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Installation / Operation / Maintenance
Staticmaster® Ion Air Source
Model P-2035
Contents
1.Installation
2.Accessories
3.Troubleshooting
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3
4
NRD USA / 2937 Alt Boulevard / PO Box 310 / Grand Island, NY 14072-0310
PHONE 716 773 7634 / FAX 716 773 7744 / EMAIL [email protected] / WEB www.nrdllc.com
NRD Asia Pte. Ltd / 114 Lavender Street #08-90 CT Hub 2 Singapore 338729
PHONE +65 6679 1707 / EMAIL [email protected] / WEB www.nrdllc.com
INST2035 – 2/19
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1.0 P-2035 Ionizer
The P-2035 Ionizer neutralizes static charges, and can remove dust and other foreign particulate
by providing an abundant flow of ionized air to a work area.
1.1 Installation & Operation
A. Engage the three thumbscrews into the threaded holes in the cell.
B. Provide a flex hose or pipe connected to an air source that will fit the 2.32”
(5.9cm) inside diameter of the cell.
C. Insert the flex hose or pipe into the cell and secure it in place by tightening
the three thumbscrews.
D. Point the cell to the work area and secure it into position. To ensure
maximum static removal efficiency, the distance between the cell and the
work area should be less than five feet.
E. Apply an air source (e.g. fan or blower) to the cell. Adjust the air flow as desired.
A gentle flow will deliver ions to effectively neutralize static charges. A
concentrated blast will, in addition, remove dust and other foreign particulate
from the work area.
NRD USA / 2937 Alt Boulevard / PO Box 310 / Grand Island, NY 14072-0310
PHONE 716 773 7634 / FAX 716 773 7744 / EMAIL [email protected] / WEB www.nrdllc.com
NRD Asia Pte. Ltd / 114 Lavender Street #08-90 CT Hub 2 Singapore 338729
PHONE +65 6679 1707 / EMAIL [email protected] / WEB www.nrdllc.com
INST2035 – 2/19
2
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2.0 Accessories
Accessories such as blowers and air amplifiers are designed to be used with the P-2035 air
ionizer to move air or nitrogen through the ionizer. The air becomes ionized and is directed to
the charged surface, thereby neutralizing it.
2.1 Air Amplifier Model 4165
Model 4165 Air Amplifier
shown with P-2035. A 6’
pressure hose is also included
(not shown).
Usage
The Air Amplifier provides an adjustable mounting bracket to be used with the P-2035 in
conjunction with a source of compressed gas. The amplifier conserves compressor power by
“amplifying” the compressed supply by as much as 13 times. This is accomplished by entraining
surrounding air through the ionizer, providing very efficient ionization.
Assembly Procedure
A. Attach the female hose connector to the 1/4” NPT air inlet fitting. Secure the hose
using a 3/4” open end wrench.
B. Place the adapter ring into the recessed end of the Ion Cell. Ensure that the bottom
of the ring rests on the inside shoulder of the Ion Cell.
C. Engage the three thumbscrews into the threaded holes in the cell. Do not tighten the
screws.
D. Orient the air flow amplifier such that the cylinder is horizontal and the air hose
connection is below the cylinder.
E. Insert the cell with adapter ring over the cylinder of the air flow amplifier. Engage it
as far as it will go.
F. Secure the cell to the amplifier by tightening the three thumbscrews.
G. If the Model 4065 Air Amplifier is used, remove the dust cap from the free end of
the air hose. Attach the hose connector to the 1/4” NPT female outlet port of the
filter. Secure the hose using a 3/4” open end wrench.
Maintenance
To ensure maximum static removal efficiency, the cell must be replaced annually regardless
of usage. The replacement date is 12 months after the date of manufacture.
Calibration is not required.
NRD USA / 2937 Alt Boulevard / PO Box 310 / Grand Island, NY 14072-0310
PHONE 716 773 7634 / FAX 716 773 7744 / EMAIL [email protected] / WEB www.nrdllc.com
NRD Asia Pte. Ltd / 114 Lavender Street #08-90 CT Hub 2 Singapore 338729
PHONE +65 6679 1707 / EMAIL [email protected] / WEB www.nrdllc.com
INST2035 – 2/19
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3.0 Trouble Shooting Guide
Symptom Probable Cause Corrective Action
1. Static charges are
not eliminated
Ion cell may be out of date and
need replacement.
Possible oil contamination of
ion cell.
Ions generated are being
recombined before they reach
the charged surface.
2. Air flow is reduced Upstream filter(s) are plugged
and/or gas pressure is low.
Call NRD for Ion Cell
replacement.
Return cell to NRD for
evaluation. Do not attempt to
clean the device.
The Ionizer air exit needs to be
closer to the charged surface.
Replace upstream filter(s) and/or
increase gas pressure (100 psig
max).
NRD USA / 2937 Alt Boulevard / PO Box 310 / Grand Island, NY 14072-0310
PHONE 716 773 7634 / FAX 716 773 7744 / EMAIL [email protected] / WEB www.nrdllc.com
NRD Asia Pte. Ltd / 114 Lavender Street #08-90 CT Hub 2 Singapore 338729
PHONE +65 6679 1707 / EMAIL [email protected] / WEB www.nrdllc.com
INST2035 – 2/19
4
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