Noty an2f Linear Technology

Application Note 2
Performance Enhancement Techniques for Three-Terminal Regulators
Jim Williams
August 1984
Three terminal regulators provide a simple, effective solu­tion to voltage regulation requirements. In many situations the regulator can be used with no special considerations. Some applications, however, require special techniques to enhance the performance of the device.
Probably the most common modifi cation involves extend­ing the output current of regulators. Conceptually, the simplest way to do this is by paralleling devices. In practice, the voltage output tolerance of the regulators can cause problems. Figure 1 shows a way to use two regulators to achieve an output current equal to their sum. This circuit capitalizes on the 1% output tolerance of the specifi ed regulators to achieve a simple paralleled confi guration. Both regulators sense from the same divider string and the small value resistors provide ballast to account for the slightly differing output voltages. This added impedance degrades total circuit regulation to about 1%.
Figure 2 shows another way to extend current capability in a regulator. Although this circuit is more complex than Figure 1, it eliminates the ballasting resistor’s effects and has a fast-acting logic-controlled shutdown feature. Additionally, the current limit may be set to any desired
®
value. This circuit extends the 1A capacity of the LT
1005 multifunction regulator to 12A, while retaining the LT1005’s enable feature and auxiliary 5V output. Q1, a booster transistor, is servo-controlled by the LT1005, while Q2 senses the current dependent voltage across the 0.05Ω shunt. When the shunt voltage is large enough, Q2 comes on, biasing Q3 and shutting down the regulator via the LT1005’s enable pin. The shunt’s value can be selected for the desired current limit. The 100°C thermo-switch limits dissipation in Q1 during prolonged short circuits by disabling the LT1005. It should be mounted on Q1’s heat sink.
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
LT1083
IN OUTVIN ≥ 6.5V
ADJ
LT1083
IN
+
100μF
OUT
ADJ
Figure 1
0.01Ω
0.01Ω
121Ω
365Ω
NOTE: THIS CIRCUIT WILL NOT WORK WITH LM-TYPE DEVICES
5V 15A
UPDATE
The LT3080 and LT3083 are better for parallel operation
+
200μF
AN02 F01
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AN2-1
Application Note 2
Boosted regulator schemes of this type are often poorly dynamically damped. Such improper loop compensation results in large output transients for shifts in the load. In particular, because Q1’s common emitter confi guration has voltage gain, transients approaching the input voltage are possible when the load drops out. Here, the 100μF capacitor damps Q1’s tendency to overshoot, while the 20Ω value provides turn-off bias. The 250μF unit maintains Q1’s emitter at DC. Figure 3 shows that this “brute force” compensation works quite well. Normally the regulator sees no load. When Trace A goes high, a 12A load (regula­tor output current is Trace C) is placed across the output terminals. The regulator output voltage recovers quickly, with minimal aberration.
250μF
+
Q1
2N4398
8.5 MIN INPUT
ENABLE
“LO”
0.05Ω*
Q2
2N2907
1k
(HEAT SINK)
20Ω
1k
AUXILIARY ENABLE
10k
10k
1k
IN OUT
LT1005 GND
10k
Q3 2N2222
100°C N.0.
THERMO-SWITCH
ON HEAT SINK
While the 100μF output capacitor aids stability, it prevents the regulator output from dropping quickly when the enable command is given. Because Q1 cannot sink current, the 100μF unit’s discharge time is load limited. Q4 corrects this problem, even when there is no load. When the enable command is given (Trace A, Figure 4) Q3 comes on, cut­ting off the LT1005 and forcing Q1 off. Simultaneously, Q4 comes on, pulling down the regulator output (Trace B), and sinks the 100μF capacitor’s discharge current (Trace C). If fast turn-off is not needed, Q4 may be omitted.
OUTPUT
+
0.05Ω 100μF
Q4 2N6387
*SELECT FOR I LIMIT = 12A
AN02 F02
5V 12A
A = 10V/DIV
B = 0.5V/DIV
AC-COUPLED
C = 5A/DIV
AN2-2
HORIZONTAL = 10μs/DIV
Figure 3
AN02 F03
Figure 2
A = 10V/DIV
B = 2V/DIV
C = 2A/DIV
HORIZONTAL = 100μs/DIV
Figure 4
AN02 F04
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Application Note 2
Power dissipation control is another area where regulators can be helped by additional circuitry. Increasing heat sink area can be used to offset dissipation problems, but is a wasteful and ineffi cient approach. Instead, the regulator can be placed within a switched-mode loop that servo-controls the voltage across the regulator. In this arrangement the regulator functions normally while the switched-mode con­trol loop maintains the voltage across it at a minimal value, regardless of line or load changes. Although this approach is not quite as effi cient as a classical switching regulator, it offers lower noise and the fast transient response of the linear regulator. Figure 5 details a DC driven version
2.2k
Q1
28V
2N6667
INPUT
10k
1k
1N4003
68pF
1MHY
28V
LT1018
1M
+
4500
V
Z
IN
LT1004
1.2
LT1004
2.5
15k
+
10k
of the circuit. The LT350A functions in the conventional fashion, supplying a regulated output at 3A capacity. The remaining components form the switched-mode dissipa­tion limiting control. This loop forces the potential across the LT350A to equal the 3.7V value of V
. When the input
Z
of the regulator (Trace A, Figure 6) decays far enough, the LT1018 output (Trace B) switches low, turning on Q1 (Q1 collector is Trace D). This allows current fl ow (Trace C) from the circuit input into the 4500μF capacitor, raising the regulator’s input voltage. When the regulator input rises far enough, the comparator goes high, Q1 cuts off and the capacitor ceases charging.
V
Z
LT350A
*1% FILM RESISTOR 1MHY = DALE TD-5 TYPE
OUT
ADJ
2.0k
240Ω* 15k
OUTPUT
10k
UPDATE
The LT3083 allows adjustment to zero. Various single chip switching regulators can be used
AN02 F05
A = 100mV/DIV
AC-COUPLED ON
15.7V DC LEVEL
B = 50V/DIV
C = 4A/DIV
D = 20V/DIV
Figure 5
HORIZONTAL = 100μs/DIV
Figure 6
AN02 F06
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AN2-3
Application Note 2
The 1N4003 damps the fl yback spike of the current-limit­ing inductor. The 4.7kΩ unit ensures circuit start-up and the 68pF-1MΩ combination sets loop hysteresis at about 80mV
. This free-running oscillation control mode
P-P
substantially reduces dissipation in the regulator, while preserving its performance. Despite changes in the input voltage, different regulated outputs or load shifts, the loop always ensures the minimum possible dissipation in the regulator.
STANCOR
P-8675
110AC
1N4003
82k
10k
20Ω
20Ω
1N4003
15V
1μF
43
t t
1
+
2
1k
1MHY
+
1N4003
T1
15V
2
+
C1
LT1011
3
4
10,000μF
15V
8
200k
7
1
0.1
Figure 7 shows the dissipation limiting technique applied in a more sophisticated circuit. The AC-powered version provides 0V-35V, 10A regulation under high line-low line (90VAC-140VAC) conditions with good effi ciency. In this version, two SCRs and a center-tapped transformer source power to the inductor-capacitor combination. The trans­former output is also diode rectifi ed (Trace A, Figure 8), divided down, and used to reset the 0.1μF unit (Trace B)
V
Z
0V-35V 0A-10A (7.5A FOR LT1083)
100μF
LT1004
1.2
LT1004
2.5
16k*
11k*
V
Z
LT1038 OR
LT1083
750Ω*
20k
2.7k
LT1004
1.2V
+
–15V
*1% FILM RESISTOR T1 = SPRAGUE 11Z-2003
SCRs = G.E. C-220B
1MHY = DALE TD-5 TYPE
UPDATE
Paralled LT3083s allow adjustment to zero without the LT1004
–15V
15k
1N4148
7
15V
15V
1
8
C2
LT1011
–15V
2N3904
100pF
8
1
A1
LM301A
–15V
15V
+
16k*
11k*
AN02 F07
3
15V
15k
2
+
4
10k
1μF
Figure 7
AN2-4
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Application Note 2
via C1. The resulting AC line synchronous ramp at C1’s output is compared to A1’s offset output by C2. A1’s output represents the deviation from the V
value that the loop is
Z
trying to force across the LT1038. When the ramp output exceeds C2’s “+” input value, C2 pulls low, dumping current through T1’s primary (Trace C). This fi res the appropriate SCR and a path from the main transformer to the LC pair occurs (Trace D). The resultant current fl ow (Trace E) is limited by the inductor and charges the capacitor. When the AC line cycle drops low enough, the SCR commutates and charging ceases. On the next half cycle the process repeats, except that the alternate SCR does the work. In this fashion, the loop controls the phase angle at which the SCRs fi re to keep the voltage across the LT1038 at V
Z
SCR
GATES
TO
(3.7V). As a result, the circuit functions over all line, load and output voltage conditions with good effi ciency. The
1.2V LT1004 at the LT1038 allows the output voltage to be set down to 0.00 and the 2N3904 clamp at A1 prevents loop “hang-up”. Figure 7A shows a way to trigger the SCRs without using a transformer.
Although A1’s output is an analog voltage, the AC-driven nature of the circuit makes it approximate a smoothed, sample loop response. Conversely, the regulator consti­tutes a true linear system. Because these two feedback systems are interlocked, frequency compensation can be diffi cult.
1N4148
20Ω
20Ω
10k
1MHY
10,000μF
TO 10k-15k JUNCTION
FROM A1 OUTPUT
C1 OUTPUT
A = 50V/DIV
B = 10V/DIV
C = 100mA/DIV
D = 50V/DIV
E = 10A/DIV
15V 15V
3
C2
2
TO
+
10k
2N2219
1N4148
0.68
AN02 F07A
Figure 7A
HORIZONTAL = 2ms/DIV
AN02 F08
Figure 8
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AN2-5
Application Note 2
In practice, A1’s 1μF capacitor keeps dissipation loop gain at a low enough frequency for stable characteristics, without infl uencing the LT1038’s transient response char­acteristic. Trace A, Figure 9 shows the output noise while the circuit is operating at 35V into a 10A load (350W). Note the absence of fast switching transients and harmonics. The output noise is made up of residual 120Hz ripple and regulator noise. Refl ected noise into the AC power line is also negligible (Trace B) because the inductor limits cur­rent rise time to about 1ms, much slower than the normal switching supplies. Figure 10 shows a plot of effi ciency versus output voltage for a 10A load. At low output volt­ages, where the static losses across the regulator and SCRs are signifi cant, effi ciency suffers, but 85% is attained at the upper extreme.
10mV/DIV
AC-COUPLED
ON 35V OUTPUT
200V/DIV
HORIZONTAL = 2ms/DIV
Figure 9
AN02 F09
High voltage output is another area for regulator enhance­ment. In theory, because the regulator does not have a ground pin, it can regulate high voltages. In normal opera­tion the regulator fl oats at the supply’s upper level, and as long as the V
IN–VOUT
maximum differential is not exceeded there are no problems. However, if the output is shorted, the V
IN–VOUT
maximum is exceeded and device destruc­tion will occur. The circuit of Figure 11 shows a complete high voltage regulator that delivers 100V at 100mA and withstands shorts to ground. Even at 100V output the LT317A functions in the normal mode, maintaining 1.2V between its output and adjustment pin.
100
90
80
70
P = 100W
60
50
40
EFFICIENCY (%)
30
20
P = 10W
10
0
0
P = 50W
5
10
OUTPUT VOLTAGE
P = 200W
LOAD CURRENT = 10A FOR ALL CONDITIONS
15 20
Figure 10
P = 300W
25
AN02 F10
30
AN2-6
115AC
TRIAD N-48X
1N4004
UPDATE
Newer regulators such as the LT3080 and LT3081 allow adjustment to zero
1N4004
≈120V
+
500μF
2k
5W
Q1 2N6533
LT317AT
IN
1N3031
30V
ADJ
500pF
OUT
1N4148 332Ω
1k OUTPUT ADJ
25.5k
100V
OUTPUT
10Ω
0.02μF
AN02 F11
Figure 11
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Application Note 2
Under these conditions the 30V Zener is off and Q1 con­ducts. When an output short occurs, the Zener conducts, forcing Q1’s base to 30V. This causes Q1’s emitter to clamp
s below VZ, well within the VIN–V
2 V
BE
rating of the
OUT
regulator. Under these conditions, Q1, a high voltage device, sustains 90V V
at whatever current the transformer and
CE
the regulator’s current limit will support. The transformer specifi ed saturates at 130mA, keeping Q1 well within its safe area as it dissipates 12W. If Q1 and the LT317A are thermally coupled, the regulator will soon go into thermal shutdown and oscillation will commence. This action will continue, protecting the load and the regulator as long as the output remains shorted. the 500pF capacitor and the 10Ω-0.02μF damper aid transient response and the diodes provide safe discharge paths for the capacitors.
This approach to high voltage regulation is primarily lim­ited by the power dissipation capability of the device in series with the regulator. Figure 11A uses a vacuum tube (remember them?) to achieve very high short-circuit dis­sipation capability. The tube allows high voltage operation and is extremely tolerant of overloads. This circuit allows the LT317A to control 600W at 2000V (V1’s plate limit is 300mA) with full short-circuit protection.
Power is not the only area in which regulator performance can be augmented. Figure 12 shows a way to increase the stability of a regulator’s output over time and temperature. This is particularly useful in powering strain gauge-based transducers. In this circuit the output voltage is divided down and compared to the 2.5V reference by A1, a precision amplifi er. A1’s output is used to force the LT317A’s adjust­ment pin to whatever voltage is required to maintain the 10V output. A1 contributes negligible error. The resistors specifi ed will track within 5ppm/°C and the reference con­tributes about 20ppm/°C. The regulator’s internal circuitry protects against short circuits and thermal overload.
Figure 13’s circuit allows a regulator to remotely sense the feedback voltage, eliminating the effects of voltage drop in the supply lines. This is a concern where high currents must be transmitted over relatively long supply rails or PC traces. Figure 13’s circuit uses A1 to sense the voltage at the point of load. A1’s output, summed with the regulator’s output, modifi es the adjustment pin voltage to compensate for the voltage lost across R
. The feedback divider is
DROP
returned through a separate lead from the load, complet­ing the remote sensing scheme. The 5μF capacitor fi lters noise and the 1k value limits bypass capacitor discharge when power is turned off.
2500V
75-TH
FILIMENT
EIMAC
180k 50W
UPDATE
The LT3085 will allow V
to go to zero
OUT
1N3031
V1
500k OUTPUT TRIM
AN02 F11A
OUTPUT 2000V
LT317AH
INV
IN
ADJ
OUT
2k
A1
LT1001
LT317AT
IN
OUT
ADJ
1.2k
1.8M 2W
Figure 11A Figure 12
+
LT1009
2.5V
OUTPUT 10V
2k 15k*
4.99k**RESISTORS = TRW MAR-6
AN02 F12
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa­tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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AN2-7
Application Note 2
A fi nal circuit allows voltage regulator-powered circuity to run from 110VAC or 220VAC without having to switch trans­former windings. Regulator dissipation does not increase for 220VAC inputs. In Figure 14, when T1 is driven from 110VAC, the LT1011 output goes high, allowing the SCR to receive gate bias through the 1.2k resistor. The 1N4002 is off. T1’s output is rectifi ed by the SCR and the regulator sees about 8.5V at its input. If T1 is plugged into a 220VAC source, the negative input at the LT1011 is driven beyond
2.5V and the device’s output clamps low. This steers the SCR’s gate bias to ground through the LT1011’s output transistor. The diodes in the LT1011 output line prevent
INV
IN
LT350A
OUT
ADJ
22Ω
121Ω
365Ω
Figure 13
reverse voltages from reaching the SCR or the LT1011 output. Now, the SCR goes off and the 1N4002 sources current to the regulator from T1’s center tap. Although T1’s input voltage has doubled, its output potential has halved and the regulator power dissipation remains the same. Figure 15 shows the AC line input versus regulator input voltage transfer function. The switch to center tap drive occurs midway between 110VAC and 220VAC. The hysteresis, a desirable characteristic, occurs because T1’s output voltage shifts with the step change in loading.
R
DROP
(MAX DROP = 300mV)
V
IN
A1
LM301A
1
100pF
+
8
4
1k
25Ω
5μF
+
5V AT 3A
R
LOAD
AN02 F13
HIGH CURRENT
RETURN
TO GROUND
110-220AC
1.6k
1k
1M
1μF
AN2-8
3
2
+
LT1009C
2.5V
C-106 (G.E.)
T1
LT1011
4
8
1N4002
1.2k
7
1
+
5000μF
1k
6.2k
LT1086
IN
ADJ
*1% FILM RESISTOR T1 = STACO #SP05A012
= 1N4148 UNLESS MARKED
UPDATE
The LT3080 regulator allows V
OUT
Figure 14
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
OUT
to go to zero
240Ω*
720Ω*
AN02 F14
V
OUT
10μF
5V
18
16
14
12
10
8
6
4
REGULATOR INPUT VOLTAGE
2
0
0
80
40
120 280
AC LINE VOLTAGE—RMS
160
200 240
AN02 F15
+
Figure 15
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GP/IM 286 5K • PRINTED IN USA
© LINEAR TECHNOLOGY CORPORATION 1986
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