Norton Type CV-5 & LCV-5 Cylindrical Grinders - Manual Grinder, Cylindrical

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6" & 10" TYPE CV-5
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10" & 14" TYPE LCV-5
CYLINDRICAL
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GRINDERS
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INSTRUCTION & PARTS MANUAL
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No. 1020 - 2
NORTON
MACHINE TOOL DIVISION
WORCESTER, MASSACHUSETTS. 0/606
COMPANY
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NORTON
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MACHINE TOOL
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WORCESTER. MASSACHUSETTS 0/606. US.A.
DIVISION
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The descriptions, illustrations, and specifications as given, were correct at the time of printing. However, since it is the policy of NORTON COMPANY to constantly improve its
products, those machines built at earlier or later dates may differ from these details.
6" & 10" TYPE CV-5
I
10" & 14" TYPE LCV
CYLINDRICAL
GRINDERS
INSTRUCTION
&
PARTS MANUAL
No. 1020 - 2
-5
FORM 1020 - 2- 8 - 66 - 2C
Page 3
FOREWORD
The purpose of this Manual is to acquaint the user
with the fundamental functions of the NORTON Type CV-5 Semiautomatic
Angular Wheelslide Cylindrical Grinders.
As indicated on the cover, it includes the 6" CV-5,
10" LCV-5, 10" CV-5 and 14" LCV-5 Machines. Except for the swing
capacities, the functions of these machines
are identical.
A separate
parts section is included for the 6" CV-5 and 10" LCV-5 Grinders.
The set-up, operation and adjustment of both the Wheelhead
Mounted Automatic Truing Device and the "Duplitru" Wheelslide Mounted
Automatic Truing Device are covered in this Manual.
With ordinary care, your NORTON CV-5 Grinding
Machine
should give you long and satisfactory service and this Manual is designed as an aid in the attainment in obtaining the maximum
of
that goal.
expected results
It is an
and in the proper care and
assist for the operator
maintenance of the machine.
Page 4
INDEX
SECTION 1. INITIAL SET-UP
i
Location Unpacking
..........................................
the Machine
.
.
Lifting the Machine ....
Setting Up Assembly of Parts
Electrical Connections Headstock and Footstock Wheel Sheaves
Mounting the Grinding Wheel Balancing
......................................
....
.
...........................
Wheel
...........................
.
.
Filling the Oil Reservoirs Oiling Grinding Operation Experimenting
SECTION II.
Viscosity Rating
...................................................
Coolant
.........................
.
LUBRICATION
.....................................
.
Hydraulic and Circulating Systems
Wheel Spindle
Grease Selection
Oil Dilution Hydraulic Oil Strainers
...........................................
..................................
.................................................
....
1
1 1 1
2 2 2 2 3 3
3
4
4 4
5
5
5 6 6
6
SECTION III.
Table and Taper Adjustment
Headstocks
Footstock
Wheel Feed
Power Wheel Head Traverse Two-speed Automatic Work Start-Stop Unit Hydraulic and Lubricating
DETAILS OF MECHANISMS
.....................
.............................................................
..............................................................
.............................................................
. . .
Grinding Feed .
......................................
Pump Units
.
SECTION IV. OPERATING ARRANGEMENTS
Operating Arrangements Identification
of
Operating Controls
To Set Wheel Feed Index
......................
......................
7
7 7
10 10 1 1 1 1 1
12 14
15
1
Page 5
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INDEX
SECTION V. ADJUSTMENTS
Wheel Spindle Bearings Adjustment Wedge Bolts and Spanner Nuts . . Bearing Temperature Bleeding the Table Cylinder . . .
SECTION VI.
General Information Initial Operation . . ,
Initial Truing . . . .
Details of Operation .
Fast Reversal . . . Automatic In-Feed . Indexing Maintaining Lubrication
Adjustments ....
.........................
WHEEL SLIDE MOUNTED AUTOMATIC TRUING DEVICE
Accuracy
.....................
.........................
.
(continued)
16 16 17 17
20 20 20 20
21 21 21 21 21
23
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SECTION VII. WHEEL HEAD MOUNTED AUTOMATIC TRUING DEVICE
General Information .
Initial Operation . . Initial Truing . . . Details of Operation , Fast Traverse . . . Fast Reversal . . .
Automatic Down-Feed Indexing Maintaining Accuracy Lubrication
Adjustments
Nomenclature View-Type CV-5 Angular Schematic of Operating Controls Wheel Feed Wheel Spindle
Truing Device - Wheel Slide Mounted Truing Device
..........................
.....................
. . .
...............................................................................................................
..........................................................................................................
-
Wheel Head Mounted
.
ILLUSTRATIONS
Wheel Slide Grinder
................................................................
Schematic
................................................
..........................
24 24 24 24 24
25 25 25 25 25
28
14
18
22 26
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INDEX (continued)
SECTION VIII - PARTS DRAWINGS - 10" CV-5 and 14" LCV-5 Machines
iii
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Wheel Feed
Wheel Spindle Wheel Head Mounted Truing Device
Tool
Slide Cap
Headstock
Footstock
Footstock
Wheel Feed Apron Grinding Hydraulic Wheel Head Traverse . . Hand Table Traverse Table Control Valve Combination Knife Edge Metering Valve ... Hydraulic Table Traverse Cylinder
Steadyrest .....................................................
SECTION IX
Hydraulic Wheel Feed Apron Wheel Spindle Table Control Hydraulic Footstock
Footstock Grinding
Combination Headstock Dead Center (AC) Wheel Feed
.....................................................
................................................
...............................................
.........................................................
.....................................................
......................................................
.....................................
Feed Cylinder
and Selector Valves
PARTS DRAWINGS
Table Traverse Cylinder
................................................
Valve
Wheel Head Traverse
..........................................................
.....................................................
Feed Cylinder
and Selector Valves
.....................................................
...........................
...............................
...............................
.....................................
................................
......................
. .
Hand Table Traverse Apron . . .
8
18 29 33 34
36
38 40 42 44 46 48
50 52 53 54
6" CV-5 and 10" LCV-5 Machines
57 58 60 62
64 66 68 70 72
.
74 76 78
SECTION X - OPERATOR'S PREVENTIVE MAINTENANCE
80
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TYPE CV-5 ANGULAR WHEEL SLIDE GRINDER
NOMENCLATURE VIEW
V
Work Jogging Lever.
1.
This permits fractional rotation of the work to the most convenient position for loading or unloading or for inspec tion for roundness
or
size.
It
also provides manual control of work
start-stop when desired.
Table Drive Hand Wheel
2.
Headstock work speeds are approximately 50-80-125-200 r. p. m. with
3.
A. C. motor drive.
A
speed range of 30-275 r. p. m. with one belt
change is provided with D. C. motor drive.
Hinged Wheel Guard Cover.
4.
5.
Wheelslide Mounted Automatic
This cover swings back for wheel changes.
Truing Device. Special instructions on
this device are given in Section VI of this Manual.
6.
Footstock Spindle Control Lever,
This can be locked into position for
loading.
11 One-Lever
7.
start grinding cycle - push it to terminate
11 Control for Automatic Grinding Cycle.
cycle.
Pull this lever to
8.
9.
10.
11.
12.
13.
14.
15.
Automatic
Automatic
Push Button Station,
Grinding Feed Rate Control.
Sizing Feed Rate Control.
Name plates above each button indicate the function
each performs.
The Electric Timer for control of the automatic grinding cycle is behind
this cover.
Power feed by-pass valve to permit manual sizing.
Wheel Feed Clutch Lever.
The positions of this lever are indicated by
a plate on the machine.
Valve Control.
"Click-Count"
indicates
Discontinues Body Feed and initiates Fine Sizing Feed.
Wheel Feed Index.
setting for . 000050" work diameter
Each click on clockwise rotation
reduction.
Page 9
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SECTION 1. INITIAL SET-UP
location
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Erecting drawings are sent with every machine shipped from
the factory for the assistance of the millwright in setting up the machine.
In setting up, care should be taken to provide ample clearances.
It is sometimes found that a grinding machine must be placed in a somewhat adverse location. The proximity of railroad traffic, a hard subsoil condition, undoubtedly influence the possibilities of obtaining fine finishes, especial]/
if a highly reflective surface is demanded. which such vibrations are not absorbed by the usual foundation or the surrounding soil, Norton Company will furnish, upon request, foundation
data on a special type of river bed sand foundation which has been used with satisfactory results in combatting difficult conditions.
UNPACKING THE MACHINE
Care should be exercised in removing the machine from the box
or skid in which it is shipped. removed with caution,
on the container or skids should be avoided, since the accurately constructed machine might be injured or thrown out of adjustment,
should be checked against the packing list, and any shortage reported at See that no small parts are thrown away, mislaid, or lost.
LIFTING THE MACHINE
or
near-by machines that set up jarring vibrations will
Should the location be one in
All containers, blocking, or skids should be
In the event that heavy tools are used, direct blows
The entire shipment
once.
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The three-point method of lifting should be used. Place slings around short bars, thrust into the large cast holes in ends of the base and at the left rear. Hemp rope, wire rope, or steel chains may be used, with rope being given the preference. Be sure that kinks or knots do not
tend to lift the table or damage any portions of the machine while lifting.
SETTING UP
The CV-5 machines rest on three pads cast into the base,
the use necessary
the table top or ways as planes.
of steel shims and an accurate spirit level, shim the pads as
in order to level the machine perfectly in both directions.
1
With
Use
Page 10
ASSEMBLY OF PARTS
1 1
Assemble all guards, pipes, and the coolant hose as received
separately with the machine. Refer to the pictures in this manual if
assistance is needed in determining their location.
ELECTRICAL CONNECTIONS
Care should be exercised in making the electrical connections. This task should be entrusted only to a competent electrician. Refer to the wiring diagram furnished with the machine.
The operating mechanism of the disconnect switch on the control
panel is interlocked with the enclosure door. The door handle must be in
the "OFF" position before the enclosure door can be opened.
Connect the incoming power lines to the terminals marked
"Customer's Connections" with a red tag on the disconnect yellow tag attached to the control panel gives the proper voltage, cycle, and phase.
reverse two of the incoming line connections.
HEADSTOCK AND FOOTSTOCK
spindles of both should be thoroughly wiped out and the centers carefully
inspected. Be sure there are no nicks or burrs on the centers and that they properly fit their respective holes. spindles if good results are to be secured.
Check for correct wheel motor rotation and if not correct,
The headstock and footstock should be carefully cleaned. The
Centers must seat well in their
switch. A
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Never move the headstock or the footstock unless the swivel
table is clean.
WHEEL SHEAVES
Two wheel spindle belt sheaves are supplied on the 10" machine
only, each stamped with the corresponding wheel size with which it must
be used. With the safety arm rod properly attached to the hinged hood of the wheel guard, a safety lever will prevent the mounting of any but the proper size belt sheave. An additional sheave is available for the 10"
CV-5 and 14" LCV-5 machines at extra cost if desired.
In mounting the wheel spindle belts, see that they are just tight
enough to prevent squealing.
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Page 11
MOUNTING THE GRINDING WHEEL
First, the wheel should be tapped lightly with a small wooden mallet or a block to be sure it is of sound structure. emitted the wheel should not be mounted. sound, one of the blotters supplied
by
Being satisfied that the wheel is
the wheel maker should be placed on
Unless a clear ring is
the sleeve. Then mount the wheel. Do not force it on the sleeve; it should slide on easily. Now place another blotter on the wheel sleeve flange and slide this on to the sleeve. Line up the cross-mark similar mark on the sleeve and insert the screws. snugly making sure the wheel is gripped between the blotters.
on
the flange with a
Draw the screws up
Do not at first draw one screw up as tight as possible and then the next, also tight. Take up on the first until it is snug. screw and draw it up snug.
Then draw up the screw 90° from the others
Then go to the diametrically opposite
and continue this procedure taking up a little at a time until all screws are tight. against the wheel, the latter may be cracked. pounds with all threads
This is important
because unless the flange is drawn down evenly
Tighten screws to 15 foot
free running,
clean, and rust free.
WHEEL BALANCING
The grinding
the wheel trued.
The entire assembled wheel unit consisting of the wheel
wheel should then be mounted in the machine and
sleeve and the grinding wheel should then be mounted on an arbor and placed in a balancing stand for determination
of
balance of the unit.
Remove the balancing weights to be found at the center of the wheel sleeve. Allow the unit to come to rest and chalk mark the wheel on the heavy side (at the bottom). unit will come to rest in any angular balance, tighten the weights, retrue
Reinsert the weights diametrically above center until the wheel
position.
remount
the wheel. On machines having automatic wheel balancing, press the
the wheel unit in the machine, and
When the wheel is in static
control button and the wheel is automatically balanced in 5 seconds.
FILLING
the hydraulic spindle reservoir oil with inhibitors for rust and oxidation
Four and one-half quarts are required to fill the 6
machine base.
THE OIL RESERVOIRS
There are four reservoirs
fluid, ways lubricant
lubricant
with approximately 7-1/2 quarts of 55-85 S. U. V. highest quality
reservoir is within the wheel spindle housing.
to
fill; the wheel spindle lubricant,
and the footstock
through
reservoirs. The wheel
the hole for the bayonet gage.
n CV-5.
The standard
Its capacity is approximately
hydraulic
fluid reservoir is located inside of the
37
gallons. grade hydraulic fluid of 145-170 S.U. V. to the level indicated in the base wall. as an optional
instructions
For the outside hydraulic fluid reservoir which is furnished
extra,
will be found on a plate attached to the top of this reservoir.
the same hydraulic
fluid should be used.
3
Fill this
Fill with a high
on
the sight gage
Further
Page 12
The ways lubricant reservoir is accessibly mounted on the left
rear of the machine.
]
1
Fill to the level indicated on the sight gage with the lubricant specified on the instruction plate mounted immediately above, or on, this reservoir. Approximately 3-1/2 gallons are required. Fill the footstock
reservoir according to the instruction plate mounted on the end. It requires about one pint for the 6
OILING
Locate all oil holes and cups on the machine and fill with a
medium grade of good machine oil.
GRINDING COOLANT
Whether soluble oil or a paste-type coolant compound is to be
used (mixed with water) see that the coolant mixture is rich enough to
prevent rusting the machine. Coolant tank capacity is approximately 80
gallons on the 10" CV-5 and 55 gallons for the 6" CV-5.
In selecting the compound to be used as a grinding lubricant, Norton Company produces a complete line for every purpose. Information can be obtained by writing for a catalog #1766 which describes
WHEELMATE grinding fluids. However, if a compound other than
WHEELMATE is selected, one free from soda is recommended. event that the compound selected proves to have an undesirable foaming effect, the addition of a little kerosene to the coolant will correct this
difficulty.
CV-5 and three pints for the 10" CV-5.
the NORTON
In the
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OPERATION EXPERIMENTING
See
that all oil and grease cups are filled, and that oil in
reservoirs is at proper levels. Check coolant reservoir.
Before starting the machine, rear position. ends of the table and centralize them with the grinding wheel.
reverse dogs so that the table will travel about 6 does not bring either the headstock or the footstock too near the grinding
wheel. Before starting the pump motors be sure that the table start-stop lever is in the stop position. Naturally, it should be seen that it is in the stop position until everything is known to be in readiness to run the table.
has been purchased with the hand table drive mechanism only, ignore all references in this manual to hydraulic
Then place the headstock and the footstock at the extreme
If
the Type CV-5 Semiautomatic Angular Wheel Slide Machine
4
move the wheel slide to its extreme
Set the table
n and the table movement
power table drive.
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Page 13
VISCOSITY RATING
SECTION 11
. LUBRICATION
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Lubricating and hydraulic oils, greases and grinding lubricants,
applied in the operating of NORTON grinding machines, should be of a correct
type and good quality.
user of NORTON machines to get maximum production with minimum down
time.
To evaluate the physical properties of an oil, the term "viscosity" is used. temperature and rate. The Saybolt Universal Viscosimeter represents the U. S. standard means of determining the time in seconds for 60 c.c. of oil
to flow through a standard orifice at a specific temperature. The viscosities
indicated will be identified at 100° F. for simplicity of control.
is the abbreviation for Saybolt Universal Viscosimeter.
HYDRAULIC AND CIRCULATING SYSTEMS
to maintain stability of the oil or freedom from oxidation within the limits of
temperature and pressure under which an oil of this type must function.
residues formed during the oxidation of a petroleum oil are in the form of gum and varnish which readily disturbs the sensitive valves of a hydraulic control mechanism. This also might be the cause of plugged pipe lines in the central lubricating system. The "pour point" of an oil, indicating the point at which an oil is no longer a fluid, will present a problem only when the equipment exposed for long periods of time to low temperatures, or when the new oil in drums is stored in the open with no physical protection. To assure correct function of the hydraulic system, a high grade oil, well refined and free from impurities, must be used.
This indicates the measured resistance of the oil to flow at a given
Identification of the viscosity represented by the S.U. V. at 100° F.
U. S. standard
South American standard . .
British standard
Continental
Oils for hydraulic and circulating systems must be well refined
The following information should be valuable to the
.............................
........................
....................................
. . Saybolt . . Saybolt . . Redwood . . Engler
The
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WHEEL SPINDLE
The lubrication of any grinding wheel spindle is critical to the successful operation of the entire machine. NORTON Grinders are no exception to this rule. For spindle oil, we recommend the use of the highest grade oil with viscosity machines with plain bearings.
of
55-85 S.U.V. at 100° F. for use in all NORTON
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Spindle oil should be free from any form of contamination, be
stable, and operate with freedom from oxidation. No additives should be present. The oil should be of good quality and carry the guarantee of a reputable refiner.
GREASE SELECTION
The selection of the correct grease will be governed by the speed, temperature, and exposure under which the machine must operate. Ball bearings at low temperatures require a soft cup grease. High
temperatures require a high grade soda soap grease which possesses a high melting point. When moisture is present, use a water insoluble grease. All greases must be stable, in a pure form free from fillers and of good quality. The grease should be kept free from dirt and all forms of
contamination. bearing be filled from one-third to one-half capacity and be approximately maintained at that level. Greases must not bleed in operation. When the oil bleeds from the soap in a grease, there is the danger that the dried soap left by the separation will be the cause of mechanical failure.
Stability, therefore, is of extreme importance in grease selection.
OIL DILUTION
In general, bearing manufacturers recommend that a ball
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The NORTON Type CV-5 Machine is built with various hydraulic
operating valves which require clean hydraulic oil of good quality in order
that they all may operate satisfactorily.
As nearly as possible, care has been taken to prevent coolant
splash, spray, or mist from entering the hydraulic reservoir which would
tend to form a harmful emulsion or sludge.
If, however, are that some coolant has entered the hydraulic system and sooner or later will cause faulty action of the delicate hydraulic valves.
In any event, we recommend that the hydraulic and spindle oil
reservoirs be drained and refilled after 500 hours of use.
HYDRAULIC OIL STRAINERS
Machines arranged with the hydraulic fluid reservoir inside the base have a strainer for the hydraulic fluid located in the suction line of the hydraulic pump beneath the wheel slide. On machines with the hydraulic
fluid reservoir outside, this strainer is in the tank. periodically to prevent clogging.
the oil takes on a yellow appearance, the indications
These should be checked
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SECTION III.
DETAILS OF MECHANISMS
TABLE AND TAPER ADJUSTMENT
These machines have a sliding table which travels on the flat and vee ways of the base, and a swivel table pivoted in the center on top of the sliding table.
The swivel adjustment is at the right end of the table and provides a means for making taper settings.
The graduated gib is intended as a guide only and any finer adjustment may be obtained by the trial and error method using the adjusting screw at the front.
"Swivalign" dual electric indicator, the taper or swivel table adjustment
If the machine is equipped with the
can be read on the dial.
HEADSTOCKS
Two types of headstocks are available for these machines, one a dead and the other a live center type. In the dead center type, the center remains stationary and the work drive plate revolves about it. In the live center type, the spindle, center,
and work drive plate revolve as a unit.
The stopping and starting of the headstock motor is accomplished automatically. However, if desired, this motor may be operated by push buttons located on a panel at the left front of the machine. A selector switch
marked M Hand-Auto" is provided for this purpose.
Both the dead center and the live center types of headstock are
driven directly through vee belts.
The ball bearings of both dead and live center headstock are
preloaded and prelubricated so that no attention is required.
Headstock center taper is No. 10 Jarno on the 6" CV-5 and 10" LCV-5 Headstock center taper is No. 14 Jarno on the 10" CV-5 and 14" LCV-5
FOOTSTOCK
The footstock usually supplied is the lever type with spring
compression control. The initial movement of the hand lever retracts the center. A further movement of the lever locks out the center in its retracted position.
The footstock spindle is clamped by means of a lever on top of the footstock.
Footstock
center taper is No. 10 Jarno on the 6" CV-5 and 10" LCV-5
Footstock center taper is No. 14 Jarno on the 10" CV-5 and 14" LCV-5
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<§>
I0CV5-2I7
I0CV5-2I6, N
IOCV5-2I5 \
I0CV5-2I4, \
IOGV5-2I3
IOCV5-2I2
IOCV5-2IL
IOGV5-2IO IOGV5-209^^
IOCV5-208-^
00
I0CV5-207/
I0CV5-206/
-----
I0CV5-205/
I0GV5-204/
I0CV5-203
/ I0CV5-202.
I0CV5-I78
I0CV5-I76.
IOCV5-I75.
I0CV5-I74.
\
I0CV5-20I.
I0CV5-I77
i
IOCV5-2I9 I
I0CV5-2I8,
n
I0CV5-220,
IOGV5-222
IOCV5-I82. IOCV5-I83- I0CV5-I84. I0CV5-I85
m
Z
i
■IOC V5
I0CV5-224 I0CV5-I86
-200
J0CV5-I99
I0CV5-I87
/ I0GV5-I98 /
Mm
w
J0CV5-I8I
I0CV5-I80 I0CV5-I79
JOGV5-223
IOCV5-22I
I0CV5-I88
I0CV5-I97
/ JOGV5-225
I0CV5-I96
I0CV5-I95
-I0CV5-I94
-IOCV5-I93 .I0CV5-I92 J0CV5-I9I J0CV5-I90 J0GV5-I89
SE-3646-A
SE-3
WHEEL FEED
7?AVO
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mm
mm
m m m m
Identification of Parts on Drawings SE-3646-A and SE-3647-A
co
Code No.
10CV5-174
-175
-176
-177
-178
-179
-180
-181
-182
-183
-184
-185
-186
-187
-188
-189
-190
-191
-192
-193
-194
-195
-196
-197
-198
-199
Req
1 d. 1 1 1 1 1
2
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
Part Name
Washer Nut
Gear Cap Spacer (outer) Spacer (inner) Ball Bearing Retainer Drive Shaft Guard Gasket Cap R. H.
"O" Ring Adaptor (R. H. ) Spacer
"O" Ring Spacer
Ball Bearing
Miter Gear
"O" Ring
Washer and Nut
Ball Bearing
End Cap
Bracket
Miter Gear
Ball Bearing
Stub Shaft (R. H. )
Req
Code No. 10CV5-200
-201
-202
-203
-204
-205
-206
-207
-208
-209
-210
-211
-212
-213
-214
-215
-216
-217
-218
-219
-220
-221
-222
-223
-224
-225
1 d.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Part Name
Coupling Guard Gasket Cap (R. H. ) Adaptor Spacer Ball
Bearing Bevel Gear Bracket Spacer Cover Ball Bearing Washer Nut Bracket Bevel Gear Ball Bearing Cap Sleeve Ball Bearing Nut and Washer Clipper Seal Screw Stub Shaft Half Nut Cap Spacer
Page 18
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WHEEL FEED
Wheel feed is accomplished by a feed screw that meshes with
a cast iron half-nut attached to the under side of the wheel slide.
screw is mounted in ball bearings
A counterclockwise rotation of the wheel feed handwheel the grinding wheel in towards arrangement of the handwheel
pushing the indexing knob inwards and rotating settings in increments
to any required amount.
The following table of measurements
of work diameter reductions
Settings
Each notch in index knob One turn of index knob One turn of handwheel
to
provide . 000050" of work diameter
in
and revolves in a bath of oil.
the work.
provide accurate work size setting.
both the English and metric systems:
A
positive stop and an indexing
it
clockwise, wheel feed
represents a correlation
English
.000050" . 002" . 200"
. 001
. 05 mm
5. 0 mm
Metric
The
moves
By
reduction up
25 mm
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POWER WHEEL HEAD TRAVERSE
This mechanism
wheel. It operates
The wheel slide rapid traverse piston rod (CV5-237), as
shown on the Hydraulic to the end of wheel feed screw (CV5-221), slide forward as a unit until the rapid traverse closes a main exhaust port.
out of a cushioning termination of the cushion stroke, the end of the piston gently contacts the front wall of the cylinder for positive stop.
For adjustment of the wheel slide rapid traverse movement, loosen nut (CV5-246), page 45. Then turn stud (CV5-230), page 45, in or out to decrease or increase the distance
Then retighten the nut. Two needle valves at the rear govern the rate of
the forward
and backward cushioning
as
follows:
Wheel Head Traverse drawing on page 44, attached
port which slows the speed of the wheel slide.
provides
The oil in front of the piston is now metered
rapid power positioning of the grinding
page 8, moves the screw and wheel
of
strokes.
piston (CV5-251),
the rapid traverse
movement.
page 45,
At the
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7
Page 19
TWO-SPEED AUTOMATIC GRINDING FEED
y
si
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i
Upon completion of the rapid traverse and cushioning stroke of the wheel slide in forward movement, the two-speed automatic grinding feed begins; obtained by hydraulically rotating the feed screw.
The initial feed rate is set by valve (M * ); the ultra-fine (or finishing)
rate by (M 2 )
stop contacts stop arm 11
AUTOMATIC GRINDING FEED
of the wheel slide in forward movement, the automatic grinding feed begins. The grinding feed continues at the rate set by control (Ml and M^ on page 14). until the stop on the wheel feed handwheel contacts positive stop arm 11 D. "
feed control cylinder. this cylinder, and rack teeth on the piston rod rotate the rack pinion which causes rotation of the wheel feed gears and the feed screw. Automatic feed is, therefor, under conditions of solid metal-to-metal contact.
WORK START-STOP UNIT
t shown on Page l4. Feed terminates when the handwheel
D. n
Upon termination of the rapid traverse and cushioning stroke
This is accomplished by hydraulically rotating the feed screw.
Hydraulic rotation of the feed screw is by means of a wheel
Hydraulic pressure moves a double end piston in
N
S
i i
Ni i
Work rotation is automatically started and stopped, by means of a unit located inside the left front apron. hudraulic and spring action so as to start and stop the work drive motor. A selector switch, mounted on the left front panel, may be turned to HAND if manual control is desired.
HYDRAULIC AND LUBRICATING PUMP UNITS
These units are on the side or left rear of the machine.
relief valves
the same area.
pressure at which each system should operate. However, metal tags specifying the correct pressures are attached to each valve. ways lubricant pressures at 4 to 6 pounds. improper positioning of sliding components.
pumps are filters. These should be checked periodically, and given such attention as may be necessary. not become clogged, because this condition may result in a faulty machine action.
for both the hydraulic and ways lubrication systems are in
Normally, these valves are set at the factory for the
On the discharge side of both the lubrication and the hydraulic
See that the hydraulic filter element does
A
limit switch is operated by
Maintain table
Excessive pressure may cause
The pressure
\(
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!
0 0
11
Page 20
SECTION IV . OPERATING ARRANGEMENTS
]
1
i
In addition to automatic control of coolant, automatic or manual
control of work revolution stop and start, and manual jogging control, the
machine has the following features:
I Hydraulic means to convert picker feed or continuous
feed to manual control for shoulder and step diameter grinding on work without disturbing wheel feed set-up.
II Hydraulic rapid wheel head traverse with adjustable
stroke.
III Continuous straight infeed for plunge cut work.
IV Means to convert semiautomatic arrangement
machine to a plain machine.
V Electrically controlled timing device to automatically
terminate cycle, if desired.
Functions (with selector valve (P) set to PLUNGE).
1. Place work in the machine and engage footstock center in work. Operate wheel head traverse
lever (N) toward operator.
of
1
1
"I
I
I
1
I
a. Energizes wheel slide valve solenoid.
b. Wheel advances rapidly.
c. Work revolves with selector switch
(S) set to AUTO.
d. Grinding coolant starts to flow.
e. Grinding wheel advances at an initial rapid
feed, to take up existing backlash.
f. Proceeds to grind at the predetermined rate
of feed, until it is stopped by (D) and sparks die out.
g. Electrical timer indicates termination of
grinding cycle, and de-energizes wheel slide valvp solenoid.
12
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Page 21
h. Wheel slide retracts rapidly.
i. Wheel feed retracts rapidly.
j. Work stops revolving.
k. Coolant stops flowing.
Move footstock lever releasing work and remove
2.
work from machine.
Conversion
Move selector valve lever (P) to the "traverse" position.
a. Transfers cycle controls from wheel slide lever (N)
Lever control for termination of cycle.
1. Turn selector switch (S) to HAND, thus eliminating the electric timer. Then substituting (g) in above functions
by operating wheel head traverse lever (N) toward
machine to de-energize wheel slide valve solenoid.
To side grind shoulder or step diameter manually proceed as follows:
When work is to size, throw manual control lever (J)
1. to the right.
to
plain machine arrangement:
to table stop-start lever (H).
E
i
i i
*
a
- Transfers wheel feed from body feed cylinder to handwheel (A).
2.
Turn wheel feed handwheel (A) clockwise for clearance between wheel and work.
3.
Side grind shoulder or step diameter manually.
4.
Throw manual control lever (J) to the left.
a. Transfers wheel feed back to body feed cylinder.
13
Page 22
©@(Q
SE-3626-C
1
\
\
P
M*
1 1
1
IDENTIFICATION OF OPERATING CONTROLS
A.
Wheel Feed Handwheel. Graduations equal .001 Index Knob. Each click on rotation represents the calibration for .000050
B. C. Handwheel Clutch. D. Wheel Feed Positive Stop Arm.
E. Work Rotation Control Lever. F. Pointer for determining amount of wheel feed.
*G. Reverse Lever.
*H. Table Stop-Start Lever. This lever also produces truing speed as set by controls to the left.
J. Manual Control Lever. (Wheel Feed-cycle-Man.)
*L.
Control for amount of feed at table reversals.
M . Control for initial rate of plunge feed.
2
M . Control for ultra-fine rate of feed. This starts when Stop Arm D rides up
N. Cycle Control Lever. Pull to bring wheel forward, push to retract wheel or stop cycle.
*P. Selector for Plain or Semiautomatic operation. (Plunge Grind - Traverse Grind)
R. Selector Switch for Manual or Timer Cycle Control. S. Selector switch for manual or automatic work rotation control.
T. Table Handwheel.
in work diameter reduction.
work diameter reduction.
on Stop Block.
1
*
1 1
c
♦These controls are furnished only with hydraulic table traverse machines.
14
1 3
:
1
Page 23
TO SET WHEEL FEED INDEX
Start machine, load workpiece,
1. grinding wheel in back position.
2.
Declutch handwheel (A) with control (C) and revolve handwheel
clockwise several turns. NOTE: Valve (L) controls the amount of feed at table reversals. arrangement only.
Pull control lever (N) to bring wheel forward.
3.
ment the grinding wheel should stop short of the workpiece. If it appears that the wheel will contact the workpiece, immediately retract wheel by pushing control lever (N). Then revolve handwheel clockwise several more turns. This will provide additional clearance on forward power movement of the wheel.
4.
When wheel stops short of the workpiece on forward move
ment, feed wheel into light contact with workpiece by counter clockwise movement of handwheel (A). Then reclutch hand- wheel by control (C).
It is
furnished with the hydraulic table traverse
push control lever (N) to put
Close wheel feed valves (L & M).
On this move
i B
B B
5.
Pull out index knob (B) and move handwheel to left until
positive stop contacts positive stop arm (D). Now rotate index knob (B) clockwise the amount of grinding feed desired. NOTE: Each click of index indicates diameter equals .001" work diameter
6.
Retract grinding wheel by pushing lever (N). Open valve (M 1)
slightly to set the initial feed rate. by pulling (N) and when wheel starts to grind, adjust valve
(M * ) for initial rate desired. valve (M 2 )
7.
When wheel feed stops through contact of positive stop on hand-
wheel with positive stop arm (D) retract wheel by pushing control lever (N). Inspect workpiece for size. Correct setting as necessary by index knob (B).
8.
Set Timer by timing the next piece ground.
reduction; each graduation on wheel feed handwheel
reduction.
#
setting for 000050" work
Now bring wheel forward
For the ultra-fine rate, adjust
I I
15
Page 24
SECTION V. ADJUSTMENTS
WHEEL SPINDLE BEARINGS ADJUSTMENT
\
While these bearings are adjustable,
promiscuous tampering with them. bearings have not been adjusted over long periods, and it is advised that such adjustments be made only when the need has been definitely proved.
In this case, a very slight adjustment should be made and repeated if necessary. This is to avoid the possibility of tightening too much and causing overheating or seizure.
In making an adjustment, set up but one bearing at a time,
allowing the machine to run under working conditions for a day or so
before adjusting the second bearing, if this is necessary. The cooler bearing is naturally the one to adjust first. bearings when they are cold. In preparing
to loosen the wedge bolts of the bearing concerned. of the spindle housing cover so that this step will not be overlooked.
NOTE: Reduction in the diameter of the bearing bore is obtained by drawing the bearing into its
case by tightening the inner spanner nut. The taper on the O. D. of the bearing is such that when the bearing is drawn into its case .012" reduction of .001" is obtained in the bearing
bore.
Many machines are on record whose
to
we caution against any
Do not attempt to adjust
adjust a bearing, be sure
Do this upon removal
Therefore, to obtain . 001 bore, set up a clearance of . 012 spindle bearing case by use of a feeler gage. Now tighten the inner spanner nut until the outer nut is seated against the bearing case. This
should give . 001 ratio to obtain any reduction desired.
inner and outer spanner nut. This move is important. remain at the point to which it has been drawn. Now tighten the wedge bolts which will straighten the bearing in its case if there has been any
tendency toward twist. After the wedge bolts have been brought up snugly (do not tighten excessively), bring up the inner and outer spanner nut
snugly but not too tightly and replace the housing cover.
M reduction of the bearing bore.
When the bearing has been drawn into its case, loosen both the
n between the outer spanner nut and the
M reduction of the spindle bearing
Use this twelve to one
The bearing will
WEDGE BOLTS AND SPANNER NUTS
The wedge bolt tightening operation is extremely important.
They should be brought up snugly but not excessively tight. The wedge bolts straighten outer and inner spanner nuts must be loose.
up the outer and inner nuts firmly, nuts will set up strains in the bearings which may lead to trouble.
up
the bearing in its case, and to do this effectively, the
After this is done, tighten
but not too tightly. Hammering on the
Do not
'
5
16
Page 25
pound on the wrench with a hammer and under no circumstances should
a set or punch be used in adjusting these spanner nuts, since these tools
will cause a peening action which in time might cause oil leakage from the bearing.
BEARING TEMPERATURE
r
r
*
Bearings should never be adjusted when they are cold. Should the machine be in need of bearing adjustment, allow it to run for some time until the bearings warm up. A bearing, if adjusted when cold, will often seize the spindle when the latter is allowed to run. This seizing is caused by the differences in expansion occurring in the spindle parts and the fact that a cold adjustment does not usually provide clearance enough for the expansion of the spindle.
BLEEDING THE TABLE CYLINDER
NOTE: to " bleed
at each end of the cylinder by shifting the valve pin. Run the table by hydraulic power, then close the valves when proper table action is
obtained.
If a machine has been idle, it may be necessary on start-up, l
n the table cylinder to remove air. Open the bleeder valve
f f
f t
*
17
Page 26
JOCV5-283
I0CV5-279
IOCV5-28I
IOCV5-28
IOCV5-282
I0CV5-280
IOCV5-278
M 00
IOCV5-2
77/ /\
SE-3649-A
SE-JC^O-A
I0CV5-276/ /
IOCV5-275/ /
I0CV5-274/
IOCV5-273/
IOCV5-272'
IOCV5-27I
I0CV5-270
I0CV5-269/ I0CV5-268
I0CV5-267/
I0CV5-266
WHEEL SPINDLE
I0GV5-260
IOGV5-265
I0CV5-264
I0CV5-263
I0CV5-262
IOCV5-26I
and
li
---,
Page 27
m a
(■
Identification of Parts on Drawings SE-3649-A and SE-3650-A
r
H-*
CD
Code No.
10CV5-260
-261
-262
-263
-264
-265
-266
-267
-268
-269
-270
-271
Req
Req
1 d. 1 1
1 1 1
1 1 1 1
1 1
2
Part Name Body Nut Washer Oil Thrower Spindle Box Nut
(Outer L. H. ) Wheel Spindle Spindle Box (Large)
Spindle Box Case (Small) Spanner Nut Thrust Bearing Sleeve Ball Bearing
Code No. 10CV5-272
-273
-274
-275
-276
-277
-278
-279
-280
-281
-282
-283
-284
1 d.
1
1 1 1 1 1 4
1 1 1 1 1 1
Part Name Nut Cap
Spindle Box Nut (Inner) Spindle Box Case (Small) Spindle Box (Small)
Spindle Box Nut
Wedge Bolts
Bracket
Filter
Oil Manifold
Nut Sheave Valve
Page 28
WHEEL SLIDE MOUNTED AUTOMATIC TRUING DEVICE
GENERAL INFORMATION
SECTION VI
As the name implies, this device provides automatic truing of the grinding wheel or wheels. An auxiliary manual means of controlling the device is provided for setting up purposes. A selector switch in the push button station provides either automatic or manual control. With the
selector switch set at " Manual" the device is operated by two push buttons mounted on the side of the device.
INITIAL OPERATION
In initial or experimental operation of the Wheel Slide Mounted
Truing Device, set the selector switch to "Manual" and make sure that the
diamond in the device is backed off sufficiently so that it will not contact the grinding wheel before such action is intended. Back off the diamond with the small hand wheel at rear of the device and use the "door" in the
wheel guard to observe that proper clearances exist. With the diamond
clearly away from the grinding wheel, run the device back and forth by operating the push buttons on the side until the manner of operation is understood.
INITIAL TRUING
For initial truing of the grinding wheel, continue to operate the
device manually, and bring the diamond into light contact with the grinding wheel by hand. Feed the diamond very lightly at each reversal of the device by use of the small hand wheel "A" as shown on page 22.
{
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DETAILS OF OPERATION
In normal operation of this device, the Operator touches the
push button labeled "Truing Start" located in the push button station. This
energizes a solenoid valve. Energizing this valve allows pressure oil into the right-hand side of the truing slide hydraulic cylinder for movement of the slide.
through the traverse speed control valve mounted under the device.
At the same time, oil on the left-hand side of the cylinder exhausts
20
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Page 29
FAST REVERSAL (OPTIONAL EXTRA)
The reversal is accomplished by the truing slide actuating limit switch nB,f which is mounted on a slot in the back of the mechanism. This action actuates the solenoid valve, reversing the hydraulic pressure from the right-hand on the right-hand
to
the left-hand side of the truing slide cylinder.
side of the cylinder now exhausts through the traverse
Oil
speed control valve.
AUTOMATIC IN-FEED
At the start of the first pass, the diamond picker feed ratchet gear "C" is actuated by pawl cylinder MDn
mEm
the desired amount of automatic in-feed for the first pass. (See
. This gives diamond holder
M Adjustments" on page 23). At start of second pass, the diamond picker feed ratchet gear "F" is actuated by pawl cylinder "G". This gives diamond holder "E" a separately adjustable amount of automatic in-feed for the second pass.
INDEXING
After the truing operation, the wheel must be repositioned to
compensate for the reduced diameter. Push the wheel feed index knob inward and use the click-count method to back off the handwheel an
amount equal to the amount trued from the diameter of the grinding
wheel. For example, if the diamond feeds . 0005" per pass, the radius
of the wheel is reduced . 001" ; the diameter . 002" . The index knob, then, is turned back 40 clicks and there is no need for further adjustment.
i
I
MAINTAINING ACCURACY
To maintain accuracy of truing, the shapeslide ball races are
automatically adjusted. The cross slide dove-tail
gib must be adjusted to give a snug sliding fit on the ways. This adjustment is made at the factory and should give long service before needing further adjustment.
LUBRICATION
This device is automatically lubricated
and requires no
further attention.
21
Page 30
PICK FEED SECOND PASS CG)
traverse cylinder
to to
DIAMOND HOLDER (E)
LIMIT SWITCH (B)
FORM BAR
PICK FEED FIRST PASS (O)
DETENT
CONSTANT PRESSURE CYLINDER
FOLLOWER
RATCHET (~c)
,
/
/
RATCHET GEAR (F)
/
/
HANDWHEEL CA~)
LIMIT SWITCH (B)
SE-3667-B
GIB
WHEEL SLIDE AUTOMATIC TRUING DEVICE
(
SCHEMATIC
)
7?AND
ez
A
Page 31
ADJUSTMENTS
Diamond Holder
Position adjustment is made by handwheel "A".
Position of Slide at Rest
This position is set by adjustment of limit switch.
Truing Speed
The truing speed is controlled by the needle valves below the device.
Traverse and reverse passes are independently adjustable.
Point of Reversal
This point is determined by the location of limit switch MBM
.
Amount of In-Feed
The amount of automatic in-feed is controlled by two set screws at
rear of device, one for the first pass and the other for the second pass.
23
Page 32
p
SECTION VII
WHEELHEAD MOUNTED AUTOMATIC TRUING DEVICE
GENERAL
the grinding wheel or wheels. An auxiliary manual means of controlling the device is provided for setting up purposes. push-button station provides either automatic or manual control. With
the selector switch set at "Manual" the device is operated by two push
buttons mounted on the rear of the device.
INITIAL OPERATION
Truing Device, set the selector switch to "Manual" and make sure that
the diamond in the device is raised sufficiently so that it will not contact the grinding wheel before such action is intended. Raise the diamond with the small hand wheel on front of the device, and use the "door" in
the wheel guard to observe that proper clearances exist. With the diamond clearly above the grinding wheel, run the device back and forth by operating the push-buttons on the back, until the manner of operation is understood.
INFORMATION
As the name implies, this device provides automatic truing of
A
selector switch in the
In initial or experimental operation of the Wheelhead Mounted
M
INITIAL TRUING
For initial truing of the grinding wheel, continue to operate
the device manually, and bring the diamond into light contact with the
grinding wheel by hand. Feed the diamond very lightly at each reversal
of the device by use of the small hand wheel "R" as shown on page 20.
DETAILS OF OPERATION
In normal operation of this device, the Operator touches the push-button labeled "Truing Start", located in the push-button station. This energizes solenoid valve "A." Energizing this valve allows pressure
oil into the left-hand side of the truing slide hydraulic cylinder for movement of the slide. At the same time, oil on the right-hand side of the cylinder exhausts through speed-up valve "B" and through the needle valve mounted
on the rear of the device.
FAST TRAVERSE
When the diamond truing moves from its rest position, the
right-hand speed-up dog "C" depresses the speed-up valve plunger to allow the exhaust oil to flow freely through speed-up valve "B". This gives the truing slide a fast traverse from the rest position of the diamond tool to the edge of the grinding wheel. On reaching the wheel, the speed-up dog rides
off the plunger and closes the speed-up valve "B". With this valve closed, the exhaust must pass through the needle valve which gives the required truing speed to the tool slide.
24
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Page 33
FAST REVERSAL
When the diamond reaches the opposite edge of the grinding wheel, the left-hand speed-up dog "D" depresses the plunger which again opens passage through speed-up valve n
B" and the slide goes through fast reversal back to the edge of the grinding wheel. The reversal is accomplished by the truing slide actuating limit switch "E" which is mounted on a slotted bar fastened to the top of the mechanism. solenoid and reverses the hydraulic pressure right-hand
side of the truing slide cylinder.
This action de-energizes the
from the left-hand to the
Oil on the left-hand side of the cylinder now exhausts through the speed-up valve "B" and through the needle valve.
AUTOMATIC DOWN-FEED
At the end of the first pass, while the slide is going through its fast reversal, diamond picker feed ratchet MFM is actuated by ratchet crank actuating adjustment 11 Gn
. This gives diamond holder
m
L" the desired
amount of automatic down-feed. (See " Adjustments1' on page 22).
At the end of the return pass, the diamond picker feed ratchet
"F" contacts ratchet crank actuating adjustment " H" which feeds down the
diamond.
The slide then comes to rest and is set for the next truing
operation.
INDEXING
After the truing operation, the wheel must be repositioned
compensate
for the reduced diameter. Push the wheel feed index knob inward and use the click-count to back off the handwheel an amount equal to the amount trued from the diameter of the grinding wheel. For example,
to
if the diamond feeds . 0005" per pass, the radius of the wheel is reduced . 001" ; the diameter .002".
The index knob, then, is turned back 20 clicks and there
is no need for further adjustment.
MAINTAINING ACCURACY
tight.
To maintain accuracy of truing, keep the rollers of the device
The dove-tail gib must be adjusted to give a snug sliding fit on the ways.
LUBRICATION
Oil the rollers and ways frequently
with a high lubricity oil to
obtain the maximum efficiency of the device.
:
25
Page 34
SE-343B
26
Page 35
n
n n
l I
i
«
8
«
8 N
NORTON WHEELHEAD MOUNTED AUTOMATIC TRUING DEVICE
A - Solenoid Valves
B - Speed-up Valve
C - Right-hand Speed-up Dog
D - Left-hand Speed-up Dog
E - Limit Switch
F - Diamond Picker Feed
Ratchet
G - Ratchet Crank Actuating
Adjustment (Right-hand)
H - Ratchet Crank Actuating
Adjustment (Left-hand)
SE-343-B
K - Booster Cylinder*
L - Diamond Holder
M - Main Form Bar
N - Main Form Bar Follower
O - Booster Bar Follower*
P - Detent and Ratchet Lock-out
R - Diamond Manual Adjustment
Handwheel
S - Rise Index Bar*
T - Booster Bar*
i i
«
i i
P
»
J - Adjusting Stop Screw
(For right-hand
of main hydraulic piston)
movement
*These parts are furnished only when
the truing operation requires of the Booster Arrangement to the Device, and this is when the truing action involves horizontal
diamond tool.
U - Booster Limit Switch*
V - Auxiliary Speed-up Dog
(For two-wheel setup only)
W - Adjusting Screw - Rise
Index Bar
addition
and vertical traverse of the
27
Page 36
ADJUSTMENTS
I
Vertical Adjustment of
Diamond Holder
This adjustment is made by Handwheel MRn
Position of Slide at Rest
This position is set by adjustment of Adjusting Stop
Screw "J"
Distance of Fast Traverse
to the edge of the grinding wheel is determined by the location
of right-hand Speed-up Dog 11 Cn.
Truing Speed
mounted on back of the device.
.
The distance of fast traverse from the rest position
The truing speed is controlled by the needle valve
.
1
Distance of Fast Travel at Reversal
This point is determined by the location of the left-
hand Speed-up Dog nDM
Point of Reversal
This point is determined by the location of Limit
Switch
Amount of Down-Feed
Crank Actuating Adjustment "G" on the right-hand side and by ,fHn on the left-hand side.
Slide Motion - Horizontal Plane
cast integral with the hydraulic cylinder and the adjusting screws on
the back of the device at both ends of the cylinder.
mEm
.
The amount of automatic down-feed is controlled by
To adjust the slide in the horizontal plane use the lugs
.
28
4
Page 37
J
I
. J
J
vl
"v
a
Vi
q-113
no
j
i
I09'V' S
107
i
to
CO
S.E IOI9-AA
49
46
K)
'Ci
' 50
NORTON AUTOMATIC WHEEL GUARD TRUING
DEVICE
"66
V
26
©29
c42
©'43
Page 38
1
Code No, Req!d.
J-ocvs- 1
2 3 4 5 6 7 8
9
- 10
- 11
" 12
CO
o
- 13 14
- 15
- 16 17
18
19 20 21 22 23 24 25 26 27
NORTON WHEELHEAD MOUNTED AUTOMATIC
Identification of Parts on Drawing SE-1019-AA
Part Name
1
4 1 2
1
3
1 1
1
1 3 1 1 1 1 1 1 1 1
2
1 3 1 3 1
4
1
Cylinder Bracket Screw - hex hd-3/8xl-l/2 * Cylinder Screw - hex hd cap-5/8x2
Spring Screw - soc cap - 1/4x5
Valve Cap
Piston
Valve Rod
Front End Cap Screw - soc cap-1/4xl/2
Switch Bracket
Nut - hex - 3/8 Tee
Bolt Ratchet Crank Knockout Nut - hex - 3/8 Tee Bolt
Ratchet Feed Bracket
Nut - hex - 3/8 Tee Bolt Tee Slot Bar
Screw - soc cap-1 /4xl-l /4
Cylinder Bracket Key Screw - flat hd mach-l/4x5/8 Thrust Plate Screw Tool Slide
soc
cap-3/8x3
/8
/4
Code No, Req'd.
10CV5- 28
- 29
- 30
- 31
- 32
33
- 34
- 35
- 36
- 37
- 38
- 39
- 40
- 41
- 42
- 43
- 44
- 45
- 46
- 47
- 48
- 49
- 50
- 51
- 52
- 53
- 54
1
2 1 4
1 1 4 1 1 4
1 2
1
1
1
1
1
1
8 4
8
4
4
12 12
1
TRUING DEVICE
Part Name
Piston Rod
Nut - hex - 5/8
Packing Gland & O-Ring
Screw - fil hd mach-10-24xl/2 Garlock Packing
Cylinder Head Screw - soc cap-5/l6-16pxl
Piston Form Bar Bracket
Screw - soc cap-5
Form Bar Support Screw - soc cap 3/8xl-l/4 Adjusting B lock Screw - soc cap-5/l6x5/8 Adjusting Screw Vertical
Nut - hex -1/2
Stud
Tool Slide Cap
Screw - soc cap-3/8x3-l/2
Tool Slide Cap Cover Screw - rd hd mach-10-24x5 Bushing Eccentric Short Needle Bearing Roller Sleeve
1
Roller Guide
/ 16-16pxl
/16
* See Note at end of Listing on Screw Pitch.
j
i j
Page 39
m m m m m
n
Identification of Parts on Drawing SE 1019-AA
Code No.
10CV5-55
-56
-57
-58
-59
-60
-61
-62
-63
-64
- 65
- 66
-67
-68
- 69
- 70
£ -71
- 72
- 73 " 74
- 75 76
- 77
- 78
- 79 " 80 81
- 82
83
- 84
- 85
86 " 87
Reg
. 2
8
1 1
2
1
2
1
1 2 2 4
1
2 2
2
1
1
1
1
2
1 1 1
1
1
4
1 1 1
1 1 1
1 d.
Part Name Screw soc cap-5
Roller Guide Follower Screw
soc cap-3/8x3-l/2
/16x1-1
/4
Key Screw - flat hd 8-32x5/8
Gib Gib Screw Eccentric Stud Dog - R.H. & L.H. Screw - soc hd cap-5/16xl-l/4
Steady Bracket Screw Washer
soc
Tapered Pin
cap-3
/8x1-1/2
Steady Finger Screw - soc cap-5
Spring
/ 16x1-1
/4
Nut Spanner Nut
Gear Pin Ratchet Wheel Ratchet Crank Collar
Screw - soc cap-5/16x5/8 Sleeve Cap Sleeve Bushing
Diamond Nib Holder
Screw - soc cap-1 /4xl/2
Nib Holder Bar
Sleeve Bushing
O-Ring Packing
Code No.
10CV5- 88
-89
- 90
- 91
-92
- 93
-94
- 95
-96
-97
-98
- 99
-100
-101
-102
-103
-104
-105
-106
-107
-108
-109
-110
-111
-112
-113
-114
-115
-116
-117
-118
-119
Req/d.
1 1 1
2
1 1 1
2 2
1 1 1 1
1 1 1
1 1
1 2 1
1 1 1 1 1
1 1 1 2 1 1
Part Name
Wiper Gland Diamond Nib Spring Bracket Screw - soc cap 5/16x1
Pin Spring
Pin Spring Short
Shoulder Screw Eccentric
Pawl and Long Pawl
(Sold only in Pairs)
Pin Shoulder Screw
201 McGill Ball Bearing Spacing Washer Eccentric Bushing Stud Spacing Washer
Pinion Bracket Screw - soc cap-3/8xl
Plunger Knob Spring Hand Wheel
Pin
Pinion Index Gear Handle
Shaft
Bracket Screw - soc cap-3/8xl-l/4 Screw - soc set
Screw - soc set
-3/8x2-1
-3
/8x2-l/4
/2
Page 40
I
oo to
Identification of Parts
Code No.
10CV5 - 120
121 122 123 124 125 126 127 128
129
Unless ' follows:
1/4-20, 5/16 18, 3/8-16, 5/8 11, 3/4-10
Req'd.
1
2
6
Guard Guard Guide Screw - oval hd-10-24xl/2
1 3 1 1
1 1 2
otherwise specified,
Screw - rd hd-10-24x3/8 Form Bar (Mach. Serial No. Req'd. )
Washer Screw
Limit Switch Stop Screw - soc cap-l/4xl/2
on
Drawing SE-1019-AA
Part Name
Mist Guard
hex hd cap-3/8xl
screw pitch is as
7/16-14,
1/2-13,
-1
/4
Page 41
CO CO
172
v J
vJ
NOTE
ALL NEEDLE BEARING (Si) AND ROLLERS (J2) ARE THE SAME IN ALL PLACES.
ECCENTRIC (jo) WITH BUSHING
C-40) IS USED IN ALL PLACES
MARKED
1^X2
o
\
\
\
<5
IS USED IN ALL PLACES MARKED B ON DRAWING.
ECCENTRIC STUD (63) IS USED AS MARKED ON DRAWING.
A ON
'/2 STANDARD DOWELL
DRAWING.
d
X
0
l
\
<3
0
\
0
A
l
o
SE- 2080 B
TOOL SLIDE CAP
A
TOOL SLIDE
\>
raHd
3/2 S/S9
PLACEMENT OF ROLLERS AND BEARINGS. NORTON WHEEL GUARD TRUING
DEVICE
________________
Page 42
IOCV5-7U
IOCV5-75^<
^J0CV5-74
IV5-73
IOCV5-72
I0CV5-90
I0CV5-89
IOCV5-83
CO
I0CV5-70
I0CV5
I0CV5-86
0CV5-8I
v
I0CV5-69
IOCV5-55
I0CV5
IOCV5-85
I0CV5-79.
I0CV5-88
[0CV5-65
I0CV5-460.
I0CV5-64.
0CV5-63
# JI0CV5-46:
DC DRIVE PARTS
I0CV5-464
I0CV5-57 I0CV5-58
IOCV5-78
I0CV5-7Z
I0GV5-76
SE-
36/3-
A
SE-36-45-A
4
A
A
.-'I
HEADSTOCK
DEAD CENTER (AC)
KXV5-60
*
I0CV5-59 5(
%
*?A MO
S'/'
9/ < C
Page 43
Identification of Parts on Drawings SE-3613-A and SE-3643-A
CO
cn
Code No.
1
0CV5-55
-56
-57
-58
-5 9
-60
-61
-62
-63
-64
-65
-66
-67
-68
-69
-70
-71
-72
-13
-74
-75
-76
-77
Req
Req
1 d. 1 1 1 1 1 1 1 1 1
1
2
1 1 1 1
2
1 1
2
1 1
3
1
Part Name
Body
Motor Base (AC) Cover Center
Work Drive Pin Work Drive Plate
Seal
Slinger
Bearing Cap
Ring
Ball Bearing
Ring Spindle Sheave Spindle (Dead Center)
Eccentric Shaft
Ball Bearing Spacer Drive
Sheave
TRU-ARC
Ball Bearing TRU-ARC
Washer Sheave
Code No.
10CV5-78
-79
-80
-81
-82
-83
-84
-85
-86
-87
-88
-89
-90
-91
DC Drive Parts
-460
-461
-462
-463
-464
1 d. 1 1 1
2
1 1
2 2 2
1
2
1 1
4
1
2
1 1 1
Part Name Ball Bearing Counter Shaft Eccentric Sleeve TRU-ARC Ball Bearing Sheave Clamp Bolt Clamp
Allen Nut
Rack Pinion Strip Nut
Plugging Switch Sheave
Motor Sheave (AC-184FR) Tee Nut
Eccentric Shaft Ball Bearing Spacer Drive Sheave Motor Sheave
Page 44
IOCV5-4<
IOCV5-3
IOCV5-33
co
05
JOCV5-32
JOCV5-3I
I0CV5-28
IOCV5-27
I0CV5-43
I0CV5-30
I0CV5-29
>b\ I0CV5-39-
M
as
I0CV5-34.
IOCV5-35
I0CV5-36.
I0CV5-38
IOCV5-37, d
-%!' " _
!
©
-I0CV5-II
i
V
I0CV5-46.
\
N
IOCV5-I2
I0CV5-44
I0CV5-I
I0CV5-26.
I0CV5-I4
I0CV5-48
I0CV5-7
0.
I0CV5-4I
IOCV5-25
®9_jOCV5-5 ®IOCV5-6
^-IOCV5-8 iSk^lOCV5-9
IOCV5-2
I0CV5-I0
I0CV5-40
IOCV5-24
I0CV5-47
KXV5-23-
r
N
I0CV5-
N
A,
16
J0CV5H5
IOCV5-22/
IOCV5-2L
I0CV5-20/
SE-36/I-A SE-3642-A
. i
FOOTSTOCK
I0CV5-I9-
iocv5-ia
&
J0CV5-I7
Page 45
m m
w
Identification of Parts on Drawings SE-3611-A and SE-3642-A
Code No.
10CV5 - 1
-10
-11
oc
<1
-12
-13
-14
-15
-16
-17
-18
-19
- 20
- 21
- 22 46
-23
-24
Req
1 d.
1
2
3 4 5 6 7 8 9
1 1 1 1
1 1 1 1 1 1 1
1
1 1 1 1
1 1 1 1 1 1
1
Part Name Body Cover Clamping Knob
Conical Handle Washer Lever Bearing Washer Flange Bearing
Sleeve Bearing
Lever Shaft Ball End Stud Lever Lock
Conical Handle Spring Adjusting Screw Knockout Rod Check Nut Check Nut Washer
End Cap
"O" Ring Thrust Washer TRU-ARC Spring Spindle
Code No.
10CV5 - 25
26 27 28 29 30
31 32 33 34 35 36
37 38
39 40 41 42 43 44 45
47 48
Req
1 d.
2
2 1 1
1 1 1 1 1 1
1 1
1
1 1 2 2 2 1 1 1
1 1 2
Part Name
Ball Bushing Retainer Bearing Sleeve
Gasket Stop Plate Seal Ring Boot
Boot Insulator Cap Center Support Pin Pump Body
Steel Ball Steel Ball Pump Piston
Spring Clamp Bolt Clamp
Allen Nut Rack Pinion Stop Locking Pin Window Unit
Insert
Flat Spring
Page 46
IOCV5-33
CO 00
I0CV5-4
I0CV5-48
IOGV5-3
g^-
JOGV5-5
^f$0CV5-6
I0CV5-47
JOCV5-32
IOCV5-8
JOCV5-3I
s
s
N
N
a
\
S
s
N
I0CV5-30
I0CV5-29
5?
n
7\
IOCV5-39/
I0CV5-36.
CV5-38
IOCV5-35
I0CV5-9
IOCV5-2
I0CV5-I0
IOCV5-28
IOCV5-27
I0CV5-40
SE-36H-A/\
SE-3642-AA
FOOTSTOCK
I0CV5-24
IOCV5-23
IOGV5-22/
IOGV5-2I.
I0CV5-2Q
I0GV5-I9'
r
\
N
s
I0CV5-I8'
I0CV5-I6
•s
-s N
N
\
N
s
N
N.
J0CV545
S
B
I0CV5-I7
7?
AN a
Page 47
Code No.
L.
Req
! d.
L
Identification of Parts on Drawings SE-3611-AA and SE-3642-AA
Part Name
Code No.
Req
1 d.
Part Name
10CV5- 1
oo
CD
- 2
- 3
- 4
- 5
- 6
- 8
- 9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
1
1
1 1 1 1 1
7
1 1 1 1 1 1
1 1 1 1 1
1 1 1 1 1 1 1
Body Cover
Clamping Knob Conical Handle Washer
Lever Bearing Washer Flange Bearing
Sleeve Bearing
Lever Shaft Ball End Stud
Lever Lock Conical Handle Spring Adjusting Screw Knockout Rod Check Nut Check Nut Washer
End Cap
mOm
Ring Thrust Washer TRU-ARC Spring Spindle
10CV5- 26
27
- 28
- 29
- 30
- 31
- 32
- 33
- 34
- 35
- 36
- 37
- 38
- 39
- 40
- 41
- 42
- 43
- 44
- 45
- 46
- 47
- 48
2 1 1 1 1
Bearing Sleeve Gasket Stop Plate Seal Ring Boot Boot Insulator Cap
1 1 1 1 1
1 1 1 2 2 2
1 1 1 1 1 2
Center Support Pin Pump Body Steel Ball Steel Ball Pump Piston
Spring Clamp Bolt Clamp
Allen Nut
Rack Pinion Stop Locking Pin
Window Unit Insert Flat Spring
Page 48
I0CV5-II7
0CV5-II6
I0CV5-1
I0CV5-I34
IOCV5-I3I IOCV5-I32
4x
o
IOCV5-I33
9 9
I0CV5-I29
IOCV5-I27
IOCV5-I28
IOCV5-I25
I0CV5-I26
IOCV5-I23
'\I0CV5-I24
15
7 k mmm
*
I0CV5-I08
I0CV5-95
I0CV5-I
I0CV5-I09/
J0CV5-I07
IOCV5-II3
J0CV5-I06
J0CV5-III
\
10
IOCV5-II2
I0CV5-I05
I0CV5-I04
I0CV5-I00. I0CV5-I0U
I0CV5-I03 *s*J0CV5-l02
SVI0CV5-99
1
..
I0CV5-98
I0CV5-97
-96
SE-36IJT-A
SE-J6-44-A
WHEEL FEED APRON
Page 49
Identification of Parts on Drawings SE-3615-A and SE-3644-A
Code No.
10CV5 - 95
- 96
- 97
- 98
- 99
-100
-101
-102
-103
-104
-105
-106
- 107
-108
- 109
-110
- Ill
- 112
- 113
- 114
- 115
- 116
Req
1 d.
1
1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
1
2 2
1 1
Part Name
Hand Wheel
Knob
Knob Scale Bushing Detent Ratchet Housing Detent Spring
Detent Ratchet Detent Lock
Bushing Spring Index Pinion Gear Bushing
Gear Stud Needle Bearing Intermediate Gear Hub Cap Bushing Bushing
Index Gear
Clutch Lever
Code No.
10CV5 - 117
-118
- 119
-120
-121
-122
-123
-124
-125
- 126
-127
-128
-129
-130
-131
-132
-133
-134
-135
- 136
-137
Req
1 d.
1 1 1 1 1 1
2
1
1 1 1 1 1 1
1 1 1 1 1 1
1
Part Name
Knob Hand Wheel Stud Stop Block Handle Spool Bell Crank Bracket Bushing
Bell Crank Shaft Detent Plunger Spring
Bell Crank Shoe Clutch Spool Seal Screw Stop Arm Spring
Pawl lock
Stop Arm Stud Pointer Cover (L.H. )
Apron
Page 50
I0CV5-I40,
[I0CV5-I44
I0CV5-I45
I0CV5-I46
-147
to
I0CV5-I57
I0CV5-I60
I0CV5-I59
I0CV5-I6I
I0CV5-I50
I0CV5-I68
I0CV5-I66
I0CV5-I67-
I0CV5-I64
IOCV5-I63
162
I0CV5-I5I
I0CV5-I65
OCV5-I52
I0CV5-I53
I0CV5-I54/I0CV5-I55
I0CV5-I56
I0CV5-I42
\0CV5-I44
\
I0CV5-I46
^lI0CV5-I45
I0CV5-I48
I0CV5-I49
SE-3208-A
SE-3«4T-A
GRINDING FEED CYLINDER
Page 51
Identification of Parts on Drawings SE-3208-A and SE
3645-A
Code No.
10CV5 - 140
4^
GO
- 151
- 152
- 153
- 154
- 141
- 142
- 143
- 144
- 145
- 146
- 147
- 148
- 149
- 150
Req
1 1 1 1 2 1 1 1
1
2 2 1 2 2 2
1 d.
Part Name Cylinder End Cap
"O" Ring Cylinder Cylinder
Bracket Packing Support Cap Seal Packing Support Ring Piston
Cylinder End Cap Tube (R. H. ) Tube (L. H. ) Body Cap Piston Spring Body Support
Code No.
10CV5 - 155
156
- 157
158 159
160 161 162
- 163 164
165
166 167 168 169
Req
1 d.
1
1
1
1 1 1 1 1 1 1
1 1 1 1
1
Part Name
Valve Body
Spec. 1/16 Pipe
Plug 1/64 Hole Pinion Ball Bearing Cap TRU-ARC Ball Bearing Bushing (Outer) Piston Rack Pinion Ball Bearing
Bushing (Inner) Clutch Shaft Key
Key Clutch Gear External Clutch Gear Internal
Page 52
IOCV5-23I
IOCV5-232
IOCV5-233
I0CV5-234
I0CV5-230
.
I0CV5-245,
I0CV5-246,
I0CV5-247.
I0CV5-24
I0CV5-249
I0CV5-24L
I0CV5-242 \
I0CV5-243 \
IOCV5-244^
IOCV5-239,
I0CV5-240,
IOCV5-237 I
IOCV5-238
IOCV5-235
IOCV5-236,
m
m
IOCV5-254 IOCV5-255 I0CV5-256
I0CV5-250
I0CV5-25I IOC V5
-252
IOGV5-257
IOCV5-253
H L. RAND
HYDRAULIC WHEEL HEAD TRAVERSE
.1
Page 53
Identification of Parts on Drawings SE-3046-A and SE-3648-A
CJi
Code No.
1
0CV5- 230
-231
-232
-233
-234
-235
-236
-237
-238
-239
-240
-241
-242
-243
Req
Req
1 d. 1 1 1 1 1 1 1 1 1 1 1 1 1
1
Part Name Adjustment Stud Washer Spring
Pin Plunger Nut Cylinder Piston Rod Sleeve Plug Seal Cylinder Head
Packing Gland
Seal
Code No.
10CV5-244
-245
-246
-247
-248
-249
-250
-251
-252
-253
-254
-255
-256
-257
1 d. 1 1 1
1 1 1 1 1 1 1 1 1 1 1
Part Name Support Bracket Nut Washer Washer
Cap Washer
Piston
Piston Sleeve
Guard
Stop Block
Spring
Seal
Page 54
IOCV5-528
£>- Os
I0CV5-49I
I0CV5-492
I0CV5-504
I0CV5-498
I0CV5-506
&U0CV5-493
I0CV5-508
I0CV5-509/
494
v
J0CV5
'I
i
IOCV5-500^-s._my
I0CV5-499,
{s'
^ I0CV5-5II
IOCV5-5I2
I0CV5-5I0
V
I0CV5-496
I0CV5-50I
IOCV5-5I3
I0CV5-497
i
I0CV5-490
I0CV5-5I9
I0CV5-503
I0CV5-520
IOCV5-5I7
I0CV5-5I8
I0CV5-5I6
I0CV5-5I4
IOCV5-522
IOCV5-52I
I0CV5-526
IOCV5-525
J I0CV5-524
IOCV5-523
IOCV5-527
SE-36&9-A
SB-3651 -A
I0CV5-507
I0CV5-505
HAND TABLE TRAVERSE
7?S,MO
Page 55
Identification of Parts on Drawings SE-3629-AA and SE-3651-AA
Code No.
10CV5 - 490
- 491
- 492
- 493
- 494
- 495
- 496
- 497
- 498
- 499
- 500
- 501
- 502
- 503
- 504
- 505
- 506
- 507
- 508
- 509
Req
Req
1 d.
1 1
1 1 1 1 1 1
1 2 1 1 1 1 1 1 1
1 1 1
Part Name Apron Hand Wheel Handle
Cover
Ball
Bearing Pinion Shaft Ball Bearing Ball Bearing Cap
Ball Bearing Cap Ball Bearing
Idler Gear Outer
Idler Gear Inner Idler Shaft Ball Bearing Cap Clutch
Tru-Arc Washer
Clutch Gear Retainer Ring
Bushing
10CV5 - 510
Code No.
- 511
- 512
- 513
- 514
- 515
- 516 517
- 518 519 520
- 521 522 523
5 24 525 526 527 528
1 d
1 1
1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1
Part Name
.
Nut Washer Ball
Bearing
Rack Pinion Shaft
Rack Pinion Washer Ball Bearing Washer Nut
Shipper Fork
Flanged Bearing
Spring
Bushing Spring Spacing
Piston Collar Cylinder Cap Table Rack
Page 56
1
KXV5-370
I0CV5-407
0GV5-405
0GV5-404
0GV5-408
I0CV5-409 I0GV5-398
IOCV5-37I
IOCV5-37:
#
0CV5-406 IOCV5-40
I0CV5-402
I0GV5-395-A*
OCV5-384
I0CV5-385
I0GV5-403I0GV5-389
I0GV5-390,
*
-I0CV5-396
IOGV5-397
I0CV5-400,
JOCV5-392
I0CV5-393 I0CV5-394.
IOCV5-376,
KXV5-387/
I0CV5-445,
IOCV5-399
K)CV5-387
OCV5-382
I0CV5-449
I0CV5-450
KXA/5-381
i
o,
N
(OCV5-454
KXV5-455
J0CV5-380
I0CV5-379
XIOCV5-383
i
i
'I0CV5-452
0CV5-45I
IOCV5-453
_ I
i
SNSS&t
■■'I
IOGV5-377
K)CV5-378
;Jp*
V.
t
.
.v.
TABLE CONTROL VALVE
KXA/5-388
KANO
/!
i
<
/]
/J
/]
i
i
(]
I
1
1
Page 57
Identification of Parts on Drawings SE-3309-A and SE-3653-A
10CV5 - 370
CO
Code No.
- 371
372 373
374
375 376 377
378 379 380
381
382 383
384
385 386
387 388 389
390 391 392 393 394
395 396
397
Req
1 1 1
2 1 2
1 d.
2 2 2
1 1 1 1
1 1
2 2 2
1 1 1
1 1 2 1
3 3 1
Part Name Valve Spool Packing Retainer Packing End Cover (L. H. )
Valve Spool Stud Table Dwell Piston Valve
Table Reverse Valve Sleeve Table Reverse Shuttle Valve Table Reverse Dwell Valve
"O" Ring Retainer "O'
1 Ring
"O" Ring Start-Stop Valve Sleeve Start-Stop Valve Piston Valve Spool Stud (Special)
Slow Down Valve Piston Slow Down Valve Sleeve Piston Stop End Cover (R. H. )
Needle Valve Cap
Needle Valve Stem (Small)
Needle Valve (Cap) Needle Valve Stem (Large)
"O" Ring Table Control Valve Body Knob
Instr. Plate (Table Speed)
Code No.
10CV5 - 398
"399
"400 "401 " 402
" 403 404
- 405
- 406
- 407
- 408
- 409
- 410
Req
1 1
2
1 1
2
1
2
1 1 1 1
2
1 d.
Part Name
Needle Valve Knob Sleeve Manifold
Reverse Lever Stud Needle Bearings Valve Operating Lever Pin Table Reverse Lever
Stud
Stop Pin
Knob Socket Set Screw Washer Valve Body Gasket
STOP - START - LEVER
-445
-446
-447
-448
- 449
- 450
- 451
- 452
- 453
- 454
- 455
1
1 1 1 1
1 1 2
1 1 1
Knob Stud
Lever Washer Shaft
Arm Bracket
Needle Bearings
Detent Stud
Plunger
Spring
Needle Valve Knob Body
Page 58
I0CV5-4I6
I0CV5-4I,
I0CV5-4IZ
I0CV5-4I8
I0CV5-4I9,
I0CV5-439
I0CV5-440
I0CV5-438,
%
N.
\
N
\
i i
CJl
o
SC-3311-A
SC-3*54-A
I0CV5-A41
I0CV5-429
I0CV5-430
I0CV5-43!
$
$
IOCV5-432
IOCV5-433
I0CV5-430
KXV5-43I
JOCV5-432
COMBINATION AND SELECTOR VALVES
I0CV5-435
IOCV5-432_^t|
(SEMI - AUTOMATIC)
I0CV5-42
DCV5-424
I0CV5-425
I0CV5-43I
I0CV5-430
I0CV5-434
I0CV5-427
I0CV5-428
* I0CV5-442
I0CV5-443
RAtJD
-
r_-i
Page 59
Identification of Parts on Drawings SE-3311-A and SE-3654-A
Code No.
10CV5 - 415
416 ' 417 " 418
419
- 420
- 421 " 422
CJi
' 423 424
" 425 ' 426
- 427 " 428 " 429
Req
Req
1 d.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Part Name
Limit Switch Bracket
Spring
Push Rod
Oil Seal
End Plate Valve Body Valve Body Gasket Wheel Feed Piston - Small
Dowel Pin Backlash or Picker Feed Piston
Piston - Left
Piston - Right
Needle & Check Valve Body
Adaptor
Valve
10CV5 - 430
Code No.
-
431
- 432
- 433
- 434
-
435
-436
- 437
- 438
- 439
- 440
- 441
-442
- 443
1 d.
3 3 3
1
2
1 1 1 1 1 1 1 1 1
Part Name
"O" Ring Needle Valve Nut TRU-ARC
Instruction
Plate
Handle
Valve Valve Manifold Selector Valve Body "O" Ring Valve
"O" Ring
Cap
TRU-ARC
Page 60
Keeper Pla-t-e
Spr In ^ Steal
2____
Ball_3
__
I
i
s
9
s
a
T
o
ai
to
Valv e
__
4_____
"O" Rin<g_5
Valve
Sleeve
"O* R in <^_7
Body
Plun<^ er
S
p r In
(SLr\.01e)
_
Pla+e_ll
__
_
6
________
__
9
10
8
©
0
C®)
¥
Mm
$
'Wm
KNIFE EDGE METERING VALVE
SE-36^5-BB
A
'1
«
A
A
A
Waive Pin.
Valve
Screw
_
_
12
13
ftANO
4
Page 61
.
. i
SV
n
\
IOCV5-352Dowel Pin(40\ V
(OCV5-353
W I0CV5-3540
O' Ring
Ring Packing IOCV5-355Wiper Strip I0CV5-356Packing
IOCV5-335
/IOCV5-336 __
JOCV5-337-
____
IOCV5-338
---------
I0CV5-339
-I0CV5-340
---------------
--------
-------------
------
----
"O Ri ng
Valve Adaptor
Bleeder Valve C2)
------
Bleeder
-O" R irtgS Pac K ing
Adaptor
Valve
(2)
(2~)
Body (2)
J0CV5-34I Piston
Rod IOCV5-342Cylinder EndCap(L.HO I0CV5-343
-I0CV5-344T rU-A r C J0CV5-345Cylinder .I0CV5-346Base Trough (L.R.)
J0CV5-347Piston
-I0CV5-348-Ci'Ring Packing
-----
"O" Ring Packing
(2)
-I0CV5-349Seal Ring (6) I0CV5-350Special Screw(2) IOCV5-35ITable Cylinder Bracket
©
0
Q
0
$
©
©
SE-8k5-A
6*-3C52-A
IOCV5-357Tie Rod Bracket (2) IOCV5-358Base Though CR H.-)
-----
____ I0CV5-359Cylinder End Cap (R.H) I0CV5-360Tie Rod (2) I0CV5-36I
-----
Packing qiarxd (2)
I0CV5-362Spanner Nut C4")
IOCV5-363Instruction I0CV5-364 Stop plate (2) (OCV5-365 I0CV5-366
-----
Piston Rod Bracket
Pin C2)
---------------------
--------
-----------
Plate
——
--------------
HYDRAULIC TABLE TRAVERSE CYLINDER
m
DRWq BT H- RAND V. FONTAINE
o
Page 62
CV5-693.
CV5-70I
Ul
4^
CV5-675
CV5-674.
CV5-673, ft
CV5-677
CV5-676
CV5-682
CV5-679
CV5-678
CV5-684
CV5
CV5-702
CV5-698
CV5-699
CV5-700
'£K
CV5-709
A/5-703
CV5-704
CV5-705
CV5-706
V5-7I3
A/5-712
/•
CV5-7II
CV5-707
_ J
CV5-68I
SE-3688-A
SE-369 |-A
A
1V5-69I
CV5-689/
\
CV5-690
,GV5-688
\
\
s
S
STEADYREST
7?AND
e/'7/e 7
■i
Page 63
Identification of Parts on Drawings SE-3688-A and SE-3691-A
cn cn
Code No.
CV5-670
-671
672
-673
-674
-675
-676
-677
-678
-679
-680
-681
-682
-683
-684
-685
-686
-687
-688
-689
-690
-691
-692
Qty.
1
2 2 2 2
2 2 2
2 2
1
2
1 1 1 1 1
1 1 1 1 1 1
Part Name
Body
Knob Stop Ring Guide Pin Clamp Ring Collar Gland Insert Seal Gland
Packing Enclosure Cylinder
Piston Adjusting Screw (upper)
"O" Ring
"O" Ring Disc Guide
"O" Ring Disc
"O" Ring
"O" Ring Seal Adjusting Screw (lower)
Cam
Code No.
-693
-694
-695
-696
-697
-698
-699
-700
-701
-702
-703
-704
-705
-706
-707
-708
-709
-710
-711
-712
-713
-714
-715
Qty.
1 1 1 1 1 1 1
1 1 1 1 4 4 1
2
1 1 1 1 1 1 1
2
Part Name
Cover Vertical Cam
Cap
"O" Ring Cam Pin Cover Upper Shoe Support Spring Upper Shoe Screw Lower Shoe Support Bushing
"O" Ring
Pivot Pin Cover Screw Lower Shoe Cap "O" Ring Cam Pin Cover
Clamp
Washer
i
Page 64
SECTION IX
PARTS DRAWINGS
6" CV-5 and 10" LCV-5
56
Page 65
J
1
6GV5-352Dowel PinC4)\ V
6GV5-353"O Ring
3
6GV5-354O" Ring Pack mg
6GV5-355Wiper Strip 6CV5-35 6Poe k ing
6CV5-335
^6CV5-336 __
6CV5-337
____
6CV5-338
--------- >^r
6CV5-339-
-----
---------------
--------
-------------
"o Ring
------
Valve* Adaptor (2)
------
6CV5-340
Bleeder Volvo C2)
Bleeder Valve
Body (2")
-O" R ing P a c K ing
Adaptor
C2)
__
6CV5-34I Piston
__
6CV5-342
__
6GV5-343'O'' Ring Packing
__
6CV5-344T rU-ArC
__
6CV5-34 5Cylinder
Cylinder
6CV5-346Base Trough. (l_H) 6CV5-347
6CV5-3
48
6CV5-349
Piston
-O'' Ring Packing
Seal Ring (€>") 6CV5-350Special 6CV5-35I
©
©
Table cylinder
Rod
End Ca p (LVO
(2)
ScresvC2l
Bracket
6CV5-357Tie Rod Bracket (21
6CV5-358Base Trough CR H.)
-----
-------
6CV5-359Cylinder End Cap (R.H) 6CV5-360Tie Rod (2) 6CV5-36I
Packing <5lar\d (2)
6CV5-362Spanner Nut C4)
6CV5-363Instruction 6CV5-364Stop Plate (2)
6GV5-365-
6CV5-366
Pis+on Rod Bracket Pin C2)------------------------
---------------------
------
Plate
----------
HYDRAULIC TABLE TRAVERSE CYLINDER
Page 66
6CV5-II7
U1
00
6CV5-I34
6CV5-I3I
6CV5-I32
6CV5-I33
6CV5-I29
6CV5-I27
6CV5-I28
6CV5-I25 6CV5-I26
6CV5-1
6CV5-II5
16
6CV5-I08
6CV5-95
6CV5-I07
6CV5-II3
,6CV5-I06
N
^6CV5-II0I \
6CV5-I09/
6CV5-II2
.6CV5-III
6CV5-I05
6CV5-I04
6CV5-I00. 6CV5-I0I^'
6CV5-I03
6CV5-I02
W
^%V6CV5-99
6CV5-98
/
-97
-96
SE-3^/5*-A
SE-JCS7-A
WHEEL FEED APRON
Page 67
Identification of Parts on Drawings SE-3615-A and SE-3657-A
cn
CD
6CV5
Code No.
-95
-96
-97
-98
-99
-100
-101
-102
-103
-104
-105
-106
-107
-108
-109
-110
-111
-112
-113
-114
-115
-116
Req'd.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2
1 1
Part Name
Hand Wheel
Knob
Knob Scale
Bushing
Detent Ratchet Housing Detent
Spring Detent
Ratchet
Detent Lock
Bushing Spring Index Pinion Gear
Bushing Gear Stud
Needle Bearing Irtermediate Gear
Hub Cap
Bushing
Bushing Index
Gear
Clutch Lever
Code No.
6CV5 -117
-118
-119
-120
- 121
-122
-123
-124
-125
-126
-127
-128
-129
-130
-131
-132
-133
-134
-135
-136
-137
Req
1 d.
1 1 1 1 1 1
2
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Part Name
Knob Hand Wheel Stud Stop Block Handle Spool Bell Crank Bracket Bushing Bell Crank Shaft Detent Plunger
Spring Bell Crank Shoe
Clutch Spool Seal Screw
Stop Arm
Spring
Pawl Lock Stop Arm Stud
Pointer Cover (L. H. ) Apron
Page 68
6CV5-283
6CV5-279
6CV5-281
6CV5t28
6CV5-282
6CV5-280
6CV5-278
a
o
6CV5-277/ /
6CV5-276/ /
SE-3«49-A
3E-3«56-A
6CV5-275/ /
6CV5-274/
6CV5-273/
6CV5-272
6CV5-27I/ / /
6CV5-270/ /
6CV5-269/ 6CV5-268/ /
6CV5-26
6CV5-266
WHEEL
7/
SI
6CV5-260
'v
/
ill
/
6GV5-265
6CV5-264
6CV5-263
SPINDLE
6CV5-262
6CV5-26I
Page 69
Identification of Parts on Drawings SE-3649-A
and SE-3656-A
Req
Code No.
6CV5-260
-261
-262
-263
-264
Req
1 d.
1
1 1 1 1
Part Name
Body
Nut Washer Oil Thrower Spdl. Box Nut
(Outer L. H. )
-265
-266
-267
-268
02
-269
-270
-271
1 1 1 1 1 1
2
Wheel Spindle Spindle Box (Large) Spindle Box Case (small) Spanner Nut Thrust Bearing Sleeve Ball Bearing
Code No.
6CV5-272
-273
-274
-275
-276
-277
-278
-279
-280
-281
-282
-283
-284
1 d.
1 1 1 1 1 1
4
1 1 1 1 1 1
Part Name
Nut Cap Spdl. Box Nut (Inner) Spdl. Box Case (Small) Spindle Box (Small) Spindle Box Nut Wedge Bolts Bracket
Filter Oil Manifold Nut Sheave
Valve
Page 70
6CV5-370
6CV5-407
6CV5-405
6CV5-37
6GV5-372
6GV5-400,
6CV5-445,
>
y
6CV5-399
6GV5-449,
6CV5-450
CO
,6GV5-404
^%^6CV5-406 6GV5-40I
6GV5-402, ^ ^
ms
A
.*
6GV5-398
:
6GV5-408> r*
CV5-409
6CV5-395_A*
6CV5-384
•V
6CV5-403 6CV5-389
6CV5-390
6CV5-385
-6GV5-396
6GV5-397
6GV5-376-
6CV5-38
TABLE CONTROL VALVE
7/
6CV5-377
6CV5-387
6GV5-382
6CV5-378
.6GV5-38I
:
\
V
[<Si psi
'IMS
^\6CV5-388
6GV5-455
,6GV5-380
,6GV5-379
\6CV5-383
k
6GV5-452
6CV5-45I
6CV5-453
GV5-454
SE-5305-A
SE-JCCI -A
'U
Page 71
Identification of Parts on Drawings SE-3309-A and SE- 3661-A
O'. CO
Code No.
6CV5 - 370
371
372 3 73
374
375 376 377 378
379
380
381
382 383
384
385
386 387 388 389 390 391 392 393 394 395 396 397
Qty.
2 2 2
1 1 1 1 1 1
2 2 2
1 1 1 1
1 2 1 3 3 1 1 1 1 2 1 2
Part Name
Valve Spool Packing Retainer Packing End Cover (L. H. ) Valve Spool Stud Table Dwell Piston Valve Table Rev. Valve Sleeve Table Rev. Shuttle Valve Table Rev. Dwell Valve
"O" Ring Retainer n
O" Ring
"O" Ring Start-Stop Valve Sleeve Start-Stop Valve Spool Stud (Special) Slow Down Valve Piston Slow Down Valve Sleeve
Piston Stop End Cover (R. H. ) Needle Valve Cap Needle Valve Stem (Small) Needle Valve (Cap) Needle Valve Stem (Large)
"O" Ring Table Control Valve Body
Knob
Instruction Plate (Table Speed) Needle Valve Knob Body
Valve Piston
6CV
Code No.
5 -398
-
399
-400
- 401
- 402
- 403
- 404
- 405
- 406
- 407
- 408
- 409
- 410
Stop
-
445
- 446
- 447
- 448
- 449
- 450
- 451
- 452
-
453
- 454
- 455
Qty.
Start
Part Name
2
1 1
2
1
2
1 1 1 1
2
1 1
1 1 1
1
1 1 1 2 1 1 1
Needle Valve Knob Sleeve
Manifold Reverse Lever Stud Needle Bearings Valve Operating Lever
Pin Table Reverse Lever Stud Stop Pin Knob Socket Set Screw Washer Valve Body Gasket
Lever
Knob Stud Lever Washer Shaft Arm
Bracket Needle Bearings
Detent Stud
Plunger Spring
Page 72
6CV5-247
6CV5-24
6CV5-245,
6CV5-246,
CD
6CV5-239
6CV5-240^
6CV5-24I,
6CV5-242
6CV5-243
6CV5-244^ ^
6CV5-230,
6CV5-23I
6CV5-232
6CV5-233
6CV5-234
6CV5-235,
6CV5-236
6CV5-237
6CV5-238
s$|i
,
/•
@3
1
;
z'
o
€>
%
o*
o
o
©
o
I6CV5-254
W5-255
6CV5-256
6CV5-249,
6CV5-250
6CV5-257
6CV5-25I 6CV5-252
j
s'
i
6CV5-253
3C-3C
a
0/
A
-A
HYDRAULIC WHEEL HEAD TRAVERSE
4
i\
/
.<
/
1
/!
rl
i]
fl
Page 73
Identification of Parts on Drawings SE-3046-A
and SE-3663-A
Code No.
6CV5-230
-231
-232
-233
-234
-235
-236
-237
-238
-239
-240
-241
05 yi
-242
-243
Qty.
1
1 1 1 1 1 1 1 1 1 1 1 1 1
Part Name
Adjustment Stud Washer Spring
Pin Plunger Nut
Cylinder
Piston Rod Sleeve Plug
Seal
Cylinder Head Packing Gland
Seal
Code No.
6CV5-244
-245
-246
-247
-248
-249
-250
-251
-252
-253
-254
-255
-256
-257
Qty.
1
1 1 1 1 1
1 1 1 1 1 1 1 1
Part Name
Support
Bracket Nut Washer Washer Cap Washer Piston Piston Sleeve Guard Stop Block Spring Seal
Page 74
6CV5-4,
6GV5-3
6CV5-33
a a
6CV5-48
6CV5-32
-6CV5-I4
.6CV5-7
6CV5-3I
6CV5-3'
S
*s
ft
's
\
•N
\
S'
6CV5-29
/>i^^
6CV5-30
6CV5-36
6CV5-39-
6CV5'3
8
6CV5-3
eft6CV5-5
0
6GV5-6
6CV5-8
6CV5-9
6CV5-I0
6CV5-47
6CV5-2
6CV5-28
6CV5-27
6CV5-34
6CV5-43
6CV5-25
6CV5-24
SE-36/I-A
SE-36GO-A
FOOTSTOCK
6CV5-23
6CV5-22/
6CV5-2I
6*,
6CV5-20/
6CV5-I9,
\
6CV5-I8-
6CV5-I6
v.
v
6CV5-I5
\
\
•CV5-I7
Page 75
Identification of Parts on Drawings SE-3611-A and SE
-3660-A
Req
Req
Code No.
6CV5-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
05
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
1 d. 1 1 1 1 1 1
2
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
Part Name Body Cover Clamping
Knob Conical Handle Washer Lever Bearing Washer Flange Bearing
Sleeve Bearing
Lever Shaft Ball End Stud
Lever Lock Conical Handle Spring Adjusting Screw
Knockout Rod Check Nut Check Nut Washer End Cap
"O" Ring
Thrust Washer Tru-Arc
Spring
Spindle
Code No.
6CV5 - 25
- 26
- 27
- 28 29
- 30
- 31
- 32
- 33
- 34
- 35
- 37
- 38
- 39
- 40
- 41
- 42
- 44
- 45
- 46
-47
- 48
1 d.
2 2
1 1 1 1 1 1 1
1
1 1 1 1
2 2 2
1
1 1 1
2
Part Name
Ball Bushing Retainer Bearing Sleeve
Gasket
Stop Plate Seal Ring Boot Boot
Insulator Cap Center Support Pin Pump Body Steel Ball Pump Piston Spring Clamp Bolt Clamp
Allenut Stop
Locking Pin Bijur Window Unit
Insert
Flat Spring
Page 76
6CV5-4,
6CV5-3
CD
CO
X
X
\
6CV5-33
\
6CV5-32
6CV5-3I
ft
s
6CV5-28
6CV5-27
6CV5-43
6CV5-30
6CV5-29
6CV5-34
6CV5-36
6CV5-39/
6CV5-38
6CV5-35,
N
9
6CV5-3}?> d
-6CV5-II
6CV5-5
6CV5-6
6CV5-8
6CV5-9
6CV5-24
6CV5-47
6CV5-2
SE-3<Zll-A/\
SE-366Q-AA
FOOTSTOCK
6CV5-23
6CV5-2Z
6CV5-2I
6CV5-20/
6CV5-I9,
x
x
6CV5-I8*
X
\
6CV5-I6
N
X.
B
\6CV5-I7
.6CV5-I5
s
X
X
VANG
X
\
Page 77
Identification of Parts on Drawings SE-3611-AA and SE-3660-AA
Code No.
6CV5 - 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9
-10
-11
05
CD
-12
-13
-14
-15
-16
-1 7
-18
-19
-20
-21
-22
-23
-24
Req
1 1
1 1 1
1
1
1 1 1 1
1 1 1 1
2
1
1
1 1 1 1
1 1
1 d.
Part Name Body
Cover
Clamping
Knob Conical Handle Washer
Lever Bearing
Washer
Flange
Bearing Sleeve Bearing Lever Shaft
Ball End Stud
Lever Lock Conical Handle Spring Adjusting Screw Knockout Rod Check Nut Check Nut Washer End Cap
"O" Ring Thrust Washer Tru Arc Spring Spindle
Code No.
6CV5-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-37
-38
-39
-40
-41
-42
-44
-45
-46
-47
-48
Req
1 d.
2
1 1 1 1 1 1 1 1 1 1 1 1
2 2 2
1 1 1
1
2
Part Name
Bearing Sleeve
Gasket
Stop Plate Seal Ring
Boot Boot Insulator Cap Center Support Pin
Pump Body Steel Ball
Pump Piston Spring Clamp Bolt Clamp
Allenut
Stop Locking Pin Bijur Window Unit
Insert
Flat Spring
Page 78
6CV5-
CV5-I45
CV5-I46
6CV5-I47
CV5-I60
CV5-I59
CV5-I6I
6CV5-
6CV5-I5I
6CV5-I68
6CV5-I66
\6CV5-I6Z
6CV5-I64
CV5-I63
6CV5-I65
6CV5-I52 6CV5-I53 6CV5-I54/ 6CV5-I55
6CV5-I56
6CV5-I46
^v-6CV5-I45
\6CV5-I44
6CV5-I42
-148
6CV5-I49
SE-3208-A
SE--366S--A
GRINDING FEED CYLINDER
Page 79
Identification of Parts on Drawings SE-3208-A and SE
-3665-A
Code No.
6CV5 - 140
- 141
- 142
- 143
-
144
- 145
- 146
- 147
-
148
- 149
-
150
- 151
- 152
-
153
-
154
Qty.
1 2 2 1 2 2 2 1 1 1 1 2 1 1 1
Part Name Cylinder End Cap
"O" Ring Cylinder Cylinder
Bracket Packing Support Cap Seal Packing Support Ring Piston Cylinder End Cap Tube (R. H. ) Tube (L.H. ) Body Cap Piston Spring Body Support
Code No.
6CV5 -155
-156
- 157
-158
- 159
-160
-
161
- 162
- 163
- 164
- 165
-
166
- 167
- 168
- 169
Qty.
1
1
1 1 1 1 1 1 1 1 1 1 1 1 1
Part Name
Valve Body Spec. 1/16 Pipe Plug
1/64 Hole Pinion Ball
Brg. Cap Tru-Arc Ball Bearing Bushing (Outer) Piston Rack Pinion Ball Bearing Bushing (Inner) Clutch Shaft Key Key
Clutch Gear External Clutch Gear Internal
Page 80
to
6CV5-4I6
6CV5-4I,
6CV5-4IZ
6GV5-4I8
CV5-432
6CV5-433
r
6GV5-432
6GV5-
\6CV5-429 6CV5-430
GV5-43I
'^6CV5-430
\6CV5-43I
6CV5-422
6CV5-442
6CV5-423
6CV5-424/
6CV5-425
6CV5-434
6CV5-427
6CV5-443
SE-331I-A
3E-3^64-A
6CV5-43I
6CV5-432_-£yn|
I
6CV5-430
6GV5-428
COMBINATION AND SELECTOR VALVES
(SEMI - AUTOMATIC)
n
n
A
Page 81
Identification of Parts on Drawings SE-3311-A and SE-
3664-A
CO
Code No.
6CV5-115
-416
-417
-418
-419
-420
-421
-422
-423
-424
-425
-426
-427
-428
-429
Qty.
1 1 1
1
1
1
1 1 1 1
1 1 1 1 1
Part Name Limit Switch Bracket Spring
Push Rod Oil Seal End Plate Valve Body Valve Body Gasket Wheel Feed Piston-Small
Dowel Pin
Backlash or Picker Feed
Piston
Piston-Left
Piston-Right
Needle & Check Valve Body
Adaptor
Valve
Code No.
-430
- 431
-432
-433
-434
-435
-436
-437
-438
-439
-440
-441
-442
-443
Qty.
3 3 3
1
2
1 1 1 1 1 1 1 1 1
Part Name
"O" Ring
Needle Valve Nut
Tru-Arc Instruction Plate Handle Valve Valve
-
Manifold
Selector Valve Body
"O" Ring
Valve
"O" Ring
Cap
Tru-Arc
Page 82
6CV5-7I
6GV5-83
6CV5-75^<
<CojSCV5-74
6CV5-82,
6CV5-9l/
CV5-73
CV5-8I
s
v
6CV5-72
6CV5-90
6CV5-89
-a
6CV5-86
SE-se/ar-A
se-j<s
58-
6GV5-57
6CV5-58
6CV5-55
6CV5-80-
6CV5-66
6CV5-65
6CV5-79
6CV5-64
6CV5-77
6CV5
a
HEADSTOCK
iGV5-60
6CV5-59
DEAD CENTER (AC)
/
Page 83
CJi
Code No.
6CV5 - 55
- 56
- 57
- 58
- 59
- 60
- 61
- 62
- 63
- 64
- 65
- 66
- 67
- 68
- 69
- 70
- 71
- 72
- 73
- 74
- 75
- 76
Req
Identification of Parts on Drawings SE-3613-A and SE-3658-A
Req
1 d.
1
i
1 1 1 1 1 1 1 1
2
1 1 1 1
2
1 1 1 1 1
3
Part Name Body Motor Base (AC) Cover
Center
Work Drive Pin Work Drive Plate Trostel Seal Slinger Bearing Cap Nilos Ring Ball Bearing Nilos Ring Spindle Sheave Spindle Eccentric
(Dead Center)
Shaft Ball Bearing Spacer
Drive
Sheave Tru-Arc Ball Bearing
Tru-Arc Washer
Code No.
6CV5 - 77
- 78
- 79
- 80
- 81
- 82
- 83
- 84
- 85
-86
- 88
- 89
- 90
- 91
DC Drive Parts
-460
-461
-462
-463
-464
1 d. 1 1 1 1
2
1 1
2 2 2 2
1 1
4
1
2
1 1 1
Part Name
Sheave Ball Bearing Counter Shaft Eccentric
Sleeve Tru-Arc Ball Bearing
Sheave
Clamp Bolt
Clamp Allenut Strip Nut
Plugging Switch Sheave Motor Sheave Tee Nut
Eccentric Ball Bearing Spacer
Drive Sheave
Shaft
Motor Sheave
Page 84
6CV5-2I7
6CV5-2I6, '
6CV5-2I5, \
6CV5-2I4. \
\
6CV5-220,
6CV5-2I9 /
6CV5-2I8,
©
6CV5-2I3.
6CV5-223
6CV5-2I2
6CV5-2IL
6CV5-I87
// /
■i
pv
P
6CV5-22I
6CV5-I88
,6CV5-I98
6CV5-I97
/
.6CV5-225
6CV5-I96
-6CV5-I95 6CV5-I94
m
6CV5-2I0
6CV5-209^^
6CV5-208-^
6CV5-207/
05
6CV5-206/'
6CV5-205/
6CV5-204/
6CV5-203
m
ii
/ 6CV5-202,
6CV5-I76, X
6CV5-20I
6CV5-I77
6CV5-I78
n
6CV5-I82
6CV5-I83
rt
pi
6CV5-222
.6CV5-200
6CV5-224 6CV5-I86
6CV5-I99
6CV5-I84.
.6CV5-I93
6CV5-I85-
-6CV5-I92
6CV5-I75.
6CV5-I74.
%
z
-Vi
m
W
^>CV5-I8I
-6CV5-I80
6CV5-I9I 6CV5-I90 6CV5-I89
6CV5-I79
SE
l
WHEEL FEED
-36dT>-A.
1
A
Page 85
Identification of Parts on Drawings SE-3646-A and SE-3659-A
Code No.
6CV5-174
-175
-176
-177
-178
-179
-180
-181
-182
-183
-184
-185
-186
-187
-188
-189
-190
-191
-192
-193
-194
-195
-196
-197
-198
-199
Reg
1 1 1 1 1
2
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 d.
Part Name
Washer
Nut Gear Cap Spacer (Outer) Spacer (inner) Ball Bearing Retainer Drive Shaft Guard Gasket Cap R. H.
"O" Ring
Adaptor (R. H. )
Spacer
"O" Ring Spacer Ball Bearing Miter Gear
"O" Ring Washer and Nut Ball Bearing End Cap Bracket Miter Gear Ball Bearing Stub Shaft (R. H. )
Code No.
6CV5-200
-201
-202
-203
-204
-205
-206
-207
-208
-209
-210
-211
-212
-213
-214
-215
-216
-217
-218
-219
-220
-221
-222
-223
-224
-225
Reg
1 d.
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Part Name- Coupling Guard Gasket Cap (R. H. ) Adaptor Spacer Ball Bearing Bevel Gear Bracket Spacer Cover Ball Bearing Washer Nut Bracket Bevel Gear Ball Bearing Cap
Sleeve Ball Bearing Nut and Washer Clipper Seal Screw Stub Shaft Half Nut Cap Spacer
Page 86
>6CV5-49I
B
%v\
>
•V:
6CV5-528
x.
X
J
1
.S
vV'
v
X
$
x
X
x
X
X
A'.
r\;
x
V \ M..6CV5-493
X
6CV5-494
6CV5-497
6CV5-496
ACV5-503
>
6CV5-5I7
6CV5-5I8
6CV5-5I6
.6CV5-527
CV5-526
6CV5-525
6CV5-500 'Nx.
6CV5-492
-3 03
6CV5-498 ^
6CV5-499
6CV5-5I4
^6CV5-524
6CV5-523
6CV5-522
CV5-52I
.6CV5-504
.6CV5-506
6CV5-508 ' \ 6CV5-509
6CV5-5II
6CV5-5I0
CV5-5I2
6CV5-490
>
.6CV5-5I9
6CV5-520
6CV5-507
CV5-505
HAND TABLE TRAVERSE
SE-3629-A SE-36tf$-A
it
1
Page 87
II
II
I
Identification of Parts on Drawings SE-3629-A and SE-3666-A
Req
Req
Code No.
6CV5 -490
- 491
- 492
- 493
- 494
- 495
- 49b
- 497
- 498
- 499
CD
- 500
- 501
- 502
- 503
- 504
- 505
- 506
I
- 507
- 508
- 509
1 d.
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
1
1
1
Part Name Apron Hand Wheel Handle
Cover Ball Bearing Pinion Shaft Ball Bearing Ball Bearing Cap Ball Bearing Cap Ball Bearing Idler Gear Outer Idler Gear Inner Idler Shaft
Ball Bearing Cap
Clutch
Tru-Arc Washer
Clutch Gear Retainer Ring Bushing
6CV5
Code No.
510
511 512 513 514 515 516 517
518 519 520 521 522 523 524 525 526 527 528
1 d
1
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
Part Name
.
Nut Washer
Ball
Bearing
Rack Pinion Shaft
Rack Pinion Washer Ball Bearing Washer Nut
Shipper Fork
Flanged Bearing
Spring Bushing Spring Spacing
Piston Collar Cylinder Cap Table Rack
Page 88
SECTION X
OPERATOR'S
PREVENTIVE MAINTENANCE
Your NORTON grinder is a sturdily built machine and should not require excessive maintenance. Of course normal good care should be afforded it to help assure trouble-free following items are listed as guides that should be followed.
General
. The correct grades of oils should be used in amounts shown on
metal tags located near the fill opening for each reservoir.
. Keep all splash guards firmly attached.
coolant and dirt getting into the ways and other machine
mechanisms.
. Use full sets of matched Vee belts and be sure that these are
tightened as shown on the instruction plate. excessively tightened contribute to bearing wear and shorten
the life of the belts themselves.
. Remove any build-up of grinding swarf which tends to create dams
that may divert coolant into the ways. Special check points are behind sliding table ways and the front areas of wheel slides. If coolant penetrates to ways it may carry grit, which will result in scoring.
operation. In this interest the
This will help to prevent
Belts that are
Daily
. If the machine has exposed piston rods, such as these for sliding
tables, and these have not been in constant use, wipe them before operating the table. machines used for several weeks for plunge grinding and then
used for traverse work. A light film of oil will help prevent
build up of rust and protect the exposed rod from grit.
Wipe all controls regularly to prevent push buttons from sticking,
and handles from becoming slippery.
Fill oil cups on automatic truing devices or other mechanisms in
constant use.
Inspect your machine as routine during the warmup period.
starting the wheel be sure it is free of any interference from misplaced objects. While it warms up it is well to run a fast check on the wheel slide, table, etc
In other words, form the habit of looking the machine over when getting ready to run a job so that any future trouble spots will be noted early and corrected before they become a real problem.
This applies particularly to
to test for smooth motion.
»
Before
80
Page 89
Weekly
Monthly
6 Months
Check condition of center points.
Regrind centers when there is any scoring perceptible to touch. Poor center points are a common cause of unsatisfactory results in grinding.
If
centers are
removed, be sure the shanks and recesses are free of nicks or
dirt before replacing.
Check condition of the coolant. Dirty coolant may have poor cooling
qualities. It may also have particles which might be detrimental
to the ground finish.
Fill grease fittings or any oil cups that are not given attention on
each day.
. Check oils monthly for cleanliness and replace if contaminated.
. Clean all oil filters and strainers
. Change hydraulic system and lubricating oils. Even when oils seem
to have extra long life, it may be well to arbitrarily
at this time to help keep the hydraulic
system gum-free, and to
change them
make sure that ways and spindles are being lubricated correctly.
. Check alignment of head and footstock. If the machine has been used
for a single production
there is no wear between them and the table, this check is not
needed.
. Check bearings for excessive wear, such as at headstock, wheel spindle,
etc. , to prevent development of grinding inaccuracy.
General Comments
. Make visual inspection occasionally of moving parts.
. Occasionally check contacts in electric timers if equipped.
. Be sure replacement overload heaters are correct for motor rating.
. Make yearly check of insulation with ohm-meter.
Particular
Comment
*** Become SAFETY conscious. flesh pinched by unguarded belts are maintenance problems. Safe practices are preventive maintenance for your machine, and for YOU
on
Electrical Equipment
job so that these have not been moved and
Tools falling into the work areas or
.
81
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