Norton Type CV and LCV Grinders - Parts Manual Grinder, Cylindrical

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NORTON
COMPANY
MACHINE TOOL DIVISION
WORCESTER, MASSACHUSETTS
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NORTON
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MACHINE TOOL
r
WORCESTER, MASSACHUSETTS 0/606. USA.
DIVISION
The descriptions, illustrations, and specifications as given,
were policy of NORTON COMPANY to constantly improve its
products, those machines built at earlier or later dates may differ from these details.
correct at the time of printing. However, since it is the
10" TYPE CV-4
N
orton
company
14" TYPE LCV-4
SEMIAUTOMATIC
CYLINDRICAL GRINDERS
INSTRUCTION & PARTS MANUAL
No. 1759 - 7
W
orcester
, M
ass
. oi606
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FORM 1
759-7-4*-69-C
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SECTION 1.
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INDEX
INITIAL SET-UP
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Location . Unpacking the Machine Lifting the Machine
Setting Up
Assembly of Parts Electrical Connections Headstock and Footstock .
Wheel Sheaves Mounting the Grinding Wheel
Wheel Balancing ... Filling the Oil Reservoirs Oiling Grinding Coolant
Operation Experimenting
SECTION II.
Viscosity Rating Hydraulic and Circulating Systems
Wheel Spindle Grease Selection
Oil Dilution Hydraulic Oil Strainers .
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LUBRICATION
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1 1 1 1
2 2 2 2 3 3 3
4 4
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5
5 5 6 6 6
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SECTION III
Table and Taper Adjustment Headstocks Footstock Wheel Feed Power Wheel Head Traverse
Two-speed Automatic Grinding Feed Work Start-Stop Unit Hydraulic and Lubricating Pump Units .
SECTION I V .
Operating Arrangements . Identification of Operating Controls . To Set Wheel Feed Index .
. DETAILS OF MECHANISMS
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OPERATING ARRANGEMENTS
7 7 7 9 9
10 10 10
11 13 14
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SECTION V. ADJUSTMENTS
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INDEX (continued)
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Wheel Spindle Bearings Adjustment. Wedge Bolts and Spanner Nuts Bearing Temperature
SECTION VI. * TRUING DEVICE
General Information . .
Initial Operation . . . .
Initial Truing Details of Operation . .
Fast Traverse Fast Reversal
Automatic Down-Feed . Indexing Maintaining Accuracy . Lubrication
Adjustments
Nomenclature View-Type CV-4 Angular Wheel Slide Grinder
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ILLUSTRATIONS
15 15 16
18 18 18 18 18 19 19 19 19 19
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Parts Drawings
Wheel Feed
Wheel Spindle * Truing Device (Nomenclature) * Truing Device (Parts)
Headstock Footstock
Wheel Guard Hand Traverse Apron Wheel Feed Apron Parts Wheel Wear Compensator
Grinding Feed Cylinder Steadyrest Control & Sizing Adjustment . Knife Edge Metering Valve
Hydraulic
* Wheelhead Mounted Automatic
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Wheel Head Traverse
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Please specify the SERIAL NUMBER of the machine in inquiries
for parts.
or
orders
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17 20 23 28
29 30 31 32 34
36 38 40 42
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TYPE CV-4 ANGULAR WHEEL SLIDE GRINDER
NOMENCLATURE VIEW
1. Work Jogging Lever. work to the most convenient position for loading or unloading or for inspection for roundness
manual control of work start-stop when desired
Table Drive Hand Wheel
2.
Headstock work speeds are approximately 50-80-125-200
3.
with A. C. motor drive.
one belt change is provided with D. C. motor drive
Hinged Wheel Guard Cover.
4. changes
Wheelhead Mounted Automatic Truing Device. Special instruc
5.
tions on this device are given in Section VI of this Manual
6.
Footstock Spindle Control Lever,
position for loading
7.
11 One-Lever
lever to start grinding cycle - push it to terminate
11 Control for Automatic Grinding Cycle,
This permits fractional rotation of the
or
size. It also provides
A
speed range of 30-275 r. p. m. with
This cover swings back for wheel
This can be locked into
cycle
r. p. m.
«
Pull this
8. Automatic Grinding Feed Rate Control
9. Automatic
10.
Push Button Station. Name plates above each button indicate the
function each performs
11.
The Electric Timer for control of the automatic
behind this cover
12.
Power feed pressure relief valve to permit manual sizing
13.
Wheel Feed Clutch Lever.
indicated by a plate on the machine
14.
15.
Valve Control.
Feed
" Click-Count'
indicates setting for . 0001" work diameter reduction
Sizing Feed Rate Control
The positions of this lever are
Discontinues Body Feed and initiates Fine Sizing
1 Wheel Feed Index.
grinding cycle is
Each click on clockwise rotation
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SECTION 1. INITIAL SET-UP
LOCATION
Erecting drawings are sent with every machine shipped from
the factory for the assistance of the millwright in setting up the machine.
setting up, care should be taken to provide ample clearances.
In
It is sometimes found that a grinding machine must be placed in a somewhat adverse location. subsoil condition, or near by machines that set up jarring vibrations undoubtedly influence the possibilities of obtaining fine finishes, especially if a highly reflective surface is demanded. Should the location be one in which such vibrations are not absorbed by the usual foundation or the surrounding of 72" work length, give data on a special type of river-bed sand foundation which has been used with satisfactory
UNPACKING THE MACHINE
or skid in which it is shipped. All containers, removed with caution. on the container machine might be injured or thrown out of adjustment. The entire shipment should be checked against the packing list, and any shortage reported at once. See that no small parts are thrown away, mislaid,
soil, the foundation drawing blueprint shipped with machines
Care should be exercised in removing the machine from the box
In the event that heavy tools are used, direct blows
or
skids should be avoided, since the accurately constructed
The proximity of railroad traffic, a hard
results in combating difficult conditions.
blocking,
or
or
lost.
skids should be
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LIFTING THE MACHINE
The three-point method of lifting should be used. Place slings around short bars, thrust into the large cast holes in ends of the base and place a hook under the shelf at the rear of the coolant tank. Hemp rope, wire rope, or steel chains may be used, with rope being given the preference. Be sure that kinks or knots do not tend to lift the table or damage any portions of the machine while lifting.
SETTING UP
Machines of 18", 36", and 48" work length capacity rest on
three pads cast into the base. With the use of steel shims and an accurate
spirit level, shim the pads as necessary in order to level the machine perfectly in both directions. Use the table top or ways as planes.
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Machines of 72" work length capacity have adjustable foundation jack screws. These machines must have a concrete foundation, but do not grout in base.
Set the foundation plates furnished with the machine, as indicated
on the blueprint.
sensitive spirit level on the flat way of the base, level the machine lengthwise and crosswise. Then apply the hold-down screws at the ends of the base. Relevel with the adjusting screws after the hold-down screws have been
tightened.
ASSEMBLY OF PARTS
separately with the machine. Refer to the pictures in this manual if
assistance is needed in determining their location.
ELECTRICAL CONNECTIONS
Care should be exercised in making the electrical This task should be entrusted only to a competent electrician. wiring diagram furnished with the machine.
The operating mechanism of the disconnect
panel is interlocked with the enclosure door. the "OFF" position before the enclosure door can be opened.
After placing the machine, remove the tables and with a
Assemble all guards, pipes, and the coolant hose as received
connections.
Refer to the
switch on the control
The door handle must be in
"
Connect the incoming power lines to the terminals
"Customer yellow tag attached to the control panel gives the proper voltage, cycle, and phase. reverse two of the incoming line connections.
1 s Connections" with a red tag on the disconnect switch. A
Check for correct
wheel motor rotation and if not correct,
marked
HEADSTOCK AND FOOTSTOCK
The headstock and footstock should be carefully cleaned. The
spindles of both should be thoroughly
inspected. Be sure there are no nicks or burrs on the centers and that they properly fit their respective holes. Centers must seat well in their spindles if good results are to be secured.
Never move the headstock
table is clean.
WHEEL SHEAVES
Three wheel spindle belt sheaves are supplied, each stamped
with the corresponding safety arm rod properly attached to the hinged hood of the wheel guard, a safety lever will prevent the mounting of any but the proper size belt sheave.
wheel size with which it must be used.
wiped out and the centers carefully
or
the footstock unless the swivel
With the
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In mounting the wheel spindle belts, see that they are just tight
enough to prevent squealing.
MOUNTING THE GRINDING WHEEL
First, the wheel should be tapped lightly with a small wooden mallet or a block to be sure it is of sound structure. Unless a clear ring is emitted the wheel should not be mounted. sound, one of the blotters supplied by the wheel maker should be placed on the sleeve. Then mount the wheel. Do not force it on the sleeve; it should slide on easily. Now place another blotter on the wheel sleeve flange and slide this on to the sleeve. Line up the cross-mark on the flange with a similar mark on the sleeve and insert the screws. Draw the screws up snugly making sure the wheel is gripped between the blotters. Do not at first draw one screw up as tight as possible and then the next, also tight. Take up on the first until it is snug. Then go to the diametrically opposite screw and draw it up snug. Then draw up the screw 90° from the others and continue this procedure taking up a little at a time until all screws are tight.
This is important
because unless the flange is drawn down evenly
against the wheel, the latter may be cracked.
Being satisfied that the wheel is
Tighten screws to 15 foot
pounds with all threads free running, clean, and rust free.
WHEEL BALANCING
The grinding wheel should then be mounted in the machine and the wheel trued. The entire assembled wheel unit consisting
of
the wheel sleeve and the grinding wheel should then be mounted on an arbor and placed in a balancing stand for determination of balance of the unit. Remove the balancing weights to be found at the center of the wheel sleeve. Allow the unit to come to rest and chalk mark the wheel on the heavy side (at the bottom). unit will come to rest in any angular position.
Reinsert the weights diametrically above center until the wheel
When the wheel is in static balance, tighten the weights, remount the wheel unit in the machine, and retrue the wheel.
FILLING THE OIL RESERVOIRS
There are three oil reservoirs to fill; the wheel spindle lubricant, the hydraulic fluid, and the ways lubricant reservoirs. The wheel spindle lubricant
with approximately inhibitors
reservoir
for rust and oxidation through the hole for the bayonet gage.
is
within the wheel spindle housing.
7-1/2 quarts of 55-85 S.U.V. highest quality oil with
Fill this reservoir
The standard hydraulic fluid reservoir is located inside of the machine base. Its capacity is approximately
38
gallons. Fill with a high grade hydraulic fluid of 145-170 S.U.V. to the level indicated on the sight gage, in the base wall. For the outside hydraulic as an optional extra, the same hydraulic fluid should be used.
fluid reservoir which is furnished
Further
instructions will be found on a plate attached to the top of this reservoir.
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The ways lubricant reservoir is accessibly mounted on the
rear of the machine.
Fill to the level indicated on the sight gage with the lubricant
specified on the instruction plate mounted immediately above, or on, this
reservoir. Approximately 3-1/2 gallons are required.
OILING
Locate all oil holes and cups on the machine and fill with a
medium grade of good machine oil.
GRINDING COOLANT
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Whether soluble oil or a paste-type coolant compound is to be used (mixed with water) see that the coolant mixture is rich enough to prevent rusting the machine.
In selecting the compound to be used as a grinding lubricant, Norton Company makes no specific recommendation as to manufacture. However, a compound free from soda is advised. In the event that the compound selected proves to have an undesirable foaming effect, the addition of a little kerosene
to the coolant will correct this difficulty.
OPERATION EXPERIMENTING
See that all oil and grease cups are filled, and that oil in reservoirs
is at proper levels. Check coolant reservoir.
Before starting the machine, move the wheel slide to its extreme rear position. Then place the headstock and the footstock at the extreme ends of the table and centralize them with the grinding wheel. Set the table
reverse dogs so that the table will travel about 6" and the table movement does not bring either the headstock or the footstock too near the grinding
wheel. Before starting the pump motors be sure that the table start-stop lever is in the stop position. Naturally, it should be seen that it is in the stop position until everything is known to be in readiness to run the table.
Coolant tank capacity is approximately 150 gallons.
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If the Type CV-4 Semiautomatic Angular Wheel Slide Machine has been purchased with the hand table drive mechanism only, ignore all references in this manual to hydraulic power table drive.
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SECTION 11 . LUBRICATION
VISCOSITY RATING
Lubricating and hydraulic oils, greases and grinding lubricants,
applied in the operating of NORTON grinding machines, should be of a correct
type and good quality. The following information should be valuable to the
user of NORTON machines to get maximum production with minimum down time.
To evaluate the physical properties of an oil, the term "viscosity" is used. This indicates the measured resistance of the oil to flow at a given temperature and rate. The Saybolt Universal Viscosimeter represents the U. S. standard means of determining the time in seconds for 60 c.c. of oil to flow through a standard orifice at a specific temperature. The viscosities indicated will be identified at 100° F. for simplicity of control.
Identification of the viscosity represented by the S.U. V. at 100° F.
is the abbreviation for Saybolt Universal Viscosimeter.
U. S. standard South American standard
British standard . . . .
Continental
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Saybolt Saybolt Redwood Engler
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HYDRAULIC AND CIRCULATING SYSTEMS
Oils for hydraulic and circulating systems must be well refined to maintain stability of the oil or freedom from oxidation within the limits of temperature and pressure under which an oil of this type must function. The residues formed during the oxidation of a petroleum oil are in the form of gum and varnish which readily disturbs the sensitive valves of a hydraulic control mechanism. This also might be the cause of plugged pipe lines in the central lubricating system. The "pour point" of an oil, indicating the point at which an oil is no longer a fluid, will present a problem only when the equipment is
exposed for long periods of time to low temperatures, or when the new oil in drums is stored in the open with no physical protection. To assure correct function of the hydraulic system, a high grade oil, well refined and free from impurities, must be used.
WHEEL SPINDLE
The lubrication of any grinding wheel spindle is critical to the
successful operation of the entire machine. NORTON Grinders are no
exception to this rule. For spindle oil, we recommend the use of the highest
grade oil with viscosity of 55-85 S.U.V. at 100° F. for use in all NORTON machines with plain bearings.
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Spindle oil should be free from any form of contamination, be
stable, and operate with freedom from oxidation. No additives should be present. The oil should be of good quality and carry the guarantee of a reputable refiner.
GREASE SELECTION
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The selection of the correct grease will be governed by the
speed, temperature, and exposure under which the machine must operate.
Ball bearings at low temperatures require a soft cup grease. High temperatures require a high grade soda soap grease which possesses a high melting point. When moisture is present, use a water insoluble grease. All greases must be stable, in a pure form free from fillers and
of good quality. The grease should be kept free from dirt and all forms of contamination. In general, bearing manufacturers recommend that a ball
bearing be filled from one-third to one-half capacity and be approximately maintained at that level. Greases must not bleed in operation. When the oil bleeds from the soap in a grease, there is the danger that the dried soap left by the separation will be the cause of mechanical failure.
Stability, therefore, is of extreme importance in grease selection.
OIL DILUTION
The NORTON Type CV-4 Machine is built with various hydraulic
operating valves which require clean hydraulic oil of good quality in order
that they all may operate satisfactorily.
As nearly as possible, care has been taken to prevent coolant
splash, spray, or mist from entering the hydraulic reservoir which would
tend to form a harmful emulsion or sludge.
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If, however, the oil takes on a yellow appearance, the indications are that some coolant has entered the hydraulic system and sooner or later will cause faulty action of the delicate hydraulic valves.
In any event, we recommend that the hydraulic and spindle oil
reservoirs be drained and refilled after 500 hours of use.
HYDRAULIC OIL STRAINERS
Machines arranged with the hydraulic fluid reservoir inside the
base have a strainer for the hydraulic fluid located in the suction line of the hydraulic pump beneath the wheel slide. On machines with the hydraulic fluid reservoir outside, this strainer is in the tank. These should be checked periodically to prevent clogging.
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SECTION III . DETAILS OF MECHANISMS
TABLE AND TAPER ADJUSTMENT
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These machines have a sliding table which travels on the flat and
vee ways of the base, and a swivel table pivoted in the center on top of the
sliding table.
The swivel adjustment is at the right end of the table and provides a means for making taper settings. The graduated gib is intended as a guide only and any finer adjustment may be obtained by the trial and error method using the adjusting screw at the front.
HEADSTOCKS
Two types of headstocks are available for these machines, one a dead and the other a live center type. In the dead center type, the center remains stationary and the work drive plate revolves about it. In the live center type, the spindle, center, and work drive plate revolve as a unit.
The stopping and starting of the headstock motor is accomplished automatically. However, if desired this motor may be operated by push buttons located on a panel at the left front of the machine. A selector switch marked
"Hand-Auto" is provided for this purpose.
Both the dead center and the live center types of headstock are
driven directly through vee belts.
The ball bearings of both dead and live center headstock are preloaded and prelubricated so that no attention is required.
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Headstock center taper is No. 14 Jarno.
FOOTSTOCK
The footstock usually supplied is the lever type with spring compression control. The initial movement of the hand lever retracts the center. A further movement of the lever locks out the center in its retracted position.
The footstock spindle is clamped by means of a large hand knob on the front of the footstock body.
Footstock center taper is No. 14 Jarno.
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/CV4 118 Half Nut
X-CV4 119 Ball B'r'g.
/p-CV4 120 LocKnut^ LocKwashor
oo
CV4 100 Ball Bearing CV4 101 Taper Stud (4) CV4 102 Bevel Gear CV4 103 Ball Baaring CV4 104 Spacer CV4 105 Bevel Gear CV4 106 Ball Baaring CV4 107 Ball Brg. Adaptor
-CV4 108 Ball B'r'g. Cap (Small) CV4 109 L.H. Stub Shaft - CV4 110 Ball Baaring CV4 III LocKwasher CV4 112 LocKnuf CV4 113 Faed Screw Gear CV4 114 Washar-
CV4 115 BalI B'r'g. Spacer (Inner) CV4 116 B.B.
CV4 117 Drive Shaft
SE-3040-A SE-304 I -A
Spacer
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----------------
(Outer)
,
CV4 122 Fcad Scraw CV4 123 Seal
CV4 124 Ball B'r'g. Cap CV4 125 Spacer CV4 126 Ball B'r'g.
CV4 12 7 Washer CV4 128 Spacer CV4 129 Key CV4 130 Feed Screw Sleeve CV4 131 Sleeve Extension CV4 132 Coupling CV4 133 R. H. Stub Shaft CV4 107 Ball B'r'g. Adaptor CV4 134 Washer CV4 135 Miter Gear CV4 136 Spacer CV4 103 Ball B'r'g. CV4 137 Woshcr
X
CV4 138 Nut CV4 135 Mifer Gear
CV4 139 Ball B'r'g.
N
CV4 108 Ball B'r'g. Cap (Small) CV4 100 Ball B'r'g.
CV4 140 Ball B'r'g. Adaptor
WHEEL FEED
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WHEEL FEED
Wheel feed is accomplished by a feed screw that meshes with a cast iron half-nut attached to the under side of the wheel slide. screw is mounted in ball bearings and revolves in a bath of oil.
A counterclockwise rotation of the wheel feed handwheel moves
the grinding wheel in towards the work. A positive stop and an indexing
arrangement of the handwheel provide accurate work size setting. the indexing knob inwards and rotating it clockwise, wheel feed settings in increments to provide . 0001
. 004", may be selected.
The following table of measurements
of work diameter reductions
Settings
Each notch in index knob One turn of index knob One turn of handwheel
n of work diameter reduction up to a total of
represents a correlation
in
both the English and metric systems:
English
.0001" . 004" . 200"
The
By pushing
Metric
. 0025 mm. . 10 mm.
5. 0 mm.
POWER WHEEL HEAD TRAVERSE
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This mechanism provides rapid power positioning
wheel. It operates as follows:
The wheel slide rapid traverse piston rod CV4-267 (as shown on the Hydraulic Wheel Head Traverse drawing on page 36), attached to the end of wheel feed screw CV4-122 moves the screw and wheel slide forward as a unit until rapid traverse piston CV4-281 closes a main exhaust port. oil in front of the piston is now metered out of a cushioning port which slows the speed of the wheel slide. end of the piston gently contacts the front wall of the cylinder for positive stop.
For adjustment of wheel slide rapid traverse movement, nut CV4-276. Then turn stud CV4-260 in or out to decrease or increase the distance of the rapid traverse movement. Then retighten the nut. Two needle valves at the rear govern the rate of the forward and backward cushioning strokes.
At the termination of the cushion stroke, the
of
the grinding
The
loosen
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TWO-SPEED AUTOMATIC GRINDING FEED
Upon completion of the rapid traverse and cushioning stroke of the wheel slide in forward movement, grinding feed begins; obtained by hydraulically
The initial feed rate is set by valve (M 1 ); the ultra-fine (or finishing) rate by (M 2 ), shown on Page 15. Feed terminates stop contacts stop arm "D. M
AUTOMATIC GRINDING FEED
Upon termination of the rapid traverse and cushioning stroke of the wheel slide in forward movement, begins.
The grinding feed continues at the rate set by control (M until the stop on the wheel feed handwheel contacts positive stop arm "D. "
feed control cylinder. Hydraulic pressure moves a double end piston in this cylinder, causes rotation of the wheel feed gears and the feed screw. Automatic
feed is, therefor,
WORK START-STOP UNIT
This is accomplished by hydraulically rotating the feed screw.
Hydraulic rotation of the feed screw is by means of a wheel
and rack teeth on the piston rod rotate the rack pinion which
under conditions of solid metal-to-metal contact.
the two-speed automatic
rotating the feed screw.
when the handwheel
the automatic grinding feed
1 and M
2 on page 13).
t
Work rotation is automatically started and stopped, by means of a unit located inside the left front apron. A limit switch is operated by hudraulic and spring action so as to start and stop the work drive motor.
A selector switch, mounted on the left front panel, may be turned to HAND if manual control is desired.
HYDRAULIC AND LUBRICATING PUMP UNITS
These units are on the rear of the machine.
relief valves for both the hydraulic and ways lubrication systems are in the same area. Normally, pressure at which each system should operate. However, metal tags specifying the correct pressures are attached to each valve. ways lubricant pressures
improper positioning
On the discharge
pumps are filters. These should be checked periodically, and given such attention as may be necessary. See that the hydraulic filter element does not become clogged, because this condition may result in a faulty machine action.
of
these valves are set at the factory for the
at 4 to 6
sliding components.
side of both the lubrication and the hydraulic
pounds.
Excessive pressure
The pressure
Maintain
may cause
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SECTION IV . OPERATING ARRANGEMENTS
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In addition to automatic control of coolant, automatic or manual control of work revolution stop and start, and manual jogging control, the machine has the following features:
I Hydraulic means to convert picker feed or continuous
feed to manual control for shoulder and step diameter grinding on work without disturbing wheel feed set-up.
II Hydraulic rapid wheel head traverse with adjustable
stroke.
III Continuous straight infeed for plunge cut work.
IV Means to convert semiautomatic arrangement of
machine to a plain machine.
V Electrically controlled timing device to automatically
terminate cycle, if desired.
Functions (with selector valve (P) set to PLUNGE).
1. Place work in the machine and engage footstock center in work. Operate wheel head traverse lever (N) toward operator.
f
F F
Energizes wheel slide valve solenoid.
a.
Wheel advances rapidly.
b.
Work revolves with selector switch
c.
(S) set to AUTO.
Grinding coolant starts to flow.
d.
Grinding wheel advances at an initial rapid
e.
feed, to take up existing backlash.
Proceeds to grind at the predetermined rate
f.
of feed, until it is stopped by (D) and sparks die out.
Electrical timer indicates termination of
g-
grinding cycle, and de-energizes wheel slide valvp solenoid.
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Wheel slide retracts rapidly.
h.
1
Wheel feed retracts rapidly.
i.
Work stops revolving.
J-
Coolant stops flowing.
k.
Move footstock lever releasing work and remove
2.
work from machine.
Conversion to plain machine arrangement:
Move selector valve lever (P) to the "traverse" position.
a. Transfers cycle controls from wheel slide lever (N)
to table stop-start lever (H).
Lever control for termination of cycle.
1. Turn selector switch (S) to HAND, thus eliminating the electric timer. Then substituting (g) in above functions
by operating wheel head traverse lever (N) toward machine to de-energize wheel slide valve solenoid.
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To side grind shoulder or step diameter manually proceed
as follows:
When work is to size, throw manual control lever (J)
1. to the right.
a. Converts cycle controls from wheel head traverse
lever (N) to manual control lever (J).
2. Turn wheel feed handwheel (A) clockwise for clearance between wheel and work.
3. Side grind shoulder or step diameter manually.
4. Throw manual control lever (J) to the left.
a. Converts cycle controls back to the wheel slide
traverse lever (N).
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IDENTIFICATION OF OPERATING CONTROLS
N M
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M
J
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P P P
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F
A. B.
C.
D. F.
*G. *H.
J.
*L.
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M . M2.
N.
*P.
Wheel Feed Handwheel. Index Knob,
work diameter reduction.
Handwheel Clutch. Wheel Feed Positive Stop Arm. Pointer for determining amount of wheel feed. Reverse Lever.
Table Stop-Start
by controls to the left.
Manual Control Lever.
Control for amount of feed at table reversals.
Control for initial rate of plunge feed. Control for ultra-fine
rides up on Stop Block CV4-540,
Cycle Control Lever,
wheel or stop cycle.
Selector for Plain or Semiautomatic operation.
Each click on rotation represents setting for . 0001
Lever.
Graduations equal . 001
This lever also produces truing speed as set
rate of feed,
Pull to bring wheel forward,
This starts when Stop Arm MDn
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11 in work reduction.
M
push to retract
F
F
Selector switch for manual or automatic work rotation control.
S.
T.
Table Handwheel.
(*These controls are furnished only with hydraulic table traverse machines).
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TO SET WHEEL FEED INDEX
Start machine, load workpiece,
1. grinding wheel in back position.
Declutch handwheel (A) with control (C) and revolve handwheel
2.
clockwise several turns. NOTE: Valve (L) controls the amount of feed at table reversals. arrangement only.
Pull control lever (N) to bring wheel forward. On this move
3.
ment the grinding wheel should stop short of the workpiece.
If it appears that the wheel will contact the workpiece, immediately retract wheel by pushing control lever (N). Then revolve handwheel clockwise several more turns. This will provide additional clearance on forward power movement of the wheel.
4.
When wheel stops short of the workpiece on forward move
ment, feed wheel into light contact with workpiece by counter clockwise movement of handwheel (A). Then reclutch hand-
wheel by control (C).
It is
furnished with the hydraulic table traverse
push control lever (N) to put
Close wheel feed valves (L & M).
5. Pull out index knob (B) and move handwheel to left until positive stop contacts positive stop arm (D). Now rotate index knob (B) clockwise the amount of grinding feed desired.
NOTE: Each click of index indicates setting for . 0001" work diameter reduction; equals .001
6.
Retract grinding wheel by pushing lever (N). Open valve (M 1)
slightly to set the initial feed rate.
by pulling (N) and when wheel starts to grind, adjust valve (M * ) for initial rate desired. For the ultra-fine rate, adjust
valve (M 2 )
7.
When wheel feed stops through contact of positive stop on hand-
wheel with positive stop arm (D) retract wheel by pushing control lever (N). Inspect workpiece for size. setting as necessary by index knob (B).
8.
Set Timer by timing the next piece ground.
11 work diameter reduction.
#
each graduation on wheel feed handwheel
Now bring wheel forward
Correct
1
14
Page 21
I V
I
v
SECTION V. ADJUSTMENTS
WHEEL SPINDLE BEARINGS ADJUSTMENT
While these bearings are adjustable, we caution against any promiscuous tampering with them. Many machines are on record whose bearings have not been adjusted over long periods, and it is advised that such adjustments be made only when the need has been definitely proved. In this case, a very slight adjustment should be made and repeated if necessary. This is to avoid the possibility of tightening too much and causing overheating or seizure.
i
i
*
*
f
In making an adjustment, set up but one bearing at a time, allowing the machine to run under working conditions for a day or so before adjusting the second bearing, if this is necessary. The cooler bearing is naturally the one to adjust first. Do not attempt to adjust bearings when they are cold. In preparing to adjust a bearing, be sure to loosen the wedge bolts of the bearing concerned. Do this upon removal
of the spindle housing cover so that this step will not be overlooked.
NOTE: Reduction in the diameter of the bearing
bore is obtained by drawing the bearing into its
case by tightening the inner spanner nut. The
taper on the O.D. of the bearing is such that
when the bearing is drawn into its case .012" reduction of . 00
bore.
Therefore, to obtain . 001" reduction of the spindle bearing
bore, set up a clearance of . 012" between the outer spanner nut and the
spindle bearing case by use of a feeler gage. Now tighten the inner spanner nut until the outer nut is seated against the bearing case, should give . 001" reduction of the bearing bore. Use this twelve to one ratio to obtain any reduction desired.
l" is obtained in the bearing
This
f
r
When the bearing has been drawn into its case, loosen both the inner and outer spanner nut. This move is important. The bearing will remain at the point to which it has been drawn. Now tighten the wedge bolts which will straighten the bearing in its case if there has been any tendency toward twist. ?\.fter the wedge bolts have been brought up snugly (do not tighten excessively), bring up the inner and outer spanner nut snugly but not too tightly and replace the housing cover.
WEDGE BOLTS AND SPANNER NUTS
The wedge bolt tightening operation is extremely important. They should be brought up snugly but not excessively tight. The wedge bolts straighten up the bearing in its case, and to do this effectively, the
outer and inner spanner nuts must be loose. After this is done, tighten up the outer and inner nuts firmly, but not too tightly. Hammering on the
nuts will set up strains in the bearings which may lead to trouble. Do not
15
Page 22
1
pound on the wrench with a hammer and under no circumstances should
a set or punch be used in adjusting these spanner nuts, since these tools will cause a peening action which in time might cause oil leakage from the bearing.
BEARING TEMPERATURE
Bearings should never be adjusted when they are cold. Should
the machine be in need of bearing adjustment, allow it to run for some time until the bearings warm up. A bearing, if adjusted when cold, will often seize the spindle when the latter is allowed to run. This seizing is
caused by the differences in expansion occurring in the spindle parts and the fact that a cold adjustment does not usually provide clearance enough for the expansion of the spindle.
1 i 1 1 1
i
*
I I 1 I
16
I
Page 23
\l
CV4 195 Spindle Box Nut (RH.)7 /
CV4 196 "O" Ring
CV4 197 Spindle Box (Small)
CV4 198 Spindla Box Case (Small)
CV4 199 Spindle Box
CV4 200 Wheel Spindle
CV4 201 Spindla Nut-
IE-3044 -A
96-3045
-A
----------------------
7 /
Nut
(Inner)
-----------
------------
CV4 202 Adjusting Nut
CV4 203 Thrust Ball
CV4
204 Sleeve------------
CV4 205 Thrust Bracket
CV4 206 Pump Worm
CV4 207 Spanner Nut --
CV4 199 Spindla Box Nut (Inner)
CV4 208 Spindle Box (Larga)
CV4 209 Spindle Box Case
CV4 196 t) Ring
/
-----
B'r'g.
210 Spind la
211 Worm
i 212 Lubricating Pump BracKat
213
214 Filter
215 Manifold
CV4 216 Oil Manifold
CV4 217 Wedge Bolts(4)
\
/
Sheave
Wheel Auxiliary B'r'g. Hump
Laminatad
Shim
_
7 y
CV4 219 Wheel Sleeva Washer
CV4 220 Locking Ring
7
CV4 221 Oil Thrower
4 222 Spindla Box Nut (Outer
L.H.)
H.L.RAMO
c.r. HJ\mo
WHEEL SPINDLE
Page 24
SECTION V I
WHEELHEAD MOUNTED AUTOMATIC TRUING DEVICE
GENERAL INFORMATION
As
the name implies, this device provides automatic truing of the grinding wheel or wheels. An auxiliary manual means of controlling the device is provided for setting up purposes. A selector switch in the push-button station provides either automatic or manual control.
the selector switch set at "Manual" the device is operated by two push buttons mounted on the rear of the device.
INITIAL OPERATION
With
In initial or experimental operation of the Wheelhead Mounted
Truing Device, set the selector switch to "Manual" and make sure that the diamond in the device is raised sufficiently so that it will not contact the grinding wheel before such action is intended. Raise the diamond with the small hand wheel on front of the device, and use the "door" in
the wheel guard to observe that proper clearances exist. With the diamond clearly above the grinding wheel, run the device back and forth by operating the push-buttons on the back, until the manner of operation
is understood.
INITIAL TRUING
For initial truing of the grinding wheel, continue to operate the device manually, and bring the diamond into light contact with the grinding wheel by hand. Feed the diamond very lightly at each reversal of the device by use of the small hand wheel "R" as shown on page 20*
DETAILS OF OPERATION
In normal operation of this device, the Operator touches the
push-button labeled "Truing Start", located in the push-button station.
This energizes solenoid valve "A." Energizing this valve allows pressure oil into the left-hand side of the truing slide hydraulic cylinder for movement of the slide. At the same time, oil on the right-hand side of the cylinder exhausts through speed-up valve "B" and through the needle valve mounted
on the rear of the device.
1
FAST TRAVERSE
When the diamond truing moves from its rest position, the
right-hand speed-up dog "C" depresses the speed-up valve plunger to allow the exhaust oil to flow freely through speed-up valve "B". This gives the truing slide a fast traverse from the rest position of the diamond tool to the edge of the grinding wheel. On reaching the wheel, the speed-up dog rides off the plunger and closes the speed-up valve "B". With this valve closed,
the exhaust must pass through the needle valve which gives the required truing speed to the tool slide.
L8
Page 25
p p P
P P
FAST REVERSAL
When the diamond reaches the opposite edge of the grinding wheel, the left-hand speed-up dog ,,Dn depresses the plunger which again opens passage through speed-up valve nBn and the slide goes through fast reversal back to the edge of the grinding wheel. The reversal is accomplished by the truing slide actuating limit switch "E" which is mounted on a slotted bar fastened to the top of the mechanism. This action de-energizes the solenoid and reverses the hydraulic pressure from the left-hand to the right-hand of the cylinder now exhausts through the speed-up valve "B the needle valve.
side of the truing slide cylinder.
Oil on the left-hand side
and through
P P P
*
*
AUTOMATIC DOWN-FEED
At the end of the first pass, while the slide is going through its fast reversal, diamond picker feed ratchet "F" is actuated by ratchet crank actuating adjustment "G". This gives diamond holder "L amount of automatic down-feed. (See "Adjustments"
At the end of the return pass, the diamond picker feed ratchet
"F" contacts ratchet crank actuating adjustment " H" which feeds down the diamond. operation.
INDEXING
compensate for the reduced diameter. Push the wheel feed index knob inward and use the click-count to back off the handwheel an amount equal to the amount trued from the diameter if the diamond feeds . 0005" per pass, the radius of the wheel is reduced . 001" ; the diameter is no need for further adjustment.
The slide then comes to rest and is set for the next truing
After the truing operation, the wheel must be repositioned to
of
the grinding wheel. For example,
.
002" . The index knob, then, is turned back 20 clicks and there
on
m
the desired
page 22).
MAINTAINING ACCURACY
I
tight.
LUBRICATION
obtain the maximum efficiency of the device.
■j
To maintain accuracy
The dove-tail
Oil the rollers and ways frequently with a high lubricity oil to
gib must be adjusted to give a snug sliding fit on the ways.
of
truing,
19
keep the rollers
of
the device
Page 26
I
1
1 1
SE-343B
«
I I
20
i
Page 27
p p
P
NORTON WHEELHEAD MOUNTED AUTOMATIC TRUING DEVICE
P P P P
*
A - Solenoid Valves
B - Speed-up Valve
C - Right-hand Speed-up Dog
D - Left-hand Speed-up Dog
E - Limit Switch
F - Diamond Picker Feed
Ratchet
G - Ratchet Crank Actuating
Adjustment (Right-hand)
H - Ratchet Crank Actuating
Adjustment (Left-hand)
SE-343-B
K - Booster Cylinder*
L - Diamond Holder
M- Main Form Bar
N - Main Form Bar Follower
O - Booster Bar Follower*
P - Detent and Ratchet Lock-out
R - Diamond Manual Adjustment
Handwheel
S - Rise Index Bar*
T - Booster Bar*
J - Adjusting Stop Screw
(For right-hand
of main hydraulic
movement
*These parts are furnished
the truing operation requires addition
of the Booster Arrangement to the Device, and this is when the truing action involves horizontal
diamond tool.
piston)
U - Booster Limit Switch*
V - Auxiliary Speed-up Dog
(For two-wheel setup only)
W - Adjusting Screw - Rise
Index Bar
only when
and vertical traverse of the
21
Page 28
II
ADJUSTMENTS
Vertical Adjustment of Diamond Holder
This adjustment is made by Handwheel n
Position of Slide at Rest
This position is set by adjustment of Adjusting Stop
Screw ,?
Distance of Fast Traverse
to the edge of the grinding wheel is determined by the location of right-hand Speed-up Dog "C."
Truing Speed
mounted on back of the device.
J. M
The distance of fast traverse from the rest position
The truing speed is controlled by the needle valve
R. "
1 i
Distance of Fast Travel at Reversal
This distance is determined by the location of the left-
hand Speed-up Dog "D.
Point of Reversal
This point is determined by the location of Limit
Switch M
Amount of Down-Feed
Crank Actuating Adjustment nGM on the right-hand side and by "H" on the left-hand side.
Slide Motion - Horizontal Plane
cast integral with the hydraulic cylinder and the adjusting screws on
the back of the device at both ends of the cylinder.
E. M
The amount of automatic down-feed is controlled by
To adjust the slide in the horizontal plane use the lugs
m
n
l
■'•ir
22
i
Page 29
*
^0
I09'®>
107
CO CO
S.EIOI9-AA
49
44
-^
NORTON AUTOMATIC WHEEL GUARD TRUING DEVICE
"66
(g>
----
^42
26
29
10-43
Page 30
1
Code No.
to
NORTON WHEELHEAD MOUNTED AUTOMATIC
Identification of Parts on Drawing SE-1019-AA
Req'd.
1
2 3
4
5 6 7 8
9
10 11 12
13 14 15 16 17 18 19
20
21
22 4 23
24
25 26 27
1 4 1
2
1
3
1
1
1
1
3
1
1
1 1
1 1 1
1
2
1
3
1
3
1
4
1
Part Name
Cylinder Bracket Screw - hex hd-3/8xl -1 /2 *
Cylinder Screw - hex hd cap-5/8x2
Spring Screw - soc cap - 1/4x5
/8 Valve Cap Piston Valve Rod Front End Cap
Screw - soc cap-1/4xl/2 Switch Bracket Nut - hex -3/8 Tee Bolt Ratchet Crank Knockout Nut - hex -3/8 Tee Bolt Ratchet Feed Bracket Nut - hex - 3/8 Tee Bolt Tee Slot Bar Screw - soc cap-1/4xl-l/4 Cylinder Bracket Key Screw - flat hd mach-l/4x5/8 Thrust Plate Screw
soc cap-3
/8x3/4
Tool Slide
Code No.
Req'd.
28 29
30
31
32
33
34
35 36 37 38 39
40 41
42 43 44 45 46 47 48 49
50
51
52
12 12
53
54
TRUING DEVICE
Part Name
1
2
1 4
1 1 4
1
1 4
1
2
1
1
1
1
1
1
8
4
8
Piston Rod
Nut - hex -5/8
Packing Gland & O-Ring Screw - fil hd mach-10-24xl/2
Garlock Packing Cylinder Head Screw - soc cap-5/l6-16pxl
Piston Form Bar Bracket
Screw - soc cap-5/16-16pxl
Form Bar Support Screw - soc cap 3/8xl-l/4 Adjusting B lock
Screw - soc cap-5/l6x5/8 Adjusting Screw Vertical
Nut - hex - 1/2
Stud
Tool Slide Cap
Screw - soc cap-3/8x3-l/2
Tool Slide Cap Cover
Screw
- rd hd
mach-
10-24x5/16
Bushing
4
Eccentric Short
Needle
Bearing
Roller 1 1
Sleeve Roller Guide
* See Note at end of Listing on Screw Pitch.
Page 31
V.
Identification of Parts on Drawing SE 1019-AA
Code No.
55 56 57
58 59 60
61 62 63 64 65 66 67 68 69 70
to
71
cn
72 73
74
75 76 77
78
79
80
81
82
83
84
85
86 87
Req'd.
8
1 1
2
1
2
1 1 2 2 4
1
2
2
2
1 1 1 1
2
1 1 1 1
1
4
1 1 1
2
1 1 1
Part Name Screw soc cap-5
Roller Guide Follower
Screw soc
Key
Screw - flat hd 8-32x5/8
Gib Gib Eccentric Stud
Dog - R.H. & L.H.
Screw - soc hd cap-5/1 Steady Bracket
Screw
Washer Tapered Pin
Steady Finger Screw - soc cap-5/I6xl-1
Spring
Nut Spanner Nut Gear Pin Ratchet Wheel Ratchet Crank Collar
Screw - soc cap-5/16x5/8 Sleeve Cap
Sleeve Bushing
Diamond Nib Holder
Screw - soc cap-l/4xl/2
Nib Holder Bar
Sleeve Bushing
O-Ring Packing
Screw
soc cap-3/8xl-1/2
cap-3
/16x1-1
/8x3-1/2
6x1 -1 /4
/4
Code No.
88
89
90
91
92 93
94
95
96
97 98
99 100 101
102
/4
103
104 105
106
107
108
109 110 111 112 113
114 115 116 117
118
119
Req'd.
1 1 1
2
1
1 1
2 2
1 1 1 1
1 1 1
1 1
1 2
1
1
1
1
1
1
1 1 1 2 1 1
Part Name
Wiper Gland Diamond Nib Spring Bracket Screw - soc cap 5/16x1
Pin Spring Pin Spring Short
Pawl and Long Pawl
(Sold only in Pairs) Shoulder Screw Eccentric Pin
Shoulder Screw 201 McGill Ball Bearing Spacing Washer Eccentric Bushing
Stud Spacing Washer
Pinion
Screw - soc cap-3/8xl
Plunger Knob Spring Hand Wheel
Pin
Pinion Shaft Index Gear
Handle
Bracket
Screw - soc cap-3/8xl-l/4
Screw - soc set
Screw - soc set
Bracket
-3/8x2-1 /2
-3
/8x2-l/4
Page 32
Identification of Parts on
Drawing SE-1019-A A
to
CJ5
Code No.
120
121
122
123 124 125 126 127
128 129
Req'd.
1
2 6 1 3 1 1 1 1
2
Part Name
Guard Guard Guide Screw - oval hd-10-24xl/2
Mist Guard Screw - rd hd-10-24x3/8 Form Bar (Mach. Serial No. Req'd. )
Washer Screw hex hd cap-3/8xl Limit Switch Stop Screw - soc cap-1/4xl/2
Unless otherwise specified, screw pitch is as follows:
1/4-20,
5/16 18, 3/8-16,
7/16-14,
1/2-13,
5/8 11, 3/4-10
l
-1
/4
Page 33
*
to
-o
Page 34
CV4 321
CV4 322
CV4 323 ------
CV4 324
CV4 325
CV4 326
CV4 327
Drive Sheave
CV4 328
* CV4 329-
* CV4 330
CV4 331 CV4 332
Retainer - Small x CV4 333 CV4 334
CV4 320
Ve<z Belts (5.)
Drive Shaft Sheave
------
Drive Shaf ±
•Eccentric Cap
Eccentric Ball
Bearing Sleeve
Ball Bearir\gs(2)
Washer (2)
RacK Pinion
Body End Cover.
WorK Drive Plated J Ball Bearing Jr
Heads-tocK Center/
Washer
'4 335
5
'4 336
CV4 343 Spindle
CV4 344
Bearing Retainer-Large
CV4 345
CV4 346
v
CV4 347Ball Bearings ( 20
CV4 348
CV4 349ClampingBalt
"-CV4 350
CV4 351Clamp Nut ( 2)
---------
Moior Sheave
ve<z, Beli
CV4 337
Plug glng
iwiich
----
Sheave
Cap
------
Ball
-------
WorK
Sheave
------
Pm
Clamp (2)
QreaseSeaUs)
(2)
SE- bfeQ-A
&&-3053-A
■^"These.2 parts are attached ♦These 2 pa r+s are attached
Page 35
to
co
CV4 380 Foobstock Lavar GV4 381 Spindle CV4 382 Water Cap CV4 383 Spring Wire CV4 384 Ballows Ring GV4 385 Ballows CV4 386 Ballows CV4 387 Center CV4 388*3 Plain Handla
CV4 389D.TH. Support Pin
---------------------
--------------------
Insulator
-------------------
------
--------------
-------------
-----------
------
CV4 394 Spmdla Clamp-Raar CV4 395 Pinion
CV4 396 Pm
CV4 397 Spmdla Clamp-Front
CV4 398 Body
CV4 390 Knob CV4 391 Spmdla Clamp Rod CV4 392 Lock Pin (2) CV4 393 Rack Pinion
SE-3054-A SE-3056-A
CV4 399 Clamp (2) CV4 400 Clamping Bolt (2) CV4 401 Body Covar Gaskab CV4
402 Body Covar 403 Wetshar (2)
CV4
HI PANO
OH GPAVTS
F00TST0CK
Page 36
co o
CV4 355 CV4 356 Upper Bracket CV4 357 Stud
CV4 358 Swivel Bracket CV4 359 Joint Washer -
CV4 360 Expansion Spring- CV4 361 Spring Pin
CV4 362 Spring Pin
CV4 363 Saf'ety Arm Lever
CV4 364Saraty CV4 365 Connecting Link
CV4 366 Whaa.1 Guard CV4 367 Shoulder Screw (2)-
Water Pipe
-----------------
Arm Shaft
------------
----------
---------
^
CV4 373 Hood
CV4 374 Restricting Arm CV4 375 Serrated CV4 376 Hood Clamp Screw
Washer (2)
(2)
SE-3050-A
SE-305I-A
A
WHEEL
'l
GUARD
h
H
U
RAND
O H
GRAVES
/]
Page 37
VI
CO
CV4-225 Ball Bearing Cap C Lower)
CV4-226 Idler Gear Clnner)_
CV4-227 Ball Bearing
CV4-228 Ball
Cap CUpper)
Bearing.
CV4-229 Idler Gear (Outer CV4-230 Ball
Bearing
CV4-23I Ball Bearing Retainer R'm^ CUpper)
CV4-232 Ball Bearing
CV4-233 Pinion
Shaft
CV4-234 Idler Shafts
CV4-235 Ball Bearing
Cap
CV4-236 Machine Handle.
CV4-237 Screw.
CV4-238 Washer\
CV4-239 Handwheel-
----
--------
,
-----
,
-----
A
------- Vs \ '
o'
I i
LXV4-256 Apron
.CV4-257 Apron
,CV4-240 L.H. Rack Bracket
CV4-24I Table Rack
o
CV4-242 Ball Bearing
CV4-243 Lock
%\
o
o
o
CV4-244 Lock
CV4-245 Spacing Washer
!J|LcV4-246 Key $V\CV4-247 Rack
|^\CV4-248 Ball Bearing N\
CV4-249 Ball Bearing Ki'n^
\cv4-250
Key
VCV4-25I Lock Washer
CV4-252 Lock
\cV4-253 Gear
.CV4-254 Bearing
CV4-255 Rack Pinion Shaft
Cover
Nut
Washer
Nut
Pinion
6E 3048 A
SE 304*
A
HAND
TRAVERSE APRON
NANO
Page 38
CV4-53I
CV4-532
n
CV4-574
CV4-535
1 CV4-536
^\CV4-533 . GV4-534
CV4-55I
CV4-540
J,CV4-54| .CV4-542
-Xx\XV
CV4-572
4-537
CV4-544
§^CV4-545
CV4-552
CO
to
/
I I
I I
CV4-557
i
-
CV4-556
^XV4-56u J3k
'
XV4-560
CV4-559
/CV4-558
X
®"\
-P
x
o
7. .X
i CV4-5639
XV 4-562
CV4-568
CV4-57I
CV4-573 - 1 [1XV4-570
CV4-546
*w
#CV4-538> ii *
Ji CV4-547
XV4-565
"V^s-CV4-566
I
=, XV4-568
7CV4-539
CV4-550
CV4-548
CV4-549
H CV4-567
__
!
!
SC-33 7^A
SE-3376-A
l
WHEEL FEED APRON PARTS
II
Page 39
WHEEL FEED APRON PARTS
oo
CO
CV-4 No.
530 531 532 533 534 535 536 537
538 539 540 541 542 543 544 545
546 547 548 549 550 551 552
Part Name
Handwheel Stud Clutch Lever Handle Collar Clutch Lever Bushing
Index Gear (English)
Torrington Wheel Feed Index
Handwheel
Bushing (2) Hup Cap Stop Block Index Pinion 10T Sleeve (short)
Pinion Spring Locking Ring Detent Ratchet Detent Ratchet Housing Knob Detent Plunger Spring Machine Handle Stop Arm Stud Stop Arm
Needle Bearing
CV-4 No.
553
554 555 556 557 558 559 560 561 562 563 564 565 566 567
568 569 570 571 572 573 574
Part Name
Pawl Lock Spring Screw
Link End Cap
"O" Ring
"O" Ring Retainer
"O"
Ring Piston Valve Body
Spring
nOM Ring
Bracket
Spool Bushing (2)
Bell Crank Bracket
Shoe (2) Bell Crank Shaft Detent Plunger Clutch Spool Seal Spring Pointer
Page 40
CV4-48
CV4-486
GO
CV4-502
CV4-5I2
CV4-503
CV4-504,
'xCV4-523
CV4-522
CV4-505.
CV4-48Z
CV4-488
CV4-489-
CV4-490
.CV4-52I
V4-520
CV4-5I9
§
CV4-506
CV4-50I
CV4-5I3
SE-32 83-A SE-326-f-/\
I
.CV4-5IO
•J
4*|
WHEEL WEAR COMPENSATOR
rj
/I
/
//
Page 41
L
WHEEL WEAR COMPENSATOR
CO CJl
CV-4 No.
484 485 486
487
488
489 490 491 492 493 494 495 496
497 498 499 500 501 502 503 504
Part Name
Feed Screw Gear Washer Clutch Gear Washer Spacer (3)
Ball Bearing (4) Spacer Worm Drive Shaft Clutch Body (2) Spring (6) Roller (6) Clutch Sleeve
Lock Washer (2) Spanner Nut (2)
Key (3) Spacer Gear Bracket Gear
Set Screw (2)
Idler Shaft
CV-4 No.
505
506
508 509 510 511 512 513 514 515 516 517 518 519 520 521
522
523
524 525 526
Part Name
Key (2) Needle Bearing (2)
Gear Adjusting Screw
Adj. Screw Plate
Plunger Spring Piston Rack Lock Washer Spanner Nut Worm Gear Thrust Collar
Ball Bearing "O" Ring (2)
Oil Seal Ring
"O" Ring (2)
Ball Bearing Spacer Ball Bearing
"O" Ring (2) "O" Ring
Feed Screw Shaft
Page 42
CV4-59I
0/4-595
CO
O)
CV4-579
CV4-578
0
CV4-582
CV4-584
CV4-583
CV4-60I
CV4-587
0/4-588
CV4-585
£>
e
CV4-602
CV4-589
CV4-586
-CV4-592
GV4-604
CV4-605/ CV4-606
CV4-593
CV4-607'
0/4-602
CV4-596
CV4-597
v
.CV4-593
CV4-598
\
x CV4-595
\
CV4-592
r>
\.
0/4-597
S
\
\
CV4-596
V
\
s'
&V4-599
m-6oo
S6-320S-A SE-33 7-7-A
n
CV4-580
m
CV4-58I
m
GRINDING FEED CYLINDER
i!
I
I
il
Page 43
GRINDING FEED CYLINDER
CO
-0
CV-4 No.
578
579 580 581 582 583 584 585 586
587 588 589 590 591 592
Part Name
Pinion Ball Bearing Cap Tru-Arc Ring Ball Bearing Bushing (outer) Piston Rack Pinion Ball Bearing
Bushing (inner) Clutch Shaft R. E. Key R.E. Key
Clutch Gear External Clutch Gear Internal Cylinder End Cap
mOm
Ring (2)
CV-4 No.
593
594 595 596 597 598 599 600 601 602 603 604 605 606 607
Part Name
Cylinder (2) Cylinder Bracket (2) Packing Support Cap (2) Unee Pac (2) Packing Support Ring (2) Piston Cylinder End Cap Tube (R. H.
) Tube (L. H. ) Body Cap (2) Piston
Spring
Body Support Valve Body
Special 1/16 Pipe
Plug 1/64 Hole
Page 44
CO 00
SE-3463-A
45
STEADYREST CONTROL & SIZING ADJUSTMENT
OPT ON"t* or
,1
■roa
3
r
/J
Page 45
STEADYREST CONTROL AND SIZING ADJUSTMENT
Identification of Parts on Drawing SE-3463-A
Code 1-53
CO CD
Code No.
1 2
3 4 5
6
7
8
9
10
11 12
13 14 15 16 17 18 19 20 21 22
23 24 25 26 27
Part Name
Knob Detent Ratchet Housing Detent Plunger Spring Detent Locking Ring Pinion Spring
Sleeve (Short)
Wheel Index Pinion 10T Spacer
Machine Handle Stop Block Screw Hub Cap Bushing (2) Spacer Extension Support Ring
Sizing Block
Torrington
Stop Block Extension Index Gear (English) Clutch Lever (Bushing) Collar- Clutch Lever Handle Hand Wheel Stud
Ratchet
Feed Index Handwheel
Needle BUG
Code No.
28
29 30 31 32 33 34 35 36 37
38 39
40 41 42 43 44 45
46 47 48 49
50 51 52 53
Part Name
Screw Spring
Pawl
Lock Stop Arm Stop Arm Stud Link End Cap
"O" Ring "O" Ring Retainer "O"
Ring Piston Valve Body
Spring
"O" Ring
Bracket
Bell Crank Bracket Detent Plunger Spring Bell Crank Shaft Bushing (2) Bell Crank Bracket Shoe (2)
Half Dog Pt. Soc. Set Screw (2) Spool Clutch Spool Seal
Pointer
Page 46
CV4-705 -Enclosure
M
0
§L
Cp)
ASSEMBLED
B
J SINGLE VALVE
©
CV4-700-Valve Pin CV4-70I -Valve Plunder
_________
___
CV4-702 - Valve Body-Senile CV4-703- Valve CV4-704-"o" R i
4^
o
Sleeve
___
ngf PacKin^.
CV4-706-Sprung* Retainer Plate
CV4-707-Valve- Screw
CV4-708-Wire
Spring
GV4-709 - Valve
Bod^-Double
m
i.
la
m
[a
©
ASSEMBLED DOUBLE VALVE
©
SE-992-A
SE-3569-A
GV4-7I0 Valve ^CV4-7II -^O' Ri CV4-712-SLarrciard. Sleel
CV4-7I3 -Wire
CV4-7I4 - Keeper Pla-te
r\<3 Packing
Spring
Ball
DRWG, BY H RAND
KNIFE EDGE METERING VALVE
r
Page 47
KNIFE EDGE METERING VALVE
CV-4 No.
700 701 702 703 704 705 706
707 708 709 710 711 712 713 714
Part Name
Valve Pin Valve Plunger Valve Body Single Valve Sleeve
"O" Ring Enclosure Spring Retainer Plate
Valve Screw
Wire Spring
Valve Body Double
Valve
"O" Ring
Standard Steel
Wire Spring
Keeper Plate
Page 48
CV4 275 Solenoid Bracket/ CV4 276 Castle Nut Type E
CV4 277
CV4 278
CV4 260 CV4 261 Washer CV4 262 Spring CV4 263 Std Straight Pini CV4 264 Cushion Plung
CV4 265
CV4 266 CV4 267 CV4 268
CV4 269 Pipe Plug CV4 270 Mold9444Unecpac4l3
to
CV4 271 Cylinder Head ....
CV4 272 Packing Gland CV4 273 Victoprene GV4 274 Piston Rod Support
--------------
62019---------
Castle Nut Cylinder
Piston Pod Piston Rod
------------ Styla^j
\
Adjustment/ Stud
Q
0
0
a.
CV4 279
-CV4 283 Valve Sleeve
Washer
Washer Cylinder Cushion Cap
-----
CV4 280 Washer GV4 281 Piston CV4 282 Valve Piston
CV4 284 Solenoid Guard
x CV4 285Solenoid Stop Block
CV4 286Valve Piston Spring
GV4 287 Victoprene 62049
3 E - 3046-A
SE- 3047-A
hydraulic wheel head traverse
Page 49
5 Ball
4 Bear
Bearing
3 Ball
Cap
Hug Locknut
Bearings
2 Sleeve
I Thrust
Bearing Housing
Page 50
GV4-70I
CV4-700
/
V
\
CV4-696
CV4-699
CV4-686/
CV4-698
.CV4-687
.CV4-685
■v
t
X
CV4-672.
i
N
CV4-683
CV4-67I
CV4-670
o
GV4-669
o|
V
\
\
\
N
\
x
X
.CV4-668
GV4-666
CV4-665
CV4-664
CV4-662
x,CV4-66l
CV4'660
/
0lJa™~
CV4-658
CV4-657-
CV4-674
659 C3)
at
CV4-656/W
CV4-652
V4-655 OO
£
<^CV4-654 Cj)
l
~/^'^CV4-653
CV4-65I
CV4-650
X
X
SE*3554A
CV4-697
,/i
> M
AUTOMATIC WHEEL BALANCER
!
A
l
1
Page 51
SE-3554-A
AUTOMATIC WHEEL BALANCER
Code 650 - 671
4^
cn
Code No.
CV-4
650
651
652 653
654
655 656 657
658 659 660
661
662 663
664
665
666
667 668
669
670 671 672
673 674 675
676
677
Part Name
Window Cover
Code No.
CV-4 .
678
Part Name
Packing Gland
Window Gasket Weight Sector Pin Wedge Spacer Weight Sector
Weight Sec tor Ball Bearing Spanner Nut
Weight Stop
Weight Stop Ring Spring
Wheel Sleeve Adapter Spring Rod
Tension Cord
Drive Pin
Bellows
Coolant Baffle Oil Retainer
Gasket
Wheel Spindle
Spindle
Sheave Adapter
Key
Spring
679 680
681
682 683
684
685 686 687 688 689 690
691
692 693 694 695 696 697 698 699
700 701
Uneepac
Packing Body "O" Ring Locknut Piston "O" Ring Nut
Washer Ball Bearing Ball Bearing Cap
Cylinder
"O" Ring
Cylinder End Cap
Uneepac
Packing Gland
Piston Rod Stop Rod Spring Rod Extension
Ball Bearing
Washer
Nut
Bearing Cap
Locknut
Spring Plate Retaining Nut
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