Noty an43f Linear Technology

Bridge Circuits
Marrying Gain and Balance
Jim Williams
Application Note 43
June 1990
Bridge circuits are among the most elemental and powerful electrical tools. They are found in measurement, switch­ing, oscillator and transducer circuits. Additionally, bridge techniques are broadband, serving from DC to bandwidths well into the GHz range. The electrical analog of the me­chanical beam balance, they are also the progenitor of all electrical differential techniques.
Resistance Bridges
Figure 1 shows a basic resistor bridge. The circuit is usually credited to Charles Wheatstone, although S. H. Christie, who demonstrated it in 1833, almost certainly
1
preceded him.
If all resistor values are equal (or the two sides ratios are equal) the differential voltage is zero. The excitation voltage does not alter this, as it affects both sides equally. When the bridge is operating off null, the excitation’s magnitude sets output sensitivity. The bridge output is nonlinear for a single variable resistor. Similarly, two variable arms (e.g., R
and RB both variable) produce
C
nonlinear output, although sensitivity doubles. Linear outputs are possible by complementary resistance swings in one or both sides of the bridge.
A great deal of attention has been directed towards this circuit. An almost uncountable number of tricks and tech­niques have been applied to enhance linearity, sensitivity
R
EXCITATION
VOLTAGE
A
DIFFERENTIAL
OUTPUT
+
VOLTAGE
R
B
R
C
R
D
and stability of the basic configuration. In particular, trans­ducer manufacturers are quite adept at adapting the bridge to their needs (see Appendix A, “Strain Gauge Bridges”). Careful matching of the transducer’s mechanical charac­teristics to the bridge’s electrical response can provide a trimmed, calibrated output. Similarly, circuit designers have altered performance by adding active elements (e.g., amplifiers) to the bridge, excitation source or both.
Bridge Output Amplifiers
A primary concern is the accurate determination of the differential output voltage. In bridges operating at null the absolute scale factor of the readout device is normally less important than its sensitivity and zero point stability. An off-null bridge measurement usually requires a well calibrated scale factor readout in addition to zero point stability. Because of their importance, bridge readout mechanisms have a long and glorious history (see Ap­pendix B, “Bridge Readout—Then and Now”). Today’s investigator has a variety of powerful electronic techniques available to obtain highly accurate bridge readouts. Bridge amplifiers are designed to accurately extract the bridges differential output from its common mode level. The ability to reject common mode signal is quite critical. A typical 10V powered strain gauge transducer produces only 30mV of signal “riding” on 5V of common mode level. 12-bit readout resolution calls for an LSB of only
7.3μV…..almost 120dB below the common mode signal! Other significant error terms include offset voltage, and its shift with temperature and time, bias current and gain stability. Figure 2 shows an “Instrumentation Amplifier,” which makes a very good bridge amplifier. These devices are usually the first choice for bridge measurement, and bring adequate performance to most applications.
AN43 F01
Figure 1. The Basic Wheatstone Bridge, Invented by S. H. Christie
Note 1: Wheatstone had a better public relations agency, namely himself.
For fascinating details, see reference 19.
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
an43f
AN43-1
Application Note 43
In general, instrumentation amps feature fully differential inputs and internally determined stable gain. The absence of a feedback network means the inputs are essentially pas­sive, and no significant bridge loading occurs. Instrumenta­tion amplifiers meet most bridge requirements. Figure 3 lists performance data for some specific instrumentation amplifiers. Figure 4’s table summarizes some options for DC bridge signal conditioning. Various approaches are presented, with pertinent characteristics noted. The constraints, freedoms and performance requirements of any particular application define the best approach.
+
mNO FEEDBACK RESISTORS USED mGAIN FIXED INTERNALLY (TYP 10 OR 100)
OR SOMETIMES RESISTOR PROGRAMMABLE mBALANCED, PASSIVE INPUTS
Figure 2. Conceptual Instrumentation Amplifier
AN43 F02
DC Bridge Circuit Applications
Figure 5, a typical bridge application, details signal con­ditioning for a 350Ω transducer bridge. The specified strain gauge pressure transducer produces 3mV output per volt of bridge excitation (various types of strain-based transducers are reviewed in Appendix A, “Strain Gauge
®
Bridges”). The LT
1021 reference, buffered by A1A and A2, drives the bridge. This potential also supplies the circuits ratio output, permitting ratiometric operation of a monitoring A/D converter. Instrumentation amplifier A3 extracts the bridge’s differential output at a gain of
100, with additional trimmed gain supplied by A1B. The configuration shown may be adjusted for a precise 10V output at full-scale pressure. The trim at the bridge sets the zero pressure scale point. The RC combination at A1B’s input filters noise. The time constant should be selected for the system’s desired lowpass cutoff. “Noise” may originate as residual RF/line pick-up or true transducer responses to pressure variations. In cases where noise is relatively high it may be desirable to filter ahead of A3. T h i s p r e v e n t s a n y p o s s i b l e s i g n a l i n f i d e l i t y d u e t o n o n l i n e a r A3 operation. Such undesirable outputs can be produced by saturation, slew rate components, or rectification effects. When filtering ahead of the circuits gain blocks remember to allow for the effects of bias current induced errors caused by the filter’s series resistance. This can be a significant consideration because large value capacitors, particularly electrolytics, are not practical. If bias current induced errors rise to appreciable levels FET or MOS input amplifiers may be required (see Figure 3).
To trim this circuit apply zero pressure to the transducer and adjust the 10k potentiometer until the output just comes off 0V. Next, apply full-scale pressure and trim the 1k adjustment. Repeat this procedure until both points are fixed.
Common Mode Suppression Techniques
Figure 6 shows a way to reduce errors due to the bridges common mode output voltage. A1 biases Q1 to servo the bridges left mid-point to zero under all operating condi­tions. The 350Ω resistor ensures that A1 will find a stable operating point with 10V of drive delivered to the bridge. This allows A2 to take a single-ended measurement,
PARAMETER LTC1100 LT1101 LT1102
Offset Offset Drift Bias Current Noise (0.1Hz to 10Hz) Gain Gain Error Gain Drift Gain Nonlinearity CMRR Power Supply Supply Current Slew Rate Bandwidth
10μV 100nV/°C 50pA 2μV
P-P
100
0.03% 4ppm/°C 8ppm 104dB Single or Dual, 16V Max
2.2mA
1.5V/μs 8kHz
Figure 3. Comparison of Some IC Instrumentation Amplifiers
160μV 2μV/°C 8nA
0.9μV 10,100
0.03% 4ppm/°C 8ppm 100dB Single or Dual, 44V Max 105μA
0.07V/μs 33kHz
500μV
2.5μV/°C 50pA
2.8μV 10,100
0.05% 5ppm/°C 10ppm 100dB Dual, 44V Max 5mA 25V/μs 220kHz
AN43-2
(USING LTC1050 AMPLIFIER)
LTC1043
0.5μV 50nV/°C 10pA
1.6μV Resistor Programmable Resistor Limited 0.001% Possible Resistor Limited <1ppm/°C Possible Resistor Limited 1ppm Possible 160dB Single, Dual 18V Max 2mA 1mV/ms 10Hz
an43f
Application Note 43
CONFIGURATION ADVANTAGES DISADVANTAGES
+V
RATIO OUT
Best general choice. Simple, straightforward. CMRR typically >110dB, drift 0.05μV/°C to 2μV/°C, gain accuracy 0.03%, gain drift 4ppm/°C, noise 10nV√Hz – 1.5μV for chopper-stabilized types. Direct ratiometric output.
AN43 F04a
+
INSTRUMENTATION
AMPLIFIER
OUT
CMRR, drift and gain stability may not be adequate in highest precision applications. May require second stage to trim gain.
+V
RATIO OUT
CMRR > 120dB, drift 0.05μV/°C. Gain accuracy 0.001% possible. Gain drift 1ppm with appropriate resistors. Noise 10nV√Hz – 1.5μV
Multi-package—moderately complex. Limited bandwidth. Requires feedback resistors to set gain.
for chopper-stabilized types. Direct
+
OUT
ratiometric output. Simple gain trim. Flying capacitor commutation provides lowpass filtering. Good choice for very high performance— monolithic versions (LTC1043) available.
OP AMP
AN43 F04b
CMRR > 160dB, drift 0.05μV/°C to
0.25μV/°C, gain accuracy 0.001% possible, gain drift 1ppm/°C with appropriate resistors plus floating
Requires floating supply. No direct ratiometric output. Floating supply drift is a gain term. Requires feedback resistors to set gain.
supply error, simple gain trim,
+
OUT
+
Noise 1nV√Hz possible.
OP AMP
+V
AN43 F04c
CMRR ≈ 140dB, drift 0.05μV/°C to
0.25μV/°C, gain accuracy 0.001% possible, gain drift 1ppm/°C with appropriate resistors plus floating supply error, simple gain trim, noise 1nV√Hz possible.
+
OUT
No direct ratiometric output. Zener supply is a gain and offset term error generator. Requires feedback resistors to set gain. Low impedance bridges require substantial current from shunt regulator or circuitry which simulates it. Usually poor choice if precision is required.
–V
OP AMP
AN43 F04d
Figure 4. Some Signal Conditioning Methods for Bridges
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AN43-3
Application Note 43
CONFIGURATION ADVANTAGES DISADVANTAGES
+V
+
OP AMP
RATIO OUT
AN43 F04e
CMRR > 160dB, drift 0.05μV/°C to
0.25μV/°C, gain accuracy 0.001% possible, gain drift 1ppm/°C with appropriate resistors, simple gain trim, ratiometric output, noise 1nV√Hz possible.
+
OUT
+
Requires precision analog level shift, usually with isolation amplifier. Requires feedback resistors to set gain.
+V
+
–V
+
OP AMP
+V
+
OP AMP
AN43 F04f
RATIO OUT
OUT
AN43 F04g
RATIO OUT
OUT
CMRR ≈ 120dB to 140dB, drift
0.05μV/°C to 0.25μV/°C, gain accuracy 0.001% possible, gain drift 1ppm/°C with appropriate resistors, simple gain trim, direct ratiometric output, noise 1nV√Hz possible.
CMRR = 160dB, drift 0.05μV/°C to
0.25μV/°C, gain accuracy 0.001% possible, gain drift 1ppm/°C, simple gain trim, direct ratiometric output, noise 1nV√Hz possible.
Requires tracking supplies. Assumes high degree of bridge symmetry to achieve best CMRR. Requires feedback resistors to set gain.
Practical realization requires two amplifiers plus various discrete components. Negative supply necessary.
Figure 4. Some Signal Conditioning Methods for Bridges (Continued)
eliminating all common mode voltage errors. This approach works well, and is often a good choice in high precision work. The amplifiers in this example, CMOS chopper-sta­bilized units, essentially eliminate offset drift with time and temperature. Trade-offs compared to an instrumentation amplifier approach include complexity and the require­ment for a negative supply. Figure 7 is similar, except that low noise bipolar amplifiers are used. This circuit trades slightly higher DC offset drift for lower noise and is a good candidate for stable resolution of small, slowly varying measurands. Figure 8 employs chopper-stabilized A1 to
AN43-4
reduce Figure 7’s already small offset error. A1 measures the DC error at A2’s inputs and biases A1’s offset pins to force offset to a few microvolts. The offset pin biasing at A2 is arranged so A1 will always be able to find the servo point. The 0.01μF capacitor rolls off A1 at low frequency, with A2 handling high frequency signals. Returning A2’s feedback string to the bridges mid-point eliminates A4’s offset contribution. If this was not done A4 would require a similar offset correction loop. Although complex, this approach achieves less than 0.05μV/°C drift, 1nV√Hz noise and CMRR exceeding 160dB.
an43f
10k
ZERO
301k*
15V 15V
A2
LT1010
350Ω STRAIN GAGE
PRESSURE TRANSDUCER
15V
+
A3
LT1101
A = 100
1/2 LT1078
100k
A1A
+
0.33
LT1021
+
A1B
1/2 LT1078
Application Note 43
15V
10V
10V RATIO OUTPUT
OUTPUT 0V TO 10V = 0 TO 250 PSI
10k*
*1% FILM RESISTOR PRESSURE TRANSDUCER = BLH #DHF-350—3MV/VOLT GAIN FACTOR
Figure 5. A Practical Instrumentation Amplifier-Based Bridge Circuit
0.02
A1
LTC1150
*1% FILM RESISTOR
Figure 6. Servo Controlling Bridge Drive Eliminates Common Mode Voltage
3.65k*
1k – GAIN
AN43 F05
350Ω
15V
1/2W
10μF
+
OUTPUT
TRIM 100Ω
250* 100k*
RATIO OUTPUT
350Ω
100k
+
1k
STRAIN GAUGE
BRIDGE
3MV/V
TYPE
Q1 2N2905
–15V
LTC1150
+
A2
AN43 F06
OUTPUT 0V TO 10V
Single Supply Common Mode Suppression Circuits
The common mode suppression circuits shown require a negative power supply. Often, such circuits must function in systems where only a positive rail is available. Figure 9
®
shows a way to do this. A2 biases the LTC
1044 positive­to-negative converter. The LTC1044’s output pulls the bridge’s output negative, causing A1’s input to balance at 0V. This local loop permits a single-ended amplifier (A2)
to extract the bridge’s output signal. The 100k-0.33μF RC filters noise and A2’s gain is set to provide the desired output scale factor. Because bridge drive is derived from the LT1034 reference, A2’s output is not affected by supply shifts. The LT1034’s output is available for ratio operation. Although this circuit works nicely from a single 5V rail the transducer sees only 2.4V of drive. This reduced drive
an43f
AN43-5
Application Note 43
15V
LT1021-5
350Ω
BRIDGE
3
5V
2
2
A3
LT1028
3
+
–15V
+
15V
7
A1
LT1007
4
–15V
7
6
4
330Ω
6
RATIO REFERENCE OUT
15V
330Ω
301k*
10k ZERO TRIM
*1% FILM RESISTOR
3
2
+
LT1028
A3
–15V
7
6
4
1μF
5k GAIN TRIM
Figure 7. Low Noise Bridge Amplifier with Common Mode Suppression
15V
0V TO 10V OUTPUT
30.1k*
49.9Ω*
AN43 F07
LT1021-5
350Ω
BRIDGE
*1% FILM RESISTOR
3
+
5V
2
15V
2
A4
LT1028
3
+
–15V
A3
LT1007
7
4
–15V
7
4
330Ω
6
REFERENCE OUT
+
301k*
10k ZERO TRIM
6
330Ω
A1
LTC1150
0.01
15V
130Ω100k 30k
1
7
+
LT1028
A2
–15V
8
4
5k GAIN TRIM
68Ω
15V
OUTPUT
30.1k*
(A = 1000)
49.9Ω*
AN43 F08
AN43-6
Figure 8. Low Noise, Chopper-Stabilized Bridge Amplifier with Common Mode Suppression
an43f
Application Note 43
1.2V REFERENCE OUTPUT TO A/D CONVERTER FOR RATIOMETRIC
OPERATION. 0.1mA MAXIMUM 10k ZERO TRIM
+
A2
1/2 LT1078
39k
0.1μF
A1
1/2 LT1078
5V
220
LT1034
1.2V
+
PRESSURE TRANSDUCER 350Ω
D
E A
C
2.4V
301k
100k
0.33μF
100μF
8
+
V
2
+
CAP
+
3
LTC1044 CAP GND
V
OUT
5
LV
100μF
+
64
*1% FILM RESISTOR PRESSURE TRANSDUCER-BLH/DHF-350 CIRCLED LETTER IS PIN NUMBER
= 350Ω
Z
IN
0.047μF
Figure 9. Single Supply Bridge Amplifier with Common Mode Suppression
OUTPUT 0V TO 3.5V = 0 TO 350 PSI
2k GAIN TRIM
46k*
100Ω*
AN43 F09
40Ω
5V
10μF
+
5k
OUTPUT
TRIM
5k*
1M*
A2
1/2 LT1078
+
OUTPUT 0V TO 3V
AN43 F10
10μF
350Ω
3k
STRAIN
GAUGE
BRIDGE
3mV/V
TYPE
Q2 2N2222
100k
+
A1
1/2 LT1078
0.02
200k
1
FB/SD
2
+
+
CAP
LT1054
3
GND
4
CAP
V
*1% FILM RESISTOR
OUT
5V
8
+
V
+
5
100μF SOLID TANTALUM
100k
100μF
+
8V
10k
1μF
Figure 10. High Resolution Version of Figure 9. Bipolar Voltage Converter Gives Greater Bridge Drive, Increasing Output Signal
results in lower transducer outputs for a given measurand value, effectively magnifying amplifier offset drift terms. The limit on available bridge drive is set by the CMOS LTC1044’s output impedance. Figure 10’s circuit employs a bipolar positive-to-negative converter which has much
lower output impedance. The biasing used permits 8V to appear across the bridge, requiring the 100mA capability LT1054 to sink about 24mA. This increased drive results in a more favorable transducer gain slope, increasing signal-to-noise ratio.
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AN43-7
Application Note 43
Switched-Capacitor Based Instrumentation Amplifiers
Switched-capacitor methods are another way to signal condition bridge outputs. Figure 11 uses a flying capacitor configuration in a very high precision-scale application. This design, intended for weighing human subjects, will resolve
0.01 pound at 300.00 pounds full scale. The strain gauge based transducer platform is excited at 10V by the LT1021 reference, A1 and A2. The LTC1043 switched-capacitor building block combines with A3, forming a differential input chopper-stabilized amplifier. The LTC1043 alternately connects the 1μF flying capacitor between the strain gauge bridge output and A3’s input. A second 1μF unit stores the LTC1043 output, maintaining A3’s input at DC. The LTC1043’s low charge injection maintains differential to single-ended transfer accuracy of about 1ppm at DC and low frequency. The commutation rate, set by the 0.01μF capacitor, is about 400Hz. A3 takes scaled gain, providing
3.0000V for 300.00 pounds full-scale output.
15V
15V
LT1021
10V
+
7
13
A1
LT1012
LTC1043
15V
4
11
1μF
12
16 17
0.01
14
8
A2
LT1010
301k
1% FILM
1μF
5.8k*
2.5k ZERO
80k*
15V
+
A3
LTC1150
0.68μF
10k 1% FILM
50k GAIN
0.68/2μF = POLYSTYRENE * = ULTRONIX 105A RESISTOR STRAIN BRIDGE PLATFORM = NCI 3224
15k
25Ω
135k* 1k
1k*
100k
The extremely high resolution of this scale requires filtering to produce useful results. Very slight body movement acting on the platform can cause significant noise in A3’s output. This is dramatically apparent in Figure 12’s tracings. The total force on the platform is equal to gravity pulling on the body (the “weight”) plus any additional accelerations within or acting upon the body. Figure 12 (Trace B) clearly shows that each time the heart pumps, the acceleration due to the blood (mass) moving in the arteries shows up as “weight”. To prove this, the subject gets off the scale and runs in place for 15 seconds. When the subject returns to the platform the heart should work harder. Trace A confirms this nicely. The exercise causes the heart to work harder, forcing a greater acceleration-per-stroke.
Note 2: Cardiology aficionados will recognize this as a form of Ballistocardiograph (from the Greek “ballein”—to throw, hurl or eject and “kardia,” heart). A significant amount of effort was expended in attempts to reliably characterize heart conditions via acceleration detection methods. These efforts were largely unsuccessful when compared against the reliability of EKG produced data. See references for further discussion.
15V
A5A
1/2 LT1018
+
LT1012
+
15V
A5B
1/2 LT1018
+
RC FILTER
680k
39k 2μF
2k
2
10V RATIO OUTPUT
HEARTBEAT OUTPUT
A4
WEIGHT OUTPUT 0V TO 3.0000V = 0LB TO 300.00LB
AN43 F11
AN43-8
= HEWLETT-PACKARD HSSR-8200
Figure 11. High Precision Scale for Human Subjects
an43f
A = 0.45LB/FULL SCALE
B = 0.45LB/FULL SCALE
Application Note 43
HORIZ = 1s/INCH
Figure 12. High Precision Scale’s Heartbeat Output. Trace B Shows Subject at Rest; Trace A After Exercise. Discontinuous Components in Waveforms Leading Edges Are Due to XY Recorder Slew Limitations
Another source of noise is due to body motion. As the body moves around, its mass doesn’t change but the instantaneous accelerations are picked up by the platform and read as “weight” shifts.
All this seems to make a 0.01 pound measurement mean­ingless. However, filtering the noise out gives a time aver­aged value. A simple RC lowpass will work, but requires excessively long settling times to filter noise fundamentals in the 1Hz region. Another approach is needed.
A4, A5 and associated components form a filter which switches its time constant from short to long when the output has nearly arrived at the final value. With no weight on the platform A3’s output is zero. A4’s output is also zero, A5B’s output is indeterminate and A5A’s output is low. The MOSFET opto-couplers LED comes on, putting the RC filter into short time constant mode. When someone gets on the scale A3’s output rises rapidly. A5A goes high, but A5B trips low, maintaining the RC filter in its short time constant mode. The 2μF capacitor charges rapidly,
the 2μF capacitor, returning A4’s output rapidly to zero. The bias string at A5A’s input maintains the scale in fast time constant mode for weights below 0.50 pounds. This permits rapid response when small objects (or persons) are placed on the platform. To trim this circuit, adjust the zero potentiometer for 0V out with no weight on the platform. Next, set the gain adjustment for 3.0000V out for a 300.00 pound platform weight. Repeat this procedure until both points are fixed.
Optically Coupled Switched-Capacitor Instrumentation Amplifier
Figure 13 also uses optical techniques for performance enhancement. This switched-capacitor based instru­mentation amplifier is applicable to transducer signal conditioning where high common mode voltages exist. The circuit has the low offset and drift of the LTC1150 but also incorporates a novel switched-capacitor “front end” to achieve some specifications not available in a conventional instrumentation amplifier.
AN43 F12
and A4 quickly settles to final value ± body motion and heartbeat noise. A5B’s negative input sees 1% attenuation from A3; its positive input does not. This causes A5B to switch high when A4’s output arrives within 1% of final value. The opto-coupler goes off and the filter switches into long time constant mode, eliminating noise in A4’s output. The 39k resistor prevents overshoot, ensuring monotonic A4 outputs. When the subject steps off the scale A3 quickly returns to zero. A5A goes immediately
Common mode rejection ratio at DC for the front end exceeds 160dB. The amplifier will operate over a ±200V common mode range and gain accuracy and stability are limited only by external resistors. A1, a chopper stabilized unit, sets offset drift at 0.05μV/°C. The high common mode voltage capability of the design allows it to with­stand transient and fault conditions often encountered in industrial environments.
low, turning on the opto-coupler. This quickly discharges
an43f
AN43-9
Application Note 43
15V
ACQUIRE
0.05
10k
10k
0.05
15V
15V
Q
74C74
DCK
÷ 4
Q
2N3904
10k
10k
15V
+E BRIDGE
+
S1
C1
2k 2k
1μF
S2
= HEWLETT-PACKARD HSSR-8200
= 1/6 74C04
= 1/4 74C02
* = 1% FILM RESISTOR
Figure 13. Floating Input Bridge Instrumentation Amplifier with 200V Common Mode Range
The circuit’s inputs are fed to LED-driven optically-coupled MOSFET switches, S1 and S2. Two similar switches, S3 and S4, are in series with S1 and S2. CMOS logic func­tions, clocked from A1’s internal oscillator, generate non­overlapping clock outputs which drive the switch’s LEDs. When the “acquire pulse” is high, S1 and S2 are on and C2 acquires the differential voltage at the bridge’s output. During this interval, S3 and S4 are off. When the acquire pulse falls, S1 and S2 begin to go off. After a delay to allow S1 and S2 to fully open, the “read pulse” goes high, turn­ing on S3 and S4. Now C1 appears as a ground-referred voltage source which is read by A1. C2 allows A1’s input to retain C1’s value when the circuit returns to the acquire mode. A1 provides the circuit’s output. Its gain is set in normal fashion by feedback resistors. The 0.33μF feedback capacitor sets roll-off. The differential-to-single-ended transition performed by the switches and capacitors means that A1 never sees the input’s common mode signal. The
READ
S3
15V
+
LTC1150
C2 1μF
S4
A1
–15V
100pF
CLK OUT
OUTPUT
100k*
0.33
100Ω*
AN43 F13
breakdown specification of the optically-driven MOSFET switch allows the circuit to withstand and operate at com­mon mode levels of ±200V. In addition, the optical drive to the MOSFETs eliminates the charge injection problems common to FET switched-capacitive networks.
Platinum RTD Resistance Bridge Circuits
Platinum RTDs are frequently used in bridge configura­tions for temperature measurement. Figure 14’s circuit is highly accurate and features a ground referred RTD. The ground connection is highly desirable for noise rejection. The bridges RTD leg is driven by a current source while the opposing bridge branch is voltage biased. The current drive allows the voltage across the RTD to vary directly with its temperature induced resistance shift. The difference between this potential and that of the opposing bridge leg forms the bridges output.
an43f
AN43-10
15V
27k
10k*
LT1009
2.5V
2k
* = 1% FILM RESISTOR
= ROSEMOUNT 118MFRTD
R
P
15V
+
A1A
1/2 LT1078
0.1μF
LT1101
A = 10
Application Note 43
274k*
15V
88.7Ω*
R
P
100Ω AT 0°C RTD
50k
ZERO
8.25k*
LT1101
A = 10
+
A3
LINEARITY
+
A2
250k*
+
5k
A1B
1/2 LT1078
0V TO 10V 0°C TO 400°C ±0.05°C
2k GAIN
13k*
10k*
AN43 F14
OUT
=
Figure 14. Linearized Platinum RTD Bridge. Feedback to Bridge from A3 Linearizes the Circuit
A1A and instrumentation amplifier A2 form a voltage-con­trolled current source. A1A, biased by the LT1009 refer­ence, drives current through the 88.7Ω resistor and the RTD. A2, sensing differentially across the 88.7Ω resistor, closes a loop back to A1A. the 2k-0.1μF combination sets amplifier roll-off, and the configuration is stable. Because A1A’s loop forces a fixed voltage across the 88.7Ω resistor, the current through R
is constant. A1’s operating point is
P
primarily fixed by the 2.5V LT1009 voltage reference. The RTD’s constant current forces the voltage across it
to vary with its resistance, which has a nearly linear posi­tive temperature coefficient. The nonlinearity could cause several degrees of error over the circuit’s 0°C to 400°C operating range. The bridges output is fed to instrumenta­tion amplifier A3, which provides differential gain while simultaneously supplying nonlinearity correction. The correction is implemented by feeding a portion of A3’s output back to A1’s input via the 10k-250k divider. This causes the current supplied to R
to slightly shift with
P
its operating point, compensating sensor nonlinearity to
within ±0.05°C. A1B, providing additional scaled gain, furnishes the circuit output.
To calibrate this circuit, substitute a precision decade box (e.g., General Radio 1432k) for R
. Set the box to
P
the 0°C value (100.00Ω) and adjust the offset trim for a
0.00V output. Next, set the decade box for a 140°C output (154.26Ω) and adjust the gain trim for a 3.500V output reading. Finally, set the box to 249.0Ω (400.00°C) and trim the linearity adjustment for a 10.000V output. Repeat this sequence until all three points are fixed. Total error over the entire range will be within ±0.05°C. The resistance values given are for a nominal 100.00Ω (0°C) sensor. Sensors deviating from this nominal value can be used by factoring in the deviation from 100.00Ω. This devia­tion, which is manufacturer specified for each individual sensor, is an offset term due to winding tolerances during fabrication of the RTD. The gain slope of the platinum is primarily fixed by the purity of the material and has a very small error term.
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Application Note 43
Figure 15 is functionally identical to Figure 14, except that A2 and A3 are replaced with an LTC1043 switched-capacitor building block. The LTC1043 performs the differential­to-single-ended transitions in the current source and bridge output amplifier. Value shifts in the current source and output stage reflect the LTC1043’s lack of gain. The primary trade-off between the two circuits is component count versus cost.
Digitally Corrected Platinum Resistance Bridge
The previous examples rely on analog techniques to achieve a precise, linear output from the platinum RTD bridge. Figure 16 uses digital corrections to obtain simi­lar results. A processor is used to correct residual RTD
27k
15V
10k*
LT1009
2.5V
15V
+
1/2 LT1078
0.1μF
nonlinearities. The bridges inherent nonlinear output is also accommodated by the processor.
The LT1027 drives the bridge with 5V. The bridge differential output is extracted by instrumentation amplifier A1. A1’s output, via gain scaling stage A2, is fed to the LTC1290 12-bit A/D. The LTC1290’s raw output codes reflect the bridges nonlinear output versus temperature. The pro­cessor corrects the A/D output and presents linearized, calibrated data out. RTD and resistor tolerances mandate zero and full-scale trims, but no linearity correction is necessary. A2’s analog output is available for feedback control applications. The complete software code for the 68HC05 processor, developed by Guy M. Hoover, appears in Figure 17.
250k*
15V
2k
1μF
15V
4
7
13
0.01μF
8
11
1μF
12
14
1716
887Ω*
R
P
100Ω AT 0°C
274k*
50k
ZERO
8.25k*
4
1/2 LTC1043
5
2
3
15
* = 1% FILM RESISTOR R
6
1μF
18
= ROSEMOUNT 118MFRTD
P
5
1μF
6
+
1/2 LT1078
GAIN
ADJUST
0°C TO 400°C ±0.05°C
7
2k
LINEARITY
13k*
619Ω*
AN43 F15
0V TO 10V
5k
OUT
=
Figure 15. Switched-Capacitor-Based Version of Figure 14
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Application Note 43
Thermistor Bridge
Figure 18, another temperature measuring bridge, uses a thermistor as a sensor. The LT1034 furnishes bridge excitation. The 3.2k and 6250Ω resistors are supplied with the thermistor sensor. The networks overall response is linearly related to the thermistor’s sensed temperature. The network forms one leg of a bridge with resistors fur­nishing the opposing leg. A trim in this opposing leg sets bridge output to zero at 0°C. Instrumentation amplifier A1 takes gain with A2 providing additional trimmed gain to furnish a calibrated output. Calibration is accomplished in similar fashion to the platinum RTD circuits, with the linearity trim deleted.
Low Power Bridge Circuits
Low power operation of bridge circuits is becoming increas­ingly common. Many bridge-based transducers are low impedance devices, complicating low power design. The most obvious way to minimize bridge power consumption is to restrict drive to the bridge. Figure 19a is identical to
Figure 5, except that the bridge excitation has been re­duced to 1.2V. This cuts bridge current from nearly 30mA to about 3.5mA. The remaining circuit elements consume negligible power compared to this amount. The trade-off is the sacrifice in bridge output signal. The reduced drive causes commensurately lowered bridge outputs, making the noise and drift floor a greater percentage of the signal. More specifically, a 0.01% reading of a 10V powered 350Ω strain gauge bridge requires 3μV of stable resolution. At
1.2V drive, this number shrinks to a scary 360nV. Figure 19b is similar, although bridge current is reduced
below 700μA. This is accomplished by using a semi­conductor-based bridge transducer. These devices have significantly higher input resistance, minimizing power dissipation. Semiconductor-based pressure transducers have major cost advantages over bonded strain gauge types, although accuracy and stability are reduced. Ap­pendix A, “Strain Gauge Bridges,” discusses trade-offs and theory of both technologies.
5V
12k*
1k*
OUT
12.5k*
500k ZERO°C TRIM
+
R
PLAT
*TRW-IRC MAR-6 RESISTOR—0.1% **1% FILM RESISTOR
= 1kΩ AT 0°C—ROSEMOUNT #118MF
R
PLAT
15V
A1
LT1101
A = 10
+
LT1006
+
10μF
15V
V
A2
30.1k**
1μF
3.92M**
AN43 F16
LTC1290
500k 400°C TRIM
REF
+V
15V
SERIAL OUT TO 68HC05 PROCESSOR
LT102715V
Figure 16. Digitally Linearized Platinum RTD Signal Conditioner
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Application Note 43
* PLATINUM RTD LINEARIZATION PROGRAM (0.0 TO 400.0 DEGREES C) * WRITTEN BY GUY HOOVER LINEAR TECHNOLOGY CORPORATION * 3/14/90 * N IS THE NUMBER OF SEGMENTS THAT RTD RESPONSE IS DIVIDED INTO * TEMPERATURE (DEG. C*10)=M*X+B * M IS SLOPE OF RTD RESPONSE FOR A GIVEN SEGMENT * X IS A/D OUTPUT MINUS SEGMENT END POINT * B IS SEGMENT START POINT IN DEGREES C *10. * ***************************************************************************************** * LOOK UP TABLES * ORG $1000 * TABLE FOR SEGMENT END POINTS IN DECIMAL * X IS FORMED BY SUBTRACTING PROPER SEGMENT END POINT FROM A/D OUTPUT FDB 60,296,527,753,976,1195,1410,1621,1829,2032 FDB 2233,2430,2623,2813,3000,3184,3365,3543,3718,3890 ORG $1030 * TABLE FOR M IN DECIMAL * M IS SLOPE OF RTD OVER A GIVEN TEMPERATURE RANGE FDB 3486,3535,3585,3685,3735,3784,3884,3934,3984,4083 FDB 4133,4232,4282,4382,4432,4531,4581,4681,4730,4830 ORG $1060 * TABLE FOR B IN DECIMAL * B IS DEGREES C TIMES TEN FDB 0,200,400,600,800,1000,1200,1400,1600,1800 FDB 2000,2200,2400,2600,2800,3000,3200,3400,3600,3800 ORG $10FF FCB 39 (N*2)-1 IN DECIMAL * * END LOOK UP TABLES ***************************************************************************************** * BEGIN MAIN PROGRAM * ORG $0100 LDA #$F7 CONFIGURATION DATA FOR PORT C DDR STA $06 LOAD CONFIGURATION DATA INTO PORT C BSET 0,$02 INITIALIZE B0 PORT C MES90L NOP LDA #$2F DIN WORD FOR 1290 CH4 WITH RESPECT * TO CH5, MSB FIRST, UNIPOLAR, 16 BITS STA $50 STORE DIN WORD IN DIN BUFFER JSR READ90 CALL READ90 SUBROUTINE (DUMMY READ) JSR READ90 CALL READ90 SUBROUTINE (MSBS IN $61 LSBS IN $62) LDX $10FF LOAD SEGMENT COUNTER INTO X \ FOR N=20 TO 1 DOAGAIN LDA $1000,X LOAD LSBS OF SEGMENT N \ STA $55 STORE LSBS IN $55 \ DECX DECREMENT X \ LDA $1000,X LOAD MSBS OF SEGMENT N \ STA $54 STORE MSBS IN $54 \ FIND B JSR SUBTRCT CALL SUBTRCT SUBROUTINE / BPL SEGMENT IF RESULT IS PLUS GOTO SEGMENT / JSR ADDB CALL ADDB SUBROUTINE / DECX DECREMENT X / JMP DOAGAIN GOTO CODE AT LABEL DOAGAIN / NEXT N
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Figure 17. Software Code for 68HC05 Processor-Based RTD Linearization
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Application Note 43
* * * * * SEGMENT LDA $1030,X LOAD MSBS OF SLOPE \ STA $54 STORE MSBS IN $54 \ INCX INCREMENT X \ M*X LDA $1030,X LOAD LSBS OF SLOPE / STA $55 STORE LSBS IN $55 / JSR TBMULT CALL TBMULT SUBROUTINE / LDA $1060,X LOAD LSBS OF BASE TEMP \ STA $55 STORE LSBS IN $55 \ DECX DECREMENT X > B ADDED TO M*X LDA $1060,X LOAD MSBS OF BASE TEMP / STA $54 STORE MSBS IN $54 / JSR ADDB CALL ADDB SUBROUTINE * TEMPERATURE IN DEGREES C * 10 IS IN $61 AND $62 * END MAIN PROGRAM ***************************************************************************************** * * JMP MES90L RUN MAIN PROGRAM IN CONTINUOUS LOOP * ***************************************************************************************** * SUBROUTINES BEGIN HERE * ***************************************************************************************** * READ90 READS THE LTC1290 AND STORES THE RESULT IN $61 AND $62 * READ90 LDA #$50 CONFIGURATION DATA FOR SPCR \ STA $0A LOAD CONFIGURATION DATA > CONFIGURE PROCESSOR LDA $50 LOAD DIN WORD INTO THE ACC / BCLR 0,$02 BIT 0 PORT C GOES LOW (CS GOES LOW) \ STA $0C LOAD DIN INTO SPI DATA REG. START TRANSFER. | BACK90 TST $0B TEST STATUS OF SPIF | BPL BACK90 LOOP TO PREVIOUS INSTRUCTION IF NOT DONE | LDA $0C LOAD CONTENTS OF SPI DATA REG. INTO ACC | STA $0C START NEXT CYCLE | STA $61 STORE MSBS IN $61 | XFER BACK92 TST $0B TEST STATUS OF SPIF | DATA BPL BACK92 LOOP TO PREVIOUS INSTRUCTION IF NOT DONE | BSET 0,$02 SET BIT 0 PORT C (CS GOES HIGH) | LDA $0C LOAD CONTENTS OF SPI DATA REG INTO ACC | STA $62 STORE LSBS IN $62 / LDA #$04 LOAD COUNTER WITH NUMBER OF SHIFTS \ SHIFT CLC CLEAR CARRY \ ROR $61 ROTATE MSBS RIGHT THROUGH CARRY \ RIGHT ROR $62 ROTATE LSBS RIGHT THROUGH CARRY / JUSTIFY DECA DECREMENT COUNTER / DATA BNE SHIFT IF NOT DONE SHIFTING THEN REPEAT LOOP / RTS RETURN TO MAIN PROGRAM * * END READ90 *****************************************************************************************
Figure 17. Software Code for 68HC05 Processor-Based RTD Linearization (Continued)
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