NSK NS, NS 30, NS 35, NH, NS 15 Assembly Manual

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ASSEMBLY AND INSTALLATION OF
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NSK LINEAR GUIDES
(GENERAL INDUSTRIAL APPLICATIONS)
Linear Guide: Handling Precautions
NSK linear guides are high quality and are easy to use. NSK places importance on safety in design. For maximum safety, please follow precautions as outlined below.
(1) Lubrication
Confirm lubrication.
a. Remove the rust preventative rail-coating
before installation. If you are using oil as a lubricant, consult NSK for compatibility issues with the pre-packed factory grease.
(2) Handling
Handle with care.
Do not drop.
Do not disassemble.
Do not use direct force.
a. Interchangeable ball slides (randomly
matching types between rail and ball slide) are installed to the provisional rail when they leave the factory. Handle the ball slide with care during installation to the rail.
b. Do not disassemble the guide unless
absolutely necessary.
c. Ball slide will move easily. Make sure that
the ball slide does not disengage from the rail.
d. Standard end cap is made of plastic and
may break if a direct force is applied.
(3) Precautions in use
Do not contaminate.
Do not hang upside down.
Temperature limitation.
a. Make every effort not to allow dust and
foreign objects to enter.
b. The temperature of the place where
linear guides are used should not exceed 80˚C (excluding heat-resistant type linear guides.) A higher temperature may damage the plastic end cap.
c. If the user cuts the rail, thoroughly
remove burrs and sharp edges on the cut surface.
d. When hanging upside-down (e.g. the rail
is installed upside-down on the ceiling in which the ball slide faces downward), should the end cap be damaged, causing the balls to fall out, the ball slide may be detached from the rail and fall. For such use, take measures including installing a safety device.
(4) Storage
Store in the correct position.
a. Linear rail may bend if stored
inappropriately. Place it on a suitable surface, and store it in a flat position.
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Installation Procedures
Thank you for choosing NSK linear guides. This manual briefly describes the recommended handling and installation of NSK linear guides for general industrial use.
There are two methods of installing linear guides. The first uses a datum shoulder on the mounting base and provides accurate horizontal alignment in the same way used for machine tools. The other method uses the first rail as a reference for the second rail and is generally used when smooth motion versus high accuracy is required.
NSK recommends the interchangeable series NH and NS linear guides for general industrial applications. Their self-aligning feature means a greater tolerance for alignment errors and less time spent on installation. Also, they are interchangeable between rail and slider, easily allowing the addition or replacement of parts.
Provisional rail.
For interchangeable NH and NS Series linear guides, the ball slides and the rails are stocked separately. The ball slides are mounted on plastic provisional rails that allows for easy transfer of the ball slide to and from the steel rail.
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The ball slides are designed with retaining wires to prevent the balls from falling out when they are removed from the rail. However, NSK recommends that the ball slides should be stored on a provisional rail prior to installation to prevent contamination from dust and other foreign objects.
The following is a description of how the ball slide should be removed from and replaced on the linear guide rail.
The ball slide is held on the provisional rail using a rubber band. The rubber band should catch the bottom channel in the provisional rail and then twist around to secure the ball slide.
When transferring the ball slide from the provisional rail onto the rail, or vice versa, butt the provisional rail up against the rail and slide the ball slide directly from one onto the other. It is a good idea to secure the ball slide onto the provisional rail with a rubber band after removal from the rail.
Provisional rail
Linear guide rail
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