Nostalgia Electrics KRS6100 User Manual

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All products are trademarks of Nostalgia Products Group, LLC.
Worldwide design & utility patented or patents pending.
© 2012 Nostalgia Products Group, LLC.
www.nostalgiaelectrics.com
(rev. 10/04/12)
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SERIES
KRS6100
Double Kegorator™
Instruction Manual
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Make everyday a party!
Visit www.nostalgiaelectrics.com for more fun products.
CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PARTS & ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
WASHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLING THE CASTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLING THE GUARDRAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CO
2 & TAP TOWER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 10
TAPPING THE BEER KEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HOW TO OPERATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HELPFUL TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
RETURNS & WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SAFETY
Your safety and the safety of others is very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
Appliance Specications:
115V 60Hz 1.9A UL Approved
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IMPORTANT PRECAUTIONS
1. NEVER use an abrasive sponge, cloth or scouring pad on this appliance.
2. NEVER leave appliance unattended while in use.
3. Unplug unit from outlet when not in use and during cleaning.
4. DO NOT operate this appliance with a damaged cord or
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plug, or if the appliance ever malfunctions.
5. DO NOT clean any parts of this appliance in a dishwasher.
6. Keep out of reach of children.
7. This appliance is NOT A TOY.
8. Unsupervised young children and cognitively challenged individuals should never operate this appliance.
9. Young children should be supervised while in proximity of the appliance to ensure their safety.
SAVE THESE INSTRUCTIONS!
IMPORTANT SAFEGUARDS
Basic safety precautions should always be followed when using electrical appliances, including the following:
1. Use this appliance only for its intended purpose as described in this instruction manual.
2. This appliance must be properly assembled according to the assembly instructions in this manual before it is used. See the Parts & Assembly section for more details.
3. This appliance must be connected to a proper electrical outlet with the correct electrical supply.
4. Proper grounding must be ensured to reduce the risk of shock and/or re. DO NOT cut or remove the grounding plug. If you do not have a three-prong outlet in the wall, have a certied electrician install the proper outlet.
5. Never unplug your appliance by pulling on the power cord. Always grasp the plug rmly and pull straight out from the outlet.
6. Immediately replace worn power cords, power outlets and loose plugs.
7. To reduce the risk of electric shock or re, do not use extension cords or adapters to connect the unit to an electrical power source.
8. Unplug your appliance before cleaning or making any repairs.
9. We suggest that a certied technician perform the service if for any reason this product requires service.
10. This appliance should not be recessed or built into an enclosed cabinet. It is designed for freestanding assembly only.
11. Do not operate your appliance in the presence of explosive fumes.
12. Do not tamper with the controls.
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13. Do not operate this appliance when parts are missing or broken.
14. Do not use this appliance for commercial use.
15. This appliance is designed for indoor use only and should not be used outdoors.
16. To reduce is the risk of injury, do not allow children to play in or on the appliance. Close supervision is necessary when the appliance is used near children.
17. The appliance door must be closed during operation. Do not leave the door open when children are near the dispenser.
18. DO NOT not attempt to operate this unit with a damaged cord or plug. DO NOT roll the DOUBLE KEGORATOR™ with loaded beer kegs onto carpet oor.
19. This appliance is not intended for use by young children or cognitively challenged individuals without supervision.
20. This appliance is NOT A TOY!
21. Young children should be supervised to ensure that they do not play with this appliance.
Before discarding your old appliance, remove the door from its hinges so that children may not easily become trapped inside.
CO2 (Carbon Dioxide) Gas
1. CO2 gas can be dangerous! CO2 cylinders contain high-pressure compressed gas, which can be hazardous if not handled properly. Make sure you read and understand all the procedures for the CO2 cylinders before installation.
2. Always connect the CO2 cylinder to a regulator! Failure to do so may cause an explosion resulting in possible death or injury when the cylinder valve is opened,
3. Never connect the CO2 cylinder directly to the beer keg.
4. Always follow the correct procedures when changing the CO2 cylinder.
5. Never drop or throw a CO2 cylinder.
6. Always keep CO2 cylinders away from heat. Store extra cylinders in a cool place (preferably 70° F). Secure fasten with a chain in an upright position when storing.
7. ALWAYS ventilate and leave the area immediately if CO2 leakage has occurred.
8. There are two safety devices in the pressure system in the form of a valve. One safety feature is on the CO2 bottle. The second is on the regulator.
9. Never attempt to rell CO2 cylinder yourself. NOTE: If the refrigerator has been placed in a horizontal or tilted position
for any period of time wait 8 hours before plugging the unit in.
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INTRODUCTION
To ensure that your DOUBLE KEGORATOR™ works to the maximum eciency for which it was designed, keep it in a location where there is proper air circulation and electrical outlets.
Choose a location where the DOUBLE KEGORATOR™ will be away from heat and will not be exposed to direct sunlight.
The DOUBLE KEGORATOR™ is designed for indoor use only. It should not be used outdoors.
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The DOUBLE KEGORATOR™ is designed to be freestanding and should not be placed in a built-in or recessed area.
The DOUBLE KEGORATOR™ comes with a 2.5 lb. CO2 bottle, which should be able to dispense four 15 gallon kegs of beer.
DOUBLE KEGORATOR™ capacity: 6 cu. ft.
DOUBLE KEGORATOR™ unit dimensions: L 21.25" x W 25.50" x H 51"
The following dimensions are recommended for clearances around the DOUBLE KEGORATOR™: Sides …………………… ¾” (19 mm) Back ……………………. 1” (25 mm)
DOUBLE KEGORATOR™ unit weight: 94.5 lbs
Compatible Keg Types
The DOUBLE KEGORATOR™ can hold either two ¹/6 Barrel Kegs, one ¼ Barrel Short, one ¼ Barrel Slim or one ½ Barrel. You only need to use two Keg Couplers when using two ¹/6 Barrel Kegs. DOES
NOT t non-standard keg sizes.
NOTE: Keg Coupler ts D-Sankey Keg
Valves. Attaching the Keg Coupler will add height to the Keg.
Kegs ¹/6 Barrel ¼ Barrel Short ¼ Barrel Slim ½ Barrel
Gallons 5.16 7.75 7.75 15.50
Keg Capacity 2 1 1 1
12 oz. Beers 55 82 82 165
Weight (Full in lbs.)
5
58 87 87 161
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PARTS & ASSEMBLY
Read assembly instructions carefully before installing the DOUBLE KEGORATOR™. If still unsure whether the DOUBLE KEGORATOR™ has been properly installed after assembly is complete, it is recommended that you contact a qualied installer.
Allow the DOUBLE KEGORATOR™ to stand in an upright position for about 8 hours before turning on the power. Once the unit is laid on its side, the coolant in the refrigeration unit is shifted. The coolant in the refrigeration unit needs to stabilize before the power is turned on.
WASHERS
Most washers are already attached to the DOUBLE KEGORATOR™. Extra washers are included and are in a plastic bag. They are labeled below. Refer to parts diagram and corresponding numbers to see where the washers belong.
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#1 Bottom of Coupler (outside) (38mm)
#3 Coupler Washer #4 (18mm) Directional Washer
#19 CO2 Line to Regulator to Coupler (10mm) Washer (22mm) (7mm)
#21
#1 Bottom of
Coupler (middle) of Coupler (center)
(22mm) (19mm)
CO2 Rubber
CO2 Line
#25 Beer Tap
#1 Bottom
#18 CO2 Tank Band
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Parts
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#1 Keg Coupler #2 Backow Stopper #3 Rubber Washer #4 CO (Fits D-Sankey Keg Qty. 2 Qty. 2 Directional Washer Valves) Qty. 2 Qty. 2
2 Rubber
#5 Beer Tower Washer #6 Beer Tap/Hose #7 CO2 Regulator #8 High Pressure Qty. 1 Assembly Qty. 1 Washer, White Qty. 1 Nylon Qty. 1
#9 CO2 Tank Valve #10 Guard Rail #11 Drip Tray Grate #12 Drip Tray Pan Qty. 1 Qty. 1 Qty. 1 Qty. 1
#13 Rubber Foot #14 Keg Base Board #15 Metal Washer #16 Front Casters Qty. 4 Qty. 1 Qty. 4 with Locking Mechanism Qty. 2
#17 Casters #18 CO2 Tank Band #19 Air Hose Wing #20 Air Hose Qty. 2 Qty. 1 Nut Washer Qty. 2 Qty. 2
#21 Air Hose #22 Beer Tap #23 Regulator #24 Beer Tower Hole Connector Washer Wrench Plug Qty. 1
Qty. 2 Qty. 1 Qty. 1
#25 Beer Tapper & #26 Extra Washers
Handle Qty. 2 & Parts
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REGULATOR
The Double Regulator works the per square inch), as well as the volume of the Output Pressure Gauge between 8-12 PSI for a nice, frothy head.
Output Pressure Gauge
(0-60 PSI) for measuring PSI of CO2 outow from Tank to Keg (8-12 PSI recommended).
Tank Pressure Gauge (0-3000
PSI) for
CO2 Tank and measures PSI (pounds
CO2 gas in the Cylinder. Set
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Screw adjusts the output pressure. Adjust using Alan Wrench. (included)
measuring PSI
CO2 in tank.
of
Pressure Relief Valve
1. Close the Shut O Valves on the Double Regulator, and
open the CO2 Tank Valve (#9) completely.
2. Unlock Screw using Allen Wrench (included). Slowly turn the Double Regulator
adjustment screw until the desired pressure is shown on the Output Pressure Gauge (8-12 PSI). Turning clockwise will increase the output pressure, and turning counter-clockwise will decrease the output pressure.
3. Once desired pressure is reached, you may re-lock Screw using Allen Wrench.
4. Open the CO2 Shut O Valves on the Double Regulator to allow
gas ow from the Double Regulator to the Keg Couplers.
5. When only tapping one Keg, make sure that the unused CO2 Shut O Valve is CLOSED.
6. When the CO2 Shut O Valves are open, you will hear the keg pressurizing.
The output needle will drop momentarily until the pressure has equalized. Then the needle will return to the point you set it at.
7. The Keg Couplers are designed with a pressure relief valve (PRV). Pull the ring on
the PRV briey to allow gas to vent. This will permit gas to ow through the Double Regulator and help obtain a more accurate reading on the Output Pressure Gauge.
8. Re-check the output pressure on the Double Regulator, and if necessary re-adjust using step
#2 until the desired pressure is shown. It is always wise to follow up any adjustment to the Double Regulator with a brief pull of the PRV ring to ensure an accurate output reading.
CO2 Shut O Valves (shown in closed position)
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INSTALLING THE CASTERS
Follow the steps below to install the Casters.
Note: Two of the Casters include locking mechanisms to ensure the unit does not slide on hard oors. These two locking Casters should be fastened at the front end of the unit, with the unlocked Casters fasted on the rear end.
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1. Empty the inside of the cabinet completely
and lay the DOUBLE KEGORATOR™ down on it’s side. We recommend that you place a piece of cardboard or cloth underneath the cabinet to prevent dents or scratches.
2. Place washers over Caster bolts, then
insert the Casters into the holes on the bottom corners of the cabinet. Tighten each Caster by turning the nut clockwise with a wrench (not provided in the kit).
3. Once all four Casters have been tightened,
stand the cabinet in its upright position.
INSTALLING THE GUARDRAIL
Follow the steps below to install the Guardrail.
1. Place the Guardrail on top of
the DOUBLE KEGORATOR™.
2. Align all holes of the Guardrail with the holes
on the top of the DOUBLE KEGORATOR™.
3. Secure the Guardrail to the
DOUBLE KEGORATOR™ by placing inside corresponding holes.
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CO
& TAP TOWER INSTALLATION
2
You must read and understand the steps below for the CO2 assembly before installation. When you purchase the rst keg of beer, you must also have your CO2 cylinder lled at your local supplier. party stores, or wherever kegs are purchased.
CO2 tanks can be relled at locations such as welding supply shops,
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STEP 1
Make sure white nylon High Pressure Washer (already installed) is attached to
CO2 Double Regulator.
STEP 2
Use Wrench to attach Double Regulator to
STEP 3
Remove springs from inside the Keg Couplers. If springs are not present, go on to Step 4.
NOTE: When using ¼ Barrel or ½ Barrel, only one coupler needs to be used.
STEP 4
Make sure Backow Stoppers are inserted into the Keg Couplers (the Backow Stoppers go in with rounded side down).
CO2 Tank connector.
STEP 5
After the Backow Stoppers have been inserted, remove the three parts above from each Keg Coupler.
(cont. on next page)
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STEP 6
The
CO2 Rubber Directional Washers go back into the Keg Couplers.
STEP 7
Connect the CO2 lines from the Double Regulator to the Keg Couplers.
STEP 8
Place the Beer Tower Washer (#5) over the hole. Place the Tap Tower on the DOUBLE KEGORATOR™ and feed the hose lines through the hole in the top of the DOUBLE KEGORATOR™.
STEP 10
Make sure the Tap Tower is securely screwed into the top of the DOUBLE KEGORATOR™. It should look like the image above when installation is complete.
STEP 12
After the Tap Tower has been placed on the DOUBLE KEGORATOR™ and the hose lines feed through the bottom, attach the wing nuts to the Keg Couplers.
STEP 9
Screw in the four screws using a Phillips Head or Flat Head screwdriver. Screws are located in the bag containing extra parts and washers.
STEP 11
Place Coupler Washers (#3) on top of the Keg Couplers.
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Complete
Location of Temperature Gauge
Beer Tower Tap/ Hose Assembly Connects Beer Tap to Keg Coupler
CO2 Tank Installation
CO2 Bottle Double Regulator
Large Buttery Nut Secures Hose to Beer Tap
Beer Tap Handle
Part Connects to Keg
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CO2 Tank Band goes here
CO2 Bottle
CO2 Air Hoses Connect Regulator to Bottom of Keg Couplers
CO2 can be dangerous! CO2 cylinders contain
DANGER!
high-pressured gas, which can be hazardous if handled
improperly. They must be handled with care.
The temperature gauge is located in the upper right-hand corner on the inside of the DOUBLE KEGORATOR™.
MAX= Increases Coolness / MIN= Decreases Coolness / OFF = Turns O
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TAPPING THE BEER KEG
Black pull handle
Connect to the Beer Line Tube
Connect to CO2 Gas Line Tube
Keg Coupler
T
U
R
N
C
L
O
C
K
W
I
S
E
Beer Keg Neck
T
U
R
N
C
L
O
C
K
W
I
S
E
(SINGLE VALVE-TYPE KEG)
Connect to the Beer Line Tube
Black pull handle
Connect to CO2 Gas Line Tube
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Keg Coupler
g. 1 g. 2 g. 3
g. 4 g. 5
Follow these steps below to tap the Beer Keg.
1. Make sure the black pull handle of the Keg Coupler is in the closed (up) position before installing it on the keg (Fig. 1). Insert the Keg Coupler into the locking neck of the Beer Keg and turn clockwise until it locks into position (Fig. 2). This means that it is secured to the Beer Keg.
2. Make sure the Beer Tower Faucet is in the closed (handle pointing straight back) position before connecting the Keg Coupler to the Keg (Fig. 3). To secure the tank connection, pull the Keg Coupler handle out and push down until it locks into position. Listen for the “click” of the pull handle when it shifts into the nal downward position (Fig. 4). This will open the beer and CO2 gas valves. The Keg is now tapped.
3. Carefully tilt the Keg and rest the edge on the Keg Base Board on the bottom of the Interior Cabinet. Slide the Beer Keg slowly, ensuring that it is properly located (Fig. 5) and carefully close the door.
Beer Keg Neck
Lift Upright
Beer Keg
Keg Support
HOW TO OPERATE
Follow the steps below to dispense beer.
1. Make sure that the DOUBLE KEGORATOR™ is plugged in properly to a 120V, 60Hz, 15 Amps grounded AC outlet.
2. Place the Drip Tray under the Beer Faucet to avoid messes from excess beer.
3. Open the Beer Faucet by pulling the tap towards you to dispense the beer. If for any reason the beer does not come out of the tap, please refer to the Tapping the Beer Keg section.
4. Increase the pressure if the beer runs too slowly (see Regulator section).
5. Hold the glass steady at a 45° angle. When it is ²/ 3 full, straighten the glass. Proper foam should be a tight creamy head and the collar on an average glass should be ¾” to 1” high, ideally.
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HELPFUL TIPS
It is recommended that you ush the hoses with water prior to rst use to remove any dust and debris from shipping.
Only open the to adjust to desired pour. If it is not enough, continue to open the by ¼ turn and use Double Regulator until desired setting is reached.
It is normal to see condensation form on the Beer Faucet. It is caused by the dierence in temperature between the cold beer and the inside of the Beer Faucet when beer is owing through the line.
If your to use a bungee cord to secure
Humidity can cause ice to build up inside the DOUBLE KEGORATOR™, so you will need to periodically defrost it. There is a hole in the back of the
unit that will allow water to drain out of the DOUBLE KEGORATOR
Foamy Beer
Below are tips for preventing foamy beer.
Conrm the packing spring in the Coupler is removed and discarded. It is not to be placed inside the Coupler when unit is assembled.
Make sure there is only (1) Backow Stopper inserted and it falls out easily if the Coupler is ipped over. If you have to force it out with a screwdriver, it is getting lodged in the Coupler. Try exchanging it with the replacement.
Conrm the beer lines are not kinked and are clean.
To prevent foamy beer, you may need to bring down your pressure, even if it is below the recommended 8-12 PSI:
Before lowering the pressure, close the CO2 Shut O Valve (turn to 9 o’clock position) and use the provided 1.5mm Allen Wrench to loosen the Allen Screw on the red +/- adjustment dial. This will restrict excess CO2 from entering the keg.
Adjust the pressure down to 6 PSI. Lock the red +/- dial back in place by tightening with the Allen Wrench.
Pull the Release Valve on the Regulator to get an accurate reading of CO2 pressure.
With the Shut O Valve still closed, move down to your Coupler.
Pull the release valve on the Coupler to remove any excess CO2 that may have been pushed into the keg at another point.
Once most or all has released, open the Shut O Valve (6 o’clock position) and attempt to pour a beer.
This should prevent and/or correct foamy beer.
Keep in mind that jostling a keg can create foamy beer.
Temperature also may aect the beer, so be sure it is not too warm or too cold. 37 degrees F is an ideal temperature.
A faulty valve on the keg itself may cause the Coupler to not seat well. Make sure all connections are secure and tightened (not just tightened by hand). Ensure all O-rings and Washers are intact and correctly placed. Conrm Directional Washer (#4) has a hole in it when pinched between the ngers.
CO2 Tank ¼ turn to begin with and then use the Double Regulator
CO2 Tank Band breaks during assembly, it is recommended
CO2 Tank.
CO2 Tank
™.
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CLEANING & MAINTENANCE
Follow the steps below to clean the Beer Tap and Hoses. (see illustration)
1. Turn o CO2 completely before attempting to clean.
2. Remove the hose from the Keg
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Coupler and carefully twist the dispenser faucet o the top of
the DOUBLE KEGORATOR™.
3. Ensure that the dispenser handle is in the down position before ushing the hose. If this is not set correctly, water cannot ow through. Hold the open end of the hose under running water for 3-5 minutes, while the Beer Dispenser Faucet drains into the sink. This will clear any excess beer that is trapped inside, helping to prevent any bacteria or mold that could accumulate inside.
4. In order to clean and remove any excess beer that may leak into the unit space inside the door, remove the black rubber insulation and wipe with a wet towel as needed.
Follow the guidelines below to care for your DOUBLE KEGORATOR™ when not in use.
Please adjust the temperature gauge to MIN in colder environments because this unit does not self-defrost and ice may build up inside the unit. The temperature gauge is located on the back side of the DOUBLE
KEGORATOR™ inside the cut out area at the bottom to the lower left.
Always rinse the beer line if you do not intend to use your DOUBLE KEGORATOR™ for a period of time. First, turn o the CO2 and dispense beer until it stops. This will
release pressure in the Beer Keg so that the Keg Coupler can safely be detached.
To avoid permanent damage to the unit, never use sharp objects inside the DOUBLE KEGORATOR™.
Detach beer line
1
Flush hose with water
2
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RETURNS & WARRANTY
SHOULD YOUR UNIT NOT WORK OR IF DAMAGED WHEN YOU FIRST TAKE IT OUT OF THE BOX, PLEASE RETURN IT TO THE PLACE OF PURCHASE IMMEDIATELY.
DOUBLE KEGORATOR™ / KRS6100 SERIES
Should you have any questions, please contact us via email or at the customer service number listed below between the hours of 8:00 AM and 5:00 PM, Monday through Friday, Central Standard Time.
Distributed by:
Nostalgia Products Group LLC 1471 Partnership Dr. Green Bay, WI 54304-5685 Customer Service Phone: (920) 347-9122 Web: www.nostalgiaelectrics.com
Customer Service Inquiry
To submit a Customer Service inquiry, go to www.nostalgiaelectrics.com and ll out the Customer Service Inquiry form and click the Submit button.
A representative will contact you as soon as possible.
This appliance is designed and built to provide many years of satisfactory performance under normal household use. The distributor pledges to the original owner that should there be any defects in material or workmanship during the rst 90 days of purchase, we will repair or replace the unit at our option. Our pledge does not apply to damages caused by shipping, mishandling or unit being dropped. A product deemed defective either from manufacturing or being mishandled is up to the distributor’s discretion. In order to obtain service under this warranty, please contact Nostalgia Products Group, LLC at the telephone number listed above or by lling out the Customer Service Inquiry Form located at www.nostalgiaelectrics.com.
This product is not recommended for use outside of North America. The warranty is void if products are exported outside of the USA, Canada or Mexico.
This warranty does not apply to re-manufactured merchandise.
Please read these instructions carefully. Failure to comply with these instructions, damages caused by improper replacement parts, abuse or misuse will void this pledge to you and is being made in place of all other expressed warranties.
For more information, visit us online at www.nostalgiaelectrics.com.
Like us on Facebook at www.facebook.com/NostalgiaElectrics.
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