Norton CT601MP, Clipper CT 601 MP Operating Instructions Manual

CT 601 MP

OPERATING INSTRUCTIONS

2

Declaration of conformity

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

Declares that this product:

190, BD J.F. KENNEDY
L- 4930 BASCHARAGE

Power Float

is in conformity with the following Directives:

• European Machinery Directive 2006/42/EC

:

CT 601 MP

Code:

Pierre Mersch

Business Manager Machines Europe

70184629945

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4

CT601MP

OPERATING INSTRUCTIONS AND SPARE PARTS LIST

1 Basic Safety Instructions 6

1.1 Symbols 6

1.2 Machine plate 6

1.3 Safety instructions for particular operating phases 7

2 Machine description 7

2.1 Short description 7

2.2 Purpose of use 7

2.3 Layout 8

2.4 Technical Data 9

3 Assembly and commissioning 9

3.1 Handle 9

3.2 Tool assembly 9

3.3 Starting the machine 10

4 Transport and storing 11

4.1 Securing for transport 11

4.2 Transport procedure 11

4.3 Long period of inactivity 11

5 Operating the machine 11

5.1 Site of work 11

5.2 Preparing the site 11

5.3 Floating and finishing operation 11

6 Maintenance and servicing 13

6.1 Maintenance of the machine 13

6.2 Maintenance of the engine 14

7 Faults: causes and cures 17

7.1 Fault-finding procedures 17

7.2 Trouble-shooting guide 17

7.3 Customer service 17

5

1 Basic Safety Instructions

Maximum tool diameter

Serial number

The CT601MP is exclusively designed for the finishing of wet concrete floors mainly on construction
sites.
Uses other than the manufacturer's instructions shall be considered as contravening the
regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall
be borne entirely by the user. Observing the operating instructions and compliance with inspection
and servicing requirements shall also be considered as included under use in accordance with the
regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:

Read operator’s instructions

Turn the knob in the indicated direction to

tilt (UP) or flatten (DOWN) the blades.

Ear protection and safety goggles must be

worn

To prevent severe injuries, keep the feet and

fingers away from the rotating tool

1.2 Machine plate

Important data can be found on the following plate located on the machine:

Machine Model Machine Code Weight Year of production

Do not apply
for CT601MP

Machine type

6

Power Safety standard Tool rotation speed

1.3 Safety instructions for particular operating phases

Before commencing work

• Read the present operator’s instructions booklet carefully.

• Before commencing work, make yourself familiar with the working environment at the place of

use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.

• Check for correct mounting of the tool regularly.

• Immediately remove damaged or badly worn tools, as they endanger the operator whilst

rotating.

• Always use the machine with the safety guard ring and protection guards in position.

• Only fit NORTON blades or plates to the machine! The use of other tools can damage the

machine!

• Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.

Petrol powered machines:

• Always use the fuel advised.

• In confined areas, exhaust gases should be evacuated and the job site properly aerated.

• Petrol machines, which by their nature emit toxic exhaust gases, must not be used in places

prohibited by the Health at Work etc. Act 1974 or which are prohibited by Factory Inspectors or
Safety Officers.

• Fuel is flammable. Before filling the tank, shut down the engine, extinguish all open flames and
do not smoke. Take care that no petrol is spilled on any engine part. Always wipe up spilled fuel.

2 Machine description

Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity
with the safety regulations.

2.1 Short description

The Mechanical Trowel CT601MP is designed for durability and high performance for onsite
finishing operations on wet concrete floors.
As with all other NORTON products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.

2.2 Purpose of use

The Clipper Mechanical Trowel CT601MP is designed for onsite finishing operations on wet
concrete floors. It is not designed for any other purpose.

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2.3 Layout

Handle (1)

Jig welded steel construction including 2 rubber grips. A dead-man handle (7) allows the operator to
work safely and to stop the machine at any moment. The angle of the machine arm can be adjusted
to operate the machine comfortably.

Pitch of the blades (2)

The pitch of the blades is controlled over a knob on the handle.

Belt drive and belt cover (3)

A centrifugal clutch inside the engine pulley drives the gear shaft through V-Belts. It allows to
gradually engage the tool rotation. The drive assembly is enclosed in a metal guard.

Safety guard ring (4)

A safety guard ring protects the operator from the rotation of the tool while offering an optimum
view of the working progress. This ring can rotate, in order to ease the finishing of floor up to walls.

Thermal Engine (5)

The machine has a GX120 Honda engine, with 2,9kW. The dead-man handle (7) allows an
immediate stop of the machine in case of danger.

Lifting eye (6)

To lift the machine easily and safely, a lifting eye is located over the engine. This allows a balanced
lifting of the machine.

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2.4 Technical Data

Engine Honda GX120, 4 strokes, 1 cylinder, 4HP (2,9kW)
Filter Dual Filter
Fuel Regular unleaded

Honda 4-Stroke, or equivalent high detergent, premium quality
motor oil certified to meet or exceed U.S. automobile

Oil

Starter Manual pull chord
Type of spark plug
Type of tool Blade or plate

Max. tool diameter 600 mm
Blade shaft speed 130 min-1
Machine dimensions 1560x650x1060 mm
Max. operating weight 71 kg

manufacturer’s requirement for service classification SG, SF. (SG,
SF designated on the oil container).
SAE 10W-30 recommended

BPR6ES (NGK)
W20EPR-U (DENSO)

Sound pressure level 81 dB (A) (ISO EN 11201)
Sound energy level 93 dB (A) (ISO EN 3744)

3 Assembly and commissioning

The machine is delivered fully equipped. It is ready for operation after assembly of the tool and
adjustment of the machine arm, and after connection to the appropriate power supply.

3.1 Handle

Set the machine arm in a comfortable position. To that purpose, loosen the handle on the arm and
set the arm at the right angle, then retighten the handle.

3.2 Tool assembly

Only NORTON blades or plate with a maximum diameter of 600 mm can be used with the
CT601MP.
Before mounting a new tool into the machine, switch off the machine and make sure the tools are
not rotating anymore.
Screw 2 M6-screws per blade using a 10mm wrench to assemble the blade on the arm. To
assemble a plate, place the machine with the blades assembled on the plate, and turn it until the
blades are located in the hooks on the plate.

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3.3 Starting the machine

Turn the fuel valve to the ON position. Fully
press the dead-man handle against the main
handle.

Move the throttle control lever slightly to the
left. Put the engine switch on ON.

Move the choke lever to the CLOSED position.
NOTE: do not use the choke if the engine is
warm or the air temperature is high.

Pull the starter grip lightly until you feel
resistance, then pull briskly.
CAUTION: Do not allow the starter grip to
snap back against the engine. Return it gently
to prevent damage to the starter.

As the engine warms up, gradually move the
choke lever to the OPEN position.
Position the throttle control lever for the
maximum engine speed.

To stop the engine, release the dead-man handle, move the throttle control lever fully to the right,
then turn the engine switch to the OFF position. Turn the fuel valve to the OFF position.

CAUTION: when the machine is switched off, the tools will continue turning slowly to complete stop.
Be therefore very careful to avoid injuries.

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4 Transport and storing

4.1 Securing for transport

Before transporting the machine, always remove the blades and the plate.

4.2 Transport procedure

Conform yourself to work regulations, in order to transport the machine safely.
To lift the machine, use the lifting eye. Make sure that your lifting device is securely fastened to the
lifting eye.

4.3 Long period of inactivity

If the machine is not going to be used for a long period, completely clean the machine and
disassemble the tools. The storage site must be clean, dry and at a constant temperature.

5 Operating the machine

5.1 Site of work

• Remove from the site anything, which might hinder the working procedure!

• Make sure the site is sufficiently well lit!

• Make sure you have a continual adequate view of the working area so you can intervene in the

working process at any time!

• Keep other staff out of the area, so you can work securely.

5.2 Preparing the site

Prepare the concrete as for manual trowelling. Assure a well levelled surface (we recommend the
use of a beam or better a vibrating screeder). When slab has set sufficiently firm so that the
operator can walk on it, leaving only a slight impression (approx.3mm), it is ready for the floating
operation.

5.3 Floating and finishing operation

To use the machine correctly, you must face it with the two hands on the handle.

Handling the machine

Operate the machine from right to left as shown in the following drawing:

To move the machine:

• Forward (I on the following drawing), turn the handle clockwise.

• Backward (II), turn the handle counterclockwise.

• To the left (III), pull up the handle.

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• To the right (IV), push down the handle.

Tilting the blades

Floating the slab is done with the blades nearly flat on the surface of the concrete; however it is
recommended that the blades are just slightly tilted to avoid the suction and drag created in normal
operation of float blades on wet concrete. For the finishing operation, tilt the blades. Start with a
small pitch of 4 to 6 mm. After each finishing pass, continue to tilt blades.

Depression or high spot

To fill a depression or cut down a high spot, simply move the machine back and forward over the
area until the desired surface is obtained.
IMPORTANT: Do not allow the machine to stand in one spot on wet concrete – remove the
machine from the slab when it is not used.
CAUTION: when the machine is switched off, the tools will continue turning slowly to complete stop.
Be therefore very careful to avoid injuries.

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6 Maintenance and servicing

6.1 Maintenance of the machine

To ensure a long-term quality from the use of the CT601MP, please follow the maintenance plan
below:

Begin of the day

During the changing of tool

End of the day

or more often if required

Every week

After a fault

Whole machine

Surface of blades or plate Clean
Tension of the blade Check
Engine housing Clean
Reachable nuts and screws Tighten up

Visual control (general aspect,
water tightness)

Clean

Maintenance of the machine

Always perform the maintenance with the machine switched off and the tools idle.

Lubrication

The CT601MP uses life-lubricated bearings. Therefore, you don’t need to lubricate the machine at
all.

Control and change of the belt

To control the tension of belts, open the belt guard, and push on the belts. You should be able to
gape the belt as thick as a finger. If the tension is incorrect, loosen the nuts securing the engine on
the machine and move the engine until the correct tension is reached. Make sure that the pulleys
are aligned correctly. Then retighten the nuts.
To change the belts, loosen the nuts securing the engine on the machine and move the engine
forward until you can remove the old belts and put a new set of belts on the pulleys. Move the
engine in order to tighten the belts in a suitable way. Make sure the pulleys are aligned correctly.
Then retighten the nuts to assemble the engine securely.
After the control or the change of the belts, always reassemble the belt guard.

Cleaning of the machine

Your machine will last longer if you clean it thoroughly after each day of work, especially engine and
blades or pan.

After a damage

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6.2 Maintenance of the engine

Regular service period

Perform at every indicated month or
operating hour interval, whichever comes
first



Engine oil

Air cleaner filter
Fuel strainer cup Clean

Spark plug Check-Clean
Fuel line Check (Replace if necessary) Every 2 years

Check level
Change
Check
Clean

Each use

First month or 20 hours

Every 3 months or 50 hours

Engine oil
To change the oil,

• Remove the oil filler cap/dipstick and
drain bolt.

• Allow the oil to drain completely.

• Dispose of used engine oil in a

manner that is compatible with the
environment. We suggest you to take
used oil in a sealed container to your
local recycling centre or service
station for reclamation. Do not throw it
in the trash, pour it on the ground or
down in a drain.

• Reinstall the drain bolt, and tighten it
to 18 N.m.

• Fill the crankcase with the engine oil
to the outer edge of the oil filler neck.

• Reinstall the filler cap/dipstick.

Air cleaner
To service the air cleaner filter, follow
these instructions:

• Remove the nut, air cleaner cover and
wing nut.

• Remove the pre air cleaner elements
and separate them.

• Carefully check both elements for
holes or tears and replace if damaged.

Every 6 months or 100 hours

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• Paper element: tap element lightly
several times on a hard surface to
remove excess dirt or blow
compressed air lightly through the
filter from the inside out. Never brush
the dirt off; brushing will force dirt into
the fibres.

• Foam element: clean in warm soapy
water, rinse and allow to dry
thoroughly. Dip the element in clean
engine oil and squeeze out all the
excess. The engine will smoke during
initial start-up if too much oil is left in
the foam.

• Shine a light through the elements,
and inspect them carefully. Reinstall
the elements if they are free of holes
and tears.

Fuel strainer cup
To service fuel strainer cup, follow these
instructions:

• Turn off the fuel valve and remove the
strainer cup.

• Clean the strainer cup with solvent.

• Install the O-ring and strainer cup.

• Tighten the strainer cup to 4N.m.

Spark plug
To service the spark plug, follow these
instructions:

• Visually inspect the spark plug.
Discard the plug if the insulator is
cracked or chipped.

• Remove carbon or other deposits with
a stiff wire brush.

• Measure the plug gap with a wire-type
feeler gauge. If necessary, adjust the
gap by bending the side electrode.

• Make sure the sealing washer is in
good condition; replace the plug if
necessary.

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• Install the plug fingertight to seat the washer, then tighten with a plug wrench (an additional
½ turn if a new plug) to compress the sealing washer. If you are reusing a plug, tighten 1/8­1/4 turn after the plug seats.

Fuel line
To service the fuel line, follow these
instructions:

• Drain the fuel into a suitable container,
and remove the fuel tank.

• Disconnect the fuel line, and unscrew
the fuel filter from the tank.

• Clean the filter with solvent, and
check, that the filter screen is
undamaged.

• Place the O-ring on the filter and
reinstall. Tighten the filter to 2N.m.
After reassembly, check for fuel leaks.

Further maintenance

For further maintenance, please contact the nearest engine maintenance centre

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7 Faults: causes and cures

7.1 Fault-finding procedures

Should any fault occur during the use of the machine, turn it off. Any works dealing with the engine
of the machine can only be carried out by a qualified technician.

7.2 Trouble-shooting guide

Trouble Possible source Resolution

Hard starting

Not enough fuel Fill fuel tank
Fuel filter clogged Clean fuel filter
Spark plug faulty Inspect spark plug
Stronger fault Contact nearest engine

maintenance centre
Air filter restricted Clean or replace air filter Engine lacks power
Stronger fault Contact nearest engine

maintenance centre

7.3 Customer service

When ordering spare parts, please mention:

• The serial number (7 digits).

• The code of the part.

• The exact denomination.

• The number of parts required.

• The delivery address.

• Please indicate clearly the means of transportation required such as "express" or "by air".

Without specific instructions, we will forward the parts through the means which seem
appropriate to us --- but which is not always the quickest way.

Clear instructions will avoid problems and faulty deliveries.
If not sure, please send us the defective part. In the case of a warranty claim, the part must always
be returned for evaluation. Spare parts for the engine can be ordered with the manufacturer of the
engine or with their dealer, which is often quicker and cheaper.

This machine has been manufactured by Saint-Gobain Abrasives S.A.

190, Bd. J.F. Kennedy
L- 4930 BASCHARAGE
Grand-Duché de Luxembourg.
Tel.: [phone]
Fax: [phone]

http://www.construction.norton.eu

e-mail: [e-mail]

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Guarantee can be claimed and technical support obtained from your local distributor where
machines, spare parts and consumables can be ordered as well:
Benelux and France:
From Saint-Gobain Abrasives
in the Grand-Duché de Luxembourg
Free telephone numbers:
Belgium : 0 800 18951
France: 0 800 90 69 03
Holland: 0 8000 22 02 70
e-mail: [e-mail]

Germany

Saint-Gobain Diamond Products GmbH
Birkenweg 45-49,
D-50389 WESSELING
Tel : [phone]
Fax : [phone]
e-mail: [e-mail]

Italy

Saint-Gobain Abrasivi S.p.A.
Via per Cesano Boscone, 4
I-20094 CORSICO-MILANO
Tel: [phone]
Fax: [phone]
e-mail: [e-mail]

Austria

Saint-Gobain Abrasives GmbH
Telsenberggasse 37,
A-5020 SALZBURG
Tel: [phone]
Fax: [phone]
e-mail: [e-mail]

Poland

Saint-Gobain Diamond Products Sp.zO.O.
AL. Krakowska 110/114

United Kingdom

Saint-Gobain Abrasives Ltd.
Doxey Road
Stafford
ST16 1EA
Tel : [phone]
Free fax : [phone]
e-mail : [e-mail]

Spain

Saint-Gobain Abrasivos S.A.
C/. Verneda del Congost s/n
Pol.Ind. El Pedregar
E-08160 MONTMELÓ (Barcelona)
Tel: [phone]
Fax: [phone]

e-mail: Comercial.sga-apa@saint-

gobain.com

Hungary

Saint-Gobain Abrasives KFT.
Banyaleg Utca 60B
H-1225 BUDAPEST
Tel: ++36 1 371 2250
Fax: ++36 1 371 2255
e-mail: [e-mail]

Czech Republic

Norton Diamantove Nastroje Sro
Vinohrdadska 184
CS-13000 PRAHA 3
Tel: [phone]
Fax: [phone]
e-mail: [e-mail]

PL-00-971 WARSZAWA
Tel: [phone]
Tel/Fax: [phone]
e-mail: [e-mail]

18

19

SAINT-GOBAIN ABRASIVES

190, Bd. J. F. Kennedy
L-4930 BASCHARAGE
LUXEMBOURG

Tel.: ++352 50401-1
Fax: ++352 501633

e-mail: [e-mail]

www.construction.norton.eu

18.02.2009

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