Norton Type U-4 & LU-4 Universal Grinding Machines - Manual Grinder, Cylindrical

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NORTON
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12" TYPE U-4
14" TYPE LU-4
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UNIVERSAL
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Grinding
HAND OPERATED and
SEMIAUTOMATIC
ARRANGEMENTS
Machines
INSTRUCTION & PARTS MANUAL
No. 1017 - 4
NORTON COMPANY
MACHINE
WORCESTER, MASSACHUSETTS.
TOOL DIVISION
0/606
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NORTON
MACHINE
The descriptions, illustrations, and specifications as given,
were policy of NORTON COMPANY to constantly improve its
products, those machines built at earlier or later dates may differ from these details.
correct at the tim
e of printing. However, since it is the
TOOLS
12" TYPE U-4
14" TYPE LU-4
UNIVERSAL
Grinding
HAND OPERATED and
SEMIAUTOMATIC
ARRANGEMENTS
INSTRUCTION & PARTS MANUAL
Machines
No. 1017-4
N
orton company
W
orcester
, M
ass
. oieo6
FORM 1 01 7-4-3-67-
u.s.
C
a
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SECTION I
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Uncrating and Setup
Unpacking the machine ... .
Inspection Lifting the machine Ample clearance Leveling
Electrical instructions . . . .
Headstock and footstock .. .
Mounting the grinding wheel Lubrication Hydraulic oil Coolant Precautions
Viscosity rating Hydraulic and circulating systems
Grease selection Oil dilution Ways lubrication Wheel spindle lubrication Hand table traverse mechanism lubrication Hydraulic oil Filters
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SECTION II
Lubrication
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2 2 2 3 3
4 4 4
5 5 6 6 6 7
9 9
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SECTION III
Construction
Tables
Table swivel adjustment Headstock Footstock
Wheel head assembly
Wheel spindle bearings Wedge bolts and spindle box nuts Spindle end thrust adjustment
Wheel feed - hand operated Wheel feed - semiautomatic Hydraulic power wheel positioning arrangement
Picker feed Hand table traverse
Hydraulic table traverse
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11 11 13 13 15 16
16
16 16 17 17 18
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Grinding and truing speed control Internal grinding attachment Right handwheel mounting Hydraulic and lubricating pump units
Coolant Pump
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SECTION IV
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Operation
Wheel feed - hand operated
Wheel feed index - hand operated Wheel feed - semiautomatic Wheel feed index - semiautomatic Two-speed hand table drive mechanism Picker feed - hand operated machine. . . Picker feed - semiautomatic Table dwell controls
Headstock ...........................................................
Footstock .........................................................
Internal grinding attachment Taper scale
Double swivel wheel head
Combination angles Center rest Table dogs
SWIVALIGN (Optional) ...............................
Functions - hand operated
Functions - semiautomatic ........................
Functions - internal grinding
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23 24 27 28 29 29 29 30 31 32 32 33 33 33 33
37 38
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Grinding Principles and General Procedure
Factors governing finish Truing principles
Truing devices Rough truing Finish truing Truing summary Truing precautions
Steadyrests Use of the steadyrest . . . Steadyrests required . . .
Work location
Adjustment for taper Index setting
Wheel wear
Index of drawings
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SECTION V
SECTION VI
Replacement Parts
43
43 43 44
44 44 44 45 45
45 45 45 46 46
47
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Hand Operated
1. Headstock spindle locking knob.
2. Fast-slow selector knob for hand table drive.
3. Work start-stop-jog
4. Work rotation selector.
5. Master stop button.
6. Internal-external wheel
selector.
7. Work speed control dial.
8. Clutch lock-out shipping only, be sure to remove,
on plate).
9. Handwheel mechanism grease fitting.
10. R. H. and L. H. table dwell controls.
11. Power table speed control dial.
as per instructions
Grease monthly.
lever.
screw, (for
Fig. 1
Machine
12.
True-grind
selector.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Power table start-stop Dog actuated Hand operated reverse lever.
Picker feed adjustment.
Picker feed on-off control.
Wheel feed handwheel.
"Click-count"
Swivel table adjusting
Footstock
Footstock
Footstock Wheel spindle lubricant
Be sure a stream of lubricant shows behind each glass at all times when the machine
table speed control
reverse lever.
indexing mechanism.
spindle binder knob. spindle control spindle control
is in
N8873
lever.
mechanism.
sight glasses.
operation.
handwheel. lever.
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Fig. 2
Semiautomatic Machine
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N8865
Electric timer for termination
1.
2.
3.
4.
5.
6.
7.
8.
9.
of automatic grinding cycle. Headstock work speed control. Electrical control panel. All
buttons and switches are clearly marked as to their function.
Work start-stop-jog Two-speed hand table drive
mechanism.
Clutch lock-out
shipping only, be sure to remove,
instruction
Speed selector for hand table
drive.
R. H. and L. H. table dwell
controls.
Table start-stop lever and
table speed control dial.
as indicated
plate).
screw, (for
lever.
on
10.
11.
12.
13.
14.
15.
16.
True-grind table speed selector.
Handwheel clutch.
Feed handwheel stop arm.
"Click-count" indexing mech
anism.
Control for rate of automatic
Normally,
control.
here, provided an ultra-fine
in connection with a special
grinding gage application. Wheel slide control Control for amount of automatic
feed at table reversals.
Approximately zero to . 003" feed
obtained Plain or semiautomatic cycle
17. selector.
18.
Plunge or traverse grind selector.
there is only one
The second as shown
lever.
by
setting this control.
feed.
feed
Note: Controls
the Hand Operated Machine.
not identified are similar
to
those on
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SECTION I
UNCRATING AND SET-UP
UNPACKING THE MACHINE
Be careful when removing Boards should be removed piecemeal from the container. Shocking the machine by heavy blows on the container must be avoided. While the machine is sturdily if treated
INSPECTION
removed to be sure that no damage has occurred the entire shipment small parts are thrown away with the packing materials.
especially wrenches and gages, of the job.
roughly.
Inspect the machine thoroughly
constructed, there are parts which can be damaged
against the packing list. Be careful that none of the
should be given to the foreman in charge
the box or crate from the machine.
after the container has been
during transit. Check
Small parts,
LIFTING
or kerosene. Be careful lifting the machine with a crane. A good way to
do this is to insert a high grade millwright at the ends of the base and attach a hook to the one in the rear.
can be rigged to bars and the machine lifted with little difficulty. If it is necessary to place the sling directly observed not to allow it to press against any of the lighter members
sections and break them when the machine is lifted.
AMPLE CLEARANCE
received with it. This provides
required.
allow ample room around the machine for operation
performance of maintenance functions.
THE MACHINE
Remove the heavy grease from the bright parts with gasoline
lifting bar in the cored holes
on
the base, special care must be
When locating the machine,
information as to the actual floor space
In addition to the requirements as shown on the blueprint,
refer to the floor plan blueprint
activities and for
A
sling
or
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LEVELING
Move the machine to the position it is to occupy and level it
from front to back and from side to side, working the finished surface
of the swivel table. to level the machine. It is not necessary to build a special foundation for this machine and should it be located on a concrete desirable,
PLACE.
ELECTRICAL INSTRUCTIONS
control panel is interlocked with the enclosure doors. The door handle
must be in the "OFF"
opened. The name plate on the electrical control panel at the rear of the machine gives the wiring diagram of the wiring diagram is included in the control compartment of the machine when it is shipped. Refer to this diagram before making any electrical connections.
DO NOT UNDER ANY CIRCUMSTANCES GROUT IT INTO
The operating
Use sheet metal shims under the pads on the base
floor, which is
mechanism of the disconnect switch on the
position before the enclosure door can be
number of the machine.
One copy
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All electrical equipment interconnected. diagram, the incoming power lines to the terminals Connections"
sure voltage and cycles of the power supply are the same as that shown on the yellow tag attached to the control panel. After making incoming
line connections the rotation is correct. The face of the wheel that contacts the work should move downward. If rotation is in the wrong direction, reverse
two of the incoming lines.
HEADSTOCK AND FOOTSTOCK
grit becomes lodged between their bearing surfaces and the table. The spindles of both should be thoroughly inspected.
grinding
plate and the spindle cam lock are not engaged at the same time. spindle cam lock is controlled
body.
results
It is
with a red tag on the disconnect switch.
check the rotation of the wheel drive motor to insure that
Wipe the headstock and footstock off, being careful that no
The centers must seat perfectly in the spindles if good
are to be obtained.
On the headstock, be careful that the plunger in the dog drive
necessary only to connect as shown in the wiring
by
on
the machine is completely
marked
wiped out and the centers carefully
the knob extending
out both sides of the
Check and be
"Customer
The
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MOUNTING THE GRINDING WHEEL
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The standard equipment grinding
12
M type U-4 Universal grinding wheels 14 x l{ x 5", recessed one side 1/2" deep, and six internal grinding wheels. suit the internal
two external principal parts; the sleeve itself which fits on the spindle and the retaining collar, or flange, that holds the wheel on the sleeve.
with the wheels on to the sleeve and then put on the wheel. should slip on easily. not force it on. To do so may crack the wheel or set up stresses that will materially weaken its structure. With the wheel in place on the sleeve, slip on the other blotter and position the flange so the bolt holes line up with those in the sleeve. Check the blotters not folded or otherwise distorted.
Do not tighten the individual up until moderately tight. bring that up the same amount. until the flange has been tightened. To proceed in this manner will
minimize
within the wheel.
per pounds torque.
the possibility of distorting
The sizes of the internal
grinding
The one wheel sleeve included with the machine
grinding wheels,
To mount the wheel, first slip one of the blotters
Insert the retaining
The bolts should not be tightened
quill.
In the event the hole in a wheel is undersize,
Then go to the diagonally
machine are two external grinding
The wheel sleeve consists
bolts and bring each up finger tight.
bolts down tight.
Repeat the process for all the bolts
the flange and setting up stresses
wheels included with the
grinding
Rather,
wheels vary to
will fit the
of
two
furnished
The wheel
to be
opposite bolt and
more than 15 foot
sure they are
bring one bolt
do
For the best results, the sleeve should be removed
the spindle and laid flat on a bench while mounting the wheel.
LUBRICATION
This machine was in operation
has been thoroughly
were drained have to be refilled before the machine is started. See Section II for complete instructions concerning lubrication.
a check be made of all oil cups and grease fittings on the machine. For
the oil cups use a highest quality general purpose oil, 275-375 S. U. V.
at 100°F. ; for the grease fittings and cups use a calcium soap base
prior to painting and packing.
To reduce the possibility
lubricated.
However, all lubrication reservoirs
of
before it was shipped and
Consequently, they will
damage it is recommended
from
that
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grease, or equivalent, of medium consistency and smooth texture, intended for general purpose greasing.
HYDRAULIC OIL
All 12
system,
so
the hydraulic
is started. The hydraulic
reasonable
care should be taken to prevent contaminating elements
M type U-4 Universal grinders have a hydraulic
oil reservoir must be filled before the machine
system
includes a filter,
but even so,
from getting into the oil when the reservoir is being filled.
hydraulic
See Setion II for complete
oil.
instructions concerning the
COOLANT
The coolant tank, identified by the ramped outlet on the rear
of the base at the headstock end, should be filled with approximately 45
gallons of coolant.
Norton Company makes a complete
line of grinding fluids and will fulfill any coolant requirements. Write for "WHEELMATE" catalog No. 1776. If other than WHEELMATE is used, a coolant free from
soda is recommended.
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PRECAUTIONS
Before starting
extreme
rear position,
ends of the table.
Then centralize the table with the grinding
the machine, crank the wheel head to its
and place the headstock and footstock at the
wheel and set the table dogs about six inches on both sides of the dog actuated reverse lever. Be sure that the table control lever is in the "STOP" position (inward) before starting the machine.
NOTE: The table start- stop lever operates on a short in-and-out-motion. It starts the table (when the pump is operating) when pulled outward.
the operator
should be familiar
with the controls
Before experimenting
as
described in the later
section.
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VISCOSITY RATING
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SECTION II
LUBRICATION
Lubricating and hydraulic
lubricants
applied in the operation of NORTON grinding machines should be of a correct type and good quality. be valuable to the user of NORTON machines to get maximum with minimum
down time.
To evaluate the physical properties of an oil the term M viscosity" is used. to flow at a given temperature
This indicates
and rate. The Saybolt Universal Viscosi
oils, greases and grinding
The following
the measured resistance of the oil
information
should
production
meter represents the U. S. standard means of determining the time in seconds for 60 c. c. of oil to flow through a standard orifice
temperature.
The viscosities indicated
will be identified at 100°F.
at a
specific
simplicity of control.
Identification of the viscosity represented by the S.U. V. at 100°F.
is
the abbreviation for Saybolt Universal Viscosimeter.
U. S. standard
.....................
South American standard British standard
................
Continental standard . . .
Saybolt
Saybolt Redwood Engler
for
HYDRAULIC AND CIRCULATING SYSTEMS
Oils for hydraulic
refined to maintain
stability of the oil or freedom from oxidation
the limits of temperature and pressure
must function. The residues
oil are in the form of gum and varnish
sensitive valves of a hydraulic
and circulating systems must be well
under which an oil of this type
formed during the oxidation
which readily disturbs
control mechanism.
the cause of plugged pipe lines in the central
"pour point" of an oil, indicating a fluid, will present a problem long periods
of
time to low temperatures, or when the new oil in drums
the point at which an oil is no longer
only when the equipment is exposed for
lubricating
within
of a
This also might be
system. The
petroleum
the
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is stored in the open with no physical protection, function of the hydraulic system, a high grade oil, well refined and free from impurities,
GREASE SELECTION
The selection of the correct grease will be governed by
the speed, temperature, and exposure under which the machine must operate. Ball bearings at low temperatures require a soft cup grease which possesses a high melting point. When moisture is present, use a water insoluble grease. All greases must be stable, in a pure
form, free from fillers and of good quality. The grease should be
kept free from dirt and all forms of contamination. bearing manufacturers recommend that a ball bearing be filled from one third to one half capacity and be approximately maintained level. Greases must not bleed in operation. When the oil bleeds
from the soap in a grease, there is the danger that the dried soap left by the separation therefore, is of extreme importance
OIL DILUTION
The NORTON 12
is built with various hydraulic operating valves which require clean hydraulic oil of good quality in order that they all may operate satisfactorily.
must be used.
will be the cause of mechanical failure.
in
grease selection.
,r type U-4 Universal Grinding Machine
To assure correct
In general,
at
Stability,
that
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As nearly as possible,
coolant splash, spray, or mist from entering the hydraulic reservoir
which would tend to form a harmful emulsion or sludge.
If, however, the oil takes on a yellow appearance, the indications are that some coolant has entered the hydraulic system and sooner or later will cause faulty action of the delicate hydraulic valves.
In any event, we recommend that the hydraulic
oil reservoirs be drained and refilled after 500 hours of use.
WAYS LUBRICATION
The ways lubricant reservoir ways) is mounted on the outside of the machine as shown on page 8. The rate of flow of the oil to the ways is controlled separate valves for the flat way and the vee way. The location of these is indicated on page 8.
care has been taken to prevent
(for table and wheel slide
at
the manifold by
and spindle
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The capacity of the reservoir is approximately 3^ gallons.
Measure the initial filling to be sure that the tank is intact and unobstructed. Fill to the level shown on the sight gage. Allow the machine to run for a short time, check, and add oil as necessary to restore the level.
Use a highest quality lubricating oil 300-475 S.U.V. at
100°F. with oily additive for desired film strength.
The oil is filtered during circulation. must be changed periodically if the system is to function properly. The interval between changes will depend on the general conditions of the area in which the machine is set up. Replacement elements may be purchased from Norton Company.
The rate of flow of oil to the ways is somewhat critical. Too little oil will result in excess wear. Too much oil will cause the table to float and this will affect the grinding action. therefore, that the way covers should be removed periodically, while the machine is in operation, so the quantity of oil on the ways may be
checked.
The filter element
We recommend,
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The pressure should be set at five pounds.
in one side of the Tee directly above the pressure
replaced by a gage to check the pressure in the system. The cap may be removed from the top of the pressure driver can be used to make the necessary adjustments. The pressure has been set at the factory and should not require adjustment for long periods of time.
WHEEL SPINDLE LUBRICATION
The wheel spindle lubricant reservoir is mounted on the outside of the machine below the wheel drive belt guard. pumped through a pressure switch, to the wheel spindle. The flow of oil may be seen through the sight glasses on front of the spindle housing.
A pressure switch prevents the wheel drive motor from starting line. However, an oil stream should be seen flowing behind the sight glasses at all times when the grinding wheel is running. there is intermittent flow, cut off power to the machine immediately by pushing the MASTER STOP BUTTON, and remedy the cause of the stoppage.
until adequate pressure
exists in the spindle lubricant delivery
relief valve and a screw
The pipe plug
relief valve may be
The oil is
If it
stops or
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The capacity of the reservoir is approximately Fill the reservoir with the highest quality spindle oil of 55-85 S. U. V. at 100°F.
This oil should have inhibitors for rust and oxidation.
gallons.
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Fig. 3
Wheel spindle lubricant reservoir.
1. gallons of highest quality spindle oil of 55-85 S. U. V.
2. Ways lubricant reservoir. Fill with approximately 3-| gallons of highest lubricating oil of 300-475 S. U. V. with oily additive for desired film strength.
3. Hydraulic and replace when required.
4.
Hydraulic system relief valve.
be maintained at approximately 200 pounds.
Relief valves for wheel spindle and ways lubricant delivery systems.
5.
Maintain settings to provide five pounds of pressure.
system oil filter. Inspect filtering element periodically,
Fill with approximately 31-
Hydraulic
system pressure should
cs
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6.
Ways lubricant
Maintain
set so as to M over-lubricate. M
settings
control valves.
to
provide adequate
These are clearly
lubrication, but do not
marked.
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Setting for amount of initial rapid positioning feed on machines
7.
arranged
Needle valve (there are two) for forward and backward
8.
cushioning
for semiautomatic
strokes in semiautomatic
operation.
See page 27.
operation.
See page 27.
HAND TABLE TRAVERSE MECHANISM LUBRICATION
This two-speed hand table traverse mechanism means of grease fittings. wheel; the other two are on front of the apron.
One of these is clearly approximately on the instruction apply grease to these fittings
Use a good grade of medium all-purpose grease in these fittings.
HYDRAULIC OIL
machine, below the table ways, and is confined to the right end of the
machine.
back side of the base immediately
side of the base immediately is beneath the area indicated
valves (#6) in the illustration
at
the same level beneath the hand wheel. As indicated
plate attached adjacent to the fitting on the right,
The hydraulic
The reservoir is filled through a rectangular
One is on top of the apron, behind the hand
in
view to the right, and the other is
monthly.
oil reservoir is within the base of the
adjacent to the opening in the back adjacent for the ways lubricant
on
to
page 9 .
the pump units.
is
lubricated by
opening in the
The opening
flow control
Fill this reservoir,
funnel with a flexible
is located on front of the machine. of the machines illustrated in figures capacity is approximately 35 gallons.
For this purpose oil. inhibitors
before it goes into the system. It also must pass through a strainer
This should be of 145-170 S.U. V. at 100°F. and should contain
for rust and oxidation.
In the 12
neck, to the level shown on the sight gage which
m
Type U-4 Universal, the hydraulic
using a pump and hose unit or a
This sight gage is shown on front
1
and 2, pages iii and iv. The
use only the highest quality of hydraulic
oil is filtered
in
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the suction line as it is drawn from the reservoir, be cleaned regularly to prevent its becoming clogged and interfering with oil delivery.
FILTERS
A filter on the discharge side of the hydraulic oil pump filters the oil immediately before it enters the system. This is shown as #3 in the illustration on page 8. This filter is a replacement cartridge type. The cartridge is easily replaced by unscrewing the
metal bowl from the cap. When this is done, the old cartridge is easily slipped out and the new one put in.
It is important that the filter element be changed at regular intervals to avoid starving the system, and to minimize the possibility of foreign matter entering the system and interfering with the operation
of valves. will depend to a large extent, upon the general conditions in the area in
which the machine operates. Replacement cartridges are available
from Norton Company.
are bowl-type filters in the ways and the wheel spindle lubricant delivery lines.
to assure efficient delivery of lubricants in these systems.
The frequency with which the filter element must be changed
Reference to the illustration on page 8 will show that there
These filters should also be given periodic attention,
This strainer must
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The strainer at the intake point of the suction line in the hydraulic reservoir has been mentioned. regularly to assure efficient delivery of the hydraulic oil through the system.
This must also be cleaned
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TABLES
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SECTION III
CONSTRUCTION
The 12" type U-4 Universal Grinding Machine has two tables; the sliding table and the swivel table. The sliding table travels in the flat and vee ways of the base and supports the swivel table.
A pivot joins
the two tables at the center and is the point about which the swivel table
is moved when adjusting to grind the work straight or to produce some definite taper.
TABLE SWIVEL ADJUSTMENT
The swivel table adjustment mechanism has a screw and
swiveling full-nut feed, positive in both directions.
The graduated scale is intended as a guide, only, and final adjustments for correct taper must be made by trial.
Use the socket wrench furnished with the machine for making adjustments. Note that the swivel table is clamped by gibs at both ends which must be loosened before adjusting and tightened when the final setting has been established.
For machines equipped with "SWIVALIGN" dual electric swivel table adjustment, see instructions in Section IV.
HEADSTOCK
The headstock is a universal
360° with a calibrated scale about the base.
type. It swivels through a full
It
can be used for either dead center or live spindle operation. It has a variable speed work drive in a range of 15-394 r. p. m.
The principal casting which is semisteel, rests upon the headstock base and swivels about a tapered pivot. the entire mechanism
including the work drive motor.
It
supports and contains
The work drive motor is mounted on an adjustable base on top
of the headstock. The motor can be adjusted up or down by turning the
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adjusting screw with a socket wrench after first loosening nut. When the motor base assembly is removed, the interior headstock is accessible.
The motor drives through a single vee belt (an identifying tag is attached to the belt guard) to a two step sheave. With the belt driving over the inner grooves of the speed reducer sheave, the work speed range is 15 to 150 r. p. m. ; over the outer diameter 39 to 394 r. p. m. In the lower speed range 315 pounds inches of torque are
produced; in the higher speed ranges 120 pounds inches torque.
Double vee belts drive down from the back pair of belt
grooves in the upper speed reducer sheave to the spindle sheave, spindle sheave is attached to the face plate by the four socket set screws in the face plate. For live spindle operation
attaches to the spindle indirectly the face plate engaging one of the eight holes in the drive flange immediately behind the spindle sheave.
The headstock spindle extends through the entire head- stock with the face plate on one end and the spindle nose and chuck at the other.
diameter hole extends through the spindle. tapered to #12 Jarno at both ends and an adapter is provided with a #9 Jarno taper I. D. The standard is #9 Jarno taper. The spindle nose is 5" D-l cam lock type.
It
rotates
in
two sets of preloaded
by
means of the spindle drive pin in
This center hole is
center furnished
the sheave
ball bearings. A l\
with the machine
the locking
of
the
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The spindle bearings were lubricated
lation and should not require further attention
The spindle may be locked for dead center operation by
engaging the spindle latch in the teeth of the locking gear. locking gear is keyed to the spindle toward the nose end. It can be seen when the motor base assembly is removed. Locking is accom
plished by a simple latching action. The latch is a circular piece with a flat.
gear and does not interfere with rotation.
face plate and the spanner
1 6P capscrews through the holes in the sheave. Rotate the sheave
until the corresponding
holes in the drive flange are tapped. bottom. and the sheave can be backed off the spindle. The bearings in the
In the unlocked position this flat is opposite
To disassemble the headstock spindle,
nut immediately behind it. Insert two 3/8 -
holes in the drive flange are lined up. The
Run the screws in until they
Now, by taking up alternately on each screw, the drive flange
at
the time of instal
for some time.
first remove the
The
the locking
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sheave are preloaded, so note the position of installation which must be duplicated at reassembly.
Next, remove the chuck from the other end of the spindle
and the split ring that surrounds
to relieve the preload
You do this by loosening gear. assembly. nose end. Again, note the arrangement of the ball bearings so the correct preload
FOOTSTOCK
operated type which permits best suited to the particular job. The footstock spindle may be
locked in any desired position
front of the footstock body.
#9 Jarno taper. gibs which are tightened by the two hex nuts on the front of the foot stock body.
It
can be reached through the opening below the motor base
The spindle is now free and can be drawn out from the
will be applied when the spindle is reassembled.
The footstock is a combination
on
the ball bearings at this end of the spindle.
the spanner nut to the inside of the locking
The footstock is clamped to the edges of the table by
the spindle.
selection of the type of spindle control
by
tightening
The center hole in the spindle has a
It is
lever and handwheel
the knob mounted on the
necessary, now,
«
u
WHEEL
segments; the compound base, the compound swivel, the wrheel head slide, the wheel head swivel, and the wheel head. permit both the external the feed operated in any direction.
It contains
is the unique feature of this machine wheel feed in any direction.
the compound
base.
machine, the hydraulic
for accurate positioning. that brings the grinding
HEAD ASSEMBLY
The wheel head assembly is made up of five complete
and internal
The compound
the bevel gear feed mechanism.
base and the compound swivel to facilitate adjustment.
The compound
It contains
The circular base of this casting is calibrated through 180°
the feed screw and, in addition, on the semiautomatic
base is bolted to a boss on the machine base.
There are antifriction
swivel is mounted directly
wheel feed mechanism.
On the left hand side there is a positive
wheel into the 90° feed position for straight in-
The double swivels
wheel to be set at any angle and
The use of the bevel gears
which permits
positive, accurate bearings
above the compound
between
stop
L
i i
Page 20
14
feed. Before adjusting
for a feed angle other than straight,
this positive stop is swung up out of the way.
The compound swivel can be secured at any angle by tight
ening the clamping screws on both sides of the casting.
The wheel head slide traverses on a flat and a vee way in
the compound swivel.
The arrows on the right side of the assembly
traverse range of the wheel feed half nut.
The wheel head slide is between the wheel head and the compound swivel.
The half nut
which runs on the feed screw is
mounted within this casting.
There is an arrow on the right hand side of the wheel head slide.
As the side moves forward and backward the relative
position of the half nut on the feed screw is indicated by this arrow moving between the two arrows on the lower casting.
If, for example, the angular setting is such that the wheel cannot feed
all the way in to the work the relative
position of the half nut can be moved toward the work and the relative
position of the half nut on the feed screw can be adjusted to permit a grinding
feed.
be
show the
sure
The wheel head swivel
supports
to the wheel head slide.
the wheel head and attaches
It is
graduated 20° -0- 20° on each side
and may be secured at any angle by taking up on the two bolts, one on each side of the casting. This makes
it possible to have the wheel set at any angle regardless
of feed.
The scale is on the back
of
the direction
end of the wheel slide.
Fig. 5
Wheel Slide Assembly
a.
Wheel Head
b.
Wheel Head Swivel
c.
Wheel
d. Compound
Head Slide
Swivel
Page 21
15
The wheel head contains a plain bearing
grinding.
14" diameter with a 5" hole. on top of the wheel head, hinges forward, and clamps to the lower front edge of the wheel head when in the grinding position. head member by turning the adjusting pinion (H in Figure 3) with a 7/8" open end wrench. before trying to move it.
WHEEL SPINDLE BEARINGS (See Page 66)
promiscuous tampering only when the need has been definitely very slight adjustment and repeat if necessary.
ening too much and causing overheating
The standard grinding
is
easily positioned
Be sure to loosen hex nuts " J" on both sides of the wheel head
N ot e :
Examination of wheel head "a" will show that there is an
amount of extra adjustment work clearance for special jobs.
While these bearings are adjustable, there should be no
with them.
wheel furnished with the machine is
The internal
into or away from the work as required
grinding attachment is bolted
to
provide additional wheel-
Such adjustments should be made
proved.
or
seizure.
spindle for external
The upper wheel
In this case, make a
This is to avoid tight
a
Ll
a
Adjust but one bearing at a time, day or so before adjusting cooler bearing
they are cold.
bolts of the bearing concerned. This is done by loosening which hold wedge bolts U4-758.
bearing bore) is obtained
done by tightening
turn of the spindle box nut draws the bearing into its case to the extent of giving a reduction
spindle box nut. point to which it has been drawn. nuts U4-782. been any tendency toward twist. up snugly (do not overtighten),
tightly.
is
the one to adjust first.
In preparing to adjust a bearing,
Adjustment of the bearing
spindle box nuts U4-754 and U4-775.
of
After the bearing
This is important.
This will straighten
the second bearing, if this is necessary. The
(reduction
by
drawing
approximately . 001" in the bearing bore.
has been drawn into its case, loosen the
bring up the box nut snugly, but not too
the bearing into its case. This is
The bearing
Now tighten the wedge bolts by turning
the bearing
After the wedge bolts have been brought
and work the machine
Do not adjust bearings
be
sure to loosen the wedge
in
the diameter of the
A
will remain at the
in
its case if there has
when
nuts U4-782
one-eighth
for a
L
j
>'
Page 22
16
ii
WEDGE BOLTS AND SPINDLE BOX NUTS
The wedge bolt tightening
should be brought up snugly - not excessively tight.
straighten
the bearing in its case, and to do this effectively, the spindle box nuts must be loose. After this is done, tighten the spindle box nuts firmly,
but not too tightly. Hammering on the nuts will set up strains
in the bearings which may lead to trouble.
SPINDLE END THRUST ADJUSTMENT
When required,
at the end of the spindle worm.
this adjustment is made by two spanner nuts
One nut locks the other in place. sure to make this adjustment in small increments. ment may bind the spindle.
Do not peen these nuts over as a locking
precaution, since this will prevent the proper seating of the nuts against
the worm.
WHEEL FEED - Hand Operated
The manual grinding feed on both the hand operated and
semiautomatic
machine is the same.
mitted through a gear train (apron) on the front of the machine. A shaft extends through the base to the bevel gear assembly on the under side of the compound base.
A
beveled gear on the top side of the
compound base is driven by the assembly below. This beveled gear, in
turn, drives another beveled gear which is keyed to the front end of the feed screw within the compound swivel. The feed screw drives a half nut attached to the underside
of
the wheel head slide to traverse the
wheel.
is
extremely important.
The wedge bolts
Too tight an adjust
The handwheel drive is trans
They
Be
ff
*
i
i
«
WHEEL FEED - Semiautomatic
The machine arranged be operated manually operated
arrangement is essentially the same as that on the hand
as a
plain machine.
for semiautomatic
The construction of the hand
operation can also
operated machine.
The semiautomatic
that advances the wheel rapidly to the grinding
wheel feed is an hydraulic
position,
arrangement
feeds the wheel
slowly for grinding, and retracts the grinding wheel when the work is to
size.
The initial rapid thrust comes from the hydraulic
cylinder
at the back end of the wheel slide directly on to the end of the feed screw.
This thrust advances the wheel head, the half nut, and the feed screw.
1
Page 23
17
In order to maintain the mechanical feed, the feed screw is arranged to slide along through the beveled drive gear. wheel is moved into position for grinding
As a result, the
and the relative position of
the half nut on the feed screw is unchanged.
It is important
feed screw be maintained because the grinding
by revolving
the feed screw to move the half nut. The final grinding feed is a positive mechanical drive. at the extreme
right hand section of the wheel feed apron actuates the
that the relationship of the half nut and the
feed is accomplished
The hydraulic
cylinder
located
same gear train as is used for hand feeding the wheel so the hand- wheel turns with the movement feed. The grinding feed cylinder machine,
at
right angles to the direction
of
the wheel slide during the grinding
operates parallel to the front of the
of
wheel feed, and is some
times referred to as the cross feed cylinder.
When the wheel retracts the functions
grinding
feed cylinder reverses, rotating
half nut to its starting position.
the feed screw to return the
The wheel feed cylinder retracts
are reversed.
further to clear the work area for unloading and loading.
HYDRAULIC POWER WHEEL POSITIONING ARRANGEMENT
The
This is an optional feature available machines. intended
As the name implies,
only to relieve
the operator of all but the actual grinding
It is not intended to be a grinding
it is a
feed.
positioning
for hand operated
arrangement
feed.
An oil motor is mounted on the rear wall of the base directly below the wheel head assembly. bevel gear box on the underside
It is of
connected from the rear to the
the compound base through a gear train similar to the hand traverse gear train on the front of the machine. Feed, then, is accomplished by rotating
the feed screw just as with
manual feed.
In operation
in which the operating
the wheel head will traverse in the same direction
lever is moved.
PICKER FEED
This machine, in both the hand operated and semiautomatic
arrangements,
feed at each table reversal for traverse
is
equipped with a picker feed to provide automatic wheel
grinding work.
Page 24
18
1
Hand Operated Machine - On the hand operated hydraulic mechanical linkage which extends around the handwheel. On the up stroke of the cylinder the linkage is actuated to turn the handwheel and
feed the grinding wheel. The amount of wheel feed at each pick is
adjustable the down stroke of the cylinder the action of the linkage is reversed. The pawl gear revolves freely in this direction
for the next pick.
machine is integral adjustable up to . 003
a total of . 075" of wheel feed. The control of the picker feed is a metering action that takes place in the hydraulic combination valve. Picker feed is activated
"Plunge" to "Traverse"
control valve adjacent to the wheel feed handwheel can be completely closed.
HAND TABLE TRAVERSE
cylinder to the right of the wheel feed handwheel actuates a
up to .
Semiautomatic
005" of wheel feed at each reversal of the table.
and it is repositioned
Machine - Picker feed on the semiautomatic
with the hydraulic
,f of wheel movement
automatically when the selector is turned from
grinding.
system.
If the picker is not wanted, the
The amount of feed is
at
each table reversal up to
machine a
On
i i i i
n
i i
i
The table is traversed handwheel on the front of the machine. is transmitted
the table ways. The pinion gear drives a rack on the underside traverse table. slow speed. The speed range is selected by either pushing in or pulling out the knob on the handwheel.
the table . 125" in slow speed; 1. 073" in fast speed.
shaft to measure the amount of table movement calibration represents . 001" of table movement
screw-lock
position.
through a gear train (apron) to a pinion gear between
The traverse apron is arranged to provide a fast and a
There is an adjustable, graduated collar on the handwheel
on
the inside of the handwheel clamps it at any desired
manually by means of the left hand
The rotation
One full turn of the handwheel moves
in
in
of
the handwheel
slow speed.
the slow range. The
of
Each
the
HYDRAULIC TABLE TRAVERSE
The table is traversed hydraulically by an hydraulic which is attached to the underside of the traverse table. are fixed at both ends of the base and the cylinder
The hydraulic The table cylinder
started after having been idle for any length of time, the table should be
fluid enters the cylinder
bleeds off air automatically.
through the hollow piston rods.
moves with the table.
When the machine is
The piston rods
cylinder
i
1
1
1
~1
1
1
~1
Page 25
19
traversed under power several
entered the system. Traverse speed is fully adjustable through a range of approximately 2 to 240
times to bleed off any air that may have
M per minute by means of the table
speed control dial.
GRINDING AND TRUING SPEED CONTROL
Because the two distinct
traversing the table in entirely different
table traverse
speed controls are provided.
actions, grinding
speed ranges,
By means of the Grinding
and truing,
separate power
require
-
Truing speed control selector the desired speed range is activated without effecting the setting in the other range. ranges. The table speed for grinding dial.
The table speed for truing is adjusted by positioning the slotted stop
on the upper right hand corner of the identification
The speeds are adjustable
is
set with the table speed control
plate behind the
in
both
selector knob.
INTERNAL GRINDING ATTACHMENT
This unit is of the hinged type and is driven by a flat belt.
With the spindle that is supplied as standard equipment, a speed of
15, 000 r. p. m. is obtained. A variety of spindles varying in speed from 12, 500 to 25, 000 r. p. m. are available at extra cost.
the way.
When not in use, the internal
If the unit is used only occasionally,
spindle may be swung up out of
it
may be entirely removed
from the machine.
RIGHT HAND WHEEL MOUNTING
The standard arrangement of the wheel head is for mounting the grinding on both ends of the spindle, however, is the same,
wheel on the left hand end of the wheel spindle.
so
The taper
the wheel sleeve can be mounted on either end. In order to use the wheel mounted on the right hand end of the spindle a special wheel guard and belt guard are
required, controls are needed for reversing the direction This equipment a field machine not so equipped
and because the wheel drive motor must be turned 180°,
of
rotation of the motor.
is
optional with a new machine and may be purchased for
at
the factory.
HYDRAULIC AND LUBRICATING PUMP UNITS
These units are shown in the illustration on page 8. There is
a separate pump for the hydraulic and for the wheel spindle lubricating
oil, and separate
units.
Each pump has its separate
pumps for the ways
ri
LI
Page 26
20
n
filter and relief valve, and each relief valve is equipped with a fitting to permit taking pressure readings with a gage. The hydraulic oil pressure should be kept at 200 pounds, and the pressure for lubricant delivery to the ways and to the wheel spindle should be 5 pounds.
hydraulic oil pressure is adjusted by turning the large handle on the
relief valve; the ways and spindle lubricating adjusted by removing the pressure relief valve caps, and adjusting the screws inside.
COOLANT PUMP
The coolant pump is an immersion
unit, motor and pump, suspended through an opening in the rear corner of the coolant tank cover. motor along with the wheel drive motor and hydraulic pump motor, start when the master start button is pushed.
machine, start and stop can be controlled either manually or automatic ally in the grinding cycle.
To remove the pump, first remove the front cover on the
coolant tank. Stand at the rear of the machine and slide the rear
cover forward. allowing the cover and pump together to swing upward pivoting on the shelf at the rear of the tank. Once the cover and pump have been removed from the machine,
cover.
Handles are provided so the front edge is lifted first
On the hand operated machine the pump
the pump can be disconnected from the
systems pressures are
type. It is a complete
On the semiautomatic
The
1
1 1 1 1
*
*
1
. ^
Page 27
WHEEL FEED - Hand Operated
21
SECTION IV
OPERATION
r
r
The grinding wheel is traversed into and away from the work manually by means of the right hand handwheel on the front of the machine (M in figure 6). Turning the handwheel clockwise retracts the wheel, counterclockwise advances the wheel. Each graduation on the periphery complete revolution of the handwheel moves the wheel . 050" (. 100 work diameter).
WHEEL FEED INDEX - Hand Operated
an adjustment for positive control of the wheel feed in increments as small as . 00005" of wheel movement.
outward it disengages the handwheel so it swings freely.
is pushed inward it can be turned clockwise. This rotates the hand-
wheel in the same direction but it does not move the grinding wheel. The
knob gives off a clicking sound as it is rotated and each click is the
equivalent of . 00005" of wheel movement.
stock to be removed from the work to attain finished size. Then, use
the handwheel to crank the wheel in until it just touches the work. Now,
swing the positive stop arm up into position, and swing the handwheel clockwise until the amount of stock to be removed is indicated by the calibrations on the periphery that the graduations feeding the grinding wheel inward . 00005" reduces the diameter . 0001" ).
Release the index knob and turn the handwheel counterclockwise to feed the wheel into the work until the positive stop on the handwheel contacts the positive stop arm at which point the work should be to size.
of
the handwheel represents . 0005" of wheel feed. One
The wheel feed index mechanism built into the handwheel is
When the index knob is pulled
When the knob
To set the wheel feed index, first determine
pull the index knob outward
represent wheel feed, not work diameter
the amount of
(keep in mind
reduction,
n on
If there is only a small amount of stock to be removed from the work to establish finished size more accurate results can be obtained by using the click count mechanism to measure the wheel movement.
Pull the index knob outward and turn the handwheel counterclockwise to
Page 28
22
' :
1
,
A
oo
5
R
fig. 6
OPERATING CONTROLS
(Hand operated machine)
A.
Push button control panel, all controls clearly marked as
to their function.
D.
Work speed control dial.
F.
Left hand and right hand table dwell controls.
Power table speed control dial.
G.
Grinding and truing table speed control.
H.
Hand operated table reverse lever.
I.
Control for amount of feed at table reversals.
J.
K.
Picker feed On-Off control.
L.
Power Wheel feed handwheel.
M.
N.
Wheel feed index.
O.
Dog actuated table reverse lever. Table Start-Stop lever.
P.
Two-speed table drive handwheel.
Q.
Hand table traverse fast-slow speed selector.
R. S.
Work Start-Stop-Jog lever.
wheel positioning control (optional).
1 1
i
L
1 1
1
1
l
V,
»
t
i
1
1
i
I
:
Page 29
23
to bring the stop to the stop arm.
wise, one "click
for each . 0001" of work diameter
Push in the index knob, turn it clock-
reduction required. Release the index knob and turn the handwheel counterclockwise back to the positive stop.
In the event the work does not come to size on this first
setup, use the click count mechanism to correct the condition.
Once the positive stop has been established sizing will hold
indefinitely
so
long as provision is made for wheel wear.
When turning the handwheel to retract the grinding wheel, keep track of the number of full revolutions so the wheel can be brought back in again to the starting position.
WHEEL FEED - Semiautomatic
The machine arranged be used for hand operation and the instructions when selector
"I" in figure 7 is set on "Plain. "
When the selector functions are started and stopped by actuating the cycle control lever
(K in figure 7). To start grinding,
will rotate, the coolant will flow, and the wheel slide will advance,
rapidly at first to the grinding position and then slowly for grinding.
grinding feed continues until the work is to size. The wheel dwells
momentarily to round up the work, then retracts
for semiautomatic operation can also
is
set to "Semiautomatic"
pull the cycle control lever; the work
above are applicable
all the machine
without further attention
The
from the operator.
To set up for semiautomatic operation:
turn the cycle selector
1.
turn the coolant control selector to "Automatic"
2.
set Plunge grind - Traverse grind selector
3.
switch to "Timer"
(H in figure 7) as required
set the selector for plain or semiautomatic to
4. semiautomatic
With the controls set this way the machine w'ill operate auto
matically once the cycle control lever has been pulled.
The cycle may
be terminated at any point by pushing the cycle control lever.
not upset the cycling.
This will
Page 30
24
1
1
WHEEL FEED INDEX - Semiautomatic
To set the wheel feed index for semiautomatic
grinding follow this procedure:
With the workpiece in place and the machine running, push
1. the cycle control lever (K in figure 7) to put the grinding
wheel in the back position.
2. Declutch the handwheel by lifting the handwheel clutch (O in figure 7). This disconnects the grinding feed cylinder
and the wheel can be traversed manually along the feed screw.
Rotate the handwheel clockwise several turns to move the
3.
wheel back further than it was carried by the hydraulic
traverse
Close the wheel feed control valve (J in figure 7).
4. valve has a L. H. thread and is closed by unscrewing
Pull the cycle control lever (K) to bring the wheel forward.
5.
On this movement the wheel should stop approximately
l
n short of the work. If the wheel goes beyond this
point push the cycle control lever immediately
the wheel back and turn the handwheel clockwise a few
more turns.
as necessary until the wheel does stop short of the work.
in
step 1.
Try the hydraulic feed again and adjust
plunge
to
This
send
.
i
i
10.
6.
When the wheel has stopped short of the work on the
hydraulic movement, contact with the work by turning the handwheel counter clockwise.
Reclutch the handwheel by pushing lever "O" down.
7.
Pull the index knob (M in figure 7) outward and turn the hand-
8.
wheel counterclockwise until the stop contacts the positive
stop arm.
Determine the amount of stock to be removed from the work
9.
to reach finished size. clockwise; one click for each . 0001
Push the cycle control lever to send the wheel back and open
the feed control valve slightly.
feed the wheel manually into light
Push the index knob in and turn it
11 of stock to be removed.
Page 31
25
Pull the cycle control lever.
11. will feed rapidly to light contact with the work, cushion,
On this movement the wheel
and go into the slow grinding feed.
12.
Adjust the feed control valve for the most suitable grinding
feed rate for the particular job.
13.
The grinding feed will end when the stop on the handwheel
contacts the positive stop arm and the work should be to size,
If it is not to size, use the index knob as necessary
to adjust.
When the amount of feed and the rate of feed have been
14.
established, determine
the amount of time required to reach finished size plus a few seconds to round up the work and set the electric timer on the electrical controls cabinet.
The relative position of the wheel feed half nut on the feed
screw determines
the point at which the initial rapid positioning
stroke will end. This feed must stop before the wheel contacts the work. If the work, therefore, coming to the machine is not sized consistently, the rapid traverse stroke should be adjusted as in steps 5 and 6 to the
largest oversize condition and the timer adjusted accordingly.
To correct for over size in step 13, push in the index knob
and turn it clockwise.
To correct for undersize:
pull the index knob out.
1.
2.
lift the stop arm clear of the stop.
3.
turn the handwheel counterclockwise a greater
than the undersize using the calibrations to determine the distance moved.
4.
release the index knob.
turn the handwheel clockwise until the stop arm can be
5.
engaged.
6.
grinding should now be oversize, so adjust accordingly.
amount
Page 32
26
1 i
B R
T
S A
i
L
oo
ooo ooo
A.
Electrical controls panel. Work Start-Stop-Jog
B.
Left hand and right hand table dwell controls.
C.
Power table speed control dial.
D.
Grinding and truing table speed control.
E. F.
Hand operated table reverse lever. Wheel feed handwheel.
G. H.
Plunge grind-Traverse
Selector for plain or semiautomatic operation.
I.
Control for amount of feed at table reversals.
J.
K.
Semiautomatic
L.
Feed rate control for plunge grinding. Wheel feed index.
M.
Pointer for determining the amount of wheel feed.
N.
Wheel feed handwheel clutch.
O.
Dog actuated table reverse lever.
P.
Table Start-Stop lever.
Q.
Two-speed hand table drive.
R.
Headstock work speed control.
s.
Electric timer.
T.
o
p
o
o
C
D
E
fig. 7 OPERATING CONTROLS (semiautomatic
lever.
cycle control lever.
machine)
grind selector.
H
1 1
&
1
1
Page 33
27
To adjust the length of the initial rapid positioning feed, turn screw 7 in figure 3 in or out to decrease or increase. Use the two needle valves (one near the end of the wheel feed cylinder and the other on the left hand side of the cylinder) to adjust the cushioning rate of the forward and backward cushioning strokes.
TWO-SPEED HAND TABLE DRIVE MECHANISM
As indicated by its designation, speed hand drive of the table. and semiautomatic
arrangements of the 12" Type U-4 Universal Grinder.
It is
furnished
this mechanism provides two-
for both the hand operated
It is identified by 11 QM in figure 6, page 22, and by "R" on page 26.
in figure 6.
Fast or slow speed selection is made by use of control nRn
Pushing this in gives the slow speed, setting it in the "out"
position provides the fast speed.
In slow speed, a total of . 125" of table movement is obtained with one full turn of the handwheel. A total table movement of 1. 073" is obtained in fast speed for one full turn of the handwheel.
An adjustable, graduated graduated in . 001
M increments up to . 125".
operation of the table.
The scale is easily n
scale behind the handwheel is
This is used for slow speed
zeroed-in" at any point of
table position by merely releasing it by turning the small screw-lock that
will be seen on the inside of the handwheel. Small setting knobs on the scale permit it to be quickly brought to zero against the scribe-line on the machine base.
Relocking the scale by turning back the screw-lock, will then make the scale turn as the handwheel is revolved, and a reading in . 001 increments is provided of table movement.
Normally, in operating the
table drive handwheel in this way, it is first turned slightly in the desired
direction to take up backlash, the scale then set at zero and locked, and
M
readings are taken as the handwheel is turned.
HYDRAULIC TABLE TRAVERSE
Hydraulic power table traverse is also furnished for both the
hand operated and semiautomatic
semiautomatic, this means that it is ideally arranged of traverse and plunge-grind
arrangements of the machine. With the
to do a
jobs under power feeds for both the table and
wide range
the grinding wheel head.
*
Page 34
28
1
With the pump motor running, the table will traverse when the red-knobbed table start-stop lever (P in figure 6; Q in figure 7) is pulled outward. Whether the table moves to the right or left is determined dog-actuated
F and P in figure 7). Both levers work together. in the opposite direction to that in which the levers are pointing.
matically, the table Start-Stop lever must be pulled out each time table traverse is required. With the semiautomatic machine set for traverse grinding,
traverse - will begin automatically when the Start-Stop outward.
a range of 2 to 240" per minute. rates for both truing and grinding. The number of speeds is infinite.
The table speed control dial (G in figure 6; D in figure 7) is marked
"Slow-Fast, " and speed changes can be made by turning the knob toward the appropriate word. Speed changes can be made while the table is moving under power.
The table stops instantly when this lever is pushed in.
by
or
the hand-operated reverse levers (I and O in figure 6;
The table will move
When traverse
work rotation and coolant flow - in addition to table
Hydraulic power table traverse speed is adjustable
grinding,
either hand operated or semiauto-
lever is pulled
This provides a range embracing ideal
either the
through
1
PICKER FEED - Hand Operated Machine
The picker feed arrangement can be used for both internal and external traverse grinding. (K in figure 6) to " Feed. " The amount of feed is established by adjusting
the knurled knob (J in figure 6) inward to reduce the amount of feed at each table reversal or outward to increase the feed.
The knurled knob in the center of the wheel feed handwheel
must be brought up snug enough to put a drag on the handwheel. The drag should be just enough to prevent the handwheel being turned by the up stroke of the picker feed pawl, but not so much that the handwheel cannot be turned by the down stroke.
The amount of picker feed for a given setting of the adjustment
can be determined by operating the machine and noting the amount of
handwheel movement at each table reversal. be established by mounting a dial indicator, or similar measuring device, on the table and measure the amount of feed at each reversal from the
front of the wheel head.
It is
made operative by turning the selector
A
more accurate setting can
Page 35
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29
PICKER FEED - Semiautomatic
The picker feed on the semiautomatic machine becomes operative as soon as the "Plunge grind - Traverse Grind" selector (H in figure 7) is turned to "Traverse Grind. " The amount of feed at each reversal is adjustable from 0 to . 003".
The total amount of this automatic infeed is . 075" of wheel movement or . 150" of work diameter
reduction.
The knife edge metering valve (L in figure 7)is used to adjust the amount of feed at each reversal. The automatic infeed can be stopped by closing this valve down completely.
Sizing can be controlled by the positive stop on the hand- wheel, but the wheel should be retracted manually from either end of the work when size has been reached.
TABLE DWELL CONTROL
There are two control knobs (F in figure 6 or C in figure 7) so a separate dwell interval can be set for each end of the traverse stroke. The control is completely
hydraulic,
depending on the traverse rate of a control piston in the main table control valve. The circuit is interlocked so the dwell time begins as soon as the dog actuated table reverse lever is moved.
Proper use of the dwell requires that it be long enough to allow three revolutions of the work; one to eliminate the spiral cut condition,
one to grind away the amount of the pick, and one to round up the work. The time range on this machine is sufficient for any work speed.
HEADSTOCK
The headstock can be used for either dead center or live spindle operation and it can be turned to, and set at, any angle through the full 360°.
For dead center grinding:
a. turn the point of the spindle Lock-Unlock
knob up
b. insert a 5/16" socket type wrench in the
plunger in the face plate and twist to be sure the plunger is in the " out" position
Page 36
30
a
1
For live spindle grinding:
a. turn the point of the spindle Lock-Unlock
knob right or left to horizontal
b. insert the 5/16" socket wrench in the plunger,
press in, rotate the face plate until the opening in the flange is located, and twist
the plunger so it remains in the "in" position
DO NOT OPERATE THE HEADSTOCK WITH THE SPINDLE LOCKED (WITH THE POINT UP) AND THE PLUNGER IN. To do so will shear
the plunger.
The headstock can accommodate work up to 1^" in diameter through the headstock spindle. center and the adapter by extending a rod through the spindle. when this setup is used the chuck is turned toward the wheel and the
headstock is set up for live spindle operation. set either in front of, or behind, the headstock depending on where the
greater support is required.
The scale about the base of the headstock has been carefully calibrated and is sufficiently accurate for most applications. particular job require more precise location, the aligning strips on both
sides of the headstock may be used. To bring the headstock spindle into the most nearly perfect alignment with the table, mount a dial indicator on the machine base with the pointer on the aligning strip.
table until the indicator shows a zero reading along the entire length of the aligning pad.
To set up for this work knock out the
The center rest can be
Normally,
Should a
Traverse the
1
1 1
Before moving the headstock on the table, always wipe the
table clean in the area into which the headstock will be moved.
Be sure the table gibs are tight before grinding.
FOOTSTOCK
The footstock is for the right hand use only. The center can be retracted and extended by using either the handwheel on the end or the lever on the top. Whether the handwheel or the lever is used depends,
to a large extent, upon the work being ground. heavy workpieces that require positive setting of the center or for angular grinds where the pressure of the wheel is against the footstock. The lever control operates against a compression spring.
The handwheel is used for
It is
entirely
-
>
a
Page 37
31
adequate for normal workpieces and grinding pressures. It has been the advantage of being much faster than the handwheel. The footstock spindle lock can be tightened to hold the spindle in any position. It is most often used to hold the center retracted when the lever is being used.
Before moving the footstock wipe the table clean in the area
into which the footstock is to be moved.
Be sure the table gibs are tight before grinding.
INTERNAL GRINDING ATTACHMENT
The internal grinding attachment
is
hinged to the front of the wheel head so it can be quickly and easily swung down into the grinding position.
Be sure the area immediately in front of the wheel head is
clear of obstructions
before the spindle is swung down.
The attachment is held in the 11 up" position by a latch which is released by pulling up the smaller knob on the top of the unit (on the top when the unit is in the M up" position).
This latch engages by itself
when the attachment is swung all the way up.
Exercise
the grinding position. The contacting surfaces of the attachment and
reasonable
care when swinging the unit down into
the wheel head have been hand scraped to insure absolute alignment of the internal and external wheel spindles and these surfaces can be
damaged by abusive treatment.
When the spindle has been swung into the grinding position, adjust the drive belt for correct placement on the pulleys and tighten the clamping gib to the wheel head.
Before grinding, been turned to "internal. " Adjust the picker feed if it is being used.
On semiautomatic machines, position the electric and hydraulic
be
sure the electrical selector switch has
cycle
selectors for plain or semiautomatic control.
Ordinarily, the internal grinding wheel is brought up against the front inner surface of the work for internal grinding.
In grinding
this way, the wheel feed index can be used for positive feed control and
accurate final sizing can be maintained
by
utilizing the positive stop.
There is no affect on the grinding action if the wheel contacts the back
inner face of the work.
It is
often more convenient to watch the point of
Page 38
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1
contact when grinding this way, but feed must be judged by the calibra tions on the handwheel and the positive stop is not available for final sizing.
the choice.
TAPER SCALE
right end of the swivel is graduated for quick and accurate settings. The
scale has two sets of markings, indicating inches per foot taper on the diameter. Without a dial indicator arrangement (supplied only as extra equipment) these graduations cannot be expected to be exact.
a very close approximation.
setting the table for taper grinding, be sure that the clamping gib at the right is loosened before attempting to swivel the table; this is done by loosening two machine screws. Be sure also that there is no interference
between units on the table and the wheel slide. attempting to grind and recheck for interferences between the table members
DOUBLE SWIVEL WHEEL HEAD
The requirements of each particular job usually determines
Especially convenient is the manner in which the scale at the
one of which is in degrees and the other
They do, however, afford a means for obtaining
Final adjustment is obtained by trial.
Lock the gib again before
and the wheel slide before traversing the table.
In
i
n
The double swivel arrangement of the wheel slide is extremely
useful. head swivel and the lower compound swivel. slide is accomplished by a set of bevel gears with one free to be swiveled
about the other, the wheel may be fed in at any direction by the wheel
feed handwheel. In other words, depending upon the setting given to each slide, the wheel may be set at any angle to the table and fed at this angle, or it can be set at any angle and fed perpendicularly to the table ways.
Swiveling the compound swivel permits feeding the wheel at any angle; swiveling the wheel head permits the wheel to be set at any angle regard less of feed.
index values mentioned before are the amount the wheel slide moves in the direction at 45° and a diameter index set to advance the wheel . 001", the wheel would actually advance
. 001" at the set angle but only comes into the work diameter . 0007", reducing the diameter
urged to study the unique construction of the slide and make practical
tests of the unit to discover its possibilities.
The wheel head unit can be swiveled in two places, at the wheel
Since the traversing
It should be remembered that when feeding at any angle the
for which it is set. For example,
and shoulder are being ground, with the wheel feed
.
0014" and the shoulder dimension by . 0007".
Since this versatility is so extremely useful, the operator is
if
the slide is set to feed
of
the
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v
*
s
\
Page 39
COMBINATION ANGLES
By
setting the wheel slide at some angle and the headstock at an angle which added to the previous angle is equal to 90°, it is possible to obtain additional capacity between the wheel face and the face of the jaw chuck or face plate.
By setting the headstock at 45°,
counterclockwise (if viewed from above) and swiveling the Wheel Head
Swivel 45° clockwise (90° in relation to the compound swivel) ample
capacity for any face-grinding operation which should be done with this machine is obtained. parallel to each other. accomplished
by
using the wheel feed handwheel; the work being fed
This places the chuck face and wheel spindle
Cross traversing of the wheel is then
into the wheel by the table drive handwheel.
CENTER REST
33
The use of the center rest needs little explanation, may be pointed out that the shoes on the arms should be adjusted with considerable care to prevent either a binding action or excess play of
the workpiece. That the work should be centered is fairly obvious and
it is considered good practice that the piece, once loacted in the rest,
but it
be checked with a dial indicator before actual grinding is started.
TABLE DOGS
The two table dogs are positioned along the rack attached to the front of the traverse table. The knurled pinion on the underside of the dog normally engages the rack teeth. In this position the dog
can be moved in small increments by rotating the pinion and it tends
to lock the position of the dog.
By
pressing down on the raised,
the pinion is disengaged from the rack so the dog slides freely for
coarse settings.
The knurled locking screws on the top of the dogs
outboard,
ends of the dogs,
positively locks them in position by binding the pinion tightly to the rack.
So long as the dogs and the rack are in good working order
there is no need to use any tools for positioning
the dogs. They move freely either with the pinion engaged or disengaged and should never be forced.
SWIVALIGN - (optional)
The NORTON SWIVALIGN Dual Electric Indicator is an optional feature. It is an electronic device for alignment of a grinding machine swivel table. It provides an accurate means of measuring
Page 40
34
!
small angular movements of the swivel table relative to the sliding table. A linear variable differential transformer mounted on each end of the sliding table.
units are amplified separately by a two channel amplifier-detector to give electric meter readings of swivel movements,
has a two movement indicating meter, one for the left hand pick-up
(headstock) and one for the right hand pick-up (footstock). Divisions on the meter scale indicate directly taper changes in thousands of an inch per foot of length. accurate settings with graduations of . 0001 n per foot and the other
of . 0005 adjustment
ment on the fine scale is . 002". The desired range is obtained by a selector switch on the front of the instrument case. A conversion chart on the side of the instrument case gives taper per foot values
for lengths other than one foot.
use with 115 volt A.C. 60 cycle power supply. voltage transformer will give 115 volts A. C. , for line voltage variations of from 95 to 125 volts.
per foot of taper change are provided.
on
the coarse scale is . 010n. The full range of adjust
The SWIVALIGN Dual Electric Indicator is intended for
Two ranges of readings,
Signals from the pickup
pick-up unit is
The SWIVALIGN
one for extremely
The full range of
A
"Sola" constant
Getting
the machine and connected to the circuit:
Ready for Operation
After the SWIVALIGN Dual Electric Indicator is placed on
1.
Connect the cables from the pick-up units to
the SWIVALIGN unit by means of the two Amphenol connectors located on the right side of the instrument.
2.
Turn the selector switch to the coarse position.
3.
Turn the "on - off" switch located on the front
of the panel to the "on" position so the
amplifier will be ready for use when required. The pilot light, also located on the front of the cabinet, will light up when the instrument is on.
4.
Move the knurled adjusting screws at the gibs
as far away from the pick-up units as possible.
:
Page 41
35
To Eliminate Taper
Move the knurled adjusting screws at the gibs as far away
1. from the pick-up units as possible.
2.
Grind a test piece and use a micrometer
device to determine foot and the direction of the taper; clockwise or counter clockwise (when looking down on the table).
3.
Set the selector switch to the coarse position on the meter
scale if the taper proves to be in the range of . 001 to . 005" per foot. If the taper is less than . 001 use the fine range.
4.
If the table is to be moved clockwise to correct the taper,
set both needles on the meter dial to the left of zero to the amount of taper per foot established by the test grind. pick-up units at both ends of the swivel table. movement must be counterclockwise, set the needles to right of zero.
5. Tighten the table gibs enough to give a slight drag on the swivel table when the swivel
adjusting screw is turned.
Now the SWIVALIGN unit is ready for operation.
or
other accurate
the amount of taper in inches per
n per foot
Do this by adjusting the knurled screws on the
If
the table
5.
Swivel the table by means of the swivel table adjusting screw
at the right hand end of the table to bring both needles to the zero position.
If the coarse range has been used repeat the entire procedure
6.
with the selector set on fine. Regrind the test piece, check the results, set off the needles the amount equal to the difference between the taper produced and the taper required, and swivel the table to bring both needles to zero.
Regrind the test piece and check the results.
7.
To Setup For A Specific Taper
1. Move the knurled adjusting screws at the gibs as far away from the pick-up units as possible.
Page 42
36
I
2. Set the swivel scale at the right hand end of the table to the taper desired for a rough setting.
Grind a test piece to establish the taper produced, in
3.
inches per foot, and the direction in which the table must be moved to produce the required taper.
With the selector switch on "coarse, " set the two needles
4. on the meter dial to the left or right of zero, depending on the direction the table must be moved, to the value
that equals the difference between the taper produced and the taper required,
Swivel the table to bring both needles to zero.
5.
If the coarse range has been used, repeat the entire pro
6.
cedure with the selector set on fine. Regrind the test piece, check the results, set off the needles the amount equal to the difference between the taper produced and
the taper required, and swivel the table to bring both needles to zero.
7. Regrind the test piece and check the results.
in
inches per foot.
R
I
«
1
R
1
Servicing
If the SWIVALIGN fails to operate satisfactorily,
following steps can be taken:
Be sure there is power at the receptacle and that the
1. SWIVALIGN plug and cord are in good condition.
2.
Check the fuse on the front of the instrument
3.
If the above checks do not improve the condition of the unit,
remove the back cover of the case and replace tubes in the following order:
G. E. 5814 tube
a.
two G. E. 5751 tubes
b.
If all the above tests fail, return the unit to NORTON
COMPANY with an explanation of the trouble encountered.
case.
the
1
1 1
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Page 43
37
FUNCTIONS - Hand Operated Machine
(refer to figure 6 for identification
of
Traverse Grind
Set the Internal-External wheel drive selector to
1. "
External!
Push the start buttons for wheel and pump drive
2.
1
motors.
Turn the picker feed control (K) to "Feed. "
3.
Set the amount of feed to be obtained at each table
4. reversal (J) and swing the picker feed arm up into contact with the handwheel gear.
Place work between centers.
5.
Set the table dogs so the grinding wheel extends
6.
slightly off the workpiece at the both ends of the traverse.
controls)
Adjust the dwell controls (F) to insure that the wheel
7.
has opportunity
to
grind the amount of the picker
feed.
Check the Grinding-Truing table speed control (H)
8.
to be sure the table will traverse in the grinding speed range.
Use the Start-Stop lever (S) to start the work rotating
9.
in the opposite direction to the wheel, use the Work Forward-Reverse control (T) to correct. Stop the work before changing the direction of rotation.
Feed the grinding wheel in to very light contact with
10. the work.
Use the hand valve on the coolant nozzle to turn on the
11.
coolant.
Pull the table Start-Stop lever (P) outward to start the
12. table traverse.
Adjust the table speed, work speed, picker feed, and
13. dwell to the specific requirements
of
the work.
Page 44
38
I
Plunge Grind
Set the Internal-External wheel drive selector to
1. 11 External. "
Push the master start buttons for wheel and pump
2.
drive motors.
Turn the picker feed control (K) to "Off."
3.
Place work between centers.
4.
Position table manually to bring the work directly
5.
in front of the wheel.
Set the wheel feed index.
6.
7.
Start the work rotating.
8.
Turn on the coolant.
9. Use the handwheel to feed the grinding wheel.
i
l
«
1
FUNCTIONS - Semiautomatic (refer to figure 7 for identification of controls)
Plunge Grind
Push pump start button.
1. a.
hydraulic and lubrication pump starts
2.
Push the wheel start button.
Turn the cycle selector switch to "Timer. 11
3.
a. the wheel will retract after a predetermined
interval
Switch the coolant control selector to "Automatic. "
4. a. the coolant pump will start as soon as the
wheel slide advances, will stop when it is retracted.
5. Set the work rotation selector to "Auto. " a. the work will begin rotating as the wheel
advances.
1
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*
'i
*
Page 45
39
Set the Plunge-Grind-Traverse Grind selector (H in
6.
figure 7) to "Plunge. " a. the hydraulic pressure is equalized on both
sides of the table cylinder
Put the Plain-Semiautomatic selector (I in figure 7)
7.
to "Semiautomatic." a. the wheel will advance through the rapid posi
tioning feed, cushion, and go automatically into the slower grinding feed when the cycle control lever is pulled
Push in the table Start-Stop
8.
Put the work between centers.
9.
Pull the cycle control lever,
10. work rotation begins
a.
coolant starts
b.
wheel advances rapidly
c.
fast feed is cushioned
d.
wheel advances slowly for grinding
e.
wheel feed stops at size
f.
timer times out
g.
wheel retracts
h.
coolant stops
i.
work rotation stops
J.
lever (Q in figure 7).
Traverse Grind
Push pump start button.
1.
Push wheel start button.
2.
Turn cycle selector switch to "Manual. "
3.
Switch the coolant control selector to "Automatic. "
4.
Set the work rotation selector to "Auto. "
5.
Set Plunge Grind-Traverse Grind selector (H in
6.
figure 7) to "Traverse. "
a. table will traverse back and forth
b. wheel will feed a predetermined
each table reversal
amount at
Page 46
40
7. Pull the Plain-Semiautomatic selector (I in figure 7) to M Semiautomatic. "
Use the power table speed control dial (D in figure 7)
8.
to set table speed.
9. Set the amount of feed at each table reversal with control valve "L
Set the table dogs so the grinding wheel extends slightly
10. off the work at both ends of the traverse.
11. Place the work between centers.
12. Pull the table Start-Stop lever (Q in figure 7) a. work rotation begins b. coolant starts c. table traverses
Set table dwell controls.
13.
Pull the cycle control lever.
14. a. wheel feeds to grind
b. wheel feeds the predetermined amount
c. feed stops when the part is to size
15.
Push the cycle control lever.
a. the wheel retracts b. coolant stops c. work rotation stops
11 in figure 7.
at each reversal
i
*
*
1
16. Push in table Start-Stop a. table stops
FUNCTIONS - Internal Grinding
Swing the internal grinding spindle down into position,
1. clamp, and adjust the drive belt.
Set the Internal-External wheel drive selector to
2.
M Internal!'
3.
Chuck the workpiece.
lever,
1
1
1
>
Page 47
Place the center rest (if required).
4.
41
Set the table dogs so the wheel will extend out slightly
5.
on both ends of the work.
Turn the picker feed control to "Feed. 11
6.
Adjust the amount of picker feed at each table reversal.
7.
Set the work rotation Forward-Reverse control so the
8.
work rotates in the opposite direction to the grinding
wheel.
Set the R. H. and L. H. table dwell controls and table
9.
speed control.
Set the work rotation speed.
10.
Attach the flexible coolant nozzle to the valve.
11.
Position the grinding wheel on the front portion of the
12. l.D. to be ground.
The grinding results will not be affected by contacting the rear portion of the I. D. but the picker feed and the index mechanism cannot be used.
13.
Start the coolant flow.
Push the master Start button.
14.
Pull the table Start-Stop lever.
15.
Adjust the table speed, work speed, and picker feed
16. to suit the requirements of the job.
Page 48
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Page 49
SECTION V
GRINDING PRINCIPLES AND GENERAL PROCEDURE
FACTORS GOVERNING FINISH
43
Two major factors may be said to govern the quality of finish on a ground surface. The first is the manner in which the machine operates, and the second is the condition of the wheel face. The former is a matter of mechanical perfection
to none in freedom from vibration and smoothness of operation and
control.
The condition of the wheel face depends on proper wheel selec
tion and is also a matter of technique --a grinding skill which is
and NORTON machines are second
acquired only by experience.
TRUING PRINCIPLES
In preparing the wheel face for grinding,
a
general principle might be stated. That is, the rougher the face of the wheel, the rougher will be the finish on the work.
Conversely, if fine finishes are to be
obtained, the wheel face must more nearly approach a smooth surface.
Since the truing of a grinding wheel with a diamond or some other truing
device consists of breaking out of the grinding surface of the wheel abrasive particles rough finishing will mean taking out larger particles in truing for fine finish. comparatively
to
present a new series of cutting faces, truing for
of
the abrasive than
Hence, in rough truing the wheel feed is
heavy and the traverse fast, while fine finish truing
demands the lightest of wheel feeds and the slowest of table traverse.
TRUING DEVICES
There are many types and styles of truing devices available.
To supplant the diamond, abrasive wheel type dressers
are on the market and have been found successful for certain grinding jobs. There are also various styles of diamond truing devices available for use in radial truing or for form grinding. the work being ground, the production and other factors. attachment of these devices to the table. however, it is found that the diamond toolholder
The use of any of these devices depends entirely
Quick detachable
required,
fixtures are available for the direct
In the majority of cases,
type of finish desired
attached directly to the
on
footstock is entirely satisfactory.
Page 50
44
e
ROUGH TRUING
The routine practice in rough truing consists of feeding the
wheel into the diamond about 0. 001" and traversing the diamond across
the wheel face at a medium rate. The wheel should be fed in about
0. 001 that the wheel grain and grade is correct, this should produce a wheel surface satisfactory for rough grinding.
FINISH TRUING
the table traverse to the slowest speed comparable to the finish desired,
and reducing at the same time the amount of the feed of the wheel toward the diamond. make several passes of the diamond across the wheel without any inward
feed of the wheel.
TRUING SUMMARY
obtained only through experience. Rough truing consists of opening up the grinding surface of the wheel to expose sharp abrasive surfaces necessary for the rapid removal of stock. Finish truing, requiring smoother abrasive face, requires the lightest possible feeds of the wheel
to the diamond and the slowest possible table traverse
the production
M at each pass until a perfectly round wheel is assured. Provided
Truing for finer finishes from this point consists of reducing
In fact, for the finest of finishes it is advisable to
In summation, it may be said that good truing technique is
compatible with
and finish desired.
a
i
TRUING PRECAUTIONS
Care should be taken in any truing operation but especially when a diamond truing device is being used. Avoid continual truing. wheel which requires
be replaced. Avoid excessive wear of the diamond on wheels which are too hard. Avoid also the practice of cutting with the diamond before the coolant is turned on, because, with the diamond heated up, the coolant might crack the stone or loosen it in its nib. Be sure to have at all
times a sufficient flow of coolant at the point of contact between the
diamond and the wheel. Always bring the diamond onto the wheel in the
approximate center of the grinding wheel face since this avoids the possibility of the wheel first striking the side of the nib and causing undue strain.
constant truing is incorrect for the job and should
A
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Page 51
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45
i i
STEADYRESTS
For all traverse grinding and many plunge-cut
as well, the use of steadyrests may be considered essential
work is to be produced.
ground, cuts down on the vibration or chatter and enables the operator
to grind a long slender bar straight.
USE OF THE STEADYREST
The use of the steadyrest requires restraint on the part of
the operator.
against the work while the front bearing rests lightly but without play against the work.
the work grind small.
STEADYRESTS REQUIRED
to be done. Naturally, a long slender piece of work will have a greater tendency to spring than a short stubby bar. No set rule can be given for the number of rests to be used on work in general, since the depth of
the grind and the quality of finish are important
In ordinary use the lower bearing is brought up snugly
The number of rests to be used depends entirely on the work
The steadyrest supports the work being
Too much pressure on the latter bearing will make
factors to be considered.
operations
if
quality
SETTING-UP ROUTINE
WORK LOCATION
The first thing to do is to set the headstock and footstock for
the length of the piece to be ground.
table but it is better practice to have the center of the workpiece
approximately adjustment. across the work.
ADJUSTMENT FOR TAPER
(
to be removed and also to find out what taper adjustment is necessary. After making this adjustment take another light cut. Experience will
soon teach the operator the amount of adjustment to make in order to over come a known taper.
over the center of the table in order to equalize the table
Next, true the grinding wheel, and then take a light cut
Check the workpiece to determine
These can be set anywhere on the
exactly how much stock is
come
Page 52
46
1
INDEX SETTING
When the machine is grinding straight within the established
limits of the piece, determine the amount of stock to be removed and
set the index accordingly. When the piece has been reduced to the size
for which the index was set, again check the piece itself with a micro
meter or gage, and, if necessary, make a correction in the index setting and finally reduce the piece to size.
WHEEL WEAR
If there is much stock to be removed, or if the grinding
wheel is too soft for the job, the operator will probably find that, due
to wheel wear, the piece will be somewhat oversize. Wheel wear, of
course, cannot be avoided but by the selection of the correct wheel,
and by removing only the few thousandths ordinarily taken off in finish grinding, there should not be enough wear to necessitate a change in index setting for grinding one or two pieces.
*
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Page 53
SECTION VI
Replacement Parts Drawings
47
Page
Headstock Footstock Two-Speed Hand Traverse Apron Wheel Feed Apron (Hand Operated) Wheel Feed Apron (Semiautomatic) Grinding Feed Cylinder (Semiautomatic) Feed Screw Unit Hydraulic Wheel Head Traverse (Semiautomatic). Table Control Valve and Cylinder Combination Wheel Wheel Guard & Coolant Pipes Steadyrest and Center Rest Knife Edge Valves Bevel Gear Mechanism Wheel Spindle Unit, Ball Bearing Thrust Cross Index of Catalog Numbers
Direct inquiries
..................................................................................
..................................................................................
..............................
...........................
............................
...................................................................
..............................
&
Selector Valves (Semiautomatic).
Spindle
Unit
.................................................................
........................................
.............................................
.................................................................
....................................................
for replacement parts to:
NORTON COMPANY Grinding Machine Division Order Department Worcester 6, Massachusetts
.................................
...............
...............
.. . . . .
. .
48
50 52 54 56 58 60 61
62 64 66 68 70 72 73 74 76
Always include machine size, type, and serial number,
information is stamped on the pad underlining cast into the machine base.
Order parts by catalog name and number.
i
the word "NORTON"
This
Page 54
U4 130 U4 131 U4 132 U4 133 U4 134 U4 135
-----
----
----
----
---- U4 136 U4 137
1)4 138 (2)
1)4 139
1)4 140 U4 141
---- U4 142 U4 143(a) U4 144 U4 145
00
-U4 153 U4 154 U4 155 U4 I56C2) U4 157 U4 158 U4 159 U4 160 U4 161
U4 162
-U4 163 U4 164 U4 165 -U4 166
----U4
167 U4 168
U4 169
----U4
----U4 U4 170
--U4 173
170
171
U4 174
SE-3075-A SE-3076-A
U 4 146 U4 147 U4 148 U4 149 U4 150 U4 151
-----
U4 152(4)
•' 1
U 4 175 U 4
176 U 4 177 U4 178
H L RAND
D H GRAVES
Page 55
HEADSTOCK
U-4 Number
130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154
Part Name
Motor Base Motor Base Shaft Cover
Grease Retainer (outer)
Grease Retainer (large)
Locking Gear Cam Spring Headstock Spindle
Ball Bearing Headstock Body Spanner Nut
Bushing (short)
Bushing (long)
Feed Selector Knob Locking Shaft Locking Cam Spring Pin Bushing Spring Pin Bearing Retainer Spindle Drive Index Tee Bolt Pivot Screw Ball Bearing Idler Sheave Stud Washer
U-4 Number
155
156 157 158
159 160 161 162
163 164 165 166 167 168 169 170 171 172 173 17* 175 176 177 178
Vee Belt Vee Belts Upper Sheave Bracket Washer Idler Sheave Motor Sheave Belt Guard Ball Bearing Spacer (outer) Ball Bearing Spacer (inner) Grease Retainer (small) Raising Lever Stud
Work Driver Dog Plate Sheave Spanner Nut (small) Seal Retainer
Seal Ring
Index Bolt
Work Dog Plate
Taper Sleeve
Center
Washer
Clamp
Threaded Stud
Headstock Base
Part Name
4* CD
Page 56
©
^U4-833
CJ1
o
i
1)4-827-
X
N
U4-829-
1)4-826
X
x
,1)4-825
lol
■v
O
1)4-828
4-824
U4-84Z
U4-834.
U4-836.
U4-835
I
U4-837 U4-838
4-839
U4-844
U4-822
SE-3448-A
SE-J449-A
A . flf /■
U4-8I3
1)4-820/ 114-819/
U4-8I8
1)4-817/
U4-8I5
U4-8I6
FOOTSTOCK
RANO
j
A /■
A
/
Page 57
SE-3448-A SE-3449-A
FOOTSTOCK
U4 Number
810 811 812
813 814 815 816
817
818
819 820 821 822 823 824 825 826
827 828
Part Name
Footstock Body Handwheel
#1 Plain Machine Handle
Hex Check Nut
Cap Footstock Screw
Key Spindle Cap
Nut Key Spring Washer Spindle
Sleeve (2) Bellows Seal Ring Water Hood Center
Truing Rod
U4 Number
829
830 831 832 833
834 835 836 837 838 839 840
841 842 843 844 845 846
847
Part Name
Knob Spindle Clamp Rod
Spindle Clamp Adjusting Screw
Washer Handle Lever
#1 Plain Machine Handle
"O" Ring
Bushing
Torrington Pinion Gear
RBC Cyclops Needle Bearing
Bumper Block (Tapped) Washer
Clamp (2) Clamp Bolt (2) Washer (2) Bumper Block
Bumper
Needle Bearing
Note:
Where more than one is
required, the quantity appears in parenthesis.
cn
Page 58
Oi
to
U4-853
U4-85I
U4-862
U4-86I
U4
U4-856
1)4-881
SE 32 59 - A
SEJ-450-A
U4-887
U4-888
U4-889
TWO SPEED HAND TRAVERSE APRON
RAND
Page 59
SE-3259-A SE-3450-A
l)
TWO SPEED HAND TRAVERSE APRON
,1
if
U4 Number
850 851
852 853 854 855 856 857 858 859 860
861 862 863 864 865 866 867 868 869 870
Part Name
Screw (2) Spring (2)
Pinion Plunger Bracket Handwheel
Clutch Face
Clutch Face
Pinion
Pinion Shaft
Stud Bearing
Index Dial
#4 Oa, Machine Handle
Binder Screw
Internal Gear
Apron Cover
Internal Gear
Gear (Driver) With Bushing
Handwheel Stud
Apron
Taper Pin
Gear (Driven)
U4 Number
871 872 873 874 875
876 877 878 879 880 881 882 883 884 885
886 887 888 889 890 891
Part Name
Gear Housing End Cap Ball Bearing Intermediate Shaft Key Disconnect Clutch Bearing (2) Intermediate Gear Spacer
Ball
Bearing
Washer
Nut
Gear Housing Rack Pinion With Bushings
Rack Pinion Shaft
Hyd. Cyl. End Cap
"O" Ring Piston Spring Washer Clutch Disengage Fork
Ring
CP CO
Page 60
U4-338
U4-339
U 4-367 U
U4-368^@
1)4-369^^
1)4-433
U4-299
1)4-298
U4-337
U 4-3 3 5,
U 4-33
6,
X
/ U4-287
x
,''04-288.
U4-28I
A U4-290 _
U4-280 U4-282 \
U 4-28313?' U4-284I3)
\
JU4-286,
'
%
<1
*
.AU 4-332
s!#
U4-279,
X*'
U 4-2 74
U 4-2 78
/
\
\
&
^11)4-331
.Ns
3
/
1)4-275,
U4-273.
.. U 4-2 70
„U4-277
\ U4-27I I
/
U4-272
U 4-307
U4-308
U4-309
t
U4-3IO
U 4-318
XT
4-319
\U4-32I
MJ4-322
MJ4-323 ^
CJ1
4^
U4-3I2
|^U4-3I3 AU 4-314
U
4-317
U4-3I5
%
U4-30I
U4-300
SE-309I-A
SE-3092-A
U4-302 U4-306
U4-303^
U4-305.
x*
U4-304
U
4-33 4
U4-333'
U4-330
WHEEL FEED APRON
\U4-324 (2) HJ4-325
\U4-326
U4-327
U4-328
04-329
Page 61
WHEEL FEED APRON
(Hand Operated)
U4 Number
270 271 272 273 274 275 277 278 279 280 281 282 283 284 286 287 288 290 298 299 300 301 302
303 304
305
306 307 308 309 310 311
Part Name
Shoe Fulcrum Pin Pawl Arm Wheel Feed Index Shaft
Index Stop
Wheel Feed Index Gear Bushing (handwheel) Bushing Stop Arm Bearing (short)
Index Crank Pinion
Sleeve Roller
Spring
Pinion Shaft Pinion Pawl
Washer Knob Washer Handle
Wheel Feed Index Handwheel Screw
Feed Selector Knob Feed Selector Dial Pawl Lock
Spring
Dust Boot Gland Cylinder Head Picker Feed Piston
Sleeve
U4 Number
312
313 314 315 316 317 318 319 320 321
322 323 3 24 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 367 368 369
Friction Spring Nut
Spring
Friction Shoe Picker Feed Control Cock
Picker Feed Valve Body Valve Piston Collar Spring
Piston Stop
Wheel Feed Shaft Sliding Clutch Gear Clutch Ball Bearing Ball Bearing Spacer (inner) Ball Bearing Spacer (outer) Needle Bearing Gear Washer Wheel Feed Shaft Gear Picker Feed Adjusting Screw
Stop Arm Stud
Pawl Stud Feed Check Nut
Adjusting Screw Nut Sleeve Spring
Locking Ring
Detent Ratchet Detent Ratchet Housing
Knob Detent Plunger
Spring
Part Name
cn
cji
Page 62
U4-50I
U4-500
U4-5I0
U4-509
U4-507
U4-506
U4-505
SE-J206-A
SE-3207-A
1)4-518/ U4-5I9'
U4-525
WHEEL FEED APRON
(
semiautomatic
)
114-543/
U4-544-
U4-546
U4-547
/?AMD
Page 63
WHEEL FEED APRON
(Semiautomatic)
U4 Number
500 501 502 503 504 505
506
507 508
509
510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525
Part Name
Knob Bushing Detent Ratchet Housing Detent Ratchet Locking Ring Pinion Spring Sleeve (short) Index Pinion Handwheel Bushing Stop Block Detent Plunger Spring Hub Cap Round End Key Bushing Handle Index Gear (English) Collar Clutch Lever Handle Clutch Lever Bushing Wheel Feed Gear Handwheel Bushing Handwheel Stud Locknut
U4 Number
526
527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550
Lock Washer
Wheel Feed Shaft Gear Ball Bearing Cap Ball Bearing Ball Bearing Spacer Ball Bearing Lock Washer
Lock Nut
Wheel Feed Shaft
Round End Key Stop Arm Stop Arm Stud Screw Spring
Pawl Lock
Bell Crank Bracket
Bell Crank Shaft Detent Plunger Spring
Bell Shoe Spool
Pinion Wheel Feed Apron Body Wheel Feed Apron Cover
Part Name
Crank
cn
Page 64
U4-548
■571
1)4-572
2^U4-567
cn oo
I
SE-320Q-A
SE-3209-A
U4-575
U4-556
GRINDING FEED CYLINDER
u
!!
I!
Page 65
GRINDING FEED CYLINDER
(Semiautomatic)
U4 Number
548
555 556 557
558 559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
Part Name
Pinion Ball
Bearing Cap
Retaining Ring
Ball Bearing Bushing (outer) Piston Rack Pinion
Ball Bearing Bushing (inner) Clutch Shaft Round End Key Clutch Gear - External Clutch Gear - Internal Round End Key Cylinder End Cap
"O" Ring Cylinder Cylinder Bracket
Packing Support Cap
Oil Seal
Packing Support Ring
Piston
Tube (right hand)
Tube (left hand)
Body Cap
Piston
Spring
Body Support
Valve Body
Special Pipe Plug
CJi
CO
Page 66
*
CT> O
B.B. Retainer 114-64 5
U4-66I Half
Compound. Swivel
Nat
U4-658 Feed Screw
U4-660 Cylinder
JIJ-A F
°R SEMI-AUTOMATIC MACHINES
(2)
Ball Bearings
Miter
Stop Plate 1)4-648/
Miter
Nut and WasKer U4-650
Ball Bearing
Locking
:
Vertical
Gear
Gear
Sleeve
Shaft
U4-646
Nut
U4-647/'
1)4-649.
U4-65I
1)4-652 U4-653 U4-654
U4-6I8 Piston
Head
Rod
Feed
Feed
SE-32I4-A SE-SSIff-A
t
Screw Guide
Ball
Screw
Bearings
Guide
Piston
(2) U4-656
Key
Rod
1)4-657/ Support U4-6I5
/
FEED SCREW UNIT
II
II
II
&AHO
II
■I
>1
H
:l
Page 67
vj
Piston
Packing
Cylinder
Valve Support
Rod
Piston Rod
Support U4-6I5
OLl Seal
Gland U4-6I6
Head
Packing U4-639
U4-634
U4-6I8
U4-638
U
4-617
U4-6I9 Piston
©
^
U4-620 Cylinder*
; /
;
U4-630 Valve Sleeve
U4-62I Piston
/
U
4-631 Valve
U4-632 Oil Seal
Sleeve
U4-622 WasKen
U4-623 CusKLon Cap
Piston
U4-624 Cushion Plunder
U4-625 Spring
/
U4-626 Washer
.1)4-627 Washer
-U4-628 Washer
^ .1)4-629 Adjustment
Wfa
St ad
Valve Body
SE-32I2-A
SE-32I3-A
1)4-635
Valve
Cap
U4-633 Piston
Spring
HYDRAULIC WHEEL HEAD TRAVERSE
(SEMI-AUTOMATIC)
05
Page 68
U4-379 - U4-380 12)
U4-38I - U4-382 - U4-383 - U4-384 - U4-385 - U4-386 -
U4-387 -
U4-388 (2) U4-389 (2) U4-390 - U4-39I - U4-392 12) U4-393 U4-394 U4-395
U4-370 U4-37I U4-372 U4-373 U4-374
U4-375 (2) U4-376 (2) U4-377 (2) U4-378 (2)
U4-404 (2)
U4-405 (2)
U4-406 (6) U4-407 (2) U4-408 (2)
jr U4-409 (2)
U4-4I0 (2)
------- U4-4I2 (2)
------- U4-4I3 (8)
---- U4-4I4 (2)
----
U4-4I5
---- U4-4I6 (4)
----- U4-4I7 (2) .
-
------ U4-4I8 12) U4-4I9 (2) U4-420 U4-42I (2)
U4-422 (2)
(2)
<T>
to
U4-396
U4-397 U4-398 U4-399
1)4-400 U4-40I
U4-402 U4-403
TABLE CYLINDER
U4-425 U4-426 U4-427
VU4-428 \ U4-429
U4-430 U4-43I
U4-432
TABLE CONTROL VALVE
a
Page 69
V.
TABLE CONTROL VALVE and TABLE CYLINDER
U-4 Number
370
371
372
373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388
389 390 391 392 393 394 395 396 397 398 399 400 401
Part Name U-4 Number
Valve Piston Spool Pilot Piston Spool Reverse Valve Sleeve Reverse Valve Piston Pilot Valve Piston Dwell Control Cock
Dwell Cock Strap
Friction Collar
Spring Guide
Pilot Piston Washer Spring Pilot Valve Sleeve Plunger Bushing Dwell Control Dial Control Piston Sleeve Spring Pin Piston Stop Stop Screw Feed Selector Knob Reverse Lever Extension Table Stop Lever Shoulder Stud (hex hd. ) Speed Control Dial Bushing Speed Control Dial Pin
Speed Control Piston Spacer
Pin
Control
Reverse Lever Extension
Sleeve Extension
402
403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418
419 420 421 422 423 424 425 426 427 428 429 430 431 432
Part Name
Reverse Lever Hub Dog Lever Special Screw
"O" Ring Packing
Wall Step Seal Ring
Piston Tie Rod Bracket Tru-Arc Ring
"O" Ring Packing Cylinder Piston Rod Packing Packing Gland Wiper Strip Spanner Nut
Adapter
"O" Ring Packing
Valve Adapter
nOM Ring Packing Bleeder Terminal Piston Rod Bracket
End Cap Dog Lever Slide
Bushing for Gear Segment
Pilot Interlock Lever Reversing Interlock Lever Idler Stud Idler Gear Dog Lever Shaft Reverse Lever Shaft Control Lever Bracket
End Cap (L. H. )
05
00
Page 70
114-693
03 ifk
1)4-699
U 4-695
U4-696
U4-697
U 4-698, fsA
U 4-709.
U
4-699
1)4-724
SE-32I7-A SE-3218-A
U4-7I4
COMBINATION AND SELECTOR VALVES
(SEMI -
automatic
;
RAHP
Page 71
COMBINATION AND SELECTOR VALVES
(Semiautomatic)
U4 Number
690
691 692 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707
Part Name
End Plate Spring Straight Pin Oil Seal Limit Switch Lever
"O" Ring Valve Truarc Instruction Lever
Straight Pin Wheel Feed Piston (small)
Backlash Spool
Picker Feed Piston
Piston
Valve (metering)
"O" Ring
Needle Valve Nut
Ring
Plate
U4 Number
708 709 710 711 712 713
714 715 716 717 718 719 720 721 722
723 724
Part Name
Truarc Ring
Access Plate
Piston (right) Cap Truarc Ring Pin Valve "O" Ring
Selector Valve Body Valve (metering) Adapter
Top Clip Valve Body Manifold Needle & Check Valve Body Bottom Clip Limit Switch Bracket
CD CJi
Page 72
U4-775,
y
N
>*.s,U4-774
1)4-768,
U4-773
n
AJ4-772
U4-769
U4-789
U4-766
1)4-76 Z / /
U4-782
U4-783
0
\U4-794
U4-793
05 05
U4-795
U4-78I
U 4-7 80
SE-3-4-46-A
SE-3447-A
U4-779
U4-8OO_-0'\
^1)4-770
[J4-796
U4-799
U
4-765 *
1)4-784
U4-787-
U4-785
U4-786\
.
U4-750
U4-798
U4-797
-801
^^_U4-802
WHEEL SPINDLE UNIT
U4-760
U4-758
&
4'
©
1)4-759/ ^
^ /
U4-75.
U4-754
U4-757
U4-752
. '^'®1U4-75!
a
V.
■>»
\
N
X
N ^
114-756/
U4-753
Page 73
SE-3446-A SE-3447-A
WHEEL SPINDLE UNIT
U4 Number
750
751
752 753 754 755
756 757 758 759 760 761 762 763
764 765 766 767 768 769 770 772 773
774 775 776
Part Name
Wheel Head Nut Washer (2) Spindle Sheave Spindle Box Nut
"O" Ring
Oil Slinger (RH)
Locking Ring (RIi) Wedge Bolt (4)
Spindle Box Case Spindle Box (Small) Thrust Yoke Thrust Ring Stud (Upper)
Thrust Ring Stud (Lower) Spanner Nut (2) Thrust Plate Thrust Ring Thrust Shoulder Ring- Wheel Spindle Key (2)
Spindle Box (Large)
Locking Ring (LH)
Oil Slinger (LH)
m
O" Ring
Spindle Box Nut
Wheel Sleeve
U4 Number
777 778
779
780 781 782 783 784 785 786 787 788 789 790 791
792 793 794 795 796
797 798 799 800 801 802
Part Name
Wheel Wheel Flange Weight (2) Weight Retainer Spindle Nut Special Nut (4) Needle Valve (2)
Oil Tub (Upper) (2)
Paper (2) Oil Sight Sight Glass Retainer (2) Bulkhead Union (No. 4) Spindle Bracket Adapter
Motor Plate Adjusting Screw
Motor Plate Hinge Pin Motor Plate Motor Pulley Motor Sheave Internal Spindle Bracket Eccentric Hinge Pin
Spring Latch
Knob
Stud Clamp
o>
Page 74
o
03
U4-435 U4-436
U4-437 U4-438
U4-439 U4-440
SWIVEL TABLE ADJUSTMENT
U4-44I
1)4-442 U4-443 U4-444 U4-445 U4-446 U4-447
1)4-448
1)4-449
1)4-450 U4-45I U4-452 U4-453
^ U4-454
U4-455
_
----- U4-456
- U4-457
iS£i
WHEEL GUARD S COOLANT PIPES
A
A
n
A
J
HLRAND CA. CARLSON
Page 75
i
V]
!
.
WHEEL GUARD AND COOLANT PIPES
SWIVEL TABLE ADJUSTMENT
U-4 Number
435 436 437 438 439 440 441 442 443 444 445 446 447 448
449 450 451 452 453 454 455 456 457
Part Name
Swivel Nut Cap Swivel Nut Swivel Screw Oil Cup Clamp Bolt Nut Swivel Bracket Hood Hinge Pin Shoulder Screw Nozzle Serrated Washer
Hood Hood Latch Wheel Guard Cover Wheel Guard Center Hinge Pin
Knob
Coolant Cock Body Coolant Cock Horizontal Shoulder Screw
Supply Pipe
Supply Pipe Clamp Tee Bolt Swivel Bracket
05 CO
Page 76
U4-460 U4-46I
U4-462 U4-463
U4-464
U4-465 U4-466 U4-467 U4-468 U4-469 U4-470 U4-47I U4-472
U4-49I (3) U4-492 (3) U4-493 U4-494 (3) U4-495 (3)
U4-496 (3) U4-497
-0
o
U4-473 U4-474
U4-475 U4-476
CENTER REST-HINGE
TYPE
HLRANO CACARLSON
■■
A
A
/]
Page 77
STEADYREST - HINGE TYPE
CENTER REST
U-4 Number
460 461 462 463 464 465 466
467 468 469 470 471 472 473 474 475 476 477 478
Part Name
Knob Knurled Set Screw
Adjusting Screw - vertical
Horizontal Adjusting Screw - horizontal
Straight Pin Body Cover Steadyrest Body
Adj. Screw Bushing
Straight Pin
Adj. Screw Bushing
Knob
Knurled Set Screw
Dog Point Set Screw
Washer Clamp Clamping
Work Shoe-horizontal (short) Work Shoe-horizontal (long)
Shoe Holder
Bolt
U
-4 Number
479
480 481 482 483 484 485 486 487
488 489 490 491 492 493 494 495 496 497
Work Shoe - vertical Work Shoe - vertical Vertical Shoe Holder Lower Shoe Pin Hex Nut
Eccentric Check Nut Binder Eyebolt
Center Rest Body Clamp
Clamp Bolt Washer Clamping Bolt Screw Plug Center Rest Arm Straight Pin Straight Pin Shoe
Straight Pin
Part Name
^3
Page 78
P
ASSEMBLED
J SINQLE VALVE
U4-675 Enclosure U 4-6 76
Spring Retainer Plate U4-677 Valve Screw U4-678
Wire
Spring
<J
CO
U4-670 Valve pirx
U4-67I Valve
U4-672 Valve
PI urx £* e r
Body-Sin.
1)4-673 Valve Sleeve
1)4-674 'O' Ring* Pa C Kin
_____
die
_____
£5
__
U4-679
Body-
&
■ti)
&
0
ASSEMBLED DOUBLE
U4-680
U4-68I
1)4-682
U4-683
U4-684 Keeper
Valve
O' Rin^ PacKing
Standard Steel
Wine Spring
plaire
VALVE
Ball
Valve
Doable
SE-992-A SE-32 I 6 -A
DRWCq BY H RAND
KNIFE EDGE METERING VALVE
il
ii
Page 79
Compound
Base
U4-730
U4 650 Lock
Nut - Lock Washer
Ball Bearing
Lock Nat-Lock Washer
Ball Bearing Cap
Wheel Feed
Spacer
Ball
Pinion
Bearing U4-735
Sha-ft
Sleeve
Shta-ft 1)4-534/
1)4-733
U4-734
U4-736
U4-652
U4-73I
U4-732
------
M iter
Gear
Locking
Ball
SE-32 19-A
SE-3220-A
Bevel
Lockin<g
Bearing
Nut
Gear
U4-653
Nut
Cap
U4-737
U4-738 U4-739
BEVEL GEAR MECHANISM
U4-654
_U4-740
U4-74I
Lock Nut-
Vertical Shaft
Retainer
Ball
Lock Washen
Bearing
/?
CO
A/VO
Page 80
1
U 4-78
U4-780
1
1)4-775.
U4-774
U4-769
s
's
C>
U4-900,
U4-789
U4-79L-
U4-903
'*N
<i
a
7A U4-794
U4-792
Q^AU4-795
1)4-793 U4-907
U4-908
SE-^OSS-A.
SE-HOJt-A
U4-800_®
(J 4-799
U4-80I
WHEEL SPINDLE UNIT
(BALL. BEARING THRUST)
Jl
U 4-755
U4-754
,1)4-758
114-757-
U4-756
U 4-752
N
if
h
ti^U4-75l
>*
\
N
N
N
V.
N
U4-753
Page 81
■J
sj
M
j
U4 Number
750 751
752 753 754 755 756 757 758 759 760 769 770
772 773 774 775 776 777
778 779 780 781 782
783 7 84 785
- Supplied on Special Order Only -
Part Name
Wheel Head Nut
Washer (2)
Spindle Sheave
Spindle Box Nut
"O" Ring
Oil Slinger (RH)
Locking Ring (RH) Wedge Bolt (4) Spindle Box Case Spindle Box (Small) Key (2) Spindle Box (Large) Locking Ring (LI4) Oil Slinger (LH)
"O" Ring Spindle Box Nut Wheel Sleeve Wheel
Wheel Flange
Weight (2) Weight Retainer Spindle Nut Special Nut (4) Needle Valve (2)
Oil Tub (Upper) (2)
Paper (2)
WHEEL SPINDLE UNIT
(Ball Bearing Thrust)
U4 Number
786 787
788
789 790 791 792 793 794 795 796 797 798 799 800 801
802 900 901 902 903 904 905 906 907 908
909
Part Name
Oil Sight Sight Glass Retainer (2)
Bulkhead Union (No. 4)
Spindle Bracket Adapter
Motor Plate
Adjusting Screw
Motor Plate Hinge Pin Motor Plate
Motor Pulley
Motor Sheave Internal Spindle Bracket Eccentric Hinge Pin
Spring
Latch
Knob
Stud
Clamp
Wheel Spindle
Bracket
Bearing Housing
Spacer
Ball Bearing (DF Mounting)
Bearing Nut
Nut Spacer
Threaded Bushing
Locknut (2) Tru-Arc
Ring
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76
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CROSS INDEX OF
CATALOG NUMBERS
Page
U4 Number
Drawing Title
49
1
130-178 270-369 370-432
435-457 460-497 500-550 548-582 615-639 645-660 670-684 690-724
750-802 534-741 810-847 850-891 750-909
Headstock Wheel Feed Apron - hand
Table
Wheel Guard & Coolant Pipes
Steadyrest - Center Rest Wheel Feed Apron - semiautomatic
Grinding Feed Cylinder Hydraulic Wheel Head Traverse
Feed Screw Unit
Knife Edge Valves
Combination & Selector Valves Wheel Spindle Unit
Bevel Gear Mechanism Footstock
Two-Speed Hand Traverse Apron Wheel Spindle Unit, Ball Bearing Thrust
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Control Valve & Table Cylinder. . .
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55 63 69 71 57
59 61 60 72 65 67
.
73 51
.
53 75
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