Noty an126fa Linear Technology

Application Note 126
October 2010
2-Wire Virtual Remote Sensing for Voltage Regulators
Clairvoyance Marries Remote Sensing
Jim Williams, Jesus Rosales, Kurk Mathews, Tom Hack
Introduction
Wires and connectors have resistance. This simple, un­avoidable truth dictates that a power source’s remote load voltage will be less than the source’s output voltage. Figure 1 shows this, and implies that intended load voltage can be maintained by raising regulator output. Unfortunately, line resistance and load variations introduce uncertainties, limiting achievable performance.
WIRING DROPS
POWER SUPPLY
WIRING DROPS
Figure 1. Unavoidable Wiring Drops Cause Low Load Voltage. Line and Load Resistance Variations Introduce Additional Load Voltage Uncertainty, Mitigating Against Compensation by Raising Supply Voltage
POWER SUPPLY
LOAD
VOLTAGE
REGULATOR
Figure 2. Local Regulation Stabilizes Load Voltage But is Ineffi cient
V
SENSE
POWER
SUPPLY
SENSE
V
OUT
OUT
VOLTAGE DROP R
+
+
VOLTAGE DROP R
WIRE
WIRE
Figure 3. Classical “4-Wire” Remote Sensing. V Voltage Drops Are Compensated by Regulator Sensing at Load. High Impedance Sense Inputs Negate Sense Wire Resistance. Approach Requires Four Wires
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OUT
LOAD
LOAD
LOAD
AN125 F03
Line
Figure 2 illustrates one compensatory approach. Locally positioned regulation stabilizes load voltage against line drops but is ineffi cient due to regulator losses. Figure 3, the classical approach, utilizes “4-wire” remote sensing to eliminate line drop effects. The power supply sense inputs are fed from load referred sense wires. The sense inputs are high impedance, negating sense line resistance effects. This scheme works well, but requires dedicated sense wires, a signifi cant disadvantage in many applications.
“Virtual” Remote Sensing
Figure 4 retains the advantages of classical 4-wire re­mote sensing while eliminating the sense leads. Here, the LT4180 Virtual Remote Sense™ (VRS) IC alternates output current between 95% and 105% of the nominal required output current. The LT4180 forces the power supply to provide a DC current plus a small square wave current with peak-to-peak amplitude equal to 10% of the DC current. Decoupling capacitor C
, normally required
LOAD
for low impedance under transient conditions in non-VRS systems, takes an additional role by fi ltering out the VRS square wave excursions.
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and Virtual Remote Sense is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners.
SENSE
+
V
POWER SUPPLY
OUT
CONTROL PIN
LT4180
V
= DC + SQUAREWAVE FROM WIRING VOLTAGE DROP
OUT
REMOVES SQUAREWAVE, SO VL CONTAINS ONLY DC.
C
LOAD
= DC + SQUAREWAVE
I
L
Figure 4. LT4180 2-Wire Virtual Remote Sense Estimates Wiring Voltage Drops, Compensates by Adjusting Supply Output Voltage. Wiring Loss Is Determined by Measuring Small Signal Square Wave Carrier Induced Voltage Drop. Load Capacitor Absorbs Square Wave; Load Is at DC
R
R
WIRE
WIRE
I
L
/2I
+
V
C
L
/2
LOAD
LOAD
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Application Note 126
Because C is sized to produce an “AC short” at the square wave frequency, a square wave voltage is produced at the power supply equal to V
= 0.1 • IDC • R
OUTAC
WIREVP-P
. The square wave voltage at the power supply has a peak-to­peak amplitude equal to one tenth the DC wiring drop. This is a direct measurement of wiring drop, not an estimate, accurate over all load currents. Signal processing produces a DC voltage from this AC signal which is introduced into the supply feedback loop to provide accurate load regula-
1
. Note that the “power supply” may be an IC linear or
tion switching regulator, a module or any other power source capable of variable output. Power supplies can be syn­chronized to the LT4180 and VRS operating frequency is adjustable over more than three decades. Optional spread spectrum operation provides partial immunity from single­tone interference and a 3V to 50V input range simplifi es design. Because this technique is based on an estimate of load voltage, not a direct measurement, the resultant correction is an approximation, but a very good one.
Typical LT4180 load regulation is plotted in Figure 5. In this example, load current increases from zero until it produces a 2.5V wiring drop. Load voltage drops only 73mV at maximum current. A voltage drop equivalent to 50% of load voltage results in only a 1.5% shift in load voltage value. Smaller wiring drops produce even better results.
Note 1. Readers fi nding their intellectual prowess unsatiated by this
admittedly cursory description will fi nd more studious coverage in Appendix A, “A Primer on LT4180 VRS Operation.”
5.00
4.99
4.98
4.97
4.96
(V)
LOAD
4.95
V
4.94
4.93
4.92
4.91 0
0.5 1.51 2 2.5 3
V
(V)
WIRING
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Applications
The following applications are all VRS augmented voltage regulators of various descriptions. The power regulation stages employed are, with one exception, generic LTC designs and are spared exhaustive commentary, permit­ting emphasis on the LT4180 VRS role. Additionally, the similarity of the VRS associated circuitry across the broad array of applications shown should be noted, and is indica­tive of the relative ease of implementation. Surprisingly little change is needed to use the VRS in the different situations presented.
VRS Linear Regulators
Figure 6 adds a simple stage to the LT4180 to implement a complete VRS aided linear regulator. The LT4180 senses current via the 0.2 shunt and feedback controls Q1 with Q2, completing a control loop. Cascoded Q2 permits the ICs 5V capable open drain output to control a high voltage at Q1’s gate. Components at the compensation pin furnish
2
loop stability, promoting good transient response shows Figure 6’s load step waveforms. They include V (trace A), V
LOAD
(B) and I
(C). Transient response is
LOAD
. Figure 7
SENSE
determined by loop compensation, load capacitance and remote sense sample rate. Figure 8 shows response with
increased to 1100µF. Load voltage transient excur-
C
LOAD
sion reduces and duration increases.
Figure 9, employing a monolithic regulator, adds current limiting and simplifi es loop compensation. Transient re­sponse approximates Figure 6’s. As before, the LT4180’s low voltage drain pin requires a cascode transistor to control the high voltage at the LT3080 set pin.
Note 2. Value selection procedure for LT1480 VRS circuits is detailed in
Appendix B, “Design Guidelines for LT4180 VRS Circuits.”
Figure 5. Typical LT4180 Virtual Remote Sense Performance Shows 1.6% Regulation vs 0V 2.5V Wiring Drop
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Application Note 126
V 20V
Q1
10µF 25V
IRLZ44
27k
10k
GUARD PINS NOT SHOWN
200k
4.7µF
5.36k 1%
Q2
INTV
VN2222
63.4k 1%
3.74k 1%
2.2k 1%
CC
330pF
RUN
FB
OV
COMP GNDDRAIN
IN
0.2 1%
1µF
SENSE
V
IN
CHOLD1 CHOLD2 CHOLD3 CHOLD4
WIRING DROP
LOAD RETURN WIRING DROP
LT4180
470pF47nF
DIV2
100µF
33nF
LOAD VOLTAGE 12V, 500mA 8Ω TOTAL WIRING DROP
LOAD RETURN
V
DIV0DIV1
PP
C
OSC
470pF470pF
INTV
SPREAD
R
OSC
CC
41.2k 1%
AN126 F06
INTV
CC
1µF
Figure 6. Virtual Remote Sense Controls Discrete Linear Regulator. Q2 Cascodes Drain Output, Buffering High Voltage Q1 Gate Drive. COMP Pin Associated Components Stabilize Loop
A = 2V/DIV
B = 2V/DIV
AC COUPLED
C = 0.2A/DIV
ON 0.2A
DC LEVEL
5ms/DIV
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Figure 7. Figure 6’s Load Step Waveforms with 100μF Load Capacitor Include V
(Trace A), V
SENSE
LOAD
(B) and I
LOAD
(C). Transient Response is Determined by Loop Compensation, Load Capacitance and Remote Sense Sample Rate
A = 2V/DIV
B = 2V/DIV
AC COUPLED
C = 0.2A/DIV
ON 0.2A
DC LEVEL
5ms/DIV
Figure 8. Same Conditions as Figure 7 with C 1100μF. V
Transient Excursion Reduces, Duration Extends
LOAD
LOAD
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Increased to
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Application Note 126
V 18V
IN
LT3080
IN OUT
SET
10µF 25V
100k
GUARD PINS NOT SHOWN
10k
4.7µF
INTV
VN2222
51k
60.4k 1%
3.57k 1%
1.78k 1%
5.36k 1%
CC
1500pF
RUN
FB
OV
COMP GNDDRAIN
0.2 1%
1µF
SENSE
V
IN
CHOLD1 CHOLD2 CHOLD3 CHOLD4
WIRING DROP
LOAD RETURN WIRING DROP
DIV2
LT4180
470pF47nF
470µF
47nF
DIV0DIV1
LOAD VOLTAGE 12V, 500mA 4Ω TOTAL WIRING DROP
LOAD RETURN
V
PP
C
OSC
330pF470pF
INTV
SPREAD
R
OSC
CC
22.1k 1%
AN126 F06
INTV
CC
1µF
Figure 9. Figure 6’s Approach Utilizing IC Regulator Adds Current Limiting, Simplifi es Loop Compensation. Transient Response Approximates Figure 6’s
VRS Equipped Switching Regulators
VRS based switching regulators are readily constructed. Figure 10’s fl yback voltage boost confi guration has similar architecture to the linear examples although output voltage is above the input. In this case, the LT4180 open drain output is directly compatible with the LT3581 boost regulator low voltage V
pin––no cascode stage is necessary.
C
Step down (“Buck”) VRS equipped switching regulators are similarly easily achieved. Figure 11’s scheme, reminiscent of the previously described linear regulators, substitutes an LT3685 step down regulator which is directly controlled from the LT4180 open drain output. A single pole roll-off stabilizes the loop and a 12V, 1.5A output is maintained from a 22V to 36V input despite a 0Ω to 2.5Ω wiring drop loss. Figure 11A is similar, except that it provides a 5V, 3A output from a 12V to 36V input.
VRS Based Isolated Switching Supplies
The VRS approach is adaptable to isolated output supplies. Figure 12’s 24V output converter utilizes an approach similar to the previous examples except that it supplies a fully isolated output. The virtual remote sense feature accommodates a 10Ω wire resistance. The LT3825 and T1 form a transformer coupled power stage. Opto-coupled feedback maintains output isolation.
Figure 13’s 48V 3.3V, 3A design also has a fully isolated output, facilitated by power delivery through a transformer and optically coupled feedback loop closure. The LT3758 drives T1 via Q1. T1’s rectifi ed and fi ltered secondary supplies output power which is corrected for line drops by the LT4180. Isolation is maintained by transmitting the feedback signal with an opto-isolator. The opto-isolators output collector ties back to the LT3578 V
pin, closing
C
the control loop.
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OV
FB
DIV0DIV1
V
IN
INTV
CC
INTV
CC
V
PP
COMP GND
DRAIN
DIV2
CHOLD1 CHOLD2 CHOLD3 CHOLD4
47nF
AN126 F10
RUN
R
OSC
C
OSC
40.2Ω
1%
SENSE
SPREAD
LT4180
470pF470pF
470pF47nF
10nF
1µF
41.7k
1%
73.2Ω
1%
1.24k
1%
24.3k
1µF
0.2
1%
WIRING DROP
VIN5V
LOAD VOLTAGE
12V, 500mA
(100mA MIN.)
6Ω TOTAL WIRING DROP
LOAD
RETURN
10µF
25V
4.7µF
16V
L1
4.7µH
DFLS220
LOAD RETURN
WIRING DROP
100µF
191k
100k
10k
107Ω
1%
47pF
15k
LT3581
SW2SW2SW2SW1SW1SW1GATE
RT SSSYNC GND
V
CC
SHDN
FAULT
FB
VC
84.5k
0.1µF
L1 = VISHAY IHLPI525CZ-11
GUARD PINS NOT SHOWN
+
Application Note 126
Pin
C
Figure 10. Virtual Remote Sensed Voltage Boost Confi guration.
LT4180 Drain Output Controls Flyback Regulator via LT3581 V
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AN126-5
Application Note 126
12V, 1.5A
2.5Ω TOTAL
WIRING DROP
CC
INTV
LOAD
RETURN
1µF
AN126 F11
22.1k
R
C
1%
OSC
330pF470pF
OSC
CC
INTV
SPREAD
PP
V
470µF
WIRING DROP
LOAD RETURN
0.067 WIRING DROP
61.9k
1%
DIV0DIV1
DIV2
LT4180
SENSE
IN
V
1µF
RUN
22µF
2k
25V
1%
OV
DRAIN
5.36k
1%
3.65k
FB
1%
CHOLD1 CHOLD2 CHOLD3 CHOLD4
COMP GND
CC
INTV
47pF
47nF
470pF47nF
3.3nF
28k
Step-Down
IN
to 36V
IN
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1µF
22µF
+
IN
V
22V TO 36V
50V
50V
BD
IN
V
100k
INTV
CC
0.47µF
BOOST
RUN/SD
0.1µF
LT3685
50V
30.1k
10µH
SW
FBRTSYNC
DFLS240
VC
GND
10k
68.1k
1%
CMDSH-3
1k
Regulator Maintains 12V Output Despite Wiring Losses
Figure 11. Remote Sense Corrected 22V
L1 - VISHAY IHLP2020CZ-11
GUARD PINS NOT SHOWN
an126fa
OUT
5V, 3A
0.4Ω TOTAL
WIRING DROP
V
C2
470µF
10V
+
C1
470µF
10V
+
WIRING DROP
1%
0.033Ω
CC
LOAD
RETURN
INTV
WIRING DROP
LOAD RETURN
Application Note 126
1µF
AN126 F11A
22.1k
CC
INTV
SPREAD
PP
V
DIV0
DIV1
DIV2
LT4180
SENSE
IN
V
1µF
OSC
R
OSC
C
CHOLD1 CHOLD2 CHOLD3 CHOLD4
1%
330pF
47nF
470pF
470pF47nF
4.7µF
50V
100k
BD
V
IN
21.5k
1%
BOOST
RUN/SD
1.87k
6.8µH
0.47µF
LT3693EDD
RUN
FB
2.15k
1%
47µF
10V
47µF
10V
MBRA340T3G
VC
SW
GND
FBRTSYNC
1%
OV
DRAIN
5.36k
1%
COMP GND
4.7nF
Step-Down Remote
OUT
47pF
CMDSH-3
CC
INTV
23.2k
1k
GUARD PINS NOT SHOWN
C1 = C2 = AVXTPSE477M010R0050
to 5V
IN
36V
IN
Figure 11A. 12V
Sensed Regulator Has Similar Architecture to Figure 11
+
IN
V
8V TO 36V
22µF
50V
68.1k
1%
10k
1%
1%
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0.1µF
30.1k
CC
INTV
AN126-7
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