Nova Dock Sentinel DG-109-000, Dock Sentinel DG-048-000, Dock Sentinel DG-108-000 Installation Manual

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Safety Gate
Models DG-048-000, DG-108-000, DG-109-000
Installation Manual
© 2013 Nova Technology International, LLC
MADE IN U.S.A.
INST-DG-001 October 2013
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TABLE OF CONTENTS
Page
PARTS IDENTIFICATION 3
INSTALLATION TOOLS REQUIRED 3
INSTALLATION STEP 1: ALIGNING THE DOCK GATE 4
INSTALLATION STEP 2: BOLTING THE GATE TO THE FLOOR 5
INSTALLATION STEP 3: INSTALLING THE UPPER BARRIER 6
INSTALLATION STEP 4: CONNECTING THE TIE RODS 7
INSTALLATION STEP 5: FINAL CHECK 7
OPERATING INSTRUCTIONS 8
GATE ADJUSTMENTS
LOWER BARRIER LEVEL ADJUSTMENT 9
LIFTING FORCE ADJUSTMENT 10
BARRIER STABILIZER ADJUSTMENT 11
PARTS LISTS
LEFT SIDE MAIN ASSEMBLY 12
LEFT SIDE SECONDARY ASSEMBLY 14
POWER PACK ASSEMBLIES 16
NOTES 17
RIGHT SIDE MAIN ASSEMBLY 18
RIGHT SIDE SECONDARY ASSEMBLY 20
LATCH ASSEMBLIES 22
ANCHORS and DECALS 23
WARRANTY 24
IMPORTANT is used to draw attention to a procedure that needs to be followed to prevent machine damage.
This is a statement of serious hazard. Failure to follow the listed instructions could place the individual at risk of serious injury or death.
IMPORTANT
WARNING
!
The statements used with this level of warning deal with a safe operating procedure. If the procedure is ignored the possibility of personal injury may exist.
This is the highest level statement. Failure to follow the listed instructions will most likely result in severe injury or death.
CAUTION
!
DANGER
!
NOVA reserves the right to make product changes without notice and as such this manual may not be an exact representation of product received.
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PARTS IDENTIFICATION
IMPORTANT
Before starting installation, verify that all components and required tools are at hand.
INSTALLATION TOOLS REQUIRED
Tape Measure
Framing Square
Marker
Mason Drill
5/8” Mason Bit
Compressed Air or Vacuum
Torque Wrench (80 ft-lbs)
15/16” Socket / Wrench
Long, large screwdriver or small pry bar
Hammer
Needle Nose Pliers
1/4” Allen Wrench
Level
Shims
Figure 1: Parts Identification
ITEM NO. DESCRIPTION QTY.
1 ANCHOR BOLT 8
2 RIGHT SIDE UPRIGHT ASSEMBLY 1
3 LEFT SIDE UPRIGHT ASSEMBLY 1
4 WASHER 6
5 SHOULDER SCREW 4
6 LEFT LATCH ASSEMBLY 1 7 RIGHT LATCH ASSEMBLY 1
8 LEFT SIDE UPPER BARRIER 1
9 RIGHT SIDE UPPER BARRIER 1
10 TIE ROD 2 11 COTTER PIN 2 12 CLEVIS PIN 2
13 SHIM, FLAT 12
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STEP 1: ALIGNING THE DOCK GATE
Read entire manual before installation.
IMPORTANT
1. Ensure dock area is clear of materials and
debris. Sweep floor clean within a 4 foot area on the door. Debris on floor could make aligning and mounting uprights difficult and may affect installation.
Lower barriers are not secure in the uprights at this point in the installation process —they can be lowered which could cause the uprights to tip over unexpectedly. Until the uprights are fastened to the floor, secure the barriers into the uprights as necessary.
WARNING
!
2. Place uprights on the inside of the dock just
outside of the dock door opening as shown in Figures 2, 2.1 & 3. (NOTE: The uprights should be placed with decals facing inside the facility, away from the door. The back edge of the upright base plate should be a minimum of 2” from the face of the door.)
Be certain that the uprights are the indicated distance apart and parallel across the front. Poor measuring will result in poor alignment.
When you are laying out the positioning of the uprights, be sure to allow enough distance from the door tracks to prevent any interference when you drill holes to fasten the anchors to the floor.
3. Align the uprights so they are parallel across from each other and measure exactly W apart (make sure the front and back are both W apart and are square with each other). NOTE: The more accurate you are in this step the more accurate the installation will be. Be certain the uprights are centered on the dock door. See Figures 2 and 3.
IMPORTANT
IMPORTANT
W = 96” - 8’ Gate W = 102” - 8’-6” Gate W = 108” - 9’ Gate
Figure 2: Mounting position for uprights
Figure 3: Mounting position for uprights
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Figure 2.1: Mounting position for uprights
Y = 48” - 8’ Gate Y = 51” - 8’-6” Gate Y = 54” - 9’ Gate
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STEP 2: BOLTING THE GATE TO THE FLOOR
Safety glasses must be worn during
1. Drill the first 5/8” hole for the anchor as noted in Figure 3 (right side upright, front & outside hole). Drill the hole into the concrete, minimum of 4 inches.
2. Remove dust and debris from the hole using a hand pump, compressed air or a vacuum.
3. Check plumb on front and back of upright with level and shim under the upright as required.
4. Position the washer on the anchor and thread on the nut. Drive the anchor through the hole on the upright to a minimum of 3-3/8” deep.
5. Align the right side upper barrier, (item 3, Figures 4 & 5), into the clevis as shown. Insert the clevis pin (item 1 below) through the clevis plates stopping at the second plate.
6. Align the latch assembly (item 4, Figures 4 & 5) with the clevis pin as shown. Verify spring is aligned as shown.
7. Push clevis pin fully through latch assembly. Add washer (item 5, Figures 4 & 5) and install cotter pin (item 2, Figures 4 & 5).
WARNING
!
this step.
Figure 5
8. Lower gate and confirm barriers are parallel with door.
9. Drill and anchor holes 2-4 in order as shown in Figure 3 with the same steps as the first hole. NOTE: Confirm that the upright is plumb with level on the front and back and shim as required prior to securing anchors.
10. While supporting the left upright, lower the left barrier to confirm alignment and correct distance to the right hand lower barrier.
11. Drill the fifth 5/8” hole for the anchor as noted in Figure 3 (left side upright, front & outside hole and follow the same steps as the first hole.
12. Install the left side barrier and latch in the same manner as the right side. See Figures 6 & 7.
Figure 4
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STEP 3: INSTALLING THE UPPER BARRIER
Figure 6
Confirm that the upright is plumb with level on the front and back and shim as required prior to securing anchors.
IMPORTANT
Figure 7
1. Confirm the alignment of the barriers and drill and anchor holes 6-8 as shown in the order shown in Figure 3 and using the same steps as before.
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STEP 4: CONNECTING THE TIE RODS
Attach the gate tie rod with the shoulder bolts and washers as shown. Tighten the shoulder bolt with a 1/4” allen wrench.
Figure 8
STEP 5: FINAL CHECK
1. Check all connections to be certain they are secure.
2. Open and close the gate per the Operating Instructions on page 8 and verify proper operation.
3. Use paint provided to touch up any nicks or scratches incurred during installation process (if needed).
Figure 9
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TO OPEN GATE
OPERATING INSTRUCTIONS
1. Lift the left side gate barrier until it is vertical and the latch engages.
Figure 10—Opening Gate
2. Lift the right side gate barrier until it is vertical and the latch engages.
LEFT SIDE FIRST TO OPEN
TO CLOSE GATE
1. Release the latch on the right side gate barrier and lower until it is horizontal.
Figure 11—Closing Gate
2. Release the latch on the left side gate barrier and lower until it is horizontal and engaged with the right side barrier.
RIGHT SIDE FIRST TO CLOSE
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GATE ADJUSTMENTS
NOTE: All DOCK SENTINELTM dock gates come pre-adjusted from the factory and should not require readjustment after installation. Please follow these procedures in the event that adjustments become necessary.
LOWER BARRIER LEVEL ADJUSTMENT
The level on the lower barrier is controlled with two adjusting screws as shown in Figure 12. To adjust, loosen nuts and adjust screws up or down as required. Retighten nuts when complete.
Figure 12
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LIFTING FORCE ADJUSTMENT
Do not adjust the lifting force on the gate so that the barriers rise without any assistance from the person operating the gate.
The lifting force required to open the gate can be adjusted based on the location of the wire rope in the clevis plate as shown in Figure 13. Moving the cable towards the center of the gate decreases the opening force while moving the cable away from the center increases the opening force.
1. Loosen the jam nuts that connect the cable to the gas spring tie bar as shown in Figure
13. Loosen fully, but do not remove the lower jam nut.
When loosening the jam nuts, do not allow the wire rope assembly to rotate with the nut.
CAUTION
!
IMPORTANT
The lower barrier will fall when cable is disconnected if not supported. Take adequate precautions to prevent the barrier from falling as it will cause damage or injury to anything in its path.
2. Raise the lower barrier until cable becomes slack. Disconnect cable from wire rope clevis plate and reconnect in appropriate hole.
3. Tighten lower jam nut until there is no slack in the cable system throughout the open and closing of the gate. Tighten upper jam nut to lock system.
WARNING
!
Figure 13
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BARRIER STABILIZER ADJUSTMENT
Installation Manual
Figure 14
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LEFT SIDE MAIN ASSEMBLY
PARTS LISTS
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Figure 15
Installation Manual
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LEFT SIDE MAIN ASSEMBLY
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-068-000 5/8-11 HEX NYLOCK NUT 1
2 DG-069-000 1/2" FLAT WASHER PLATED 7
3 DG-070-000 5/8" FLAT WASHER PLATED 2
4 DG-071-000 1/4" FLAT WASHER 4
5 DG-072-000 1/4"-20 ELASTIC HEX NUT 2
6 DG-089-000
1/4” - 20 x 1/2” ROUND HEAD PHILLIPS SCREW
2
7 DG-074-000 1/2"-13 x 3-1/2" HH CAP SCREW 2
8 DG-075-000 3/8"DIA X 1 3/8" CLEVIS PIN 1
9 DG-076-000 COTTER PIN 2
10 DG-077-000 1/2" X 3 1/2" CLEVIS PIN 1
11 DG-001-001A2.2 BUSHING 1
12 DG-006-000 LOWER SADDLE 1
13 DG-008-000 TOP ALIGNMENT 1
14 DG-012-002A1 5/8"-11 X 3-1/2" HH CAP SCREW 1
15 DG-015-007 LOWER BAR RUBBER STOP 1
16 DG-088-000
1/4” - 20 x 1-1/2” ROUND HEAD PHILLIPS SCREW
2
17 DG-017-000 LEFT SIDE UPPER BARRIER 1
18 DG-019-000 LEFT SIDE LOWER BARRIER 1
19 DG-024-000 GLAD HAND W/SPACER 1
20 DG-029-000 1/4"-20 X 2-1/4"HH CAP SCREW 2
21 DG-039-000 UPRIGHT ACCESS COVER 1
22 DG-044-000 LEFT LATCH ASSEMBLY 1
23 DG-049-001 LEFT SIDE UPRIGHT WELDMENT 1
24 DG-050-000 TIE ROD, GATE 1
25 DG-053-000 3/8"-16 SHOULDER SCREW 2
26 DG-060-000 SHIM, SADDLE 4
27 DG-078-000 1/2"-13 NYLOCK NUT PLATED 2
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LEFT SIDE SECONDARY ASSEMBLY
Figure 16
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LEFT SIDE SECONDARY ASSEMBLY
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-015-010 1/2"-13 X 2" HH CAP SCREW 1 2 DG-033-000 WIRE ROPE ASSEMBLY 1 3 DG-034-000 SHORT STABILIZER 1 4 DG-035-000 TALL STABILIZER 1
5 DG-038-000
PULLEY/GAS SPRING MOUNTING ASSEMBLY (100# GAS SPRING)
1
6 DG-049-001 LEFT SIDE UPRIGHT WELDMENT 1 7 DG-064-000 3/8"-16 X 1 1/2" HH CAP SCREW 1 8 DG-065-000 3/8"-16 x 3 1/2" HH CAP SCREW 1
9 DG-079-000 1/2"-13 x 1-1/2"HH CAP SCREW 1 10 DG-080-000 1/2"-13 HEX NUT PLATED 2 11 DG-082-000 3/8" LOCK WASHER PLATED 2 12 DG-083-000 3/8"-16 X 3/4" HH SCREW 2 13 DG-084-000 3/8" JAM NUT 6
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POWER PACK ASSEMBLIES (LEFT AND RIGHT)
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 DG-075-000 3/8"DIA X 1 3/8" CLEVIS PIN 1 2 DG-076-000 COTTER PIN 1 3 DG-015-003 GAS SPRING TIE BAR 1 4 DG-015-004 M8 X 1.25 NUT 2 5 DG-015-005 PULLEY 1 6 DG-038-001 PULLEY/GAS SPRING MOUNTING WELDMENT 1 7 DG-047-000 GAS SPRING (100#) 2 7 DG-036-000 GAS SPRING (75#) 2
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Figure 17
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NOTES
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RIGHT SIDE MAIN ASSEMBLY
Figure 18
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RIGHT SIDE MAIN ASSEMBLY
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-068-000 5/8-11 HEX NYLOCK NUT 1
2 DG-069-000 1/2" FLAT WASHER PLATED 3
3 DG-070-000 5/8" FLAT WASHER PLATED 2
4 DG-089-000
1/4” - 20 x 1/2” ROUND HEAD PHILLIPS SCREW
2
5 DG-075-000 3/8"DIA X 1 3/8" CLEVIS PIN 1
6 DG-076-000 COTTER PIN 2
7 DG-077-000 1/2" X 3 1/2" CLEVIS PIN 1
8 DG-001-001A2.2 BUSHING 1
9 DG-012-002A1 5/8"-11 X 3-1/2" HH CAP SCREW 1
10 DG-015-007 LOWER BAR RUBBER STOP 1
11 DG-088-000
1/4” - 20 x 1-1/2” ROUND HEAD PHILLIPS SCREW
2
12 DG-018-000 RIGHT SIDE UPPER BARRIER 8’ 1
12 DG-119-000 RIGHT SIDE UPPER BARRIER 8’-6” 1
12 DG-105-000 RIGHT SIDE UPPER BARRIER 9’ 1
13 DG-020-000 RIGHT SIDE LOWER BARRIER 8’ 1
13 DG-106-000 RIGHT SIDE LOWER BARRIER 9’ 1
13 DG-120-000 RIGHT SIDE LOWER BARRIER 8’-6” 1
14 DG-110-000 GLAD HAND W/NUTS 1
15 DG-032-000 1/2"-13 X 1-1/4" FLAT HEAD SCREW 2
16 DG-037-001 RIGHT SIDE UPRIGHT WELDMENT 1
17 DG-039-000 UPRIGHT ACCESS COVER 1
18 DG-045-000 RIGHT LATCH ASSEMBLY 1
19 DG-050-000 TIE ROD, GATE 1
20 DG-053-000 3/8"-16 SHOULDER SCREW 2
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RIGHT SIDE SECONDARY ASSEMBLY
Figure 19
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RIGHT SIDE SECONDARY ASSEMBLY
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-015-010 1/2"-13 X 2" HH CAP SCREW 1
2 DG-033-000 WIRE ROPE ASSEMBLY 1
3 DG-034-000 SHORT STABILIZER 1
4 DG-035-000 TALL STABILIZER 1
5 DG-037-001 RIGHT SIDE UPRIGHT WELDMENT 1
6 DG-059-000
6 DG-038-000
6 DG-038-000
PULLEY/GAS SPRING MOUNTING ASSEMBLY 8’ (75# GAS SPRING)
PULLEY/GAS SPRING MOUNTING ASSEMBLY 9’ (100# GAS SPRING)
PULLEY/GAS SPRING MOUNTING ASSEMBLY 8’-6” (100# GAS SPRING)
1
1
1
7 DG-064-000 3/8"-16 X 1 1/2" HH CAP SCREW 1
8 DG-065-000 3/8"-16 x 3 1/2" HH CAP SCREW 1
9 DG-079-000 1/2"-13 x 1-1/2"HH CAP SCREW 1 10 DG-080-000 1/2"-13 HEX NUT PLATED 2 11 DG-082-000 3/8" LOCK WASHER PLATED 2 12 DG-083-000 3/8"-16 X 3/4" HH SCREW 2 13 DG-084-000 3/8" JAM NUT 6
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LATCH ASSEMBLIES
Figure 20
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-040-000 LEFT LATCH 1
2 DG-051-000 LEFT LATCH SPRING 1
3 DG-046-000 LEFT LATCH HANDLE 1
Figure 21
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-041-000 RIGHT LATCH 1
2 DG-046-000 RIGHT LATCH HANDLE 1
3 DG-052-000 RIGHT LATCH SPRING 1
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ANCHORS AND DECALS
Figure 22
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DG-067-000 ANCHOR BOLT 8 2 DG-054-000 "CLOSE FIRST" DECAL 1 3 DG-055-000 "CLOSE LAST" DECAL 1 4 DG-056-000 "OPEN FIRST" DECAL 1 5 DG-057-000 "CONFIRM CLOSE" DECAL 1 6 DG-058-000 OPERATING INSTRUCTIONS DECAL 2 7 DG-100-000 WARNING DECAL 2 8 DG-101-000 SHIM, FLAT 12
TOUCH-UP PAINT
PART NUMBER DESCRIPTION
DG-099-000 TOUCH-UP PAINT, 4 oz. SPRAY
DG-103-000 TOUCH-UP PAINT, 1/2 oz. BRUSH
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WARRANTY
NOVA TECHNOLOGY INTERNATIONAL, LLC. warrants the DOCK SENTINEL™ SAFETY GATE to
be free of defects in material or workmanship under normal use for a period of one year from the date
of shipment. This warranty does not cover any failure to properly maintain the product. This warranty
is the only one given by NOVA TECHNOLOGY INTERNATIONAL, LLC. and is in lieu of all guarantees and
warranties expressed or implied by anyone other than NOVA TECHNOLOGY INTERNATIONAL, LLC,
including those of fitness for a particular purpose and merchantability. In order for warranty claims to be
honored the products must have been properly installed, maintained, and operated within their intended
function and not otherwise abused.
If your DOCK SENTINEL™ SAFETY GATE is defective in material or workmanship and you notify NOVA
TECHNOLOGY INTERNATIONAL, LLC within one year of the date of shipment, NOVA TECHNOLOGY INTERNATIONAL, LLC will, at its option, repair or replace the defective component(s) at no cost to you.
NOVA TECHNOLOGY INTERNATIONAL, LLC. will not be responsible for or pay for loss of time,
inconvenience, loss of the use of the product, or property damage caused by this product or its failure to
work, or any other incidental or consequential damages.
N90W14507 Commerce Drive Menomonee Falls, WI 53051
Phone 262-502-1591 | 800-236-7325 | fax 262-502-1511
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www.novalocks.com
NOVA Dock Sentinel
Installation Manual
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