NSi Industries K801Z User Manual

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Page 1

TORK K-SEASONAL

INSTALLATION

AND

USER’S GUIDE

K401Z, K601Z, K801Z

MLI-112(C)

Page 2

DESCRIPTION:

The TORK “K-Seasonal” Series is a multi-circuit 4, 6, or 8 channel system designed for the load control of electrical energy in commercial, industrial, institutional and other facilities.

FEATURES:

• Allows for different daily schedules during various periods of the year.

• Allows for different signal durations on each channel (1-99 seconds).

• Holiday scheduling for up to 40 dates + 8 seasons of unlimited duration.

• 40 Multi-day ON/OFF or signal operations per channel, per week

• Astronomic Capability on any or all channels

• LCD readout displays scheduling instructions in everyday English

• Remote manual timed override requires only single momentary contact pushbutton – may be set from

1-255 minutes timed ON and may be pushed again to terminate

• Duty cycle ratio from 1-99 minutes with nine different patterns

• Staggered start feature

• Conventional AM/PM or 24 hour format

• Daylight Saving – automatic or user defined dates

• Leap year – automatic adjustment

• Safety override switch for each channel

INSTALLATION:

The following instructions must be followed to assure proper controller program functions:

• The Controller is to be installed where temperatures will remain between 32-120 degrees Fahrenheit. For

trouble-free operation, it should not be exposed to mechanical vibrations, dusty conditions, corrosive sprays or condensing humidity.

• Controller relays are plug-in type; SPDT dry contacts (unpowered) with LED indication when N/O

contacts are energized. Contacts are 10 AMP @ 120VAC/240VAC/28VDC and 1/3 HP @ 120VAC.

• To install unit, open front cover, remove (2) screws on right side of inside front panel and swing panel to

left. Locate upper screw keyhole and two lower screw holes.

• For convenience, mount unit so LCD display is at eye level and fasten with #10 sheet metal screws or

other suitable fastening devices.

• Connect 120VAC(*) power (dedicated), SEE DIAGRAM INSIDE FRONT DOOR. POWER FEED IS

BROUGHT TO RIGHT HAND CORNER TERMINAL BLOCK.

• CONNECT LOAD WIRES to lower terminal board. LED will light indicating “ON” between C and N/O, if

programmed to be ONor by manual override. See Figure 2 as typical.

• If remote override is to be used, connect remote override (2 wires per channel for appropriate loads) to

terminal block in top left side inside panel. Use a momentary push-button (bell-type button) — one wire to load, one to common.

DO NOT CONNECT ANY POWER TO THESE TERMINALS.

• When unit is first powered battery is not connected. The unit will prompt you to

PRESS BATTERY

SWITCH — THEN PRESS ENTER.

• Locate the slide switch next to battery on circuit board (see drawing located inside front door) and slide it

left into the ON position. Return inside front panel to proper position and fasten with screws. Then

PRESS ENTER

button. The model number will first be displayed. Verify that it matches the model

number on your unit. If not, call TORK.

* For -2 use 240VAC 50/60HZ. Not UL and CSA approved.

1. Make sure unit is grounded (earth ground).

2. If remote overrides are used, make sure these unpowered wires are not run in the same conduit as the load wires or supply voltage for the controller.

3. Controller must have its own dedicated 120VAC(*) power source; i.e., NO OUTLETS OR OTHER LOADS ATTACHED TO THE SAME SUPPLY SOURCE COMING FROM YOUR BREAKER PANEL.

NOTES OF IMPORTANCE BEFORE BEGINNING INSTALLATION —

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DESCRIPTION OF KEYS — See Figure 9 0-9 Serves to set load numbers, time, and day of week for ON/OFF entries as well as real time

and date.

Exit Allows unit to return to RUN MODE immediately after any entry. AM/PM Used to set AM or PM. YES Used to answer YES to questions posed by Controller, also enters information into the

memory. Confirmed by double audible

BEEP

NO Used to answer NO to questions posed by Controller, or advance to the next instruction, or

delete any entry already in the REVIEW MODE.

Reverse Permits return to a previous question in the scheduling routine or enters options mode from

the run mode.

Enter Must be pressed to store entries into memory.

SET REAL TIME AND DATE

• Display is now showing: SET TIME HH:MM

• Using the appropriate numeric keys, enter time.

Example: 09:30

. If an error is made, key in all zeros and

begin again.

• Press AM/PM, then

PRESS ENTER

• Next display will show: SET DATE MM/DD/YY.

Example: April, 2, 2000 = 04/02/00. PRESS ENTER.

• Unit will now proceed to the run mode and time, date, and day of the week will be displayed in rotating

order. Day of the week will automatically be displayed by date recognition.

• Familiarize yourself with the Controller by entering sample schedule provided.

• AT THIS TIME, LOAD SCHEDULES SHOULD BE PREPARED AND ENTERED ON SCHEDULE

SHEETS PROVIDED (REFER TO SAMPLE).

OPERATION

There are two modes of operation: RUN and SET.

RUN: The controller will display in sequence day, month, year, time of day in AM/PM or 24 hour format. SET: To enter the set mode,

PRESS ENTER or REVERSE

. IN THIS MODE, IF NO ENTRIES ARE

MADE IN (5) MINUTES, UNIT WILL RETURN TO THE RUN MODE.

NOTE: If YES key is not pressed after any given entry, it will NOT be entered — likewise if EXIT key is

pressed.

In the SET MODE, the Controller will display and prompt the following:

1 — Set time 2 — Set date 3 — Set or review schedule 4 — Set or review holiday dates 5 — Set or review seasonal dates 6 — Enter options mode

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AUDIBLE SIGNALS

A ‘one beep’ will sound when any key is pressed. A double beep will sound when a correct entry is accepted into the memory.

When an entry is deleted by pushing the NOKey, a multi beep will sound.

SCHEDULING

• To advance to scheduling,

PRESS ENTER

button. Unit will ask — Do you want to set time? Since time

has already been set,

PRESS NO

• Unit will then ask — Do you wish to set date? Since the date has already been set,

PRESS NO

• Unit will then ask — Do you want to set or review schedule?

PRESS YES

• You are now ready to begin scheduling.

NOTES:

• In order to keep a load ON past midnight, YOU MUST SCHEDULE AN ADDITIONAL ON AT 12:00 A.M.

(00:00 MILITARY TIME) FOR THE NEXT DAY (except for Astronomic).

• IF ANY CHANNEL IS TO BE SET FOR ASTRONOMIC, IT MUST BE SCHEDULED IN THE OPTIONS

MODE — SEE ASTRONOMIC SETTINGS (Steps 28-40)

1. Enter load number (channel). Normally you would begin by pressing #1. Then

PRESS ENTER

2. Seasonal Schedule? If desired,

PRESS YES

. If not,

PRESS NO

and proceed to Step #3. Seasons can be assigned to loads which require omission of schedules or special schedules. Up to 8 seasons can be assigned and each one can be used for any or all loads.

Enter the number or numbers of the seasons you want for load #1 (refer to your schedule sheet).

PRESS

ENTER. NOTE:

Season dates will be set later.

NOTES:

Seasons can extend for several days, weeks, or months, and may be used for a school’s summer shut down or alternate schedule for retail stores during changing holiday seasons.

Seasons take priority according to season number where the higher number supersedes the lower ones. Example: Season No. 1 is from June 1 through June 30, ON at 9:00 A.M. and OFF at 3:00 P.M. Season

No. 2 is from June 20 through June 25 and schedule is 8:00 A.M. ON and 5:00 P.M. OFF. Season No. 2 will take priority for those five days then revert back to the schedule of Season No. 1.

3. Which days of the week? Press days you want to enter a schedule for load #1. If you press a day by mistake, simply press that button again and it will be removed from the display. After all days are displayed,

PRESS ENTER

4. Turn Load ON? PRESS YES. NOTE: For a signal timer channel, the display will show ‘ENTER TIME OF THE SIGNAL’.

NOTES:

Any schedule programmed for one or more seasons becomes a seasonal schedule. This schedule will be active only for the duration of the season(s) on the days selected.

Any schedule programmed

without

any seasonal assignment, will become a regular schedule and will be

active on the days selected when noseason is active. If an ON or OFF event is to occur every week whether a season is active or not, you must enter 2

schedules for it — a seasonal schedule selecting all the seasons and a regular schedule. Example: Channel #1 controls outside lights which are to turn off everyday at 11:00 P.M.

Schedule 1: Season 1, 2, 3, 4, 5, 6, 7, 8 Schedule 2: S M T W T F S H

S M T W T F S H 11:00 PM 11:00 PM OFF OFF

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DUTY CYCLE ASSIGNMENT

5. Duty Cycle? There are 9 variations of duty cycles. If desired,

PRESS YES

. If not,

PRESS NO

and proceed to Step #8.

NOTE: Duty cycle will always begin with the OFF cycle.

6. Enter duty cycle number which represents the pattern required (refer to schedule sheet).

PRESS

ENTER

. PATTERN ITSELF WILL BE SET IN STEP #23.

7. Set ON Time Enter the hours and minutes. Be sure AM/PM is correct.

PRESS ENTER

NOTE: TO MAINTAIN ANY LOAD ON PAST MIDNIGHT, AN ADDITIONAL ON MUST BE ENTERED FOR 12:00 AM.

8. Unit will now review the entire ON sequence —

Load number Season number(s) Days of week Time ON Duty cycle number

Unit will ask IS THIS OK? If YES is pressed, above entries will be entered. If NO is pressed, above entries will be deleted.

9. Another Schedule Entry for Load #1?

PRESS YES

because an OFF entry must be entered.

10a. Season number(s) previously set for ON will be displayed. Press the number of any season you want to

add or delete from the OFF entry.

PRESS ENTER

10b. Days previously set for ON will be displayed.

Normally the same days scheduled for ON will be scheduled for OFF . . . however, if a different OFF time is needed for one of the ON days, press that day’s button to delete it. When the desired OFF days are displayed,

PRESS ENTER

. Seasonal holiday number(s) will be displayed.

PRESS ENTER

. TURN LOAD

ON?

PRESS NO.

11. Set OFF Time Enter the hours and minutes. Be sure AM/PM is correct.

PRESS ENTER

12. Unit will now review entire OFF sequence —

Load number Season number(s) Days of week Time OFF

Unit will ask IS THIS OK? If YES is pressed, above entries will be entered. If NO is pressed, above entries will be deleted.

13. Another Schedule Entry for Load #1? If another schedule is required,

PRESS YES

and follow above procedures. If no additional schedule is

required for load #1,

PRESS NO

14. Do You Want to Set or Review Schedules?

PRESS YES

and enter schedules for all other load numbers following above procedures. After all are

entered, answer NO to question #14.

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HOLIDAY DATES

15. Do You Want to Set or Review Holiday Dates?

PRESS YES.

If not,

PRESS NO

and proceed to Step #18. Enter holiday date (month and day).

PRESS

ENTER

16. Add another Holiday? Enter additional holidays up to a maximum of 40 dates — unit will arrange them chronologically.

17. Do You Want to Set or Review Holiday Dates?

PRESS YES

to review or add dates.

PRESS NO

to proceed.

SEASONS

18. Do You Want to Set or Review Season Dates?

PRESS YES

if seasons are required. If not,

PRESS NO

and proceed to Step #22. Enter season number

beginning with #1. (Refer to your schedule sheet).

PRESS ENTER

19. Enter Starting Date

PRESS MONTH/DAY. PRESS ENTER.

20. Enter Ending Date

PRESS MONTH/DAY. PRESS ENTER.

21. Do You Want to Set or Review Season Dates?

PRESS YES

to enter additional season numbers up to a maximum number of 8.

PRESS NO

to proceed.

22. Do You Want to Enter Options Mode?

PRESS YES.

(If NOis pressed, unit will skip all remaining options/steps and return to RUN mode).

NOTES:

Seasons must have a beginning month/day and an ending month/day. If a season date is programmed and no schedule is entered for it, all loads will remain OFF during that season. IF A SEASON’S START DATE IS LATER IN THE YEAR THAN ITS END DATE, IT WILL CROSS THE YEAR

BOUNDARY.

OPTION MODE FEATURES

In the OPTIONS MODE, you will have the following features:

Duty Cycles Remote Timed Overrides Astronomic Function Load Outputs (Signal Timer) Standard and Daylight Savings Options AM/PM or Military Time Format Clear All Memory? If YES is pressed, Are You Sure? will be asked. If YES is pressed, you will delete your

entire schedule and must start over again.

DUTY CYCLE PATTERN

23. Do You Want to Set or Review Duty Cycles?

PRESS YES

if duty cycle patterns are required. If not,

PRESS NO

and proceed to Step #26.

ENTER

Duty Cycle Number —

PRESS ENTER

24. Enter Minutes OFF/ON

PRESS MINUTES (1-99) OFF

and

1-99 ON

. Then

PRESS ENTER

25. Do You Want to Set or Review Duty Cycles?

PRESS YES

and enter next duty cycle number and pattern. Repeat for all other duty cycles up to a

maximum of 9. (Refer to your schedule sheet).

PRESS NO

to proceed.

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REMOTE OVERRIDE

26. Do You Want to Set or Review Remote Override Time?

PRESS YES

if required. If not,

PRESS NO

and proceed to Step #28.

Enter Load Number —

PRESS ENTER

Load 1 Remote Override time MIN 000 IS THIS OK?

PRESS NO

for unit to delete 000.

Unit asks — ENTER Remote Override Time.

ENTER

amount required up to 255 minutes. (4 hours, 15 minutes)

Unit will review entry and ask if OK?

PRESS YES

if correct. If not,

PRESS NO

and enter a different time.

27. Unit will again ask Do You Want to Set or Review Remote Override Time?

PRESS YES

for any additional override times or

PRESS NO

to proceed.

NOTE:

A signal timer channel will turn ON only for the programmed signal duration when the remote input is activated.

ASTRONOMIC SETTINGS

NOTE:

To set channel for Astronomic from the RUN MODE,

PRESS REVERSE. PRESS YES

to enter options,

PRESS NO

until units asks for Astro. Now

PRESS YES

, then proceed as below:

28. Do You Want to Set or Review Astro?

PRESS YES

if you want to set a channel or channels to ASTRO MODE.

If not,

PRESS NO

, and you will be transferred to the next option (pulse switching).

29. Latitude 10 Deg North. Is this OK?

PRESS YES

if this latitude is desired or

PRESS NO

if you wish to choose a different latitude.

If NOis pressed, display shows:

Is North Latitude OK?

Answer

YES

or NO. If NOis chosen, display shows:

30. Is South Latitude OK? After one of the above questions is answered

YES

, display shows:

ENTER LATITUDE DEG Enter latitude between 10 and 60 degrees, then

PRESS ENTER

. Check with your local weather bureau

for the correct latitude in your area. Unit will now display latitude and degrees chosen and asks, IS THIS OK? If correct,

PRESS YES.

is pressed for South Latitude, unit will ask if North Latitude is OK.

31. Enter Load Numbers Enter the load number for which ASTRO MODE is desired, then

PRESS ENTER

32. WHICH DAYS? Select days for which Astro operation is desired, then

PRESS ENTER

33. Seasonal Schedule? If you want your normal Astro schedule during any Season,

PRESS YES

34. Display Asks: Which Seasons? Select any Season during which you want astronomic schedule to occur, then

PRESS ENTER

. You must

enter

ALL

Seasons if you wish year round ASTRO operation.

NOTE:

Sunrise OFF will automatically be entered for every day, holiday, and season.

35. Sunrise AM ##:##

Enter Offset Min

Enter how many minutes (1-99) before or after sunrise you want Astro-Off to occur, then

PRESS ENTER

or enter two zeros if no offset is desired.

36. After Sunrise?

PRESS YES

if you want lights to go OFF after sunrise. Otherwise

PRESS NO

. If NOis pressed, display

asks: BEFORE SUNRISE?

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After you answer

YES

to one of the above questions, the display then shows:

37. Sunset PM ##:##

Enter Offset Min

Input how many minutes (1 to 99) before or after sunset you want Astro-On to occur, then

PRESS

ENTER

, or enter two zeros if no offset is desired.

38. After Sunset?

PRESS NO

if you want lights to come ON before sunset. Otherwise,

PRESS YES

. After you answer

YES

to one of the preceding questions, the Astro settings are reviewed. The display shows:

39. Load Number #

S M

— — — F—

—

2 3

— —6 — —

OFF # # Min After or Before Sunrise ON # # Min After or Before Sunset

Is This OK?

Answer YES if the information is correct. If you answer NO, all Astro settings are deleted. Enter new settings.

40. Another Load? If you want to set or re-schedule another load number,

PRESS YES

and follow above steps.

Programming is complete. You may review or re-program an Astro load, or program a new Astro load by returning to above steps.

ASTRONOMIC WITH STANDARD ON/OFF SCHEDULE

If you desire to have astronomic ON at sunset and time switch OFF at a preset time, then ON again during the night and astronomic OFF at sunrise, see: REGULAR SCHEDULING procedures. Schedule an OFF at night and an ON before sunrise.

NOTE:

DO NOT set an AM ON AFTER 2:30 A.M. ABOVE 50 DEGREES NORTH

LATITUDE.

IMPORTANT NOTES:

Astro loads can also be reviewed in the Schedule/Set Review Mode. It cannot however, be altered or deleted in this mode.

Duty Cycling may not be set for loads assigned to Astro. Astro-ON and Astro-OFF times are automatically adjusted for Daylight Saving Time. Normal ON/OFF schedules for an Astro channel are set in schedule review. ANY ASTRO LOAD CARRIES

PAST MIDNIGHT AUTOMATICALLY.

LOAD OUTPUTS (SIGNAL TIMER)

41. Do You Want to Set or Review Load Outputs?

PRESS YES

if required. If not,

PRESS NO

and proceed to Step #45.

ENTER LOAD NUMBER for which you would require a signal timer.

PRESS ENTER

42. Maintained Output. Is this OK?

PRESS NO

since signal output is required.

43. Signal Output. Is this OK?

PRESS YES.

43a. Enter Duration in Seconds.

Use the numbered keys to set the signal duration (1-99 seconds.)

PRESS ENTER

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43b. Load Number #

Signal Duration Sec. # #

Is This OK?

Answer YES if the information is correct.

44. Do You Want to Set or Review Load Outputs?

PRESS YES

for additional signal timer loads or

PRESS NO

to proceed.

DAYLIGHT SAVING

45. Is Standard Time OK?

PRESS NO

if your area has daylight saving time.

PRESS YES

only if your area does NOT use daylight

saving time, and proceed to Step #51.

46. Is Daylight Saving OK?

PRESS YES.

47. Is U.S. option OK? This is automatic daylight saving. It will advance 1 hour on the first Sunday in April and turn back 1 hour on the last Sunday in October. If this applies to your area

PRESS YES

and unit will proceed to Step #51.

If not,

PRESS NO

48. Enter Spring Date Any date may now be entered for the beginning of daylight saving.

PRESS ENTER.

49. Enter Fall Date Any date may now be entered for the end of daylight saving.

PRESS ENTER.

50. Unit will review Spring and Fall dates and ask IS THIS OK?

PRESS YES,

If correct. If not,

PRESS NO

and enter new Spring and Fall dates.

AM/PM or 24 HOUR FORMAT

51. Is AM/PM format OK?

PRESS YES

for standard AM/PM format.

PRESS NO

if 24 hour military format is desired. Then

PRESS

YES

CLEAR ALL MEMORY

52. Do You Wish to Clear All Memory?

CAUTION:

YES

PRESSED

, unit will ask if you are sure. If

YES

PRESSED

again, ALL MEMORY

WILL BE DELETED.

ENTER HOLIDAY SCHEDULE FOR SINGLE DATES

Inserting a holiday schedule is the same as assigning a normal weekly schedule to a load. However, a holiday schedule should be entered after all other schedule entries are completed. One schedule will apply to all single date holidays. Holidays will be effective for all loads. If no schedule is entered for holidays for any load, it will remain OFF during the holiday.

Proceed to the mode for REVIEW OR SET SCHEDULES.

PRESS YES.

Enter load number(s) to be assigned. All previous entries will be reviewed by the unit. Continue to press

YES

until unit asks for another schedule entry.

PRESS YES

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Seasonal Schedule?

Answer YES to program for holiday dates that fall within any season. Answer NO to program a regular holiday schedule.

Which Days?

PRESS HOL PRESS ENTER

Turn Load ON?

PRESS YES

and proceed with regular scheduling.

NOTES:

A season date will take priority over a single holiday date. If single day holidays fall both within a season and outside a season, they must be scheduled for separately within the season(s) and outside the season(s). Both a seasonal schedule and a regular schedule must be entered.

Single day holiday schedules will take priority over daily schedules. Single day holidays in one season can have a different schedule from single day holidays in another season.

REVIEW — CHANGE — ADD — DELETE

The unit is capable of selective review, change, add, or delete. Simply proceed to the desired mode (load schedule, holiday dates, season dates, options) and then press the YES button. By answering the selfprompting questions the user can review entries, change them, add new ones, or delete entirely.

NOTE:

ASTRO can only be deleted or changed in the ASTRO OPTION.

HARDWARE RESET: A hardware reset button is provided on the rear of the display panel through a hole in the metal plate. Pushing this button causes the microprocessor to restart the program without erasing the clock or memory information. All channels will turn off momentarily and then stagger back on in 5 second intervals.

IMPORTANT NOTE:

When using this unit to control inductive loads such as lighting contactors, relays or those which generate excessive electrical noise, we recommend installation of a surge suppressor such as TORK Part #90058-1 for each inductive load.

Page 11

SPECIFICATION WRITER’S GUIDE FOR TORK K SEASONAL

• Furnish and install where indicated a Microprocessor-based Digital Controller with (4), (6), or (8)

channels, each channel programmable for each day of the week on a separate schedule, or repeat function for everyday of week, with one setting.

• Controller shall be capable of different daily schedules during various periods of the year.

• Controller shall be capable of different signal durations on each channel (1-99 seconds)

• Program entries shall be made by mechanical push-button and an acknowledgement of each entry into

the unit shall be by audible signal.

• Override switches shall be provided for continuous ON or OFF and automatic and visual indicators for

each channel.

• Controller shall provide 365 day programming in advance with up to 40 Holiday dates and 8th Day

Holiday schedule. Also 8 Seasons of unlimited duration, each capable of a different schedule.

• Each channel shall have independent programming with 40 ON/OFF pairs per week or 40 signals per

week.

• Each channel shall have 0-255 minutes remote timed override, user adjustable.

• Controller shall have AM/PM or military time, user selectable

• Controller shall have automatic daylight saving or standard time. Daylight Saving option will offer U.S.

option (first Sunday in April/last Sunday in October) or any user selectable dates.

• Controller shall have up to nine different duty cycle patterns settable from 1-99 minutes OFF and 1-99

minutes ON.

• Controller shall have signal timer or maintained output contacts, user selectable.

• Controller shall have plain English self prompting display.

SPECIFICATIONS

Input Voltage: 120VAC(*), 50/60HZ Power Consumption: 36VA maximum Output Contacts: SPDT — dry contacts (unpowered) Contact Rating: 10 AMP Resistive @ 120VAC/240VAC/28VDC; 1/3HP @ 120VAC Battery Backup: Six months cumulative battery reserve (10 years shelf life) Fuse: 20mm - 3/8 A Temperature: 32-122 degrees Fahrenheit (0-50 degrees centigrade) Enclosure: NEMA 1, surface mount Size: 10”W X 15”H X 4”D Weight: 14 LBS. (6.35KG) Knockouts: 1/2” - 3/4” sides and bottom

* For -2 use 240VAC 50/60HZ. Not UL and CSA approved.

Page 12

“K-SEASONAL” SCHEDULING FORMS

10.

11.

12.

13.

HOLIDAY SINGLE DATES

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

SEASONS

START DATE END DATE

DUTY CYCLE PATTERNS

MIN. OFF MIN. ON

14.

15.

16.

17.

18.

19.

20.

34.

35.

36.

37.

38.

39.

40.

Page 13

LOAD NO. LOAD NAME

SEASON NUMBERS

345678

MTuWThFSaSuH

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET SUNSET

OFFSET

SUNRISE

SIGNAL DURATION

SEC.

SAMPLE

Page 14

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET SUNSET

OFFSET

SUNRISE

Page 15

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET SUNSET

OFFSET

SUNRISE

Page 16

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET SUNSET

OFFSET

SUNRISE

Page 17

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET

SUNSET

OFFSET

SUNRISE

Page 18

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET SUNSET

OFFSET

SUNRISE

Page 19

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET

SUNSET

OFFSET

SUNRISE

Page 20

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET SUNSET

OFFSET

SUNRISE

Page 21

LOAD NO. LOAD NAME

SIGNAL DURATION

SEC.

SEASON NUMBERS

MTuWThFSaSuH

345678

ON/

OFF/

SIG

TIMEDC # AM/PM

ASTRO-

NOMIC

OFFSET

SUNSET

OFFSET

SUNRISE

Page 22

“K-SEASONAL” BLOCK DIAGRAM

MEMORY

CLEAR

ALL

AM/PM

24 HOUR

SET TIME

STANDARD

DAYLIGHT

SAVINGS

SET DATE

DD/MM/YEAR

SIGNAL

TIMER MODE

RUN MODE

DISPLAY

TIME DATE

SET/REVIEW

LOAD

SCHEDULE

ASTRO

MODE

OVERRIDE

SET/RVU HOLIDAY

DATES

REMOTE

SET/RVU SEASON

DATES

DUTY

CYCLE

OPTION

MODE

Page 23

TORK TIME CONTROLLER

TORK K-SEASONAL

DIGITAL TIME SWITCHES & ENERGY MANAGEMENT CONTROLS

RELAY OR CONTACTOR SWITCHING LINE VOLTAGE SWITCHING LOAD DIRECT

PHOTOELECTRIC CONTROL

INTERFACE

Tork Model 2101 — Conduit Mount

Tork Model 5021S with 2421 — Bracket Mount

Model 5401 — DPST

To control lighting circuits where a Photoelectric control turns “ON” at dusk and “OFF” by preset times of 120VAC controller. Controller can be set to turn “ON” early a.m. before dawn, and have Photoelectric control turn “OFF” at dawn . . . turn back “ON” at dusk, and controller turns lights “OFF” during nights when lighting is no longer needed.

Photoelectric control can be wired directly to 120VAC control circuits.

MOMENTARY CONTACT

Tork Model SMC-3D

The SMC-3D will operate low voltage latching relays or mechanically-held contactors with or without remote manual push button override.

The adapter converts a constant applied 120VAC (input) to a 2 second contact closure at the “ON relay” output closing common and normally open (C, NO). When the constant applied 120VAC input opens, a 2 second contact closure at the “OFF relay” output between common and normally open (C, NO) occurs. The SMC-3D can be operated by any TORK Time Controller or a remote manual SPST standard constant “ON-OFF” switch.

The SMC-3D will pulse “ON” an electrically-held contactor or motor starter with self contained “ON-OFF” push buttons. “ON” relay will pulse 2 second “ON” and electrically hold the contactor “ON”. By interrupting the holding circuit of the contactors “OFF” button across common and normally closed (C, NC) of the SMC-3D “OFF” relay the 2 second opening of common and normally closed (C, NC) will allow the electrically held contactor to open, thereby going “OFF”.

FIG. 2

FIG. 3

FIG. 4

FIG. 1

MOMENTARY CONTACT ADAPTER

FOR USE WITH MECHANICALLY-HELD CONTACTORS

TORK DIGITAL CONTROL

TERMINAL BLOCK

NO C NC

TORK DIGITAL TERMINAL BLOCK

NOCNC

120 VAC

LINE

NEUTRAL

TORK MODELS 5401 & 5441

OR SUITABLE SUBSTITUTES

120VAC COIL

OPEN CLOSE

Mechanicallyheld contactor self clearing

Electricallyheld contactor

LOAD

120/240V LINE 277/480V 40 AMP/POLE

120 /240V

LINE

120 /240VAC

NEUTRAL

TORK DIGITAL TERMINAL BLOCK

NOCNC

120VAC

COIL

LOAD 10 AMP MAX.

LOAD

5401

CONTACTOR

PHOTOCONTROL

BLACK

WHITE

RED

120/240V LINE

277/480V

40 AMP/POLE

LOW VOLTAGE LATCHING RELAY OR MECHANICALLYHELD CONTACTOR.

OPEN

CLOSED

120 VAC

NO CNC

24-277VAC

NOCNC

SMC3D

NO CNC

TIME SWITCH

OUTPUT

PUSH

OFF

Page 24

TORK K-SEASONAL

DIGITAL TIME SWITCHES & ENERGY MANAGEMENT CONTROLS

REMOTE SWITCHED OVERRIDES

TRANSFORMER RELAY POWERPACK (TRP) ACCESSORY

FIG. 6

FIG. 5

SINGLE CIRCUIT CONTROL

CAUTION! DO NOT APPLY VOLTAGE

TO THESE TERMINALS

APPLICATION:

For direct control by TORK digital time switches or lower amperage mechanical time switches where switching of higher load capacity is necessary. For example,

1.0 HP exhaust fan is switched by a TORK controller using simple low voltage wire.

TORK DIGITAL CONTROL

TERMINAL BLOCK

NOCNC

1.0 HP

MOTOR

WHITE

LOAD

BLACK

RED RED

BLACK

RED

BLUE

TORK

TRP

NOT

USED

BLUE

RED

SWITCHING CAPACITY — TRP SERIES

20A Ballast TRP 1 — 120VAC input 20A Tungsten (at 120VAC) TRP 2 — 277VAC input General Use TRP 5 — 230VAC input

1.0 HP at 120VAC

1.5 HP at 230/277VAC Choose the correct TRP for each load

4567

COMMON

FOR MODEL

K401Z

FOR MODEL

K601Z

FOR MODEL K801Z

MOMENTARY PUSHBUTTON

(One required for each circuit)

Page 25

TORK

ASTRONOMIC LATITUDE ZONES

45°

42°

40° 38°

34°

30°

WASHINGTON

OREGON

CALIFORNIA

18°

HAWAII

MONTANA

IDAHO

WYOMING

NEVADA UTAH COLORADO

ARIZONA

NEW MEXICO

MEXICO

NORTH DAKOTA

SOUTH DAKOTA

NEBRASKA

KANSAS

OKLAHOMA

TEXAS

MINN

IOWA

ARKANSAS

MISSOURI

LOUISIANA

MICHIGAN

WISCONSIN

ILLINOIS

MISS

IND

KENTUCKY

GEORGIAALABAMA

OHIO

FLORIDA

PENNSYLVANIA

WEST

VIRGINIA

NORTH CAROLINATENNESSEE

SOUTH

CAROLINA

NEW YORK

MAINE

MASS

RHODE ISLAND

CONNECTICUT

NEW JERSEY

DELAWARE

MARYLAND

18°

PUERTO

RICO

26°

Page 26

TORK K601Z DIGITAL TERMINAL BLOCK

LUTRON

AURORA

COMMON

SCENE #1

SCENE #2

SCENE #3

SCENE #4

CH. #1

C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC

CH. #2 CH. #3 CH. #4 CH. #5

SPARE CHANNEL

NOT USED

OFF

TYPICAL WIRING DIAGRAM FOR INTERFACE

TORK K601Z DIGITAL TIMER WITH

LUTRON AURORA SYSTEM A1, MOMENTARY OR MAINTAINED

Page 27

A typical wiring diagram of how to use K-Seasonal for night set-back for heating or night set-up for cooling.

Winter Set-back: Set 2-wire night thermostat at 55°F. When control is “OFF” temperature will not go below 55°.

When control is “ON ” (day hours) day thermostat set at 70° to 72° will override night thermostat.

Summer Set-up: Night thermostat is usually set at 90° to 95°. When control turns “ON”, day thermostat will override night setting and cool to (76° to 78°) day setting.

TORK K-SEASONAL

DIGITAL TIME SWITCHES & ENERGY MANAGEMENT CONTROLS

TYPICAL CONNECTION FOR TORK DIGITAL TIME SWITCH AND

DAY/NIGHT THERMOSTAT WITH HVAC EQUIPMENT

FIG. 9

FIG. 7

FIG. 8

TORK DIGITAL TERMINAL BLOCK

NOCNC

24 Volts Two Wire

24 VOLTS

LOW VOLTAGE CONTROL POWER FROM HVAC UNIT

POWER

HEAT

COOL

FAN

WHITE

YELLOW GREEN

Day Thermostat

4-Wire Heat/Cool Thermostat

(Time Switch Circuit ON)

RED

Night Thermostat (Time Switch Circuit OFF)

10"

SUN

MON

TUE

THU

HOL 9

YES

FRI

REVERSE

ENTER

WED

SAT

EXIT 0 AM/PM

TORK

15"

SUN2MON3TUE

WED5THU6FRI

SAT8HOL 9

EXIT 0 AM/PM

YES

REVERSE

ENTER

Page 28

POWER INPUT: 120VAC(*) 50/60HZ POWER CONSUMPTION: 36VA MAX. OUTPUT CIRCUITS: SPDT UNPOWERED RELAYS CONTACT RATING: 10A RESISTIVE AT

120/240VAC, 28VDC

1/3 HP AT 120VAC BATTERY BACKUP: 6 MONTHS CUMULATIVE OPERATING TEMP.: 0°C - 50°C (32°F-120°F)

K-SEASONAL TYPICAL TERMINAL

BLOCK CONFIGURATION

Dry Contacts (Unpowered)

TORK

Digital Controls

K-SEASONAL

TORK

1 GROVE STREET, MT. VERNON, NY 10550 TEL: 914-664-3542

FAX: 914-664-5052

* For -2 use 240VAC 50/60HZ. Not UL and CSA approved.

469D

LISTED

FUSE 375mA (3/8A)

120VAC 60HZ

20mm

LINE

NEU

GND

REMOTE OVERRIDE SWITCHES (CAUTION DO NOT APPLY VOLTAGE)

LOAD 1

LOAD 2

LOAD 3

COMMON123 4

LOAD 4

TO CONNECT BATTERY

SLIDE SWITCH TO ON

REMOTE OVERRIDE SWITCHES (CAUTION DO NOT APPLY VOLTAGE)

•

30 40

•

POWER BOARD K-SEASONAL TORK INC., MT. VERNON, NY

K1 K2 K3 K4 K5 K6 K7 K8

7 878787878787878

1 21212121212121

LED

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

ON AUTO OFF

COMMON123 45678

TB3

•

S10

BATTERY

ON OFF

ON AUTO OFF

LED

ON AUTO OFF

LED

ON AUTO OFF

TB1

LED

ON AUTO OFF

LED

ON AUTO OFF

LED

120VAC 60HZ

LED

ON AUTO OFF

•

TB4

•

ON AUTO OFF

•

LOAD 1 LOAD 2 LOAD 3 LOAD 4 LOAD 5 LOAD 6 LOAD 7 LOAD 8

•