Application Note 136
June 2012
PCB Layout Considerations for Non-Isolated Switching
Power Supplies
Henry J. Zhang
Introduction
The best news when you power up a prototype supply board
for the very first time is when it not only works, but also
runs quiet and cool. Unfortunately, this does not always
happen. A common problem of switching power supplies
is “unstable” switching waveforms. Sometimes, waveform
jittering is so pronounced that audible noise can be heard
from the magnetic components. If the problem is related
to the printed circuit board (PCB) layout, identifying the
cause can be difficult. This is why proper PCB layout at
the early stage of a switching supply design is very critical.
Its importance cannot be overstated.
The power supply designer is the person who best understands the technical details and functional requirements of
the supply within the final product. He or she should work
closely with the PCB layout designer on the critical supply
layout from the beginning. A good layout design optimizes
supply efficiency, alleviates thermal stress, and most importantly, minimizes the noise and interactions among traces
and components. To achieve these, it is important for the
designer to understand the current conduction paths and
signal flows in the switching power supply. The following
discussion presents design considerations for a proper
layout design for non-isolated switching power supplies.
PLAN OF THE LAYOUT
Location of the Power Supply in System Board
For the embedded DC/DC supply on a large system board,
the supply output should be located close to the load devices in order to minimize the interconnection impedance
and the conduction voltage drop across the PCB traces to
achieve best voltage regulation, load transient response
and system efficiency. If forced-air cooling is available,
the supply should also be located close to the cooling
fan or have good air flow to limit the thermal stress. In
addition, the large passive components such as inductors
and electrolytic capacitors should not block the air flow
to the low profile, surface mount semiconductor components such as power MOSFETs, PWM controller, etc. To
prevent the switching noise from upsetting other analog
signals in the system, avoid routing sensitive signal traces
underneath the supply if possible. Otherwise, an internal
ground plane between the power supply layer and small
signal layer is needed for shielding.
It is necessary to point out that this power supply location and board real estate planning should be done at the
early design/planning stage of the system. Unfortunately,
sometimes people focus on other more “important” or
“exciting” circuits on the big system board first. If power
management/supply is the last thought and is relegated
to whatever space is left on the board, this certainly does
not help ensure efficient and reliable power supply design.
Placement of Layers
On a multilayer PCB board, it is highly desirable to place
the DC ground or DC input or output voltage layers between the high current power component layer and the
sensitive small signal trace layer. The ground and/or DC
voltage layers provide AC grounds to shield the small signal
traces from noisy power traces and power components.
As a general rule, the ground or DC voltage planes of a
multilayer PCB should not be segmented. If the segmentation is unavoidable, the number and length of traces in
these planes must be minimized. The traces should also
be routed in the same direction as the high current flow
direction to minimize the impact.
Figures 1a and 1c provide examples of the undesired layer
arrangement of the 6-layer and 4-layer PCB boards for
switching power supply. In these examples, the small signal
layer is sandwiched between the high current power layer
and the ground layer. These configurations increase the
L, LT, LTC, LTM, Linear Technology, the Linear logo and PolyPhase are registered trademarks
of Linear Technology Corporation. All other trademarks are the property of their respective
owners.
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Application Note 136
Undesired
Layer 1 - Power Component
Layer 2 - Small Signal
Layer 3 - GND Plane
Layer 4 - DC Voltage or GND Plane
Layer 5 - Small Signal
Layer 6 - Power Component/Controller
(a)
Undesired
Layer 1 - Power Component
Layer 2 - Small Signal
Layer 3 - GND Plane
Layer 4 - Small Signal/Controller
(c)
Figure 1. Desired and Undesired Layer Arrangement of 6-Layer and 4-Layer PCBs
capacitive noise coupling between the high current/voltage
power layer and small analog signal layer. To minimize
the noise coupling, Figures 1b and 1d show examples
of desired layer arrangement for 4-layer and 6-layer PCB
designs. In these two examples, the small signal layer is
shielded by the ground layer(s). It is important to always
have a ground layer next to the outside power stage layer.
Finally, it is also desirable to have thick copper for the
external high current power layers to minimize the PCB
conduction loss and thermal impedance.
POWER STAGE COMPONENT LAYOUT
A switching power supply circuit can be divided into the
power stage circuit and the small signal control circuit.
The power stage circuit includes the components that
conduct high current. In general, these components
should be placed first. The small signal control circuitry
is subsequently placed in specific spot in the layout. In
this section, we will discuss the layout of power stage
components.
Continuous and Pulsating Current Paths – Minimize
Inductance in High di/dt Loop (Hot Loop)
The large current traces should be short and wide to minimize PCB inductance, resistance and voltage drop. This is
especially critical for the traces with high di/dt pulsating
current flow. Figure 2 identifies the continuous current and
pulsating current paths in a synchronous buck converter.
Desired
Layer 1 - Power Component
Layer 2 - GND Plane
Layer 3 - Small Signal
Layer 4 - Small Signal
Layer 5 - DC Voltage or GND Plane
Layer 6 - Power Component/Controller
(b)
Desired
Layer 1 - Power Component
Layer 2 - GND Plane
Layer 3 - Small Signal
Layer 4 - Small Signal/Controller
(d)
AN136 F01
The solid line represents the continuous current paths,
and the dashed line represents the pulsating (switching)
current paths. The pulsating current paths include the
traces connected to the input decoupling ceramic capacitor,
, the top control FET, QT, the bottom synchronous FET,
C
HF
, and its optional paralleled Schottky diode. Figure 3a
Q
B
shows the parasitic PCB inductors in these high di/dt current paths. Due to the parasitic inductance, the pulsating
current paths not only radiate magnetic fields, but also
generate high voltage ringing and spikes across the PCB
traces and MOSFETs. To minimize the PCB inductance,
this pulsating current loop (hot loop) should be laid out
so that it has a minimum circumference and is composed
of traces that are short and wide. The high frequency decoupling capacitor, C
, should be a 0.1F to 10F, X5R
HF
or X7R dielectric ceramic capacitor with very low ESL and
ESR. Higher-capacitance dielectrics (such as Y5V) can
allow a large reduction in capacitance over voltage and
temperature. Therefore, these kinds of capacitors are not
preferred for C
HF
.
Figure 3b provides a layout example of the critical pulsating
current loop (hot loop) in the buck converter. To limited
resistive voltage drops and the number of vias, power
components should be placed on the same side of board,
with power traces routed on the same layer. When it becomes necessary to route a power trace to another layer,
choose a trace in the continuous current paths. When vias
are used to connect PCB layers in the high current loop,
multiple vias should be used to minimize via impedance.
AN136-2
an136f
Application Note 136
VIN+
HIGH dV/dt NODE
Q
T
ESR
IN
+
V
IN
–
C
IN
C
HF
SW
PGND
Q
B
L
F
ESR
OUT
C
D
OUT
RV
OUT
+
–
CONTINUE CURRENT
PULSATING CURRENT
AN136 F02
Figure 2. Continuous and Pulsating Current Paths of a Synchronous Buck Converter
+
V
IN
Q
T
Q
T
C
HF
PGND
SW
VIN+
C
D
Q
B
0.1µF TO 10µF
CERAMIC CAPACITOR
HF
Q
MINIMIZE THIS
LOOP AREA
SW
B
PGND
(a) (b)
+
D
AN136 F03
L
F
Figure 3. Minimize the High di/dt Loop Area in the Synchronous Buck Converter.
(a) High di/dt loop (Hot Loop) and its Parasitic PCB Inductors, (b) Layout Example
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AN136-3
Application Note 136
+
V
IN
–
C
IN
HIGH dV/dt NODE
L
F
SW
D
Q
B
V
+
OUT
C
HF
C
OUT
V
OUT
LOAD
PGND
CONTINUE CURRENT
PULSATING CURRENT
Figure 4. Continuous and Pulsating Current Paths of a Boost Converter
L
F
SW
PGND
D
C
Q
B
HF
(a) (b)
Figure 5. Minimize the High di/dt Loop Area in the Boost Converter.
(a) High di/dt Loop (Hot Loop) and its Parasitic PCB Inductors, (b) Layout Example
Similarly, Figure 4 shows the continuous and pulsating
current loops (hot loop) in the boost converter. In this
case, the high frequency ceramic capacitor, C
be placed on the output side close to the MOSFET, Q
boost diode, D. The loop formed by switch, Q
diode, D, and high frequency output capacitor, C
, should
HF
, and
B
, rectifier
B
, must
HF
be minimized. Figure 5 shows the layout example of the
pulsating current loop in the boost converter.
To emphasize the importance of the decoupling capacitor C
, Figures 6 and 7 provide an actual example of a
HF
synchronous buck circuit. Figure 6a shows the layout of
a dual phase, 12V
to 2.5V
IN
buck supply using the LTC3729 2-phase, single V
/30A max, synchronous
OUT
OUT
controller IC. As shown in Figure 6a, the switching nodes
SW1 and SW2 and output inductor current i
waveforms
LF1
are stable at no load. But if the load current increases
to above 13A, the SW1 node waveform starts missing
cycles. The problem becomes even worse with higher load
AN136 F04
L
F
Q
SW
B
+
D
PGND
MINIMIZE THIS
LOOP AREA
C
HF
0.1µF TO 10µF
CERAMIC CAPACITOR
AN136 F05
current. Figure 7 shows that adding one 1F high frequency
ceramic capacitors on each channel’s input side solves
the problem. It separates and minimzes the hot loop area
of each channel. The switching waveform is stable even
with maximum load current up to 30A.
Isolate and Minimize High dv/dt Switching Area
In Figures 2 and 4, the SW node voltage swings between
(or V
V
IN
) and ground with a high dv/dt rate. This
OUT
node is rich in high frequency noise components and is
a strong source of EMI noise. To minimize the coupling
capacitance between SW node and other noise-sensitive
traces, the SW copper area should be minimized. However,
on the other hand, to conduct high inductor current and
provide a heat sink to the power MOSFET, the SW node
PCB area cannot be too small. It is usually preferred to
have a ground copper area placed underneath this SW
node to provide additional shielding.
AN136-4
an136f
Application Note 136
+
(12V)
V
IN
L
Q
C
IN
T
F1
SW1
V
OUT
+
(2.5V)
I
V
LF1
SW1
LTC3729
C
OUT
Q
B
GND
GND
C
OUT
SW2
+
V
IN
+
V
(2.5V)
OUT
(a)
V
SW1
I
LF1
I
OUT
= 0A
V
SW2
AN136 F06b
I
OUT
V
= 13.3A
SW2
(b) (c)
Figure 6. An Example of a 2-Phase, 2.5V/30A Output Buck Converter with Noise Problem.
(a) Layout, (b) Switching Waveform at I
= 0A, (c) Switching Waveform at I
OUT
OUT
AN136 F06c
= 13.3A
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AN136-5
Application Note 136
C
ADD
1µF/16V/X7R
LTC3729
IN
+
(12V)
V
IN
L
Q
T
F1
+
V
(2.5V)
OUT
SW1
C
OUT
Q
B
GND
GND
C
OUT
SW2
I
OUT
+
V
IN
+
(2.5V)
V
OUT
(a)
V
SW1
I
LF1
V
SW2
= 0A
AN136 F07b
I
OUT
I
LF1
V
SW1
= 30A
V
SW2
AN136 F07c
(b) (c)
Figure 7. Adding Two 1μF High Frequency Input Capacitors Solves the Problem.
(a) Layout with Added Capacitors, (b) Switching Waveform at I
(c) Switching Waveform at I
OUT
= 30A
OUT
= 0A,
AN136-6
an136f
Application Note 136
Sufficient Copper Area to Limit Power Component
Thermal Stress
In a design without external heat sinks for surface mounted
power MOSFETs and inductors, it is necessary to have
sufficient copper area as a heat sink. For a DC voltage
node, such as input/output voltage and power ground, it
is desirable to make the copper area as large as possible.
Multiple vias are helpful in further reducing thermal stress.
For the high dv/dt SW nodes, the proper size of the SW
node copper area is a design trade-off between minimizing
the dv/dt related noises and providing good heat sinking
capability for the MOSFETs.
Proper Land Pattern of Power Components to
Minimize Impedance
It is important to pay attention to the land (or pad) pattern of power components, such as low ESR capacitors,
MOSFETs, diodes and inductors. Figures 8a and 8b show
examples of undesired and desired power component
land patterns, respectively. As shown in Figure 8b, for a
decoupling capacitor, the positive and negative via pair
should be as close to each other as possible to minimize the
PCB equivalent series inductance (ESL). This is especially
effective for capacitors with low ESL. Large valued low
ESR capacitors are usually more expensive. Improper land
pattern and poor routing can degrade their performance
and thus increase overall cost. In general, the desired land
patterns reduce the PCB noise, reduce thermal impedance,
and minimize trace impedance and voltage drops for the
high current components.
One common mistake in high current power component
layout is the improper use of thermal relief land patterns,
as shown in Figure 8a. Unnecessary use of thermal relief
land patterns increases the interconnection impedance of
power components. This results in higher power losses and
decreases the decoupling effect of low ESR capacitors. If
vias are used to conduct high current, sufficient numbers
of via must be used to minimize via impedance. Similarly,
the thermal relief should not be used for those vias.
CONNECTED VIA
Undesired
+–
C R/C/D/L
+
C
FET
CONNECTED VIA
(a)
Figure 8. Desired and Undesired Land Patterns for Power Components.
(a) Improper Use of Thermal Relief for the Pads of Power Components,
(b) Recommended Land Patterns for Power Components
Desired
–
R/C/D/L
(b)
AN136 F08
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AN136-7
Application Note 136
Undesired Desired
R
PCB
R
PCB1
R
DC/DC
#1
PCB2
+
–
PGND
C
IN
DC/DC
#1
DC/DC
#2
Figure 9. Separate the Input Current Paths Among Supplies
Separation of Input Current Paths Among Supplies
Figure 9 shows an application with several onboard
switching supplies sharing the same input voltage rail.
When these supplies are not synchronized to each other,
it is necessary to separate the input current traces to
avoid common impedance noise coupling between different power supplies. It is less critical to have local input
decoupling capacitor for each power supply.
®
PolyPhase
, Single Output Converter
For a PolyPhase, single output converter, try to have
symmetric layout for each phase. This helps to balance
thermal stresses.
+
–
PGND
C
IN
PGND
DC/DC
#2
PGND
AN136 F09
Layout Design Example – 1.2V/40A Dual Phase Buck
Converter
Figure 10 provides a design example of a 4.5V to 14V
IN
to 1.2V/40A max dual phase synchronous buck converter
using PolyPhase current mode step-down controller,
the LTC3855. Before the start of PCB layout, one good
practice is to highlight the schematic traces for the high
current traces, the noisy high dv/dt traces and the sensitive small signal traces with different colors, so the PCB
designer understands the differences between these traces.
Figure 11 shows the power stage layout example of the
power component layer of this 1.2V/40A supply. In this
figure, the Q
the bottom side synchronous FET. An optional Q
is the top side control MOSFET and QB is
T
footprint
B
is added for even more output current. A solid power
ground plane layer is placed just underneath the power
component layer.
AN136-8
an136f
Application Note 136
,
VIN4.5V TO
14V
270µF
16V
+
10µF
=4
Â
Â
0.001
M1
1%
L1
0.1µF
0.44µH
Â
OUT
V
1.2V
40A
OUT2
C
330µF
2.5V
=4
+
OUT1
C
100µF
6.3V
=4
1%
0.001
L2
0.44µH
M2
2.2
Â
0.1µF
4.7µF
M3
Â
Â
0.1µF
M4
Â
Â
AN136 F10
100
1nF
100
100k
RUN
SW1
TG1
CLKOUT
BOOST1
PHSASMD
MODE/PLLIN
FREQ
ITEMP2
ITEMP1
RUN1
SENSE1
+
SENSE1
–
TH1
TK/SS1
I
0.1µF
PGND1
FB1
V
BG1
SGND
IN
V
LTC3855
FB2
V
20k
CC
INTV
TH2
I
CC
BG2
EXTV
TK/SS2
SENSE2+SENSE2–DIFFP
2200pF
100pF
PGND2
1nF
5.9k
20k
BOOST2
TG2
SW2
NC
PGOOD2
PGOOD1
LIM2
I
LIM1
I
RUN2
DIFFOUT
DIFFN
RUN
100
100
PGNDSGND
Figure 10. Dual Phase 1.2V/40A Max LTC3855 Buck Converter
HIGH dv/dt NODES/TRACES
HIGH CURRENT TRACES
MOST NOISE SENSITIVE, SMALL SIGNAL TRACES
NOISY
Â
an136f
AN136-9
Application Note 136
GND
C
HF1
V
IN
C
HF2
Q
Q
B1
B1
Q
T1
Q
T2
SW1
L1
L2
SW2
Q
Q
B2
B2
Figure 11. Example of Power Stage Layout of
Dual-Phase, Single-V
Buck Converter
OUT
CONTROL CIRCUITRY LAYOUT
Location of the Control Circuitry
The control circuitry should be located away from the noisy
switching copper areas. It is preferable to have the control
circuitry located close to the V
verter and close to the V
IN
+
+
OUT
side for the boost converter,
where the power traces carry continuous current. If space
allows, locate the control IC a small distance (0.5–1") from
the power MOSFETs and inductors, which are noisy and
hot. However, if the space constraint forces the controller to be located close to power MOSFETs and inductors,
special care must be taken to isolate the control circuitry
from power components with ground planes or traces.
Separation of the Signal Ground and Power Ground
The control circuitry should have a separate signal (analog)
ground island from the power stage ground. If there are
separate signal ground (SGND) and power ground (PGND)
pins on the controller IC, they should be routed separately.
For controller ICs that have integrated MOSFET drivers,
the small signal section of the IC pins should use the
V
OUT
C
OUT
R
SEN1
C
OUT
R
SEN2
C
OUT
AN136 F11
side for the buck con-
SGND, as shown in Figure 12. Only one connection point
between the SGND and PGND is required. It is desirable
to return the SGND to a clean point of the PGND plane.
The two grounds can be done by connecting both ground
traces just under the controller IC. Figure 12 shows the
preferred ground separation of the LTC3855 supply. In this
example, the IC has an exposed GND pad. It should be
soldered down to PCB to minimize electrical and thermal
impedance. Multiple vias should be placed on this GND
pad area.
Decoupling Capacitors for the Controller IC
The decoupling capacitors for the controller IC should
be physically close to their pins. To minimize connection
impedance, it is preferable to connect the decoupling
capacitors directly to the pins without using vias. As
shown in Figure 12, the following LTC3855 pins should
have their decoupling capacitors closely located: current
+
sensing pins, SENSE
/SENSE–, compensation pin, ITH,
signal ground pin, SGND, feedback voltage divider pin, FB,
voltage pin, INTVCC, and power ground pin, PGND.
IC V
CC
R
SEN
SHORTEST DISTANCE
41
16 17 18 19
INTV
CC
AN136 F12
30
TG1
BST1
29
28
27
26
25
24
23
22
21
PGND
BG1
PGND
C
I
TH1
SGND
SGND ISLAND
RR
C
3940 38 37 36 35 34 33 32 31
1
SEN1–
SEN1+
2
C
3
4
5
6
7
8
9
10
12 13 14 15
11 20
LTC3855
EXPOSED GND PAD
Figure 12. Decoupling Capacitors of
Controller IC and Ground Separation
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Application Note 136
Minimize Loop Area and Crosstalk
Separate Noisy Traces and Sensitive Traces
Two or more adjacent conductors can be coupled capacitively. High dv/dt voltage change on one conductor will
couple currents to another through the parasitic capacitor. To reduce the noise coupling from the power stage
to the control circuitry, it is necessary to keep the noisy
switching traces far from the sensitive small signal traces.
If possible, route the noisy traces and sensitive traces on
different layers, with an internal ground layer for noise
shielding. As to the LTC3855 controller, the following pins
have high dv/dt switching voltages: FET driver TG, BG,
SW and BOOST. The following pins are connected to the
+
most sensitive small signal nodes: SENSE
and SGND. If these sensitive signal traces are routed
I
TH
/SENSE–, FB,
close to high dv/dt nodes, the ground traces or a ground
layer must be inserted between these signal traces and
high dv/dt traces to shield the noise.
TOP VIEW
BOOST1
1
2
3
4
5
6
7
8
9
10
11
12
13
LTC3729
14
INTV
PGND
28
TG1
27
26
SW1
25
CC
24
BG1
23
22
INTV
CC
21
20
19
18
17
16
15
Gate Driver Traces
It is desirable to use short and wide traces to route
gate drive signals in order to minimize the impedance
in gate drive paths. As shown in Figure 13, the top FET
driver traces TG and SW should be routed together with
minimum loop area to minimize the inductance and high
dv/dt noise. Similarly, the bottom FET driver trace BG
should be routed close to a PGND trace. If a PGND layer
is placed under the BG trace, the AC ground return current
of the bottom FET will be automatically coupled in a path
close to the BG trace. AC current flows where it finds the
minimum loop/impedance. In this case, a separate PGND
return trace for the bottom gate driver is not required. It
is best to minimize the number of layers that the gate
driver traces are routed on. This prevents gate noise from
propagating to other layers.
Q
T
Q
B
AUTOMATICALLY
COUPLED AC GROUND
RETURN CURRENT
PGND
PLANE
AN136 F13
Figure 13. Gate Driver Trace Routing of the MOSFETs
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AN136-11
Application Note 136
Current Sensing Trace and Voltage Sensing Trace
Of all the small signal traces, current sensing traces are
most sensitive to noise. The current sensing signal amplitude is usually less than 100mV, which is comparable to
+
the noise amplitude. In the LTC3855 example, its SENSE
–
SENSE
traces should be routed in parallel with minimum
/
spacing (Kelvin sense) to minimize the chance of picking
up di/dt-related noise, as shown in Figure 14. In addition,
the filter resistors and capacitor for current sensing traces
should be placed as close to the IC pins as possible. This
provides the most effective filtering in case noise is injected
into the long sense lines. If inductor DCR current sensing
is used with an R/C network, the DCR sensing resistor, R,
should be close to the inductor, while the DCR sensing
capacitor, C, should be close to the IC. If via is used in
–
the return path of the trace to SENSE
contact another internal V
may conduct large V
OUT
+
OUT
+
current and the resulting voltage
DIRECT TRACE CONNECTION.
DO NOT USE VIA.
, this via should not
layer. Otherwise, this via
L
F
drop may distort the current sensing signal. Avoid routing the current sensing traces near the noisy switching
nodes (TG, BG, SW, BOOST traces). If possible, place the
ground layer between the current sensing traces and the
layer with power stage traces.
If the controller IC has differential voltage remote sensing
pins, use separated traces for the positive and negative
remote sensing traces with Kelvin sense connection as well.
Trace Width Selection
Current level and noise sensitivity are unique to specific
controller pins. Therefore, specific trace widths need to
be selected for different signals. In general, the small
signal nets can be narrow and routed with 10 to 15 mil
wide traces. The high current nets (gate driving, V
CC
and
PGND) should be routed with short and wide traces. At
least 20 mil width is recommended for these nets.
R
SENSE
+
V
OUT
R
C
R
DIRECT TRACE CONNECTION.
DO NOT USE VIA.
13
C
14
Figure 14. Kelvin Sensing for Current Sensing
(a) R
SENSE
PWMIC
SENSE
SENSE
–
16
+
15
AN136 F14a
13
14
(a)
SW
PWMIC
SENSE
SENSE
–
16
+
15
R
AN136 F14b
(b)
, and (b) Inductor DCR Sensing
THIS VIA SHOULD NOT TOUCH
ANY OTHER INTERNAL V
COPPER PLANE.
L
F
+
V
OUT
THIS VIA SHOULD NOT TOUCH
ANY OTHER INTERNAL V
COPPER PLANE.
+
O
+
O
AN136-12
an136f
SUMMARY
Power Design Layout Checklist
Application Note 136
To summarize the layout design discussion in this article,
Table 1 provides a sample checklist of the dual phase
will aid the designer to ensure that the result is a well layed
out power supply design.
LTC3855 supply shown in Figure 10. Using such a checklist
Table 1. Sample Layout Checklist for the LTC3855 Current Mode Buck Supply
ITEM/COMMENTS YES/NO
1. Plan of the Layout
1.0 Understand the system mechanical and thermal constraints. Save sufficient board real estate/area for power supply in the
beginning/planning stage of the big system. Don’t wait to do it as the last step.
1.1 Power supply output capacitors are located physically close to the supply load.
– To minimize impedance between the output capacitors and the fast transient load.
1.2 Locate power supply near cooling fan; ensure good air flow path.
– For optimal cooling of the power supply.
1.3 Ground layer is placed between the power layer and the small signal layer (Figure 1).
– To return the current from the power component layer and to shield sensitive small signal traces from power stage
switching noise.
1.4 Highlight the schematic traces to identify high current traces, noisy traces and sensitive small signal traces.
1.5 Decide the components on top and bottom sides of the PCB board. Try to keep all power components on the same side.
2. Power Stage Layout
2.1 Place the power components first. Please them in the way that minimizes the length of the high current flow paths through input
capacitors, power FETs, inductors, R
– To minimize the PCB impedance and conduction losses on high current paths.
2.2 Have solid, low impedance land patterns for the power components, including capacitors, FETs, diodes, inductors and current
sensing resistors. Use large copper plane for V
– To minimize the trace impedance and power component thermal stress.
2.3 Use thick copper or multiple layers for high current power layers.
– To minimize the PCB conduction loss and reduce thermal stress.
2.4 If it is necessary to route a power trace to another layer, choose a trace in low di/dt paths and use multiple vias for
interconnection.
– To minimize noise propagation and connection impedance between layers.
2.5 Minimize the pulsating current loop area that includes the top FET QT, bottom FET QB and ceramic input filter capacitor CHF
(Figure 3).
– To minimize the pulsating loop (hot loop) inductance and absorb switching noise.
2.6 Minimize and isolate/shield the high dv/dt SW node areas.
– To minimize the EMI noise source from the high dv/dt SW nodes.
2.7 Separate input current paths among supplies if there is more than one supply on the same input rail (Figure 9) and the supplies
are not synchronized. Have local input decoupling capacitor for each supply.
– To avoid common impedance noise coupling among supplies.
2.8 PolyPhase converter. Try to have symmetric layout for each phase. Have local ceramic decoupling capacitor for each phase.
and output capacitors.
SENSE
, V
IN
OUT
and GND (Figure 8).
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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Application Note 136
Table 1. Sample Layout Checklist for the LTC3855 Current Mode Buck Supply
ITEM/COMMENTS YES/NO
3. Control Circuit Layout
3.1 Locate the control circuitry in a quiet location that is close to output capacitors or input capacitors.
– To minimize the noise to the control circuitry.
3.2 Use a separate SGND ground island for the components to the following small signal pins: I
V
, FREQ, MODE/PLLIN, RUN, TK/SS, I
DIFFOUT
, PHASMD and PGOOD (Figure 12). Ground connections are short and go
LIM
directly to the SGND island.
– To minimize the noise to the control circuitry.
3.3 Use PGND the INTV
capacitors (Figure 12).
CC
3.4 Has a single connection point between SGND and PGND. One suggested location is underneath the IC (Figure 12). If the IC has
an exposed ground thermal pad, connect this pad to PCB and have multiple vias to other SGND/PGND layers.
– To minimize SGND noise and provide low impedance gate driver current return path.
3.5 The following pins should have their ceramic decoupling capacitor located close by on the same controller layer and directly
connected: SENSE
+
/SENSE–, ITH, SGND, FB, INTVCC and PGND (Figure 12).
– To minimize the connection impedance and provide best noise decoupling with HF capacitors.
3.6 Current sensing traces – Kelvin sensing is required with closely routed SENSE+/SENSE– traces (Figure 14). SENSE– via should
not touch internal V
Have direct trace connections between SENSE
+
SENSE
/SENSE– pins.
– To minimize the noise pickup by SENSE
+
plane. SENSE+/SENSE– traces should be separated from the following nets: TG, SW, BOOST and BG.
OUT
+
/SENSE– pins and their filtering capacitors. Filtering C must to be close to
+
/SENSE– current sensing loop. SENSE+/SENSE– traces are the most sensitive small
signal (< 75mV) traces.
+
3.7 Remote voltage sensing traces – V
OS
–
/V
traces should be routed together with a pair of traces.
OS
– To minimize the noise and sensing error.
3.8 Gate driver traces – TG and SW traces should be routed together with minimum loop area (Figure 13).
Try to route TG, SW and BG traces on one layer only.
– To minimize the noise source from the high dv/dt gate driver traces.
3.9 Maintain distance between sensitive small signal traces and noisy traces/planes. Most sensitive traces include SENSE
FB, I
and SGND. Noisy traces/planes include SW, TG, BOOST and BG. If possible, place the ground trace/layer between the
TH
noisy trace/layer and the small signal trace/layer.
– To minimize the capacitive noise coupling between noisy traces and small signal traces.
3.10 Trace width – The following controller traces should be at least 20 mil wide: INTVCC, PGND, TG, BG, SW and BOOST.
– To minimize the trace impedance.
, SGND, SENSE+/SENSE–, FB,
TH
+
/SENSE–,
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Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
●
www.linear.com
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LT 0912 • PRINTED IN USA
© LINEAR TECHNOLOGY CORPORATION 2012
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