Norton TT 250 G, Clipper TT 250 G Operating Instructions Manual

TT 250 G

OPERATING INSTRUCTIONS

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Declaration of conformity

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD J.F. KENNEDY
L- 4930 BASCHARAGE

Declares that this product:
Tile saw (Code)

TT 250 G 230V (70184625705)
TT 250 G 230V UK (70184626965)
TT 250 G 115V (70184627049)

is in conformity with the following Directives:

• European Machinery Directive 2006/42/EC

• “LOW VOLTAGE" 2006/95/EC

• Electromagnetic Compatibility Directive 2004/108/EC

and European standard:

• EN 12418 – Masonry and stone cutting-off machines for job site – Safety

Pierre Mersch

Business Manager Machines Europe

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TT250G

OPERATING INSTRUCTIONS

1 Basic Safety Instructions 6

1.1 Symbols 6

1.2 Machine plate 7

1.3 Safety instructions for particular operating phases 7

2 Machine description 8

2.1 Short description 8

2.2 Purpose of use 8

2.3 Layout 8

2.4 Technical Data 9

3 Assembly and commissioning 10

3.1 Tool assembly 10

3.2 Blade guard assembly 11

3.3 Guide-a-cut assembly 11

3.4 Electrical connections 11

3.5 Starting the machine 11

3.6 Water cooling system 11

4 Transport and storing 12

4.1 Securing for transport 12

4.2 Long period of inactivity 12

5 Operating the machine 13

5.1 Site of work 13

5.2 Cutting methods 13

5.3 Bevel cut 13

5.4 General advice for the cutting 13

6 Maintenance and servicing 14
7 Faults: causes and cures 15

7.1 Fault-finding procedures 15

7.2 Trouble-shooting guide 15

7.3 Circuit diagram 16

7.4 Customer service 17

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1 Basic Safety Instructions

The TT250G is exclusively designed for the cutting of tiles mainly on construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the
regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall
be borne entirely by the user. Observing the operating instructions and compliance with inspection
and servicing requirements shall also be considered as included under use in accordance with the
regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:

Read operator’s instructions Ear protection must be worn

Hand protection must be worn Eye protection shall be worn

Rotation direction of the blade Pump on Pump off

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1.2 Machine plate

Important data can be found on the following plate located on the machine:

Machine Model Machine Code

Year of production

Weight

Max. blade diameter

Bore diameter

Machine type Serial number Power Safety standard Blade speed

1.3 Safety instructions for particular operating phases

Before commencing work

• Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.

• Site the machine on an even, firm and stable base!

• Check for correct mounting of the blade regularly.

• Immediately remove damaged or badly worn blades, as they endanger the operator whilst

rotating.

• The material to be cut must be held securely in place on the table to allow no unexpected
movement during cutting operation.

• Always cut with the blade guard in position.

• Only fit NORTON CLIPPER diamond blades with continuous rim to the machine! The use of

other tools can damage the machine!

• Read the blades’ specifications carefully to choose the correct tool for your application.

• Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes

No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.

Electrical powered machine

• Always turn off the machine and separate it from the main source of electricity before any work
on the machine is done.

• Make all electrical connections securely to eliminate contact of live wires with spray water or
dampness

• When the machine is used with water, it is IMPERATIVE that you earth the machine properly.
Let a qualified electrician check in case of doubt.

• In case of emergency, you can stop the machine by pushing on the front cover of the switch.

• In the event of the machine breaking down or stopping for no apparent reason, switch off the

main electricity supply. Only a qualified electrician is allowed to investigate the trouble and
remedy the fault.

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2 Machine description

Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity
with the safety regulations.

2.1 Short description

The TT250G Tile saw is designed for durability and high performance for onsite wet and dry cutting
operations of a wide range of tiles.
As with all other CLIPPER products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.

2.2 Purpose of use

The machine is designed for wet and dry cutting of a large range of tiles. It is not designed for
cutting wood or metals.

2.3 Layout

Frame (1)

The frame is made of a jig-welded reinforced steel construction to ensure perfect rigidity. It supports
the motor, the cutting table and the switch.

Cutting table (2)

Stainless steel top for an excellent resistance to corrosion with engraved measurements for precise
guide-a-cut alignment.

Electrical Motor and switch (3)

1kW motor. The ON-OFF switch also serves as emergency stop.

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Blade guard (4)

Jig-welded steel construction with 250mm-diameter blade capacity, which offers maximum operator
protection and increased visibility of the work piece. The guard is assembled on the frame.

Guide-a-cut (5)

The guide-a-cut can be adjusted to the desired cutting width. It is locked using two screws.

Water tank (6)

The blade is cooled by turning inside the water tank (7) located under the working table. The water
also minimises the dust generation and improves quality of cut. It can be taken out of the machine
by unscrewing the two nuts (7). An opening (8) in the frame allows the tank to be refilled easily.

Bevel cut

You can make bevel cuts with the machine by loosening the two screws (9) and pivoting the table.

2.4 Technical Data

Electric motor 1000W
Voltage
Protection rating IP 54

Max. blade diameter 250 mm
Bore 25,4 mm
Rotation speed of the blade 2950 min-1
Flange diameter 90 mm
Cutting depth mm 55 mm
Sound pressure level 71 dB (A) (ISO EN 11201)
Sound energy level 79 dB (A) (ISO EN 3744)

Table dimension (LxW) 560x500 mm
Machine dimensions (LxWxH) 620x600x355 mm
Weights
Machine cpl. 26 kg
Ready for use (with water) 28 kg

220V (machine code 70184625705 / 70184626965 for UK)
110V (machine code 70184627049)

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3 Assembly and commissioning

The machine is delivered fully equipped. It is ready for operation after assembly the diamond blade,
the blade guard and the guide-a-cut, and after connection to the appropriate power supply.

3.1 Tool assembly

Only NORTON CLIPPER continuous rim blades with a maximum diameter of 250 mm can be used
with the TT250G.
All tools used must be selected with regard to their maximum permitted cutting speed for the
machine’s maximum permitted rotation speed.
Before mounting a new blade into the machine, switch off the machine and isolate it from the main
source of electricity.

To mount a new blade, follow these steps:

• Loosen the two screws (1) on the side of the machine and remove the water tank.

• Loosen the hexagonal nut (3) on the blade shaft with the 19mm wrench (Caution: left threaded),

which holds the removable outer flange.

• Remove the outer flange.

• Clean the flanges and blade shaft and inspect for wear.

• Mount the blade on shaft ensuring that direction of rotation is correct (check with the arrow on

the blade guard). Wrong direction of rotation blunts the blade quickly.

• Replace outer blade flange.

• Tighten hexagonal nut.

• Reassemble the water tank in the frame, and retighten the two screws (1).

The blade bore must correspond exactly to the diameter of the blade shaft. Cracked or damaged
bore is dangerous for the operator and for the machine.

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3.2 Blade guard assembly

• The blade guard is not assembled in factory
to prevent it from being damaged during
transport.

• Assemble the blade guard on the support (1)

3.3 Guide-a-cut assembly

• Put the guide-a-cut on the table.

• Screw the two locking screws.

3.4 Electrical connections

Check that,

• the voltage/phase supply corresponds to the information indicated on the motor plate.

• Available power supply must have ground connection in conformity with safety regulations.

• The connecting cables should have at least a 2.5mm2-section per phase.

3.5 Starting the machine

Open the cover on the switch and press the green button to start the machine. Either press on the
red button or directly on the switch cover to stop the machine.

3.6 Water cooling system

• Fill the water pan with clean water to the small hole drilled into the plastic water tray.

• Ensure that water is delivered adequately to both sides of the blade, as insufficient water supply

may result in premature failure of the diamond blade.

• Always make sure that there is enough water in the pan and refill if necessary.

• In case of frost, empty the water cooling system from its water.

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4 Transport and storing

4.1 Securing for transport

Before transporting the machine, always remove the blade and empty the water pan.

4.2 Long period of inactivity

If the machine is not going to be used for a long period, please take the following measures:

• Completely clean the machine

• Empty the water system

The storage site must be clean, dry and at a constant temperature.

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5 Operating the machine

5.1 Site of work

5.1.1 Siting the machine

• Remove from the site anything, which might hinder the working procedure!

• Make sure the site is sufficiently well lit!

• Observe manufacturer's conditions for connecting to power supplies!

• Place electric cables in such a way that damage by the device is excluded!

• Make sure you have a continual adequate view of the working area so you can intervene in the

working process at any time!

• Keep other staff out of the area, so you can work securely.

5.1.2 Space required for operation and maintenance

Leave 2 m in front of the machine and 1,5 m around it for usage and maintenance of the TT250G.

5.2 Cutting methods

To use the machine correctly, you must face it with the two hands on the tile to be cut, pushing the
tile against the blade. Always keep your hands away from the moving blade.

5.3 Bevel cut

• Loosen the two screws (1) on each side of the machine.

• Pivot the table until you reach the desired angle.

• Fix the table with the screws (1). Adjust the distance to blade in regard to the tile to be cut.

5.4 General advice for the cutting

• Tiles can be cut with the machine. Before commencing work make sure tools are firmly seated!

• Select the right tools as recommended by the manufacturer depending on the material to be

worked, the working procedure (dry or wet cut) to be carried out and the required efficiency.

• Make sure the water pan contains enough water.

• Set the guide-a-cut to the desired width of cut, using the two engraved measurements to align it

correctly.

• Do not force on the motor. This machine is designed for a continuous use.

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6 Maintenance and servicing

To ensure a long-term quality from the cutting with the TT250G, please follow the maintenance plan
below:

Begin of the day

During the changing of tool

End of the day

or more often if required

Every week

After a fault

Whole machine

Flange and blade fixing devices Clean
Motor cooling fans Clean
Water pan Clean
Engine housing Clean
Reachable nuts and screws Tighten up

Visual control (general aspect,
watertightness)

Clean

Maintenance of the machine

Always perform the maintenance of the machine with the machine isolated from the electrical
supply.

Lubrication

The TT250G uses life-lubricated bearings. Therefore, you don’t need to lubricate the machine at all.

Cleaning of the machine

Your machine will last longer if you clean it thoroughly after each day of work, especially water pan,
motor and blade flange.

After a damage

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7 Faults: causes and cures

7.1 Fault-finding procedures

Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical
supply. Any works dealing with the electrical system or supply of the machine can only be carried
out by a qualified electrician.

7.2 Trouble-shooting guide

Trouble Possible source Resolution
Motor is not running

No water on the blade Not enough water in the pan Refill the water pan

No electricity Check the electrical supply

(fuse for example)

Connection cable section too
small

Defective connection cable Change connection cable

Defective switch CAUTION : can only be solved

Defective motor Change motor or contact motor

Change connection cable

by qualified electrician

manufacturer

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7.3 Circuit diagram

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7.4 Customer service

When ordering spare parts, please mention:

• The serial number (7 digits).

• The code of the part.

• The exact denomination.

• The number of parts required.

• The delivery address.

• Please indicate clearly the means of transportation required such as "express" or "by air".

Without specific instructions, we will forward the parts through the means which seem
appropriate to us --- but which is not always the quickest way.

Clear instructions will avoid problems and faulty deliveries.
If not sure, please send us the defective part.
In the case of a warranty claim, the part must always be returned for evaluation.
Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer,
which is often quicker and cheaper.

This machine has been manufactured by Saint-Gobain Abrasives S.A.

190, Bd J.F.Kennedy
L- 4930 BASCHARAGE
Grand-duché de Luxembourg.
Tel. : [phone]
Fax : [phone]

http://www.construction.norton.eu

e-mail: [e-mail]

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Guarantee can be claimed and technical support obtained from your local distributor where
machines, spare parts and consumables can be ordered as well:
Benelux and France:
From Saint-Gobain Abrasives S.A.
Free telephone numbers:
Belgium : 0 800 18951
France: 0 800 90 69 03
Holland: 0 8000 22 02 70
e-mail: [e-mail]

Czech Republic

Norton Diamantove Nastroje Sro
Vinohrdadska 184
CS-13000 PRAHA 3
Tel: [phone]
Fax : [phone]
e-mail : [e-mail]

United Kingdom

Saint-Gobain Abrasives Ltd.
Doxey Road
Staffort
ST16 1EA
Tel : [phone]
Fax : [phone]
e-mail : [e-mail]

Austria

Saint-Gobain Abrasives GmbH
Telsenberggasse, 37
A-5020 SALZBURG
Tel : [phone]
Fax : [phone]
e-mail: [e-mail]

Germany

Saint-Gobain Diamond Products GmbH
Birkenweg 45-49,
D-50389 WESSELING
Tel : [phone]
Fax : [phone]
e-mail: [e-mail]

Spain

Saint-Gobain Abrasivos S.A.
Ctra Guipuzcoa km7,5
E-31195 BERRIOPLANO (Navarra)
Tel: [phone]
Fax: [phone]
e-mail:[e-mail]

Poland

Saint-Gobain Diamond Products Sp.zO.O.

Hungary

Saint-Gobain Abrasives KFT.
Banyaleg Utca 60B
H-1225 BUDAPEST
Tel: ++36 1 371 2250
Fax: ++36 1 371 2255
e-mail: [e-mail]

Italy

Saint-Gobain Abrasivi S.p.A.
Via per Cesano Boscone, 4
I-20094 CORSICO-MILANO
Tel: [phone]
Fax : [phone]
e-mail : [e-mail]

AL. Krakowska 110/114
PL-00-971 WARSZAWA
Tel: [phone]
Tel/Fax: [phone]
e-mail: [e-mail]

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SAINT-GOBAIN ABRASIVES

190, Bd. J. F. Kennedy
L-4930 BASCHARAGE
LUXEMBOURG

Tel.: ++352 50401-1
Fax: ++352 501633

e-mail: [e-mail]

www.construction.norton.eu

08.12.2008

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