Nostalgia Electrics KRS2100 User Manual

All products are trademarks of Nostalgia Products Group, LLC.

Worldwide design & utility patented or patents pending.

© 2012 Nostalgia Products Group, LLC.

www.nostalgiaelectrics.com

(rev. 10/04/12)

SERIES

KRS2100

Kegorator™

Instruction Manual

Make everyday a party!

Visit www.nostalgiaelectrics.com for more fun products.

CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PARTS & ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

WASHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLING THE CASTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

INSTALLING THE GUARDRAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CO

2 & TAP TOWER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 10

TAPPING THE BEER KEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

HOW TO OPERATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

HELPFUL TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

RETURNS & WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SAFETY

Your safety and the safety of others is very important.

We have provided many important safety messages in this manual and
on your appliance. Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that
can kill or hurt you and others.

All safety messages will follow the safety alert symbol.

All safety messages will tell you what the potential hazard is, tell you how to reduce the
chance of injury, and tell you what can happen if the instructions are not followed.

Appliance Specications:

115V 60Hz 1.47A (max amps = 6A) UL Approved

2

IMPORTANT PRECAUTIONS

1. NEVER use an abrasive sponge, cloth or scouring pad on this appliance.

2. NEVER leave appliance unattended while in use.

3. Unplug unit from outlet when not in use and during cleaning.

4. DO NOT operate this appliance with a damaged cord or

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plug, or if the appliance ever malfunctions.

5. DO NOT clean any parts of this appliance in a dishwasher.

6. Keep out of reach of children.

7. This appliance is NOT A TOY.

8. Unsupervised young children and cognitively challenged
individuals should never operate this appliance.

9. Young children should be supervised while in proximity
of the appliance to ensure their safety.

SAVE THESE INSTRUCTIONS!

IMPORTANT SAFEGUARDS

Basic safety precautions should always be followed when using
electrical appliances, including the following:

1. Use this appliance only for its intended purpose as described in this instruction manual.

2. This appliance must be properly assembled according to the assembly instructions
in this manual before it is used. See the Parts & Assembly section for more details.

3. This appliance must be connected to a proper electrical
outlet with the correct electrical supply.

4. Proper grounding must be ensured to reduce the risk of shock and/or re.
DO NOT cut or remove the grounding plug. If you do not have a three-prong
outlet in the wall, have a certied electrician install the proper outlet.

5. Never unplug your appliance by pulling on the power cord. Always
grasp the plug rmly and pull straight out from the outlet.

6. Immediately replace worn power cords, power outlets and loose plugs.

7. To reduce the risk of electric shock or re, do not use extension cords
or adapters to connect the unit to an electrical power source.

8. Unplug your appliance before cleaning or making any repairs.

9. We suggest that a certied technician perform the service
if for any reason this product requires service.

10. This appliance should not be recessed or built into an enclosed
cabinet. It is designed for freestanding assembly only.

11. Do not operate your appliance in the presence of explosive fumes.

12. Do not tamper with the controls.

3

13. Do not operate this appliance when parts are missing or broken.

14. Do not use this appliance for commercial use.

15. This appliance is designed for indoor use only and should not be used outdoors.

16. To reduce is the risk of injury, do not allow children to play in or on the appliance.
Close supervision is necessary when the appliance is used near children.

17. The appliance door must be closed during operation. Do not leave
the door open when children are near the dispenser.

18. DO NOT not attempt to operate this unit with a damaged cord or plug.
DO NOT roll the KEGORATOR™ with loaded beer kegs onto carpet oor.

19. This appliance is not intended for use by young children or
cognitively challenged individuals without supervision.

20. This appliance is NOT A TOY!

21. Young children should be supervised to ensure that they do not play with this appliance.

Before discarding your old appliance, remove the door from its hinges so that
children may not easily become trapped inside.

CO2 (Carbon Dioxide) Gas

1. CO2 gas can be dangerous! CO2 cylinders contain high-pressure compressed
gas, which can be hazardous if not handled properly. Make sure you read and
understand all the procedures for the CO2 cylinders before installation.

2. Always connect the CO2 cylinder to a regulator! Failure to do so may cause an
explosion resulting in possible death or injury when the cylinder valve is opened,

3. Never connect the CO2 cylinder directly to the beer keg.

4. Always follow the correct procedures when changing the CO2 cylinder.

5. Never drop or throw a CO2 cylinder.

6. Always keep CO2 cylinders away from heat. Store extra cylinders in a cool place
(preferably 70° F). Secure fasten with a chain in an upright position when storing.

7. ALWAYS ventilate and leave the area immediately if CO2 leakage has occurred.

8. There are two safety devices in the pressure system in the form of a valve. One
safety feature is on the CO2 bottle. The second is on the regulator.

9. Never attempt to rell CO2 cylinder yourself.
NOTE: If the refrigerator has been placed in a horizontal or tilted position

for any period of time wait 8 hours before plugging the unit in.

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4

INTRODUCTION

To ensure that your KEGORATOR™ works to the maximum eciency for which it was
designed, keep it in a location where there is proper air circulation and electrical outlets.

Choose a location where the KEGORATOR™ will be away from
heat and will not be exposed to direct sunlight.

• The KEGORATOR™ is designed for indoor use only. It should not be used outdoors.

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• The KEGORATOR™ is designed to be freestanding and should
not be placed in a built-in or recessed area.

• The KEGORATOR™ comes with a 2.5 lb. CO2 bottle, which should
be able to dispense four 15 gallon kegs of beer.

• KEGORATOR™ capacity: 4.6 cu. ft.

• KEGORATOR™ unit dimensions: L 20.25" x W 25.75" x H 48.50"

• The following dimensions are recommended for clearances around the KEGORATOR™:
Sides …………………… ¾” (19 mm)
Back ……………………. 1” (25 mm)

• KEGORATOR™ unit weight: 77.6 lbs

Compatible Keg Types

The KEGORATOR™ can hold one Full Size Keg, or one Pony Keg, or
two 5-Gallon Kegs. DOES NOT t non-standard keg sizes.

NOTE: Keg Coupler ts D-Sankey Keg Valves. Attaching
the Keg Coupler will add height to the Keg.

15.5”

¼ Barrel Pony Size

(7-8 Gallons)

5

13.5”

9”

5 Gallon D System

23”

15.5”

½ Barrel Full Size

(14-16 Gallons)

23”

PARTS & ASSEMBLY

Read assembly instructions carefully before installing the KEGORATOR™. If still
unsure whether the KEGORATOR™ has been properly installed after assembly
is complete, it is recommended that you contact a qualied installer.

Allow the KEGORATOR™ to stand in an upright position for about 8 hours before turning on
the power. Once the unit is laid on its side, the coolant in the refrigeration unit is shifted.
The coolant in the refrigeration unit needs to stabilize before the power is turned on.

WASHERS

Most washers are already attached to the KEGORATOR™. Extra washers are
included and are in a plastic bag. They are labeled below. Refer to parts
diagram and corresponding numbers to see where the washers belong.

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#1 Bottom of
Coupler (outside)
(38mm)

#3 Coupler Washer #4
(18mm) Directional Washer

#19 CO2 Line to
Regulator to Coupler (10mm) Washer (22mm)
(7mm)

#21

#1 Bottom of

Coupler (middle) of Coupler (center)

(22mm) (19mm)

CO2 Rubber

CO2 Line

#25 Beer Tap

#1 Bottom

#18 CO2 Tank Band

6

Parts

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#1 Keg Coupler #2 Backow Stopper #3 Rubber Washer #4 CO2 Rubber
(Fits D-Sankey Keg Qty. 1 Qty. 1 Directional Washer
Valves) Qty. 1 Qty. 1

#5 Beer Tower Washer #6 Beer Tap/Hose #7 CO2 Regulator #8 High Pressure
Qty. 1 Assembly Qty. 1 Washer, White
Qty. 1 Nylon Qty. 1

#9 CO2 Tank Valve #10 Guard Rail #11 Drip Tray Grate #12 Drip Tray Pan
Qty. 1 Qty. 1 Qty. 1 Qty. 1

#13 Rubber Foot #14 Keg Base Board #15 Metal Washer #16 Front Casters
Qty. 4 Qty. 1 Qty. 4 with Locking
Mechanism Qty. 2

#17 Rear Casters #18 CO2 Tank Band #19 Air Hose Wing #20 Air Hose
Qty. 2 Qty. 1 Nut Washer Qty. 1
Qty. 1

#21 Air Hose #22 Beer Tap #23 Regulator #24 Beer Tower Hole
Connector Washer Wrench Plug Qty. 1

Qty. 1 Qty. 1 Qty. 1

#25 Beer Tapper & #26 Extra Washers

Handle Qty. 1 & Parts

7

REGULATOR

The Double Regulator works the
per square inch), as well as the volume of the
Output Pressure Gauge between 8-12 PSI for a nice, frothy head.

Output
Pressure
Gauge (0-60

PSI) for measuring
PSI of

CO2 outow
from Tank to Keg
(8-12 PSI
recommended).

Tank
Pressure
Gauge

(0-3000 PSI) for
measuring PSI
of

CO2 in tank.

Pressure Relief Valve

CO2 Tank and measures PSI (pounds

CO2 gas in the Cylinder. Set

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Screw adjusts the
output pressure.

CO2 Shut O
Valve (shown in

open position)

1. Close the Shut O Valve on the Double Regulator, and
open the CO2 Tank Valve (#9) completely.

2. Unlock Screw using Allen Wrench (included). Slowly turn the Double Regulator
adjustment screw until the desired pressure is shown on the Output Pressure
Gauge (8-12 PSI). Turning clockwise will increase the output pressure,
and turning counter-clockwise will decrease the output pressure.

3. Once desired pressure is reached, you may re-lock Screw using Allen Wrench.

4. Open the CO2 Shut O Valve on the Double Regulator to allow gas ow
from the Double Regulator to the Keg Coupler. You will hear the keg
pressurizing. The output needle will drop momentarily until the pressure
has equalized. Then the needle will return to the point you set it at.

5. The Keg Coupler is designed with a pressure relief valve (PRV). Pull the ring on the
PRV briey to allow gas to vent. This will permit gas to ow through the Double
Regulator and help obtain a more accurate reading on the Output Pressure Gauge.

6. Re-check the output pressure on the Double Regulator, and if necessary re-adjust using step
#2 until the desired pressure is shown. It is always wise to follow up any adjustment to the
Double Regulator with a brief pull of the PRV ring to ensure an accurate output reading.

8

INSTALLING THE CASTERS

Follow the steps below to install the Casters.

Note: Two of the Casters include locking
mechanisms to ensure the unit does not
slide on hard oors. These two locking

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Casters should be fastened at the front
end of the unit, with the unlocked
Casters fasted on the rear end.

1. Empty the inside of the cabinet
completely and lay the KEGORATOR™

down on it’s side. We recommend
that you place a piece of cardboard
or cloth underneath the cabinet to prevent dents or scratches.

2. Place washers over Caster bolts, then insert the Casters into the holes
on the bottom corners of the cabinet. Tighten each Caster by turning
the nut clockwise with a wrench (not provided in the kit).

3. Once all four Casters have been tightened, stand the cabinet in its upright position.

INSTALLING THE GUARDRAIL

Follow the steps below to install the Guardrail.

1. Place the Guardrail on top of the KEGORATOR™.

2. Align all holes of the Guardrail with the
holes on the top of the KEGORATOR™.

3. Secure the Guardrail to the KEGORATOR™
by placing inside corresponding holes.

Beer
Dispenser
Tower

Handle

Beer Duct

Guard Rail

9

CO

& TAP TOWER INSTALLATION

2

You must read and understand the steps below for the CO2 assembly before installation.
When you purchase the rst keg of beer, you must also have your CO2 cylinder lled at
your local supplier.
party stores, or wherever kegs are purchased.

CO2 tanks can be relled at locations such as welding supply shops,

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STEP 1

Make sure white nylon High Pressure
Washer (already installed) is attached
to

CO2 Double Regulator.

STEP 2

Use Wrench to attach Double
Regulator to

STEP 3

Remove spring from inside the Keg Coupler.
If spring is not present, go on to Step 4.

STEP 4

Make sure Backow Stopper is inserted
in the Keg Coupler (the Backow Stopper
goes in with rounded side down).

CO2 Tank connector.

STEP 5

After the Backow Stopper has been
inserted, remove the three parts above.

(cont. on next page)

10

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STEP 6

The

CO2 Rubber
Directional
Washer goes
back into the
Keg Coupler.

STEP 7

Connect the
CO2 line from
the Double
Regulator to the
Keg Coupler.

STEP 8

Place the Beer Tower Washer (#5) over
the hole. Place the Tap Tower on the
KEGORATOR™ and feed the hose line through
the hole in the top of the KEGORATOR™.

STEP 10

Place Coupler Washer (#3)on
top of the Keg Coupler.

STEP 9

Make sure the notches in the Tap Tower t into
the holes in the top of the KEGORATOR™. Tighten
the Tap Tower by twisting until it locks in place.

STEP 11

After the Tap Tower has been placed
on the KEGORATOR™ and the hose
line feeds through the bottom, attach
the wing nut to the Keg Coupler.

11

Complete

CO2 Bottle
Double Regulator

Beer Tower Tap/
Hose Assembly
Connects Beer Tap to Keg
Coupler

Large Buttery
Nut Secures Hose to
Beer Tap

Beer Tap Handle

Part Connects to
Keg

CO2 Tank Installation

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CO2 Tank Band

CO2 Bottle

Air Hose Connects
Regulator to Bottom of
Keg Coupler

CO2 can be dangerous! CO2 cylinders contain

DANGER!

high-pressured gas, which can be hazardous if handled

improperly. They must be handled with care.

Location of Temperature Gauge

The temperature gauge is located in the lower left­hand corner in the back of the KEGORATOR™.

MAX= Increases Coolness / MIN= Decreases Coolness / OFF = Turns O

12

TAPPING THE BEER KEG

Black pull handle

Connect to the
Beer Line Tube

Connect to
CO2 Gas
Line Tube

Keg Coupler

T

U

R

N

C

L

O

C

K

W

I

S

E

Beer Keg Neck

T

U

R

N

C

L

O

C

K

W

I

S

E

(SINGLE VALVE-TYPE KEG)

Connect to the
Beer Line Tube

Black pull handle

Connect to
CO2 Gas
Line Tube

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Keg Coupler

g. 1 g. 2 g. 3

g. 4 g. 5

Follow these steps below to tap the Beer Keg.

1. Make sure the black pull handle of the Keg Coupler is in the closed (up)
position before installing it on the keg (Fig. 1). Insert the Keg Coupler into
the locking neck of the Beer Keg and turn clockwise until it locks into
position (Fig. 2). This means that it is secured to the Beer Keg.

2. Make sure the Beer Tower Faucet is in the closed (handle pointing straight back) position
before connecting the Keg Coupler to the Keg (Fig. 3). To secure
the tank connection, pull the Keg Coupler handle out and push down until it locks into
position. Listen for the “click” of the pull handle when it shifts into the nal downward
position (Fig. 4). This will open the beer and CO2 gas valves. The Keg is now tapped.

3. Carefully tilt the Keg and rest the edge on the Keg Base Board on the
bottom of the Interior Cabinet. Slide the Beer Keg slowly, ensuring
that it is properly located (Fig. 5) and carefully close the door.

Beer Keg Neck

Lift Upright

Beer Keg

Keg Support

HOW TO OPERATE

Follow the steps below to dispense beer.

1. Make sure that the KEGORATOR™ is plugged in properly to
a 120V, 60Hz, 15 Amps grounded AC outlet.

2. Place the drip tray under the beer faucet to avoid messes from excess beer.

3. Open the beer faucet by pulling the tap towards you to dispense the beer. If for any reason
the beer does not come out of the tap, please refer to the Tapping the Beer Keg section.

4. Increase the pressure if the beer runs too slowly (see Regulator section).

5. Hold the glass steady at a 45° angle. When it is ²/ 3 full, straighten the
glass. Proper foam should be a tight creamy head and the collar
on an average glass should be ¾” to 1” high, ideally.

13

HELPFUL TIPS

• It is recommended that you ush the hoses with water prior to
rst use to remove any dust and debris from shipping.

• Only open the
to adjust to desired pour. If it is not enough, continue to open the
Tank by ¼ turn and use regulator until desired setting is reached.

• It is normal to see condensation form on the faucet. It is caused by
the dierence in temperature between the cold beer and the inside
of the faucet when beer is owing through the line.

• If your
to use a bungee cord to secure

• Humidity can cause ice to build up inside the KEGORATOR™,
so you will need to periodically defrost it. There is a hole in the back of

the unit that will allow water to drain out of the KEGORATOR™.

Foamy Beer

Follow these steps to prevent foamy beer:

• Conrm the packing spring in the Coupler is removed and discarded. It
is not to be placed inside the Coupler when unit is assembled.

• Make sure there is only (1) Backow Stopper inserted and it falls out easily if
the Coupler is ipped over. If you have to force it out with a screwdriver, it is
getting lodged in the Coupler. Try exchanging it with the replacement.

• Conrm the beer lines are not kinked and are clean.

To prevent foamy beer, you may need to bring down your pressure,
even if it is below the recommended 8-12 PSI:

• Before lowering the pressure, close the CO2 Shut O Valve (turn to 9 o’clock
position) and use the provided 1.5mm Allen Wrench to loosen the Allen Screw on
the red +/- adjustment dial. This will restrict excess CO2 from entering the keg.

• Adjust the pressure down to 6 PSI. Lock the red +/- dial back
in place by tightening with the Allen Wrench.

• Pull the Release Valve on the Regulator to get an accurate reading of CO2 pressure.

• With the Shut O Valve still closed, move down to your Coupler.

• Pull the release valve on the Coupler to remove any excess CO2 that
may have been pushed into the keg at another point.

• Once most or all has released, open the Shut O Valve (6 o’clock position) and attempt to pour
a beer.

This should prevent and/or correct foamy beer.

• Keep in mind that jostling a keg can create foamy beer.

• Temperature also may aect the beer, so be sure it is not too warm
or too cold. 37 degrees F is an ideal temperature.

• A faulty valve on the keg itself may cause the Coupler to not seat well. Make sure all
connections are secure and tightened (not just tightened by hand). Ensure all O-rings and
Washers are intact and correctly placed. Conrm Directional Washer (#4) has a hole in it when
pinched between the ngers.

CO2 Tank ¼ turn to begin with and then use the regulator

CO2 Tank Band breaks during assembly, it is recommended

CO2 Tank.

CO2

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14

CLEANING & MAINTENANCE

Follow the steps below to clean the keg tap and hoses. (see illustration below)

1. Turn o CO2 completely before
attempting to clean.

2. Remove the hose from the coupler and

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carefully twist the dispenser faucet
o the top of the KEGORATOR™.

3. Ensure that the dispenser handle is in the
down position before ushing the hose.
If this is not set correctly, water cannot
ow through. Hold the open end of the
hose under running water for 3-5 minutes,
while the beer dispenser faucet drains into the sink. This will clear any excess beer that is
trapped inside, helping to prevent any bacteria or mold that could accumulate inside.

4. In order to clean and remove any excess beer that may leak into the unit space inside
the door, remove the black rubber insulation and wipe with a wet towel as needed.

Follow the guidelines below to care for your KEGORATOR™ when not in use.

• Please adjust the temperature gauge to MIN in colder environments because this unit does
not self-defrost and ice may build up inside the unit. The temperature gauge is located on

the back side of the KEGORATOR™ inside the cut out area at the bottom to the lower left.

• Always rinse the beer line if you do not intend to use your KEGORATOR™ for a period
of time. First, turn o the CO2 and dispense beer until it stops. This will

release pressure in the keg so that the coupler can safely be detached.

• To avoid permanent damage to the unit, never use sharp objects inside the KEGORATOR™.

Detach beer line

1

Flush hose with water

2

15

RETURNS & WARRANTY

SHOULD YOUR UNIT NOT WORK OR IF DAMAGED WHEN YOU FIRST TAKE IT OUT
OF THE BOX, PLEASE RETURN IT TO THE PLACE OF PURCHASE IMMEDIATELY.

KEGORATOR™ / KRS2100 SERIES

Should you have any questions, please contact us via email or at the
customer service number listed below between the hours of 8:00 AM
and 5:00 PM, Monday through Friday, Central Standard Time.

Distributed by:

Nostalgia Products Group LLC
1471 Partnership Dr.
Green Bay, WI 54304-5685
Customer Service
Phone: [phone]
Web: www.nostalgiaelectrics.com

Customer Service Inquiry

To submit a Customer Service inquiry, go to www.nostalgiaelectrics.com and
ll out the Customer Service Inquiry form and click the Submit button.

A representative will contact you as soon as possible.

This appliance is designed and built to provide many years of satisfactory performance
under normal household use. The distributor pledges to the original owner that
should there be any defects in material or workmanship during the rst 90 days of
purchase, we will repair or replace the unit at our option. Our pledge does not apply
to damages caused by shipping, mishandling or unit being dropped. A product
deemed defective either from manufacturing or being mishandled is up to the
distributor’s discretion. In order to obtain service under this warranty, please contact
Nostalgia Products Group, LLC at the telephone number listed above or by lling
out the Customer Service Inquiry Form located at www.nostalgiaelectrics.com.

This product is not recommended for use outside of North America. The warranty
is void if products are exported outside of the USA, Canada or Mexico.

This warranty does not apply to re-manufactured merchandise.

Please read these instructions carefully. Failure to comply with these instructions,
damages caused by improper replacement parts, abuse or misuse will void this
pledge to you and is being made in place of all other expressed warranties.

For more information, visit us online at www.nostalgiaelectrics.com.

Like us on Facebook at www.facebook.com/NostalgiaElectrics.

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