recommended clearances.
Residential Garage Installations
When installed in a residential garage, mount the boiler a minimum of 18” [457 mm] above the floor. Locate or
protect the boiler so it cannot be damaged by a moving vehicle. Check with your local authorities for other
possible regulations pertaining to the installation of a boiler in a garage.
Wall Mounting Installations
The Ts80 is provided with integrated wall mounting brackets. Refer to Figures 3-3(a) and 3-3(b) for instructions
and illustrations on wall mountings.
Table 3-1 Minimum Clearances for Installation and Service
Model No. Clearances
Trinity Ts80
Notes:
1
6” if surface is removable allowing a minimum of 24” [610 mm] clearance (i.e. closet installation). See Ventilation Air
Opening dimensions in Figure 3-1.
2
Clearances can be as low as 12” [305 mm] so long as the sum of the right and left side clearances is 36” [914mm].
3
The gas line exits the right side; ensure adequate service clearances are maintained.
4
The field electrical connections are made at the bottom; ensure adequate service clearances are maintained.
result in damage or serious injury.
Water or flood damaged components must be replaced immediately with new factoryapproved components as failure to do so may result in fire, serious injury, or death.
2
per 1000 Btu/hr, but not
If the "Boiler Area" does not meet the recommended clearances listed in Table 3-1, it is
considered a Closet or Alcove. In US
2
per 1000 Btu/hr, but not less then 100 in2 and within 6” of the top and
Front Top Left Side Right Side Bottom Flue Pipe
Minimum 24 [610] 1 12 [305] 12 [305] 4 [102] 3 0
Recommended 24 [610] 24 [610] 24 [610] 2 12 [305] 12 [305] 1 [25]
/ Canada, closet and alcove installations require
Dimensions - inches [mm]
4
1 [25]
Closet/alcove installations in US and Canada require approved CPVC vent and air inlet
pipe, fittings, cements and primers (Table 4-3). Failure to follow these instructions may
6
Ts Series Installation and Operation Instructions │Trinity Ts
Closet Installation, Minimum Clearances
Piping must be CPVC
1” [25 mm] clearance for
hot water and vent pipes
Figure 3-1 Ts80 Model
Top 12” [305 mm]
6” [152 mm] max. above vent opening
Ventilation Air Opening
2
1 in
per 1000 Btu/hr, min. 100 in2
Ventilation Air Openings
are not required if the
boiler area meets the
listed Recommended
Clearances in Table 3-1.
Front 6” [152 mm] - Boilers
Figure 3-2 Ts 80 Model
Secure the wall mount brackets to the back of the
n
boiler as shown. Align the keyhole slots on the upper
bracket so they are visible above the top of the unit
before securing in place.
Ensure that the field supplied lag screws and anchors
(when mounting to a concrete wall) are adequate to
support the weight of the boiler (refer to Table 2-1
Specifications). Secure the lag screws to a solid wall
and align so unit will mount level against the wall.
Mount the boiler to the wall by sliding the upper
o
bracket down over the lag screws on the wall until it
hooks.
Once the boiler is resting securely on the upper
p
bracket, anchor the bottom bracket to the wall as
shown.
Failure to follow the wall
mounting instructions may result
in fire, serious injury, or death.
This unit requires two people to
lift it or property damage and
personal injury may result.
Wall Mounting Installation
Left Side 12” [305 mm]
Removable Surface or Closet Door
Ventilation Air Opening
2
1 in
per 1000 Btu/hr, min. 100 in2
6” [152 mm] max. below vent opening
Right Side 4” [102 mm]
n
o
p
7
Trinity Ts │Installation and Operation Instructions Ts Series
4.0 GENERAL VENTING
The Trinity Ts is a “Direct Vent” boiler requiring a “Special Venting System” designed for pressurized venting.
Both the Vent and Air-Intake piping must be piped to the outdoors, using the vent material and rules outlined in
this section. Under no conditions may this unit vent gases into a masonry chimney, unless it is vacant, and
utilizes the approved venting material and rules described in this section. Installations must comply with the
National Fuel Gas Code, ANSI Z223.1 (U.S.) or CSA B149.1 (Canada) and local requirements.
Combustion Air-Intake Contamination
Be careful not to locate the Air-Intake termination in an area where contaminants can be drawn in and used for
combustion. Combustion air containing dust, debris or air-borne contaminants will drastically increase the
required maintenance and may cause a corrosive reaction in the Heat Exchanger which could result in premature
failure, fire, serious injury, or death. See Table 4-1 for a list of areas to avoid when terminating air-intake piping:
Table 4-1 Corrosive Products and Contaminant Sources
Products to Avoid Contaminated Sources to Avoid
Antistatic fabric softeners, bleaches, detergents, cleaners Laundry facilities
Perchloroethylene (PCE), hydrocarbon based cleaners Dry cleaning facilities
Chemical fertilizer, herbicides/pesticides, dust, methane gas Farms or areas with livestock and manure
Paint or varnish removers, cements or glues, sawdust Wood working or furniture refinishing shops
Water chlorination chemicals (chloride, fluoride) Swimming pools, hot tubs
Solvents, cutting oils, fiberglass, cleaning solvents Auto body or metal working shops
Refrigerant charge with CFC or HCFC Refrigerant repair shops
Permanent wave solutions Beauty shops
Fixer, hydrochloric acid (muriatic acid), bromide, iodine Photo labs, chemical / plastics processing plants
Cement powder, crack fill dust, cellulose, fiber based insulation Concrete plant or construction site
Flammable Solvents and Plastic Piping
Due to the extremely flammable characteristics of most glues, cements, solvents and primers used in the process
of joining plastic vent and air-inlet pipe, explosive solvent vapors must be evacuated from the vent and air-intake
prior to start-up. Avoid using excess cement or primer that may lead to pooling inside the pipe assembly. Freshly
assembled piping assembly should be allowed to cure for a minimum of 8 hours before applying power to the gas
fired boiler. Refer to Mandatory Pre-commissioning Procedure for Plastic Venting
to reduce these risks. Failure to follow these instructions can cause explosions, property damage, injury or death.
Near Boiler Vent/Air-Intake Piping
Each Trinity Ts is equipped with a short piece of approved CPVC vent pipe. Insert one end into the boiler flue
outlet adapter and cement
vent pipe should extend fully into the boiler flue outlet adapter (see Table 4-2). DO NOT
directly into the flue outlet connection as it can deform from the clamping force of the gear clamp. Ensure that
the venting system does not apply a load or strain on the boiler flue outlet adapter. The manufacturer
recommends using two elbows to create a “swing joint” to reduce potential strain on vent piping and cemented
joints. See Figures 4-1 through 4-3 for illustrations.
Vent and Air-Intake to be piped separately. The Trinity Ts cannot share a common vent or
air-intake with multiple boilers.
Failure to comply will result in serious injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other boiler. Failure to follow instructions may result in serious injury or death.
in this section.
Flammable Cements and Primers – It is the installers’ responsibility to familiarize
themselves with the hazards associated with explosive solvents and to take all precautions
the other to field venting (see Table 4-3 for approved venting material). The CPVC
insert PVC pipe
Gasket Seating - Improper seating can cause leakage and eventual failure of the sealing
gasket. Failure to follow these instructions may result in serious injury or death.
8
A
A
Ts Series Installation and Operation Instructions │Trinity Ts
Swing Joint
to attain slope in
horizontal runs
Exhaust Vent
3” CPVC
Flue Outlet
Stainless Steel
dapter (factory
supplied)
Figure 4-1(a) Ts 80 Model Figure 4-1(b) Ts80 Model
Near Boiler Venting (CPVC) Near Boiler Venting (PVC)
Swing Joint
to attain slope in
Air Inlet
3” Pipe *
Coupling
3” Removable
(field supplied)
horizontal runs
Exhaust Vent - 3”
PVC, (check local
codes and Table 4-3)
Coupling - 3” PVC
Transition Piece - 3”
CPVC, minimum 5”
long (factory supplied)
Mandatory Vent Pipe
Transition Piece
See Table 4-2.
Air Inlet
3” Pipe *
Coupling
3” Removable
(field supplied)
Flue Outlet
Stainless Steel
dapter (factory
supplied)
Air-Inlet - check with applicable local codes for acceptable pipe material.
Exhaust venting must be supported to reduce strain on piping joints. Failure to
follow these instructions may result in result in damage, serious injury or death.
In Canada, the first 3 ft (915 mm)
of vent piping must be readily accessible for inspection.
Table 4-2 Mandatory Vent Pipe Transition Piece
Model No. CPVC Vent Pipe Size CPVC Transition Vent Pipe Length Full Insertion Depth
Trinity Ts80 3” Minimum 5” [127 mm] 2-7/8” [73 mm]
Vent/Air-Intake Pipe Material
Table 4-3 Acceptable Vent and Air-Intake Pipe Material
Items 1
Materials
2, 3
United States
PVC - DWV ANSI/ASTM D2265
PVC Schedule 40 ANSI/ASTM D1785
Vent Piping
and Fittings
CPVC Schedule 40 ANSI/ASTM F441
AL29-4C UL-1738
Polypropylene (PP) n/a
Pipe Cement
PVC ANSI/ASTM D2564
CPVC ANSI/ASTM F493
Primers
Notes:
1
Refer to Table 4-4 for Allowable Vent and Air-Intake Pipe Sizes and Lengths.
2
PVC venting (exhaust and air-intake) is not permitted within the Closet/alcove of a Closet/alcove installation.
3
The Air-Intake does not require high temperature pipe material. Check applicable local codes for acceptable materials.
4
ULC S636 PVC is approved for flue gas temperatures up to 149oF (65oC) and must only be used for low temperature
PVC / CPVC ANSI/ASTM F656
applications. High temperature applications requiring appliance supply water te mperatures greater than 140
must use ULC S636 CPVC, PP or AL29-4C.
Installation Standards
Canada 4
All venting material in
Canada must be
ULC S636 approved.
See Note 4 below for
appropriate temperature
applications.
All Vent and Air-Intake
materials installed on gas
fired appliances in CAN/US
must meet the Standards
listed in Table 4-3. Failure
to comply could result in
fire, serious injury or death.
o
F (60oC)
9
Trinity Ts │Installation and Operation Instructions Ts Series
Mandatory Pre-commissioning Procedure for Plastic Venting
1) Working with the power turned off to the boiler, completely install the vent and air intake system, securely
cementing joints together. If possible, allow primers/cements to cure for 8 hours before firing the burner. If
curing time is less than 8 hours, proceed with Steps 2 through 6.
2) Maintain the boiler gas supply shut-off valve in the off position.
3) Disconnect electrical leads to the Hot Surface or Spark Igniter. Ensure the cables are placed in a fashion
where they will not arc to ground or other conductor.
4) Turn power on to the boiler and apply a heat demand.
5) Allow for 3 complete trials for ignition, consisting of pre and post purge of the combustion blower, until an
ignition lockout occurs. Repeat the process two more times (i.e. 9 complete ignition sequences in total).
6) Turn power off and reconnect the electrical leads to the Igniter.
Vent/Air-Intake Pipe Length Determination
Use Table 4-4 to determine the maximum pipe length that can be used. The table calculates sweep, 90º elbows,
and 45º elbows at 5 equivalent feet [1.52 m] each. Length calculations need not include the three 90° elbows of
the exterior vent piping (two outlet, one inlet).
Example: A Ts80 can be installed with 105 equivalent feet [32 m] of air-intake piping and 105 equivalent feet
[32 m] of vent piping. See Table 4-4 for more details.
Table 4-4 Allowable Vent and Air-Intake Pipe Size and Lengths
Model No.
Trinity Ts80
Do not apply power to the boiler prior to Step 4 in the Mandatory Pre-commissioning
Procedure for Plastic Venting.
Spark Igniter Cable - Maintain a minimum 2” separation between spark igniter circuit and
conductors. Failure to follow instructions may result in component failure, injury or death.
The length of one vent pipe (intake or exhaust) may not exceed the length of the other
vent pipe by more than 20 equivalent feet (6.1 m).
Pipe
Size
3” or 4”
Gas
NG
& LP
Length
ft. [m]
105
[32]
Number of Elbows (90’s or 45’s) and Equivalent Feet [Meters]
1 2 3 4 5 6 7 8 9
100
[30.5]
95
[28.9]
90
[27.4]
85
[25.9]
80
[24.4]
75
[22.9]
70
[21.3]
65
[19.8]
60
[18.3]
10
Ts Series Installation and Operation Instructions │Trinity Ts
Termination Options
The venting system of the Ts80 may be terminated using field supplied piping to construct a “Two-Pipe”
termination, see Figures 4-3, 4-4a, 4-6, 4-9, 4-10 and 4-11. Alternatively, the venting may be terminated used a
factory kit, either “Concentric” (see Figures 4-2, 4-4b, 4-5 and 4-7) or “Low Profile” (see Figure 4-8). The
Concentric Vent Termination Kit can be either Roof or Sidewall terminated, while the Low Profile Termination
Kit may only be Sidewall terminated. See Table 4-5 for details on the optional termination kits.
Optional Termination Kits
Kits certified with the Trinity Ts80 are listed in Table 4-5 and available from IPEX and/or NTI. For more
information on System 636 Concentric Vent Kits or wholesaler locations contact IPEX directly. USA: 1-800-4639572 or www.IPEXamerica.com
Table 4-5 Optional Vent Termination Kits
NTI
P/N
82666 n/a
n/a 196006 3"
84355 196021
n/a 197009
84357 196985 3"
84358 196986
Notes:
1
Instructions included with termination kits contain more detailed assembly and installation instructions.
2
Clearance requirements in this manual supersede those of the instructions included with the vent terminal.
3
York part number 1CT0303 for NTI Kit part number 82666.
4
Terminal MUST be cemented together and to the vent pipes during installation.
5
Certified to ULC System 636.
6
NTI Kit part number 82666 (York pa rt nu mber 1CT0303) is no longer approved for use in Canada.
7
Vent Screens sold separately for IPEX Concentric Vent Kits (3" vent screen P/N 196051; 4" vent screen P/N 196052).
IPEX
P/N
Venting Options - Due to potential moisture loading (build-up) along the exterior wall,
sidewall venting may not be the preferred venting option. See Figs 4-2(b) and 4-3(b).
│ CAN: 1-866-473-9462 or www.ipexinc.com.
Description
1,2,4
Concentric Vent Termination Kit (US)
Concentric Vent Termination Kit (CAN)
Concentric Vent Termination Kit (CAN)
Low Profile Termination Kit
(Flush Mount)
3,6
5,7
5,7
Vent Kit
Material
PVC
ULC S636
PVC
ULC S636
CPVC
PVC
Kit
Connection
3"
4"
3"
4"
Vent Option
Roof Wall
3 3
3 3
3 3
2
3
11
Trinity Ts │Installation and Operation Instructions Ts Series
Concentric Venting Options
Figure 4-2(a) Figure 4-2(b)
Concentric Side Wall Termination (Optional Kit) Concentric Roof Termination (Optional Kit)
wo-Pipe Venting Options
Figure 4-3(a) Figure 4-3(b)
Two-Pipe Side Wall Termination Two-Pipe Roof Termination
12
A
Ts Series Installation and Operation Instructions │Trinity Ts
Labeling and Identification – Roof Top Terminations
Figure 4-4(a) Figure 4-4(b)
Two-pipe terminations typically penetrate the roof
surface. An alternative is to use an existing chimney
as a chase way. See Figure 4-11 for more details.
Two-Pipe Roof Top Termination Concentric Vent Roof Top Termination
To prevent water leakage, install adequate roof
weather seal flashing (not included) around roof
penetration as shown.
Exhaust Vent
Air-Inlet
Exhaust
Vent
Chimney
Cap
Existing
Chimney
(used as a
chase way)
Air-Inlet
Flashing
Roof weather
seal flashing
(field supplied)
Support
(field
supplied)
From boiler
exhaust
To boiler
air-inlet
connection
24” [610 mm]
from terminal
end cap vanes
Labeling and Identification – Concentric Vent Side Wall Terminations
Figure 4-5(a) Figure 4-5(b)
Insert vent screen between the end of the boiler
exhaust vent and the end cap as shown. The End Cap
Concentric Vent Side Wall Termination Concentric Vent Detail
Insert vent screen between the end of the boiler
exhaust vent and the end cap as shown. The End Cap
must be secured to the vent pipe via cement or
stainless steel screws.
Gas Vent Directly Below
Keep Free of Obstructions
Combustion
Air-Inlet
(perimeter)
Warning Plate
Concentric
“Y” Fitting
Exhaust Vent
Outlet (center)
From
boiler
exhaust
To boiler airinlet
connection
Exterior Wall
Exhaust
Vent
End Cap
Combustion
ir Inlet
End Cap
Vanes (typical)
13
V
r
Air
A
Trinity Ts │Installation and Operation Instructions Ts Series
Labeling and Identification – Two Pipe Side Wall Labeling and Identification – Optional Kit
Figure 4-6 Figure 4-7
Two-Pipe Side Wall Termination Concentric Vent Termination Kit
Gas Vent Directly Below
Keep Free of Obstructions
Exhaust
Vent
Vent
Screen
Warning Plate
Venting
Combustion
Ai
ent Screen
Insert vent
screen into
socket joint of
termination
elbow. Secure
by cementing
a short piece
of venting into
the socket.
-Inlet
Vent
Screen
Venting
Labeling and Identification – Low Profile Termination Kit
Figure 4-8
Low Profile Termination Kit
-Inlet
Piping
Low Profile Termination Kit
The vent /air-inlet pipes are field
supplied. Vent screens are build
in. Major components provided in
Low Profile Kit include: base, cap,
s.s. screws, and plastic anchors.
pproved Orientation
Air Inlet Pipe
Exhaust Vent
Vent Screen
End Cap
ConcentricVent
Vent screen included
with kit as shown.
Exhaust
Venting
Base
Cap
14
Fully Assembled
and Installed
Ts Series Installation and Operation Instructions │Trinity Ts
Venting Rules and Guidelines
1. Prevailing Winds: Ensure the vent is located where it will not be exposed to normal prevailing winds.
2. Combustion Air-Intake Contamination: Air for combustion must be drawn from outdoors from an area
free of dust and contaminants. Combustion air containing chemicals such as chloride, fluoride, bromine or
iodine or dust and debris will cause corrosion damage of the heat exchanger voiding your NTI warranty.
Refer to Table 4-1 for a list of corrosive products and contaminants sources to avoid.
3. Vertical Separation: The exhaust must be a minimum of 18” [457 mm] above the air inlet, and the air inlet
must always be a minimum of 12” [305 mm] plus snow allowance above any surface that will support snow.
(Two feet plus snow allowance is highly recommended). Consult your weather office, for the maximum
typical snowfall for your region.
Example: New Brunswick Canada - typical maximum snowfall is 19”, thus the inlet must be (12”+19”)
31” above grade and exhaust must be (31”+18”)
4. Horizontal Separation: The horizontal distance between the inlet and exhaust must be a minimum of 4”
[102 mm] center to center. When the horizontal distance between the inlet and exhaust is greater than
[305 mm], the difference in horizontal distance
the same amount.
Example: The horizontal distance (HD)
= 24” [610 mm] and the vertical separation (VSmin) = 18” [457
mm], the new vertical separation (VSnew) can be calculated using the following equation:
VSnew
= (HD - 12”) + VS, where VSnew = (24” - 12”) + 18” = 30”.
(If the horizontal distance is greater than 6’ [1.83 m], no additional vertical spacing is required. Vertical
separation is never required to be greater than 36” [915 mm].
5. Wall Flashing: Under normal operating conditions this boiler will produce a plume of white gases, and
should be taken into consideration when selecting an adequate location. A 36” [915 mm] diameter stainless,
plastic, or vinyl shield can be used to flash the exterior of the residence.
6. Flue Gas Hazard: Position the vent termination where vapors cannot make accidental contact with people
and pets or damage nearby shrubs and plants.
7. Elbow Extensions: Elbows on outside of wall must be no more than ½” [13 mm] away from the wall.
8. Vent Sloping: All indoor exhaust piping must be on a slope back to the boiler a minimum of ¼” per linear
foot of vent [6.25 mm per linear 305 mm]. For applications where excessive condensation is possible ½” per
linear foot [13 mm per linear 305 mm] is recommended.
9. Vent Supports: Where re quired Vent and Air-intake piping shall be secured to the wall for more rigidity.
All interior vent pipe shall be supported a minimum of every 36” [915 mm].
10. Roof Exhaust: In all roof applications the discharge must point away from the pitch of the roof.
11. Roof Flashing: Install adequate flashing where the pipe enters the roof, to prevent water leakage.
12. Rain Cap: Install and seal a rain cap over existing chimney openings, in vacant chi mney applications.
13. Venting Below Grade: Fo r installations that exit the wall below grade refer to Figure 4-9.
14. Vent Screens: Install factory supplied vent screens on the outside of the last elbow for both the inlet and
exhaust vent terminal elbows. Install the screen into the female opening of the elbow. Then cut a small piece
of pipe to sandwich the screen into the elbow. NOTE be sure that the small piece of pipe cut, does not
extend past the end of the elbow. Two screens are provided in the package. See Figures 4-6 and 4-7. Vent
screens are included in Optional Termination Kits.
15. Pipe Sizing: It is extremely important that the intake and exhaust vent piping be adapted to the appropriate
size immediately upon exiting the boiler cabinet. Refer to Figure 4-1 and Table 4-4.
16. Condensate Hazard: Do not locate vent over public walkways, driveways or parking lots. Condensate
could drip and freeze resulting in a slip hazard or damage to vehicles and machinery.
17. Warning Plate: Install the warning plate “Gas Vent Directly Below”, directly above (within 4 ft [1.22 m]
vertically) the location of the air inlet pipe, so it is visible from at least 8 ft [2.4 m] away. See Figure 4-16.
18. Wall Thickness: Direct vent terminations are designed to work with any standard wall thickness.
Installation guidelines for min/max wall thickness are as follows: Min.= 1” [25mm], Max.= 60” [1.52 m].
19. Venting Options: Due to potential moisture loading (build-up) along the exterior wall, sidewall venting
may not be the preferred venting option. Refer to Figures 4-2(b) and 4-3(b) for roof top venting options.
= 49” above grade.
must be determined and the vertical separation increased by
=
12”
15
Trinity Ts │Installation and Operation Instructions Ts Series
Figure 4-9
Venting Below Grade
For installations that exit the wall below grade:
1. Excavate site to a point below where the pipes
are to exit as shown.
2. Ensure that the wall is fully sealed where the
pipes penetrate the wall.
3. The Vent/Air-intake piping MUST be secured
to the side of the building above grade, as
shown, to provide rigidity.
4. NTI Provides a mounting bracket PN. 82075 for
securing the exhaust pipes.
5. Ensure that the Vent/Air-Intake clearances are
maintained, see Section 5.0 for details.
Figure 4-10
Outdoor Horizontal Venting
Vent piping outside the Building is permitted under
the following conditions:
1. The maximum length outside the building is 20
feet [6.1 m]. Note that outdoor length must be
included in the overall vent length calculation.
2. All normal termination clearances are maintained.
3. All exterior exhaust vent pipes are insulated with
3
½” [89 mm] - ID, ½” [13 mm] thick, Closed Cell
Foamed Polyolefin Tubing i.e., “Tundra Seal
Plus” or equivalent.
4. The pipe is supported every 24” [610 mm].
5. The exhaust and inlet are sloped back to the boiler
½” elevation for every linear foot [13 mm for
every linear 305 mm].
Exhaust Vent
Air-Inlet
Gas Vent Directly Below
Keep Free of Obstructions
Apply
Warning
Plate
here
Air-Inlet
12” [305 mm] plus
snow allowance above
Exhaust
Vent
Mounting
Bracket
Supports every
24” [610 mm]
Maximum of 20 ft
[6.1 m] is permitted
for piping outside a
building.
It is permissible to use an existing chimney as a chase
way to run the Vent/Air-Intake piping as long as:
1. The chimney is not being used by any other
boiler.
2. Flue gases don’t enter the vacant chimney.
3. Only Trinity certified venting materials are used,
see Section 4.0.
4. Vent lengths are within the maximums specified.
5. The top of the chimney is capped and the
Vent/Air-Inlet pipes are flashed to prevent
leakage into the vacant chimney.
16
Figure 4-11
Existing Chimney Chase Way
Chimney
Cap
Existing
Chimney
(used as a
chase way)
Exhaust Vent
Air-Inlet
Exhaust Vent Min.
18” [457 mm]
above air-inlet
Air-Inlet
Min. 12” [305 mm]
above roof and
snow level
Ts Series Installation and Operation Instructions │Trinity Ts
5.0 VENT/AIR-INTAKE TERMINATION CLEARANCES
The instructions detailed in this section are a combination of Trinity Ts specific and National Gas Code
restrictions. Compliance alone doesn’t insure a satisfactory installation as good common sense must also be
applied. Failure to follow these instructions may result in fire, property damage, serious injury or death.
Table 5-1 Termination Clearances Quick Reference Table
Clearances to Air-Inlet Termination
A Above grade/roofline and snow level 8 12 in. 305 mm 12 in. 305 mm
B Above roof line - Concentric Vent
C To exhaust vent from any other boiler 36 in. 915 mm 12 in. 305 mm
Clearances to Exhaust Vent Termination Min. Distance Min. Distance
D Minimum vertical separation above air inlet 9 18 in. 457 mm 18 in. 457 mm
E Minimum horizontal separation from air inlet 3 4 in. 102 mm 4 in. 102 mm
F Window, door or building opening 36 in. 915 mm 12 in. 305 mm
G To combustion air inlet from any other boiler 36 in. 915 mm 12 in. 305 mm
H Non-mechanical air supply inlet to building 36 in. 915 mm 12 in. 305 mm
I Mechanical air supply inlet to building 4 6 ft. 1.83 m 3 ft. 915 mm
J Soffit, overhang, eave or parapet 24 in. 610 mm 24 in. 610 mm
K Soffit vent or vent opening in an overhang, eave or parapet 6 ft. 1.83 m 6 ft. 1.83 m
L Outside corner 10
M Inside corner of an L-shaped structure (including walls and fences) 36 in. 915 mm 36 in. 915 mm
N Electric meters, gas meters, regulators and relief equipment 6 ft. 1.83 m 4 ft. 1.22 m
P Each side of center line above or below meters, regulators and relief devices 5 36 in. 915 mm 36 in. 915 mm
Q Above a paved sidewalk, driveway, or parking lot on public property if adjacent 12 7 ft. 2.13 m 7 ft. 2.13 m
R Above a sidewalk, driveway, or parking lot on public property
S Above a sidewalk, driveway on private property between / serving both dwellings
T Under a concrete veranda, porch, deck, or balcony 7 24 in. 610 mm 24 in. 610 mm
U Above, under or near exterior stairs
V Into a canopy or carport
Notes:
1 - Canadian installations must comply with the current CSA B149.1 Natural Gas and Propane Installation Code and local
building codes.
2 - US installations must comply with current ANSI Z223.1/ NFPA 54 National Fuel Gas Code and local building codes.
3 - Horizontal separation center-to-center (c.c.) 4”-12” (102- 305 mm). Refer to “Venting Rules and Guidelines” for
horizontal separation > 12” c.c. as it may impact vertical separation clearances.
4 - For US installations, an exhaust vent may be 3 ft above a mechanical air supply inlet if within 10 ft. [3 m] horizontally.
5 -
Horizontal clearance must be observed up to a height of 15 ft. [4.6 m] above/below the meter, regulator, or relief devices.
6 - Concentric Vent must protrude from the roof precisel y 2 4” [6 1 0 mm ] measuring from the terminal end-cap vanes.
7 - Permitted if veranda, porch, deck, or balcony is made of concrete and a minimum of two sides are fully open beneath.
8 - 24” is the recommended snow level allowance above grade/roofline or any surface that will support snow, debris, or ice
(i.e. for roof venting clearances - roofline and snow level). If living in a snowfall region, consult your local weather
office for the maximum typical snowfall for your area.
9 - Note that the vent must maintain a minimum vertical distance above the air inlet. Example: Vent height = 18” (457
mm) above air inlet + 12” (305 mm) for air inlet above grade/roof line and snow level = 30” (762 mm) above grade and
snow level.
10
- Clearances to an outside corner to be in accordance with local installation codes.
- In Canada, concentric vent materials are subject to approval by local inspectors. See Termination Kits in Section 4.0.
11
12
- Above public walkways, driveways or parking lots if adjacent to it and condensate cannot drip, freeze, or create a hazard.
- Contact the manufacturer for special exemptions relating to multiple boiler installations using con c entric vents.
13
X - Not permitted by National gas code(s) and/or recommended by boiler manufacturer.
The quick reference table below is to be read in conjunction with the numbered notes as
indicated, Figures 5-1 through 5-6, and the Venting Rules and Guidelines in Section 4.0.
Canada 1 USA 2
Min. Distance Min. Distance
6, 11, 13
24 in. 610 mm 24 in. 610 mm
- - - -
X X X X
X X X X
X X X X
X X X X
17
Trinity Ts │Installation and Operation Instructions Ts Series
Termination Clearances Quick Reference Diagram
Figure 5-1
Illustrations of Termination Clearances
Side Wall Termination - Clearances Above Grade
Clearance “Q”
Adjacent to Public
Walkway or Driveway
Minimum 7ft [2.13 m]
Figure 5-2
Two-Pipe
Termination
F
Q
Clearances “F” and “G”
Canada – Minimum 3 ft [915 mm]
The US – Minimum 1 ft [305 mm]
G
Concentric Vent
Termination
G – Letter represents a specific Termination Position. Refer to Table 5-1 for corresponding termination clearances.
18
[
Ts Series Installation and Operation Instructions │Trinity Ts
Figure 5-3 Typical Figure 5-4
Two-Pipe Side Wall Clearances Concentric Vent Side Wall Clearances
Vertical
Separation
Minimum 18”
457 mm]
Minimum
12” [305 mm]
above grade
and snow level
Horizontal Separation
4-12” [102 mm – 305 mm] or
greater than 36” [915 mm]
From boiler
exhaust
To boiler
air-inlet
connection
Combustion
Air-Inlet
(perimeter)
Exhaust
Vent Outlet
(center)
Min. 12” [305 mm]
above grade and
snow level
Exhaust from
boiler
To boiler airinlet
connection
Wall clearance
must be 1” [25
mm] from end
cap vanes to
outside of wall
Minimum
12” [305 mm]
above grade
and snow
Figure 5-5 Figure 5-6
Two-Pipe Roof Top Clearances Concentric Vent Roof Top Clearances
Two-pipe systems can be vented thorough the roof.
Minimum heights above snow level still apply.
MIN. 18” [457 mm]
above air-intake
MIN. 12”
[305 mm] above
snow level
The same clearances apply to roof-top terminations
as for two-pipe sidewall terminations.
Clearances from exhaust to
another combustion air inlet
Canada – Min. 3 ft [915 mm]
The US
24” [610 mm] above roof
from end cap vanes
– Min. 1 ft [305 mm]
19
Trinity Ts │Installation and Operation Instructions Ts Series
may result in venting or boiler component failure resulting in flue gas spillage leading to property damage,
serious injury or death.
result in fire, property damage, serious injury or death.
Removing an Existing Boiler from Common Venting System
monoxide emissions into the surrounding air resulting in serious injury or death.
connected to it. Instructions have been provided on how to remove the existing boiler and how to resize the
remaining venting system. Failure to follow these instructions may result in property damage, serious injury or
death.
At the time of removal of an existing boiler, the following steps shall be followed with each boiler remaining
connected to the common venting system placed in operation, while the other boilers remaining connected to the
common venting system are not in operation.
Steps to Removing an Existing Boiler
1. Seal any unused openings in the common venting system.
2. Visually inspect the venting system for proper size and horizontal pitch. Verify that there is no blockage,
restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition.
3. Insofar as is practical, close fireplace dampers, all building doors and windows and all doors between the
space in which the boilers remaining connected to the common venting system are located and other spaces
of the building. Turn on clothes dryers and any boiler not connected to the common venting system. Turn on
any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do
not operate a summer exhaust fan.
4. Place in operation the boiler being inspected. Follow the lighting instructions. Adjust thermostat so boiler
will operate continuously.
5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a
match or candle, or smoke from a cigarette, cigar or pipe.
6. After it has been determined that each boiler remaining connected to the common venting system properly
vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other
gas burning boiler to their previous condition of use.
7. Any improper operation of the common venting system should be corrected so the installation conforms
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA B149.1, Natural Gas and
Propane Installation Code. When resizing any portion of the common venting system, the common venting
system should be resized to approach the minimum size as determined using the appropriate tables in Part 11
of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA B149.1, Natural Gas and Propane
Installation Code.
Extra precaution must be taken to adequately support the weight of the Vent/Air-Intake
piping in applications using roof-top terminations. Failure to follow these instructions
Under no circumstances may an existing chimney or chase-way be used to vent or
provide combustion intake air to a Trinity Ts. Failure to follow these instructions will
Do not install the Trinity Ts into a common venting system with any other boilers.
Failure to comply with this warning will cause flue gas spillage and leech carbon
When an existing boiler is removed from a common venting system, the common
venting system is likely to be too large for proper venting of the remaining boilers
20
Ts Series Installation and Operation Instructions │Trinity Ts
6.0 CONDENSATE DRAIN
This unit produces liquid condensate in the heat exchanger and venting system as a product of combustion.
Steps must be taken to ensure that condensate does not collect in the venting system; therefore, all exhaust
piping must slope back to the boiler a minimum 1/4” per linear foot of vent. Condensate must be drained from
the unit into a household drain.
condensate must be neutralized prior to entering a drain).
The following are important notes that must be taken into consideration when constructing the condensate drain
system (See Figure 6-1 for further details):
• DO NOT install condensate lines outside. A frozen or blocked drain will cause the condensate to fill the
combustion chamber. This will result in a no heat condition, as the unit will shut down, and damage to the
flame sensor, and components can occur.
• NEVER use copper, steel, or galvanized piping in the construction of the condensate system (condensate is
very corrosive and will corrode most metals).
• When a condensate pump is used or required, select a pump that is designed for residential furnaces.
the boiler must be inspected for component damage, e.g. the internal insulation at the front and back of the
chamber. Failure to follow these instructions may result in fire, property damage, serious injury or death.
Check with your municipality, or local gas company to determine if the disposal of
combustion condensate is permitted in your area (e.g. in the State of Massachusetts the
If the combustion chamber has been flooded due to the condensate drain backing up, or
for any other reason, the combustion chamber door must be removed and the inside of
Figure 6-1
Condensate Drain Piping
Drain Vent
Do not block or install piping into the
top branch of the condensate drain
tee.
Floor Drain
Check with your local authorities
regarding disposal of condensate
(regulation may require the use of a
neutralizer).
Drain Pipe
Connection to the bottom of the
condensate drain tee must be made
using 1/2” Schedule 40 PVC pipe.
Secure using appropriate PVC
cement. All piping must be below
the level where the condensate
leaves the boiler.
21
Trinity Ts │Installation and Operation Instructions Ts Series
7.0 INSTALLING GAS PIPING
Conversion Kit (see Table 7-1) must be installed prior to installing the gas piping to the boiler. Failure to
properly convert the unit to operate with Propane may result in property damage, serious injury or death.
Codes as they may require boilers fueled with LP gas be provided with an approved means of removing
unburned gases from the room. Failure to follow these instructions may result in serious injury or death.
Table 7-1 Natural to LP Propane Conversion Kit
Model Kit Number Orifice Number
Trinity Ts80 82650-1 34 (3.4mm)
Installation
Refer to the current National Fuel Gas Code ANSI Z223.1/NFPA 54 or CAN/CGA B149.1 installation codes,
and local codes for gas piping requirements and sizing. Pipe size running to the unit depends on:
• Length of pipe.
• Number of fittings.
• Type of gas.
• Maximum input requirement of all gas boilers in the residence.
Ensure that:
• The gas line connection to the boiler does not apply any weight to the gas valve. NTI recommends using
approved flexible gas piping (if acceptable by local codes) to connect the boiler to the gas supply (See
Figure 7-1 for details).
• You plan the installation so that the piping does not interfere with the vent pipe, or the removal of the valve,
burner, and serviceable components.
• The Boiler shall be installed such that the gas ignition system components are protected from water
(dripping, spraying, rain etc.) during installation and servicing.
• The gas piping is large enough for all the boilers in the home. No appreciable drop in line pressure should
occur when any unit (or combination of units) lights or runs. Use common gas-line sizing practices.
• Always use a pipe-threading compound that is resistant to propane (LP) gas solvent action. Apply sparingly
to all male threads, starting at two threads from the end. Over doping or applying dope to the female end,
can result in a blocked gas line.
• DO NOT TIGHTEN FITTINGS WITHOUT SUPPORTING THE GAS VAL VE as damage to the valve or
blower motor can occur.
• Install a manual “Equipment Shut-Off Valve” as shown in Figure 7-1. Valve must be listed by a nationally
recognized testing lab.
• The gas line piping can safely be removed from the boiler for servicing, by strategically placing the gas line
shutoff and union; see example in Figure 7-1.
• All gas piping, including gas components in the boiler, are checked for leaks using a “Bubble Test”, prior to
operating the boiler.
may result in fire, property damage, serious injury or death.
valve could occur resulting in fire, property damage, serious injury or death.
The Trinity Ts is factory equipped to operate with Natural Gas, the installation of a
conversion kit is required prior to operating with Propane Gas. The Natural to LP
Liquefied Petroleum (LP) propane gas is heavier than air. Do not install the boiler in a pit
or similar location that will permit heavier than air gas to collect. Check with Local
Strain on the gas valve and fittings may result in vibration, premature component failure
and leakage and may result in a fire, explosion, property damage, serious injury or death.
Flexible gas piping cannot be used within the boiler cabinet and cannot pass through the
cabinet wall, use rigid piping as shown in Figure 7-1. Failure to follow these instructions
Do not use an open flame to test for gas leaks. Failure to follow these instructions may
result in fire, property damage, serious injury or death .
When performing a pressure test on the gas line piping, be sure the boiler is disconnected
or isolated if the test pressure is expected to exceed 1/2 PSI (14” w.c.), as damage to the
22
Ts Series Installation and Operation Instructions │Trinity Ts
Figure 7-1
Gas Line Connection (Typical)
Flexible Gas Line Piping
Recommended to eliminate
strain on the boiler gas
components (only use if
acceptable by local codes).
Flexible Piping
Union
Drip Leg
Rigid Gas Line Piping
Use only rigid gas line piping within
the boiler cabinet. Rigid piping
must protrude beyond the outside
of the cabinet wall.
Manual Shutoff Valve
Should overheating occur or the
gas supply fail to shut off, turn off
the manual gas control valve to the
boiler.
Manual Shutoff Valve
Rigid Piping
23
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