Nortron 21B10M, 21B15M, 21B18M, 21B20M, 21B25M Installation And User Manual

...
INSTALLATION AND USER MANUAL
B SERIES ELECTRIC FURNACE
®
M
IMPORTANT
Broan-NuTone Canada Inc.; Mississauga, Ontario www.broan.ca 877-896-1119
: READ AND SAVE THESE INSTRUCTIONS.
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!
WARNING
• Never tamper with the unit or its controls. User MUST contact a specialized contractor when a failure occurs. DO NOT ATTEMPT to repair.
• When using a humidifier make sure not to damage the heating element bank.
• We recommend that your unit be inspected by a specialized technician once a year.
• Poor maintenance of air filters OR an unbalanced static pressure may result in a performance decrease.
• Always use genuine parts for maintenance or service call. The use of unbranded parts will void the warranty.
• The use of this unit without an air distribution duct will void the warranty.
• It is strictly forbidden to use jumpers to simulate heat demand.
• Risk of electrical shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electrical shock causing severe injuries or death.
• When performing installation, servicing or cleaning the unit, it is recommended to wear safety glasses and gloves.
• To assure a proper performance of your furnace, we recommend that you use high quality name brand thermostats.
• When applicable local regulation comprises more restrictive installation and/or certification requirements, the aforementioned requirements prevail on those of this document and the installer agrees to conform to these at his own expenses.
• For your safety, do not store or use gasoline or other flammable liquids and vapors in the vicinity of this unit or any other appliance.
• These instructions are intended to be used by qualified personnel who have been trained in installing this type of furnace. Installation of this furnace by an unqualified person may lead to equipment damage and/or hazardous condition which may lead to bodily harm.
• This furnace is not watertight and is not designed for outdoor installation. This furnace shall be installed in such a manner as to protect its electrical components from water. Outdoor installation leads to a hazardous electrical condition and to premature furnace failure, thus voiding the warranty.
• Do not block the combustion air openings in the furnace. Any blockage will result in improper overheat situation and may result in a fire hazard and/or cause bodily harm.
• The unit must have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fault should occur. When performing electrical connection, the ground conductor must be firmly attached to the ground lug in the furnace.
• Do not use this furnace as a construction heater. Use of this furnace as a constr uction heater exposes the fur nace to abnormal conditions, contaminated combustion air and the lack of air filters. Failure to follow this warning can lead to premature furnace failure and/or vent failure which could result in a fire hazard and/or bodily harm.
• The owner and/or the user is responsible of the following: Always maintain the immediate surrounding of the furnace free from combustible and highly flammables materials.The furnace ambient air should not have an excessive dust concentration and humidity. Never operate this central heating appliance without an air filter.
• Before performing any service functions, unless operations specifically require the power to be on, make sure all utilities are turned “OFF” upstream of the appliance. Failure to comply with this warning will cause a fire hazard and/or bodily harm.
• All questions regarding the operation, maintenance or warranty of this unit should be addressed to the company where this product has been sold from.
CAUTION
• Never burn garbage or paper in the heating system and never leave rags or paper around the unit.
• Return air grilles and warm air registers must not be obstructed.
IMPORTANT: All local and national code requirements governing the electrical installation heating equipment, wiring and flue connections must be followed. Some of the codes that may be applicable are : ANSI/NFPA 70 NATIONAL ELECTRICAL CODE CSA C22.1 CANADIAN ELECTRICAL CODE
Only the latest issues of the above codes should be used, and are available from either: The National Fire Protection Agency or The Canadian Standards Association Batterymarch Park 178 Rexdale Blvd. Quincy, MA 02269 Rexdale, Ontario M9W 1R3
- 2 -
TABLE OF CONTENTS
1. DIMENSIONS .............................................................................................................................................. 3
2. GENERAL REQUIREMENTS AND SPECIFICATIONS ............................................................................... 4
3. OPERATING OPTIONS ............................................................................................................................... 5
4. BREAKERS ................................................................................................................................................. 5
5. INSTALLATION NOTES ............................................................................................................................... 6
5.1 COLD AIR RETURN ....................................................................................................................................................... 6
5.2 ELECTRICAL WIRING - POWER SUPPLY ............................................................................................................................6
5.3 C
6. USE IN MOBILE HOMES ............................................................................................................................ 6
7. USING OPTIONAL EQUIPMENT ................................................................................................................. 7
7.1 TWO-STA GE OR OUTDOOR THERMOSTAT .......................................................................................................................... 7
7.2 AIR CONDITIONING ....................................................................................................................................................... 7
7.3 ELECTRONIC AIR CLEANERS AND/OR POWERED FURNACE HUMIDIFIERS ................................................................................. 7
7.4 INTERLOCK CONNECTION ...............................................................................................................................................7
8. WIRING DIAGRAMS ................................................................................................................................8-11
9. SERVICE PARTS ........................................................................................................................................12
ONNECTING AND ADJUSTING THE LOW VOLTAGE THERMOSTAT ............................................................................................ 6
10. MAINTENANCE ..........................................................................................................................................13
11. TROUBLESHOOTING ................................................................................................................................13
12. WARRANTY ................................................................................................................................................14
1. DIMENSIONS
TOP VIEW
1½”
(38 mm)
WIRING KO’S VALUES
A = 1³/8” (35 mm) B = 1¼” (32 mm) & 1¾” (44 mm) C = 7/8” (22 mm) & 2” (51 mm)
18” x 18”
(457 mm x 457 mm)
1½” x 1½” KO
RETURN
1½” x 1½” KO
(38 mm x 38 mm)
WIRING KO’S
C
18” x 18”
(457 mm x 457 mm)
RETURN
FK0004A
20”
(508 mm)
39”
(991 mm)
17” x 17”
(432 mm x 432 mm)
DISCHARGE
1½”
(38 mm)
FRONT VIEW RIGHT SIDE VIEW REAR VIEW LEFT SIDE VIEW
20”
(508 mm)
1”
(25 mm)
FILTER FRAME (EITHER SIDE, REAR OR BOTTOM)
1½” x 1½” KO
(38 mm x 38 mm)
WIRING KO’S
A B C
18” x 18”
(457 mm x 457 mm)
RETURN
(38 mm x 38 mm)
- 3 -
2. GENERAL REQUIREMENTS AND SPECIFICATIONS
CAUTION
This unit must be installed in a dry place, in a non-corrosive, well-ventilated environment, without excessive dust. The ambient temperatue must be over 10°C and under 27°C. If the ambient temperatue is 10°C or less, the plenum must be insulated on 10 ft linear minimum length.
1. LOCATION - The furnace should be centrally located to the heating area.
2. POSITIONS - It can be installed for vertical, horizontal or downflow operation. When installed horizontally, the furnace should be positioned such as the door will not end up being on the top. The door should be on the side of the furnace, to ensure that the motor bearings are in their designed position. In vertical downflow installations, use only “L”- or “T”-shaped plenum with no openings or registers directly below furnace.
3. INSTALLATION CLEARANCES - As shipped from the factory, each unit is approved for “zero inch” clearance. If additional clearance is required, it will be indicated on the data label attached to the furnace.
4. TEMPERATURE RISE - Furnaces are shipped to operate at 0.20” W.C. (50 Pa) external static pressure. They are certified for operation up to
0.50” W.C. (125 Pa). Check below for temperature rise table on specification chart and, if necessary, adjust the unit to match.
5. SERVICE CLEARANCE - Units are serviced from the FRONT. Leave at least 24” (610 mm) clearance in front of the door.
240 VOLTS - SINGLE PHASE TEMPERATURE RISE @ 0.20” W. C.
MODEL NO. KW BTHU AMPS INCL. MOTOR HP BLOWER
21B10M 10 34152 46 1/3
21B15M 15 51228 67 1/3 24 43 MED-LOW 814
21B18M** 18 61473 77 1/3 27 49 MED-LOW 814
10” x 8”
(254 mm x 203 mm)
21B20M** 20 68304 86 1/3 33 59 MED-LOW 814 21B25M** 25 85379 107 1/3 37 67 MED-LOW 814
21B27MS***† 27 92210 116 3/4
12” x 8”
(304 mm x 203 mm)
208 VOLTS - THREE-PHASE 83B13 13.5 46105 42 1/3 83B24 24 81964 70 1/3 35 63 MED 960 83B27 27 92210 78 1/3 39 70 MED 960
10” x 8”
(254 mm x 203 mm)
°C °F *SPEED RPM 23 41 LOW 663
36 65 MED-HIGH 707
21 38 MED 960
10” x 8” (254 mm x 203 mm) BLOWER
SPEED
LOW
MED-LOW
MED-HIGH
HIGH
WARNING:
*FACTORY SETTINGS. ** 21B18M, 21B20M and 21B25M must NOT be setup to run continuously at LOW speed as it will cause overheating conditions. These models are
certified to run only at HIGH, MED-HIGH and MED-LOW speeds. *** 21B27MS must NOT be setup to run continuously at LOW or MED-LOW speeds, as it will cause overheating conditions. This model is certified to run
only at HIGH and MED-HIGH speeds. ****These speeds can only be run with heater off, for cooling/ventilation purposes only. †21B27MS has built-in additional noise-absorption components to run quietly during continuous or regular cycle modes.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
FLOW
RATE
CFM
L/s
CFM
L/s
CFM
L/s
CFM
L/s
0.2 0.3 0.4 0.5 0.6
756 357
1035
488
1177
556
1301
614
STATIC PRESSURE
(INCHES OF WATER COLUMN)
749 353
1018
480
1157
546
1276
602
740 349
997 470
1132
534
1247
588
729 344
971 458
110 2
520
1207
569
337 935
441
1063
502
1145
540
713
SPEED
LOW****
MED-LOW****
MED-HIGH
HIGH
12” x 8” (304 mm x 203 mm) BLOWER
FLOW
RATE
CFM
L/s
CFM
L/s
CFM
L/s
CFM
L/s
0.2 0.3 0.4 0.5 0.6
727 343
912 431
1216
574
1640
774
STATIC PRESSURE
(INCHES OF WATER COLUMN)
699 330
897 423
1200
566
1601
755
667 315
878 414
1181
557
1558
735
636 300
853 402
1157
546
1513
714
606 286
823 388
1129
533
1466
692
- 4 -
3. OPERATING OPTIONS
The furnace is shipped from the factory in a “Standard Heating Mode” (all switches are in the Down position). When the thermostat calls for heat, the automatic controls will be activated and the furnace turned “ON”.
The blower will run at low speed as the furnace heats up and will automatically switch to the pre-programmed heating speed when additional elements are activated by the time delay relays.
The timing of this blower speed change will depend on the size of the furnace (10 kW and 13.5 kW models do not change speed), and whether COLD or MILD is selected on the SEASON SELECT switch.
You may, however, change from the Standard Heating Mode by using the controls built into your furnace.
CONTINUOUS VENTILATION
ON
OFF
N – Some homeowners prefer the blower to run at low speed to more
O
evenly distribute air in the house. In this position, the blower will run continuously on low and automatically change to the necessary heating speed when heating elements are turned on by the thermostat.
OFF The blower motor will operate in the standard heating mode, controlled
by the thermostat.
4. BREAKERS
B Series furnaces are equipped with breakers, located on the front panel of the unit. These devices protect the heating elements from overcurrent. If this situation occurs, the breakers will open to cut the power from the heating elements only. NOTE: The number of breakers varies according to the furnace model; 21B10M model has no breakers, 21B15M, 21B18M, 21B20M and 83B13 models have 2 breakers and 21B25M, 21B27M, 83B24 and 83B27 models have 3 breakers. Refer to Section 8 Wiring Diagrams.
SEASON SELECT
MILD
(NOT INCLUDED IN MODELS 21B10M AND 83B13)
COLD
MILD During spring and fall, you may not require full heating capacity to
maintain a comfortable temperature. In this position, approximately half of the elements are “off-line” and will not be energized when the thermostat calls for heat.
COLDAll elements are “on-line” and controlled by the thermostat.
NOTE: If outdoor or two-stage thermostat is used, switch MUST be in MILD position at all times.
BREAKERS
FD0001
!
WARNING
Breakers do not cut power to entire furnace, only to the heating elements. Do not use the breakers to turn off the furnace. The power to the whole unit can only be cut from the main electrical panel.
- 5 -
5. INSTALLATION NOTES
5.1 COLD AIR RETURN
The duct can be attached to either side, rear or the bottom of the furnace. For side return there are four 1½” (38 mm) knockouts which can be removed and used as an outline for cutting a 18” x 18” (457 mm x 457 mm)
return air opening in the furnace left or right side. Mount the filter frame to the furnace over the opening with the open side of the frame facing front. Then attach the 19” x 19” (483 mm x 483 mm) air duct to the flanges on the filter frame.
For bottom mounting, remove the screws holding the bottom plate to the furnace, discard the bottom plate and attach the filter frame to the bottom flanges with the open side of the frame facing front.
5.2 ELECTRICAL WIRING - POWER SUPPLY
The furnaces are completely factory wired. From a separate breaker, a two-wire plus ground supply wire is required for single phase units, and a three-wire plus ground supply wire for three phase units. The ground conductor must be firmly attached to the ground lug in the furnace and the supply wires to the terminal block in the furnace.
NOTE: On single-phase furnaces, when a FK120 kit is used to supply an air cleaner and/or humidifier, a third (neutral) conductor must be brought into the furnace.
!
WARNING
For all installations, we only recommend appropriate gauge good quality copper wire(s). However, it is the electrician’s responsibility to ensure that the wiring and connections are compliant to the latest editions of the Canadian Electrical Code and local codes.
5.3 CONNECTING AND ADJUSTING THE LOW VO LTAGE T HERMOSTAT (Use only class 1 wires inside furnace compartments.)
Attach thermostat wires to the low voltage terminal block located on the inside of the furnace. Follow the diagrams supplied with the thermostat. As a general guide, remember that the R & W terminals control single stage heating; the R & Y terminals control cooling. Single stage cooling uses “Y/Y2” as first and only stage.Two-stage cooling uses “Y1” as first stage and “Y/Y2” as second stage. Make sure the thermostat is levelled on the wall and in appropriate location as per instructions supplied with the thermostat.
CAUTION
Before turning the furnace on, the heat anticipator in the thermostat must be properly set.
Because each installation is different an accurate reading of the current draw should be made with an AC meter. Set the meter at 2 A range for furnaces through 20 kW, and at 4 A range for larger units.
A. Set the anticipator at its highest setting. B. Disconnect the “W1” thermostat wire from the furnace low voltage terminal connections. C. Connect the AC meter between the “W1” terminal on the board and the loose “W1” wire. D. Turn the thermostat up to start the furnace and allow it to run,with all elements on, for three or four minutes. E. Read the current draw on the meter and reset the anticipator to match the meter reading.
6. USE IN MOBILE HOMES
Models 21B10M, 21B15M, 21B18M & 21B20M are certified for “L”-shape and “T”-shape shallow duct installation with model FSB-1 sub-base in downflow applications when the supply air ducts pass through the floor of the structure. Recommended size of a floor opening: 14¼” x 14¼” (362 mm x 362 mm). The duct system must be designed so that the external static pressure of the system does not exceed the maximum external static pressure of 0.50” W.C. (125 Pa).
SHALLOW DUCT AREA REQUIREMENTS
DUCT DEPTH DUCT WIDTH
4” (102 mm) 16” (406 mm) 5” (127 mm) 13” (330 mm) 6” (152 mm) 10” (254 mm)
- 6 -
7. U SING OPTIONAL EQUIPMENT
7.1 TWO-STAG E OR OUTDOOR T HERMOSTAT
(The SEASON SELECT switch must be in the MILD position).
These controls can be used on all furnaces except 10 kW model. Follow the directions supplied with the two-stage or outdoor thermostat
in conjunction with the furnace wiring diagram. When used, the furnace stage will supply heat as follows in the opposite chart:
7.2 AIR CONDITIONING
Your furnace is equipped with all the controls required for the addition of air conditioning (except the heat-cool thermostat). The evaporator coil may be installed by a local contractor in sheet metal plenum of his own manufacture. The coil should be located: centred over the “chimney” of the furnace 4” (102 mm) to 6” (152 mm) above the top of the furnace.
Make sure no air is allowed to bypass the cooling coil during cooling operation. If the discharge opening is a great deal larger than the coil, and the ductwork is correspondingly larger than the coil, you may want to use a bypass damper for heating. The damper would be closed in summer, directing all air flow through the coil. In winter the damper would be open to allow air to bypass the coil.
Typical air-conditioning field wiring connections are shown in the diagram at right.
Model First Stage (kW) Second Stage (kW)
10 kW 15 kW 10 5 18 kW 9 9 20 kW 10 10 25 kW 15 10 27 kW 13.5 13.5
FURNACE
FE0001A
CGRW1W2 Y
COMMON GREEN RED WHITE
10
THERMOSTAT
WIRING COLOR CODE
WHITE (BLUE
OPTIONAL)
CONDENSER
YELLOW
7.3 ELECTRONIC AIR CLEANERS AND/OR POWERED FURNACE HUMIDIFIERS
These units operate at 120 V. Your 240 V furnace is designed so that Model FK120 adaptor kit can be mounted inside the furnace to supply the required 120 V. Instructions for mounting and wiring are included with the kit. FK120 kit is not available for 83B 208 V three-phase models.
7.4 INTERLOCK CONNECTION
When the electric furnace is used in combination with another device (as for example, a wood burning furnace), it is recommended to perform the connection by referring to the wiring diagram at right. The burning furnace thermostat will then turn automatically on the blower in the electric furnace. Also, please note that Norton has developped a low speed interlock kit; the FIK (Furnace Interlock Kit). This kit is specially designed to interlock the furnace operation with a ventilation fan or an HRV unit.
External Request for Fan Activation
Relay
COM
FE0034A
NC
NO
Furnace
Thermostat
R
G
Electric Furnace
Furnace
24 VAC
R
Power Output
Call for FAN
G
System
- 7 -
8. WIRING DIAGRAMS
!
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
21B10M Model
E
R
R
R
G
B
ARTP
HEAT 2
E
ARTP
HEAT 1
L2
N
O
L1
B
B
BL
R1
M2M4M1
24V
DC
B
R
M3
BL
B
B
K1 24V
1
3
24V DC
5
6
4
R
Continuous Ventilation
2
W
BL
B
BL
C
M
Y
B
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
B
Open: 93.3°C
MRTP 1 MRTP 2
B
BL
10 KW 240 VAC
Y
T
Y
B R
Y
21B15M Model
Open: 93.3°C
MRTP 1 MRTP 2
BL
BL
BL
BL
Season Select
15 KW 240 VAC
Y
Pri: 240 V 60 Hz
B R
Single phase
T
Y Y
B
3
6
4
K1 24V
24V
DC
B2
25 A
1
5
2
B1
50 A
BL
R
Continuous
Ventilation
W
BL
B
Class 2 Transformer
Sec: 24 V 60 Hz 40 VA
R2
M2 M1
R
R
R
ARTP
ARTP
ARTP
E
HEAT 3
E
HEAT 2
E
HEAT 1
B
B
B
B
BL
BL
R1
M6 M5
M2 M1
M4 M3
B
R
24V DC
BL
24V
DC
BL
R
R
24V
DC
B
BL
NC
K2 240V
1
3
240
VAC
5
6
2
4
C
M
B
R
Y
BL
B
L2
B
R
N
G
L1
O
B
B
For the use of a two-stage thermostat or an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to “Mild” position.
W
HEAT INDICATOR
C
G
R
W1
W2
TB
Single phase
W
HEAT INDICATOR
B
C
G
R
W1
W2
TB
24 VAC COMMON OUT
CALL FOR FAN
24 VAC POWER OUT
CALL FOR HEAT 1
CALL FOR HEAT 2
B
24 VAC COMMON OUT
CALL FOR FAN
24 VAC POWER OUT
CALL FOR HEAT 1
CALL FOR HEAT 2
B
Critical characteristic
1. If any of the original wire, as supplied, must be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
Y
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1, 12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring: same ratings as high voltage except 18 AWG.
FAN MOTOR SPEED
HI
MED-HIGH
MED-LOW
LOW
C
E
R
K
ARTP
MRTP
M
TB
T
HEAT
L1, L2
N
B Breaker
Y
LEGEND
Capacitor
Heating Element
Time Delay Relay
Fan Relay
Auto-Reset Thermal Protector
Manual-Reset Thermal Protector
Fan Motor
Terminal Block
Transformer Class 2
Heat
240 V Line Supply
Neutral
Low power High power High power 8 AWG
COLOR
BLACK
BLUE
YELLOW
RED
WIRING COLOR CODE
B BLACK BL BLUE O ORANGE R RED W WHITE Y YELLOW
FE0045A
- 8 -
8. WIRING DIAGRAMS (CONTD)
!
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
21B18M & 21B20M Models
R2
M2 M1
E
R
R
R
R
ARTP
ARTP
ARTP
ARTP
HEAT 4
E
HEAT 3
E
HEAT 2
E
HEAT 1
B
B
B
B
M4 M3
B
24V
DC
R1
A2 A1
BL
M6 M5
24V DC
BL BL
M2 M1
M4 M3
24V DC
B
BL
NC
K2 240V
1
3
240 VAC
5
6
R
2
4
Y
C
M
L2
B
R
N
G
O
L1
B
B
21B25M Model
BL
BL
240 VAC
M2 M1
M4 M3
A2 A1
M6 M5
M2 M1
M4 M3
1
5
2
M
B
R2
24V
DC
R1
24V DC
24V DC
B
BL
R
Y
B
E
R
R
R
R
R
ARTP
E
ARTP
HEAT 4
E
ARTP
HEAT 3
E
ARTP
HEAT 2
E
ARTP
HEAT 1
L2
R
N
G
L1
O
HEAT 5
B
NC
B
B
B
B
B
B
K2 240V
3
6
4
C
B
B2
R
50 A
Open: 93.3°C
MRTP 1 MRTP 2
W
R
Critical characteristic
BL
B1
R
50 A
R
B
B
K1 24V
1
3
24V DC
5
6
4
R
Continuous
Ventilation
2
B
BL
W
BL
BL
BL
BL
B
Season Select
Y
HEAT INDICATOR
B
24 VAC COMMON OUT
C
CALL FOR FAN
G
24 VAC POWER OUT
R
CALL FOR
W1
HEAT 1
CALL FOR
W2
BL
HEAT 2
TB
B
18/20 KW 240 VAC
Single phase
BL
T
Class 2 Transformer
B
R
B3
25 A
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
Y
B R
Y
Open: 93.3°C
MRTP 1 MRTP 2
W
BL
BL
R
R
BL
R
R
B
B
B2
50 A
B1
50 A
W
BL
B
B
BL
BL
BL
B
Season Select
3
6
4
K1 24V
24V DC
1
5
R
Continuous
Ventilation
2
Y
HEAT INDICATOR
B
C
G
R
W1
W2
BL
TB
25 KW 240 VAC
Single phase
24 VAC COMMON OUT
CALL FOR FAN
24 VAC POWER OUT
CALL FOR HEAT 1
CALL FOR HEAT 2
B
BL
T
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
Y
B R
Y
1. If any of the original wire, as supplied, must be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1, 12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring: same ratings as high voltage except 18 AWG.
Y
FAN MOTOR SPEED
HI
MED-HIGH
MED-LOW
LOW
LEGEND
C
Capacitor
E
Heating Element
R
Time Delay Relay
K
Fan Relay
Auto-Reset Thermal Protector
ARTP
MRTP
Manual-Reset Thermal Protector
M
Fan Motor
TB
Terminal Block
T
Transformer Class 2
HEAT
Heat
L1, L2
240 V Line Supply
N
Neutral
COLOR
BLACK
BLUE
YELLOW
RED
B Breaker
Low power High power High power 8 AWG
WIRING COLOR CODE
B BLACK
Y
BL BLUE O ORANGE R RED W WHITE Y YELLOW
For the use of a two-stage thermostat or an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to “Mild” position.
- 9 -
8. WIRING DIAGRAMS (CONTD)
!
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
21B27M Model
W
Open: 93.3°C
MRTP 1 MRTP 2
B3
50 A
R
R3
M2 M1
B
EARTP
DC
24V
BL
HEAT 6
R2
BL
R
BL
EARTP
M2 M1
M4 M3
B
B
HEAT 5
B2
EARTP
R
24V
50 A
DC
B
HEAT 4
BL
R1
A2 A1
EARTP
R
M6 M5
BL
B
HEAT 3
HEAT INDICATOR
W
DC
24V
EARTP
B
B1
BL
BL
B
HEAT 2
50 A
M2 M1
R
B
M4 M3
EARTP
24 VAC
COMMON OUT
C
R
HEAT 1
CALL FOR FAN
BL
DC
24V
Y
24 VAC
POWER OUT
CALL FOR
HEAT 1
CALL FOR
HEAT 2
G
R
W1
W2
BL
BL
BL
B
B
K1 24V
1
3
BL
24V
TB
DC
B
Season Select
Continuous
R
5
6
Single phase
27 KW 240 VAC
Y
Ventilation
B
2
4
T
Pri: 240 V 60 Hz
Class 2 Transformer
Sec: 24 V 60 Hz 40 VA
B
B
BL
R
B
1
5
2
240
VAC
K2 240V
3
6
4
NC
Y
BL
M
B
C
B
1. If any of the original wire, as supplied, must be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1, 12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Y
Y
Low voltage wiring: same ratings as high voltage except 18 AWG.
B
R
FAN MOTOR SPEED
HI
MED-HIGH
MED-LOW
LOW
LEGEND
C
Capacitor
E
Heating Element
R
Time Delay Relay
K
Fan Relay
Auto-Reset Thermal Protector
ARTP
MRTP
Manual-Reset Thermal Protector
M
Fan Motor
TB
T
HEAT
L1, L2
N
Terminal Block
Transformer Class 2
Heat
240 V Line Supply
Neutral
B
COLOR
BLACK
BLUE
YELLOW
RED
B Breaker
O
Critical characteristic
R
R
R
R
R
For the use of a two-stage thermostat or an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to “Mild” position.
FE0047A
Low power High power High power 8 AWG
L2
N
R
G
R
L1
B
WIRING COLOR CODE
B BLACK BL BLUE O ORANGE R RED W WHITE Y YELLOW
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8. WIRING DIAGRAMS (CONTD)
!
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before operating. Failure to do so can result in electric shock causing severe injuries or death.
83B13 Model
R
R
R
ARTP
ARTP
ARTP
L3
R
L2
G
L1
B
83B24 Model
R
R
R
R
R
R
R
G
B
ARTP
ARTP
ARTP
ARTP
ARTP
ARTP
B
L3
L2
L1
B
B
NC
C
W
27 KW 208 VAC
K2 240V
1
3
240
VAC
5
6
2
4
M
3-Phase
BL
BL
83B27 Model
FE0048A
E
HEAT 3
E
HEAT 2
E
HEAT 1
E
HEAT 6
E
HEAT 5
E
HEAT 4
E
HEAT 3
E
HEAT 2
E
HEAT 1
R
B2
25 A
B1
50 A
B
R
Continuous
Ventilation
B
B
Class 2 Transformer
Sec: 24 V 60 Hz 40 VA
K1 24V
1
3
24V
DC
5
6
2
4
BL
BL
240 VAC
M6 M5
M2 M1
M4 M3
1
5
2
M
R1
24V DC
BL
24V DC
B
R
B
BL
B
B
B
B
B
K2 240V
3
B
6
NC
4
C
W
B
R3
M2 M1
B
B
B
B
B
B
B
BL
BL
BL
24V
DC
R2
M2 M1
M4 M3
24V
DC
R1
A2 A1
M6 M5
24V
DC
M2 M1
M4 M3
24V DC
BL
BL
B3
R
50 A
R
B2
R
50 A
BL
R
B1
50 A
R
W
R
B
K2 240V
3
B
240
VAC
6
NC
4
BL
1
5
R
2
K1 24V
1
3
24V DC
5
6
B
4
R
Continuous
Ventilation
2
BL
BL
B
BL
B
C
W
M
Y
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
B
K1 24V
1
3
24V DC
6
B
4
The wiring diagram for 27 KW model
5
is the same as the one for 24 KW model, except for the motor (illustrated at left).
2
B
Y
-11 -
Open: 93.3°C
MRTP 1 MRTP 2
B
BL
BL
BL
13.5 KW 208 VAC
3-Phase / Triphasé
Y
T
Pri: 240 V 60 Hz
Y
B R
Y
Open: 93.3°C
MRTP 1 MRTP 2
W
BL
B
BL
BL
BL
Season Select
24 KW 208 VAC
Y
B R
3-Phase
T
Y Y
W
Critical characteristic
1. If any of the original wire, as supplied, must
HEAT INDICATOR
24 VAC COMMON OUT
C
CALL FOR FAN
G
24 VAC POWER OUT
R
CALL FOR
W1
HEAT 1
CALL FOR
W2
HEAT 2
TB
be replaced, use the same equivalent wire. Wiring must comply with applicable codes, ordinances and regulations.
2. Field wiring must comply with applicable codes, ordinances and regulations. Use only Class 1 wiring inside furnace compartments.
Line voltage wiring: UL AWM 1015/1230, 600V, 105°C, VW-1, 12 AWG; CSA TEW 600V, 105°C, FT1, 12 AWG.
Y
Low voltage wiring: same ratings as high voltage except 18 AWG.
BLK
FAN MOTOR SPEED
HI
MED-HIGH
MED-LOW
LOW
LEGEND
C
Capacitor
E
Heating Element
R
Time Delay Relay
K
Fan Relay
Auto-Reset Thermal Protector
ARTP
MRTP
Manual-Reset Thermal Protector
M
Fan Motor
TB
HEAT INDICATOR
24 VAC COMMON OUT
C
CALL FOR FAN
G
24 VAC POWER OUT
R
CALL FOR
W1
HEAT 1
CALL FOR
W2
HEAT 2
TB
Y
Terminal Block
T
Transformer Class 2
HEAT
Heat
L1,
Line Supply 208 V 3-Phase
L2, L3
B Breaker
Low power High power High power 8 AWG
B
WIRING COLOR CODE
B BLACK BL BLUE O ORANGE R RED W WHITE Y YELLOW
For the use of a two-stage thermostat or an outdoor thermostat, connect between W1 and W2. Make sure that the Season Select switch is set to “Mild” position.
COLOR
BLACK
BLUE
YELLOW
RED
9. SERVICE PARTS
20 21
19
18
17
16
15
13 14
22
1
2
3
23
24
25
FL0018
REPLACEMENT PARTS
TIME DELAY RELAYS (SEQUENCERS)
KEY NO. PART NO. BOTTOM SECOND THIRD
30270025 B15 B24-B27
1
30270026 B10 B18-B20-B25-B27 10940925 B15-B18-B20 10940926 B25-B27
4
5
9101112
678
EPLACEMENT PAR TS AND REPAIRS
R
IN ORDER TO ENSURE YOUR UNIT REMAINS IN GOOD
WORKING CONDITION, YO U MUST USE B ROAN-NUTONE GENUINE REPLACEMENT PAR T S ONLY. THE
BROAN-NUTONE GENUINE REPLACEMENT PA RT S
ARE SPECIALLY DESIGNED FOR EACH UNIT AND ARE MANUFACTURED TO COMPLY WITH ALL THE APPLICABLE CERTIFICATION STANDARDS AND MAINTAIN A HIGH STANDARD OF SAFETY. ANY THIRD PA RT Y REPLACEMENT PAR T USED MAY CAUSE SERIOUS DAMAGE AND DRASTICALLY REDUCE THE PERFORMANCE LEVEL OF YOUR UNIT, WHICH WILL RESULT IN PREMATURE FAILING. ALSO, BROAN-NUTONE RECOMMENDS TO CONTACT A CERTIFIED SERVICE DEPOT FOR ALL REPLACEMENT PAR TS AND REPAIRS.
KEY NO. PART NO. DESCRIPTION
2 10940928 240 V Fan Relay (not in 21B10M) 3 10940927 24 V Fan Relay 4 30300022 Transformer 240 V 5 30390553 Blower Wheel 12” x 8” (305 mm x 203 mm)
6 10941288 Motor 3/4 HP, 240 V - for 21B27MS
7 10941203
8 30080025 Motor 1/3 HP, 208 V - for 83B Series
9 10940080 10 10940081 11 10940082 12 10940083 13 30270038 14 30271114 15 30270032
- for DD12 Blower
Motor 1/3 HP, 240 V - for 21B10M, 21B15M, 21B18M, 21B20M and 21B25M
Element Assembly 5000 W, 240 V Element Assembly 4500 W, 240 V Element Assembly 4500 W, 208 V Element Assembly 4000 W, 208 V Capacitor for 1/3 HP Motor Capacitor for 3/4 HP Motor Automatic Limit
KEY NO. PART NO. DESCRIPTION
16 30280021 17 30030006 18 30030025 19 30280020 20 30274191 21 30274192
22 30010010
23 10941149 24 10941221
25 10940353
* FIK
* FK120 * 10941381
* Not illustrated
Thermostat Indicator Light Season Select Switch Continuous Ventilation Switch Manual Reset Limit Breaker 50 Amps Breaker 25 Amps Fiberglass Filter 20” x 20” x 1”
(508 mm x 508 mm x 25 mm) Service Blower Assembly DD10, 1/3 HP, 240 V Service Blower Assembly for 21B27MS Service Blower Assembly
for 83B13, 83B24, 83B27 Furnace Interlock Kit
(optional, purchase separately) 120 Volt Kit (optional, purchase separately) Service Door for B Series
- 12 -
10. MAINTENANCE
MOTOR: The motor is lubricated for life and needs no oiling. FILTERS: Size is 20” x 20” x 1” (508 mm x 508 mm x 25 mm). Should be inspected and replaced when dirty.
Ordinarily replacement is required twice per heating season and, perhaps, a third time if continuous blower operation is used. NOTE: Each element has an automatic reset thermal cut-out which is set to open at 160°F (71°C). If it opens, the element will be de-energized until the
cut-out resets itself. In addition to that, there are 2 manual reset thermal cut-outs that open at 200°F (93°C). If any of them open, a front panel needs to be removed so the cut-out can be manually reset.
!
WARNING
Cut power supply (240 V or 208 V, according to the unit) before removing the front panel!
11. TROUBLESHOOTING
The first step in identifying an operational problem is to determine whether the fault is in the furnace or in the thermostat and/or its connecting wiring.
To help make this determination, the furnace is equipped with a “Thermostat ON” diagnostic light. If the light is “ON”, it indicates the thermostat has closed and is calling for heat; the blower should be oprating. If the light is “OFF”, the furnace should not be operating—unless the CONTINUOUS VENTILATION switch is set to run the motor continuously.
1. If the furnace will not start: Turn the thermostat to its highest setting. If the light goes on, the thermostat has closed, so the fault is in the furnace. If the light does not go on, the thermosat or its connecting wiring is the problem.
2. If the furnace will not turn off: Turn the thermostat to its lowest setting. If the light goes off and the furnace continues to run, the thermostat has opened properly and the problem resides in the furnace. If the light stays on, the fault is in the thermostat or its connecting wiring. After the fault area is isolated by use of the diagnostic light, a check of the following components can be made more efficiently.
PROBLEM POSSIBLE DEFECTIVE PA RT S OR COMPONENTS
1. The furnace will not turn on. • Thermostat
2. Motor runs continuously. CONTINUOUS VENTILATION switch is not on OFF position
3. Elements on, but motor does not run. • Motor or capacitor
4. Motor going on and off in short cycles (or in too long cycles)
5. The thermostat must be set much higher (or lower) than the desired house temperature
6. Not enough heat • One or more defective elements or sequencers
7. Two-stage or outdoor thermostat not operating properly SEASON SELECT switch not set in MILD position
8. Motor goes off, but one or more elements stay on • Sequencer
9. Automatic speed change doesn’t occur when furnace heats up
10. Thermal cut-out opens • Airflow is reduced because of blocked ductwork or very dirty filters
11. Breaker on front panel trips • Overcurrent on heating element. Reset the breaker.
• Circuit breaker or fuse is open
CONTINUOUS VENTILATION switch (open contact)
• Bottom Sequencer
• Transformer
• Thermostat wires incorrectly attached to the furnace
• Bottom sequencer (the bottom heating element would also remain on)
• 24 V Relay
CONTINUOUS VENTILATION switch (open contact)
• Bottom sequencer
• Heat anticipator in thermostat incorrectly set or may be defective
• The thermostat is not leveled or out of calibration
SEASON SELECT switch set in M
• Safety limits opening because duct obstruction or dirty filters are restricting air flow
• Defective or incorrect wired two-stage or outdoor thermostat
• Lack of enough cold air returns in house
• Top sequencer
• 240 V relay
If problem persists, call an electrician
ILD position
- 13 -
12. WARRANTY
SIXTY-MONTH LIMITED WARRANTY FOR NORTRON PRODUCTS
Broan-NuTone Canada (Broan-NuTone) warrants to the original consumer purchaser of Notron products that such products will be free from defects in materials or workmanship for a period of sixty (60) months from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
During this sixty-month period, Broan-NuTone will, at its option, repair or replace without charge, any product or part which is found to be defective under normal use and service. This product or part should be shipped prepaid by the customer to the company factory or the nearest authorized service center.
THIS WARRANTY DOES NOT EXTEND TO FILTERS, FURNACE KITS SOLD SEPARATELY, DUCTS, AND ACCESSORIES FOR DUCTING. This warranty does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions. Broan-NuTone does not accept any responsibility for transportation of repaired part or replaced product mentioned above and for reinstallation costs.
The duration of any implied warranty is limited to the sixty-month period as specified for the express warranty. Some jurisdictions do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from province to another. This warranty supersedes all prior warranties, and applies only in Canada territorial limits.
To qualify for warranty service, you must (a) notify Broan-NuTone at the address or telephone number stated below, (b) give the model number and part identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty service, you must present evidence of the original purchase date.
Broan-NuTone Canada; 1140 Tristar Drive, Mississauga, ON L5T 1H9 www.broan.ca 877-896-1119
- 14 -
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