Norton C1320P Owner's Manual

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OWNERS
MANUAL
MEDIUM CONCRETE SAWS
MODEL:
C1320P
FORM C1320P rev 9-2010
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WARRANTY
Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to the customer.
The responsibility of Norton under this warranty is limited to replacement or repair of defective parts at Norton's Gainesville, Georgia factory, or at a point designated by it, of such part as shall appear to us upon inspection at such point, to have been defective in material or workmanship, with expense for transportation borne by the customer.
In no event shall Norton be liable for consequential or incidental damages arising out of the failure of any product to operate properly.
Integral units such as gasoline engines, electric motors, batteries, tires, transmissions, etc., are excluded from this warranty and are subject to the prime manufacturer's warranty.
This warranty is in lieu of all other warranties, expressed or implied, and all such other warranties are hereby disclaimed.
Important: Before placing equipment in operation, record the following information.
MODEL:_________ SERIAL NO.___________ PURCHASE FROM: _____________________ ADDRESS: ____________________________ CITY_______ STATE ______ ZIP ________ TELEPHONE NO. ______________________
Before using this equipment, make sure that any person using it reads and understands the instructions in this owner’s manual.
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Table of Contents
CONTENTS PAGE Warranty Information I. Preparation
A. Safety Precautions 4-6 B. Assembly 7 C. Concrete Saw Specifications 8
II. Operation
A. Blade Installation 9-11 B. Changing the Blade Side 12-14­C. Engine Operation 12-14 D. Starting The Engine 14-16 E. Water Supply 16 F. Controls 17-18 G. Operating The Saw 18-19 H. Cutting Technique 19-20 I. Lead-Off Adjustment 20
III. Maintenance
A. Engine 21-22 Engine Warranty 23 B. Bearings 24 C. V-Belts 25-26 D. Depth Control 26-27 G. Electrical Diagram 13HP Manual Start 28
IV. Parts List Section
A. Ordering Information 29 Common Replacement Parts 29 B. Assembly Drawings/Service Parts Listing 30-43 Frame Common Group 30-31 Raise Axle Group 32-33 Blade Shaft and Engine Group 34-35 Blade Guard and Water System Group 36-37 Controls and Console Group 38-39 Depth Adjustment Group 40-41 Optional Water Tank Group 42-43
Contact Information
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Read Owners Manual Before Use
Safety Alert Symbol: Information Following This Symbol Is Very Important.
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I. PREPARATION
A. Safety Precautions
Important! The following safety precautions must always be observed.
Hazard Symbols
Fuel (gasoline) is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied approved areas, and away from sparks or flames. Do not fill the fuel tank while the engine is hot or running. Do not start the engine near spilled fuel. Never use the fuel as a cleaning agent Engine components can get extremely hot from operation. To prevent burns, do not touch the engine or related parts while the engine is running or immediately after it is turned off. Never operate the engine with any heat shields or guards removed.
Keep all guards in place when operating any piece of equipment
Keep hands, feet, hair, and clothing away from all rotating parts
Lethal Exhaust Gas: use only in well ventilated areas. Engine exhaust gases contain poisonous carbon monoxide, which is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed building or confined area. Never tamper with the governor components of settings to increase the maximum speed. Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum. Always obey the maximum speed rating of blade.
DO NOT LIFT THE SAW BY THE HANDLE BARS
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Dust and Silica Warning
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated through engineering controls such as vacuum and/or water mist, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the material being cut.
Use Approved:
Eye Protection Hearing
Protection
Respiratory
Protection
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Head Protection
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1. Before mounting any blade on the saw, the blade should be inspected for any damage which might have occurred during shipment, handling or previous use.
2. The blade collars and arbors should be cleaned and examined for damage before mounting the blade.
3. The blade must be properly fitted over the arbor with the drive pin on the outside collar projecting through the drive pin hole on the blade and inside collar.
4. The blade shaft nut, which is a left hand thread nut, must be tightened securely against the outside blade shaft collar.
5. The blade must be operated within the specified maximum operating speed listed on the blade.
6. Turn water control valve to full to provide adequate coolant (5 to 8 gallons per minute) for diamond blades and wet cutting abrasive blades. Insufficient coolant could result in severe blade breakage or diamond segment separation.
7. The blade guard must be in place with the nose guard down and locked when the saw is running.
8. The operator should wear safety glasses and any other appropriate safety equipment.
9. When starting the saw, the operator should stand away and to the side of the blade.
10. If for any reason the saw should stall in the cut, raise the blade out of the cut. Check the outside blade shaft collar and nut for tightness. Inspect the blade for damage before restarting the saw. User caution when resuming a cut. Be certain that the blade is in alignment with the previous cut.
11. During cutting operations, do not exert excess side pressure on the
handles as a method of steering. Do not force the blade into the cut
by lowering the blade too fast or by pushing the saw too fast.
You Are Responsible For Your Safety!!!
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I. PREPARATION
B. Assembly
The C1320P push concrete saws are shipped completely assembled and ready for use except for diamond blade, gasoline, oil, and handle bar. Inspect the saw for shipping damage. If any damage is found, contact the shipper immediately and file a freight claim. Norton Clipper is not responsible for any freight-related damages. Remove the saw from the pallet. Reverse the position of the handlebars so that the handle bar sticks out towards the operator. Adjust the handlebars to the desired height. Attach the handlebars to the saw with the supplied hardware. For electric start models fill and check the electrolyte level and charge the battery. Read and understand the remaining sections of this Owners Manual. NOTE: Do not install the blade until it is time to use the saw. ANSI regulations prohibit the transportation of any concrete saw with the blade installed.
DO NOT LIFT THE SAW BY THE HANDLE BARS
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C. C1320P Concrete Saw Specifications
Dimensions/Weight
Length (Transport) Width Height Weights
Engine
Engine Mfg. Model Spec No. Engine Type Horse Power* Max Torque*
19.5 ft-lbs (26.5 Nm, 2.7 kgf-m) @ 2,500 rpm
13 hp (9.5kW) @ 3,600 rpm
Cooling System Oil Capacity Fuel Capacity Fuel Type
Unleaded Gasoline (86 pump octane)
Low Oil Sensor Air Filtration
Four Stage Honda Cyclone
Start Type
Characteristics
Max Blade Depth of Cut 20” (356 mm) 16” (305 mm) Arbor Bore 1 inch (25.4 mm) Blade Shaft Locking Device
Machined Into Flats Of Tight Collar
Blade Shaft Speed Depth Control
Hand Wheel With Screw Feed
Depth Lock Number Of V-Belts Blade Guard Type
Pivoting All Steel Construction
Right or Left Side Cutting Lifting Bale Handle Bars Recessed Rear Wheels Front Wheel Rear Wheel
Wheel 5 x 2 x ¾ With Roller Bearing Wheel 6 x 2 x ¾ With Roller Bearing
Water Hose Connector Standard Garden Hose With Flow Control Valve Sound pressure1 88 db(A) Sound power1 105 db(A)
* = Horse power and Torque ratings are Gross Horse power and are supplied by the engine manufacturer. Actual output of the engine will vary due to many factors including operational speed of engine, environmental conditions, maintenance, fuel, and other variables. Saint-Gobain Abrasives, Inc. makes NO claim to actual or gross horse power and torque ratings. 1) The sound measures have been made following pr EN 12638, Annex A;
2)“Floor sawing, grooving and milling machines – Safety “
C1320P
56 inch (1142 mm)
26 inch (660 mm)
40 inch (1016 mm)
310 (141kg)
Honda
GX390
GX390K1QXC9
Single Cylinder 4 Cycle
Air
1.1 liter (1.16 US qt)
6.5 liter (1.79 US gal)
Yes
Manual
20” (356 mm)
7-1/2 inch (191 mm)
5.50” (140 mm)
2600 rpm,
Standard
4
Standard
Built In
Adjustable
Standard
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II. OPERATION
Read and understand this manual before running or using the machine!
A. Installing the Blade
1. Insure that the Ignition Power Key Switch is in the OFF position and
then disconnect the spark plug.
2. Remove the blade shaft nut, (NOTE: Operator’s Right side is a left
hand thread and the Operator’s Left side is right hand thread), and remove the outside collar. Rotate the Blade Guard to gain better access to the Blade Shaft Nut, Loose Collar, Blade, and Tight Collar. To Rotate the Blade Guard pull the Blade Guard Retaining Pin out away from the Blade Guard Frame Bayonet and the rotate the Blade Guard up and out of the way.
Blade Guard Retaining Pin with Guard Rotated for Access to Blade Shaft
3. Clean off any foreign particles on the clamping surfaces of both collars
and on the mounting surface of the blade and also inspect the drive pin for damage. Replace any damage collars or pins before using the machine.
Nut and Collars
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Blade Guard Retaining Pin
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4. Inspect the blade for any damage, cracks, burnt or blue areas, missing
segments, and roundness of blade. Also inspect the arbor hole and drive pin hole to insure both are round. If any problems are found do not use the blade. In addition check that the blade is the correct specification for the application.
For Best Performance Use Only Norton Diamond Blades
Specified For the Material Being Cut.
5. Place the blade on the blade shaft, lining up the drive pin hole in the
blade with the drive pinhole in the inside collar. NOTE: Diamond blades are direction dependent so verify the direction of rotation of the blade. The machine will rotate the blade into the work surface (down cut). Place the blade guard in position and insert the blade guard retainer pin. Never operate the saw without the blade guard or blade guard retainer pin in position See the following diagram Blade Installation.
Drive Pin Hole
Drive Pin
Outside Collar
Blade Shaft Nut
Inside Collar
Blade Installed NOTE: Blade Guard is shown
Directional Arrow
open for clarity. Do not operate with the Blade Guard Open.
Arbor Hole
Blade
Blade Installation
6. Slide the outside blade shaft collar onto the blade shaft. The drive pin
on the outside collar must project through the drive pin hole in the blade and into the inside collar.
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7. Tighten the blade shaft nut (counter-clockwise for the Operator’s Right
Hand side and clockwise for the Operator’s Left hand side).
8. Insure that the Blade Guard is lowered and the Blade Guard Locking
pin is secure. Close Blade Guard Nose. See Blade Installed diagram below.
Blade Installed
9. Reconnect the spark plug.
Observe rotation arrow on blade and do not exceed maximum RPM stamped on blade.
NOTE: Organic bonded blades (A) must have a blotter. The blotter (B) must extend past the blade collar contact area as shown.
Blades Use Only Norton Diamond Blades
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B. Changing the Blade Side:
1. Insure that the Ignition Power Key Switch is in the OFF position and
then disconnect the spark plug.
2. Remove the blade shaft nut, (NOTE: Operator’s Right side is a left
hand thread and the Operator’s Left side is right hand thread), and remove the outside collar.
3. Clean off any foreign particles on the clamping surfaces of both the
outside and inside collars and on the mounting surface of the blade and inspect the both collars for any damage and also inspect the drive pin for damage. Reinstall the Blade Shaft Collars to the machine. NOTE: Replace any damage collars or pins before using the machine.
4. Inspect the blade for any damage, cracks, burnt or blue areas, missing
segments, and roundness of blade. Also inspect the arbor hole and drive pin hole to insure both are round. If any problems are found do not use the blade. In addition check that the blade is the correct specification for the application.
5. Remove the Blade Guard from the machine by unscrewing the Blade
Guard Pivot Bolt from the rear of the Blade Guard. NOTE: Keep the ½” Flat Washer and ½” Lock Washer on the Bolt.
½” Flat Washer
½” Lock Washer
Blade Guard Pivot Bolt
Blade Pivot Bolt Removal
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6. Remove the Blade Shaft Guard by removing the Blade Shaft Guard
retaining bolts. See Blade Shaft Guard Removal diagram below.
Blade Shaft Guard
Blade Shaft Guard Removal
7. Place the blade on the blade shaft, lining up the drive pin hole in the
blade with the drive pinhole in the inside collar. NOTE: Diamond blades are direction dependent so verify the direction of rotation of the blade. The machine will rotate the blade into the work surface (down cut).
7. Slide the outside blade shaft collar onto the blade shaft. The drive pin
on the outside collar must project through the drive pin hole in the blade and into the inside collar.
8. Tighten the blade shaft nut (counter-clockwise for the Operator’s Right
Hand side and clockwise for the Operator’s Left hand side).
9. Place the blade guard in position and insert and tighten the Blade
Guard Pivot Bolt. Never operate the saw without the blade guard or blade guard retainer pin in position See the diagram Blade Shaft Installation on page 10 and Blade Installed on page 11.
10. Insure that the Blade Guard is lowered and the Blade Guard Locking
pin is secure. Close Blade Guard Nose.
11. Attach the Blade Shaft Guard to the opposite side of the machine.
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12. Remove the Pointer and reattach it to the Operators Left hand side of
the machine. NOTE: Reverse the orientation of the Pointer
13. Reconnect the spark plug.
C. Engine Operation
Prior to attempting to operate the engine, read the information contained in the engine owner's manual. An engine owner’s manual is supplied with every gasoline powered concrete saw.
1. Check Oil: Add oil if low. Refer to the engine owner's manual for the recommended SAE viscosity grades. Capacity of oil is 1.1 liters (1.16 US qt)
2. Check Fuel: Fill if low. Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended. Never use an oil and
gasoline mixture!
3. Air Cleaner: Never run the engine without the air cleaner! Rapid engine wear will result from contaminants being drawn through the carburetor and into the engine.
4. Engine Starting: Refer to the engine owner's manual for detailed engine starting procedure.
5. Engine Speed: Always run the engine and the proper speed for the blade being used. Never run the blade at a higher speed that it is rated for. See the Blade Speed chart located on the machine’s console or located in the manual under the heading “Operating the Saw”
6. All 13 HP units are equipped with a Choke control attached to the Engine below the Air Cleaner on the Operator’s Right Hand Side.
D. Starting the Engine
1. Refer to the engine owner's manual for detail starting procedures.
2. Always cut with engine rpm in the full throttle setting.
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Before starting, insure that the blade is properly installed, all guards are in place and in safe operating condition, and that the Blade is not in contact with any surface or object. Also verify that the area where the work is to be preformed is clean, safe, and has proper ventilation and lighting. Always located and properly mark all water, gas, and electrical services before beginning any work.
Locate and under stand the functions of the: Engine Fuel Control Valve (Located on the Engine under the Air Cleaner), Choke Control (Located On the Engine under the Air Cleaner), ON/OFF Switch (located on the Operator’s Left Side Top of the Console), and Throttle Control (located on the Operator’s Left Side Top the Console). SEE Section F. Controls for Details on the locations and operation of the machines controls before operating.
Turn the Fuel Control To the ON Position
Raise
Levantar
3600 RPM
RPM/Hours (RPM/Horas)
OFF ON
Ignition
Ignicion
Throttle
Acelerador
Throttle Control
Emergency
Stop
Paro de
Emergencia
Emergency Kill Switch
Pull The Emergency Kill Switch UP and Push The Throttle Control Forward to provide some engine throttle.
Move the choke lever to the CLOSED position.
NOTE: do not use the choke if the engine is
warm or the air temperature is high.
3600 RPM
Ignition
Ignicion
Throttle
Acelerador
RPM/Hours (RPM/Horas)
OFF ON
Emergency
Stop
Paro de
Emergencia
On/Off Switch
Raise
Levantar
Place the engine ON/OFF switch to the ON position
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Pull the starter grip lightly until you feel resistance, then pull briskly. CAUTION: Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
As the engine warms up, gradually move the choke lever to the OPEN position. Position the throttle control lever for the maximum engine speed (full Rear).
To stop the engine, move the Throttle Control Lever fully to the Rear Position (Slow) right, then turn the engine switch to the OFF position. Turn the fuel valve to the OFF position.
Never transport the machine with the Fuel Valve in the ON position. Never Store the machine with the Fuel Valve in the ON position. Never Transport a machine with the blade
installed.
E. Water Supply
Pressurized source: Turn the water control to full "ON" when using wet
cutting blades. The required flow rate is 4-6 gallons per minute.
Optional Water Tank on saw:
This supply is designed for use with dry blades to keep the dust levels down. The tank will not supply the proper water flow rates when used with wet cut only blades. Do not drink the water from this tank. Fill the tank with water only. Close the water tank valve. Attach the saws water supply hose to the tank outlet. Fill the tank with water. The capacity of the tank is 5 US Gallons. When you are ready to cut, adjust the water supply rate until a fine mist or a slow trickle is made. The use of water greatly decreases the amount of dust produced during the cutting process, aids in the cooling of the blade, and provides additional stability.
Use Only Water In The Water Tank Do Not Drink From The Tank
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F. Controls
Tachometer/Hour Meter
Engine Ignition Switch
Ignition
Ignicion
Emergency Kill Switch
3600 RPM
RPM/Hours (RPM/Horas)
Emergency
Stop
Paro de
Emergencia
Raise
Levantar
Lower Bajar
Blade Dia
Diametro de
Disco 16" (406mm)
16" (406mm)
20" (508mm)
Eng rpm
Motor rpm
3,600 rpm
3,600 rpm
3,600 rpm
Eng Pulley
Diameter
Diámetro en Polea Motor
3.15" (80mm)
3.15" (80mm)
3.15" (80mm)
Depth Control Hand Wheel
Blade Speed Chart Tabla de Velocidad Del Disco
Blade Shaft
RPM
RPM
Pulley Dia
Diámetro en
Polea de
Flecha Disco
4.5" (114mm)
4.5" (114mm)
4.5" (114mm)
Blade Shaft
Flecha Disco
2,520 rpm
2,520 rpm
2,520 rpm
Engine Throttle
Throttle
Acelerador
Depth Control Hand Wheel:
Controls the cutting depth of the blade. Rotate Clockwise to raise and counter clockwise to lower the depth of cut.
Engine Throttle:
The Engine Throttle Control allows the operator to adjust the Engine Speed while starting and operating the machine. To increase the Engine Speed push the Engine Throttle Control forward. To decrease the Engine Speed pull the Engine Throttle Control to the rear.
Engine Ignition Switch:
The Engine Ignition Switch allows the operator to start and stop the engine. The C1320P is equipped with a manual start engine. The engine will not start unless the Ignition Key is in the On position, Emergency Kill Switch is pulled out, and the Engine Starter Rope is pulled.
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Tachometer/Hour Meter:
The Tachometer/Hour Meter shows the engine RPM only when the Engine is running. The total Engine operating hours (run time) are shown when the Engine is turned off.
Emergency Kill Switch:
The Emergency Kill Switch will stop the engine when depressed. The engine will not restart until the Emergency Kill Switch is pulled out. Use the Engine Ignition Switch for normal shut down of the Engine. Use the Emergency Kill Switch when a problem arises.
G. Operating the Saw
1. For the engine starting instructions see the Engine manual and follow the instructions located in section II. Operation sub heading A. Installing the Blade on page 10.
2. Check the Engine Oil level.
5. Raise the saw to the full upright position. Do not let the blade come in contact with the ground.
6. Maneuver the saw to the desired starting point.
7. If wet cutting connect the water supply to the saw.
8. Follow the instructions for starting the engine found in the Engine manual.
9. If wet cutting turn on the water supply at the source and then open the
water valves on the saw. Make sure that there is a minimum of two gallons per minute of water flow!!
10. Be sure that the engine is running at full throttle!!! Check Engine Speed on the Tachometer to that listed on the Blade Speed Chart located on the Console is correct for the diameter of Blade being used.
Engine and Blade Speed Chart
Blade
Diameter
14"
(356mm) 3600 RPM 3.15" (80mm) 2520 RPM
16"
(406mm) 3600 RPM 3.15" (80mm) 2520 RPM
20"
(508mm) 3600 RPM 3.15" (80mm) 2520 RPM
Engine
RPM
Engine
Pulley
Diameter
18
Blade
Shaft RPM
Blade Shaft
Pulley
Diameter
4.5"
(114mm)
4.5"
(114mm)
4.5"
(114mm)
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11. Slowly lower the blade by rotating the hand wheel clockwise until the
desired depth of cut is reached. Use a reasonable rate of feed. A reasonable rate of feed will depend on depth of cut, material, and blade. Normal cutting speeds should be between 2 ft/min in very hard material and up to 10 ft/min in softer materials. Do not force the blade in to the cut! If the engine begins to stall or the saw raises out of the cut slow the forward speed down!
12. If the engine begins to stall or the saw raises out of the cut slow the
forward speed down!
13. When moving the saw to a new location, be sure the blade is not
touching the ground. Always pay close attention to where you are moving and where the blade is at all times.
13. When the end of the cut is reached, slowly raise the blade out of the cut
by rotating the Hand Wheel Clockwise until the blade is at least one (1) inch above the ground.
14. To move the machine in reverse raise the blade out of the cut and pull
back on the machine. Only move the saw in reverse with the blade in the raise position.
15. When moving the saw to a new location be sure that the blade is not
touching the ground and always pay close attention to where you are moving and where the blade is at all times.
Caution: Do Pull The Machine Backwards While The
Blade Is In The Cut As The Blade May Be Damaged.
H. Cutting Technique
Lower the blade into the concrete to the required depth by turning the hand wheel clockwise. Ease the handle slowly forward. Retard the forward pressure if the saw begins to stall. Note: For deeper cuts (4 inches or more), several cuts should be made in incremental steps of 1-1/2 to 2 inches until the desired depth of cut is reached. Push the saw steadily forward using the front pointer as a guide. Exert enough forward pressure so that the engine begins to labor, but does not slow down. If the saw begins to stall, retard the forward movement until full rpm is restored to the blade. If the saw stalls, raise the blade out of the cut before restarting. Avoid excessive side pressure or twisting of the blade in the cut.
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Additional Guide Lines For Sawing:
Understand and follow all of the instructions in this owner’s manual. If wet cutting, turn on the water supply so that there is a minimum of 4-6
gallons per minute of water flow!!
In critically hard aggregate, more than a single pass may be needed to cut
the desired depth.
If the saw stalls in the cut, immediately stop the forward speed and raise
the blade out of the cut. If this is not done the belts can fail or the blade may be damaged.
Go slowly with a new blade until it opens up, that is, until the diamonds
can be seen and felt.
I. Lead-Off Adjustment
If the saw tends to pull to one side (lead off), it may be steered by applying slight pressure to the left or right hand handles.
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III. MAINTENANCE
A. Engine Maintenance
Follow the below schedule for engine maintenance. NOTE: Check the Honda Engine manual that came with the engine for any changes to the maintenance schedule. If the charts have any differences, follow the chart in the Honda Engine Manual.
Norton does not warranty the engine. If any warranty or service of the engine is required contact your nearest Honda service center, or from the Internet:
http://www.honda-engines.com/home.htm
Honda Power Equipment Group 4900 Marconi Dr. Alpharetta, GA 30005-8847 Tel: (800) 426-7701 | Fax: (678) 339-2670
Honda engine (refer to owner's manual for complete maintenance.)
Check the engine oil level before each use when the engine is cool and the engine is level. Add oil if the level is low. The oil level should be within the operating range (see the engine owner’s manual for details).
Only use a high-detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SG, SF/CC, CD. Motor oils will show the classification on the container. A SAE viscosity of 10W-30 is recommend by Honda for general, all temperature use. Please consult the below chart or contact your local Honda service center for the proper viscosity for your temperature range.
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Always refer to the engine manual for more detailed information on checking the oil, changing oil, and oil capacity, air filter changes, and fuel type to use. Use only Honda air filters. Do not clean the air filter with gasoline or other flammable solvents. A fire or explosion could result. To clean, follow the instructions found in the Honda engine manual.
Dry Cutting Engine Maintenance
When operating the engine in dry cutting or dusty environments the
following is required:
Engine oil changed more often. Every 50 hours (or more often if conditions require) clean all of the engine
cooling fins.
Every 25 hours (or more often if conditions require) clean the engine pre-
cleaner.
Every 100 hours (or more often if conditions require) replace the air filter.
If the engine is equipped with a reusable air cleaner, clean and re-oil it.
Check and clean the air filter after each use. Replace as needed.
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HONDA TECHNICAL & CONSUMER INFORMATION
Warranty Service Information Servicing dealership personal are trained professionals. They should be able to
answer any questions you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
If you are dissatisfied with the decision made by the dealership’s management, contact Honda Power Equipment Customer Relations Office. You can write:
Contact information for U.S., U.S. Virgin Islands and Puerto Rico customers only. For all other contact information, go to www.world.honda.com
American Honda Power Equipment Division 4900 Marconi Dr. Alpharetta, GA 30005-8847
Customer Relations Tel: 770-497-6400 Fax: 678-339-2519 Mon. - Fri. 8:30 - 7:00 EST
When you write or call, please give us this information:
Model and serial numbers Name of the dealer who sold the engine to you Name and address of the dealer who services your engine Date of purchase Your name, address, and telephone number A detailed description of the problem
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B. Bearings
Re lubrication type bearings must be relubricated daily to assure long life. The grease used should conform to the NLGI grade two consistencies and be free of any chemical impurities such as free acid or free alkali, dust rust, metal particles or abrasives.
For best results, bearings should be relubricated while in operation. Note:
Due caution for personal safety must be observed when servicing rotating equipment. The grease should be pumped in slowly until a
slight bead forms around the seals. This bead, in addition to acting as an indicator of adequate relubrication, provides additional protection against the entry of foreign matter. If necessary to relubricate while the bearing is idle refer to relubrication table for maximum grease capacity for the various size bearings.
Shaft Size Maximum Grease Capacity of
Bearing Chamber in Ounces
1/2"' to 3/4" 1/8 7/8" to 1-3/16" 3/8 1-1/4" to 1-1/2" 5/8
Improper Maintenance Of Bearings Is Not Covered By Any Warranty. Over Lubrication Will Damage A Bearing. Grease Protruding From The Sides Of The Bearing Is A Sign Of Over Lubrication. Not Lubricating Bearings Will Damage The Bearing Unit. Damage Caused By Over or Under
Lubricating Bearings Is Not Covered By Any Warranty.
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C. V-Belts
Warning: Never make adjustments to belts or pulleys while
engine is running!
1. The best tension for a belt drive is the lowest tension at which the belts will not slip under full load.
2. Simply take up the drive until the belts are snug in the
grooves. Run the drive for about 15 minutes to "seat" the belts. Then impose the peak load. If the belts slips tighten them until they no longer slip at peak load.
3. Remember too much tension shortens belt and
bearing life!
4. Check the belt tension frequently during the first day of operation. Check
the belt tension periodically thereafter and make any necessary adjustments.
FIGURE 1
5. The two most common causes of misalignment are shown in the drawing. a). The engine drive shaft and the blade shaft are not parallel.
See FIGURE ONE
b). The pulleys are not located properly on the shafts.
See FIGURE TWO
6. To check alignment, all you need is a steel straight edge.
7. Line up the straight edge along the outside face of both pulleys as shown in the drawing.
8. Misalignment will show up as a gap between the pulley face and the straight edge.
9. Make sure that the width of the outside land is equal on both pulleys.
FIGURE 2
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Main Causes of Belt Failures:
Premature Belt failure can be attributed to the following issues: Tension (too much or too little), Pulley Misalignment, Damaged Pulleys, Improper Handling or Storage, Incorrect Blade Specification for Material Being Cut, and Cutting Too Deep.
Symptom Possible Cause Corrective Action
Belt Breakage
Too Much Tension Re-tension Belts Excessive Shock Load Reduce Load/ Check Blade
Specification
Pulley Out Of Round Replace Pulley Too Little Belt Tension Increase Belt Tension
Burning of Belt
Excessive Load (Cutting Full Depth)
For Best Performance Only Cut only 1-/2” to 2” Per Pass
Containments On Belts Replace Belts and Find
Source Of Containments
Incorrect Blade Specification
Replace Blade With One Designed For Material Being
Cut Belt Tearing/Ripping Pulley Misalignment Align Pulleys Belt Rolling Off Pulley Pulley Misalignment Align Pulleys
Belt Cracking
Extremely Low Temperature at Startup
Exposure To Chemicals or Lubricates
Warm Machine Before Use
Locate Source of
Containments and Replace
Belts.
Belts are a normal wear item and are not covered under
warranty.
D. Depth Control
The depth control (raising screw) consists of a threaded rod which feeds into a brass nut. In order to keep the two parts working smoothly it is necessary to keep the rod free from dirt and sludge as much as possible. Cleaning the threaded rod with a rag after each use will prevent sludge from collecting in the tube assembly and protect the threads. It is a good practice to keep the raising screw threads lubricated, as the slurry generated during cutting will cause premature thread wear.
26
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The bearing used to support the raising screw should be checked after each use to make sure it is turning freely and lubricated. If the bearing requires re lubrication lithium base grease is recommended.
Over tightening the Hand Wheel during the raising or lowering
the Saw will damage the raise screw or Bearing. The Operator should stop rotating the Hand Wheel when resistance is felt or when the machine is raised to its highest position or
completely lowered.
F. Inspections and Cleaning
For long life and better machine performance follow the inspection and cleaning schedule below.
Regular Service Period Preformed
At Every Indicated Period
Whole Machine
Blade Collars Belt Tension Water Hose, Water Fittings, and Nozzles Depth Screw Engine Reachable Hardware Bearings (Blade Shaft and Depth Control( Wheels Handle Bar Vibration Reduction System
Inspect For Damaged or Missing Components Clean Clean Check Clean Inspect Grease Clean Tighten Grease*
Inspect Inspect
After First Hour of Work
X X X X X
X X
X X X X
X X
X X X X X
X X X X X X X X
* = See Bearing Maintenance of This Manual Before Greasing
Replace any damaged or missing components before
using machine.
Beginning Of Day
During Blade Change
End Of Day
Once A Week
X
X
After Failure
After Damage
X
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28
E. ELECTRICAL DIAGRAM C1320P:
13HP Manual Start Models Only
Oil Alert Unit
(BL)
Transistorized Ignition Unit
(BL)
Oil Level Switch
(Y)
(G)
Spark Plug
Kill Switch
Honda Engine
Honda Part# 36100-ZE1-015 SGA# 227115
BL (238038)
BL (238039)
(Y)
(BL)
Page 29
IV. PARTS LIST SECTION
A. Ordering Information
1. List model number and serial number of machine.
2. List part number and serial number of part not the item number.
3. Wherever alternate parts are shown due to product improvement, inspect the part you have and provide additional description as necessary.
4. Specify mode of shipping desired, such as, parcel post, truck, U.P.S., best way, etc.
For the nearest Norton Clipper distributor call 254-918-2310 Common Replacement Parts
Description Part No UPC No
BELT 3VX300 (4)
BLADE SHAFT NUT RIGHT SIDE
(LEFT HAND THREADS)
BLADE SHAFT NUT LEFT SIDE
(RIGHT HAND THREADS)
TIGHT COLLAR RIGHT SIDE
(LEFT HAND THREADS)
TIGHT COLLAR LEFT SIDE (RIGHT HAND THREADS) 227190 70184674352
LOOSE COLLAR OUTER FLANGE W/ Drive Pin 227247 70184674082
PIN DRIVE (GROOVED) 3/8X1 227154 70184674556
BEARING PIL BLK 1-1/4 106218 70184650306 WHEEL 6 X 2 X 3/4 W/ROLLER BEARING 238005 70184626921 WHEEL 5 X 2 X 3/4 W/ROLLER BEARING 238004 70184626920
WRENCH OPEN END 1-1/4 238212 70184628071 WRENCH OPEN END 1-1/2 238213 70184628074
NOTE: All Parts Are Sold As Individual (each) Unless Noted Otherwise
227156
227191 70184674346 227159 70184673904
70184673903
Blades Use Only Norton Diamond Blades. Contact your local Norton
Clipper Distributor or our Customer Service at 254-918-2310 for the best blade for the application.
All parts are designated as either Service Parts (S) or Wear Parts (W) in the Type column in the parts listing. Wear parts are worn out through normal use of the machine. The wear period depends on the intensity of use of the machine, handling, and maintenance of the machine. Wear parts must be serviced and eventually changed following the indications of the manufacturer. Any wear due to normal use of the machine will not be considered as a case of warranty for items designated as Wear Parts (W). For best performance and life Genuine Norton Clipper replacement parts should always be used. Changes to part specifications, are subject to change with out notice..
29
Page 30
30
3 4 5
5
4
29
5
4
3
29
4
5
5
11
30
5
4
3
5
11
30
5
4
3
5
4
3
3 4 5
3
5
8
9
7
8
13
11
12
6
26
25
3
5
5
4
3
3
4
5
2
27
1
15
14
10
17
C1320P Frame Group
Page 31
C1320P Frame Group
Item Part No UPC No Description QTY Type NOTES
1 2 3 4 5 6 7 8
9 10 11 12
-NA­13 14 15 16 17 22 23 24 25 26 27
238171 70184628065 LIFT FRAME
238175 8041051 8177012 8172009
238177 70184628067 FRONT POINTER FRAME
8041035 70184649893 SCR 5/16-18 X 2-3/4 HEX HEAD 1 S 8172008 70184650391 WASHER 5/16 SAE 8160002 70184650372 NUT 5/16-18 HEX LOCK
238168 8142003 8041052
238211
238215
238212
238213
238260
238136
238121
238114 70184628078 CONSOLE WELDMENT
238259
238140 70184628080 CONSOLE TOP REAR COVER
238141 70184628081 CONSOLE REAR COVER 8162003 70184650380 NUT 3/8-16 HEX LOCK Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
70184628066 70184649901 70184650149 70184650123
70184628068 70184650349 70184649902 70184628070 ROPE ¼”ODX16’-3/8” 70184630652 70184628071 70184628074
70184628075
LIFT FRAME HOOK SCR 3/8-16 X 1 1/4 HEX HD CAP WASHER 3/8 SPRING LOCK WASHER 3/8 SAE
POINTER ROD NUT 3/8-16 HEX SCR 3/8-16 X 1 1/2 HEX HD CAP
WHEEL 3” X 1” X 5/16” WRENCH OPEN END 1-1/4 WRENCH OPEN END 1-1/2 GUARD BELT C1320P SHAFT GUARD CONSOLE TOP C1320P/C1320SS
FRAME C1320P
1
1 23 23 23
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
S S S S S
S
S S S S
S W W
S
S
S
S
S
S
S
S
S
S
31
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32
8
2
4
7
4
4
4
10
9
11
12
13
2
1
5
12
4
4
4
1
13
5
3
6
6
14
14
C1320P Raise Axle Group
Page 33
C1320P Raise Axle Group
Item Part No UPC No Description QTY Type NOTES
1 2 3 4
5
6 7 8
9 10 11 12 13
238134 70184628082 RAISE AXLE MOUNT 238129 238124
8172015
238005
238004 70184626920
238126 70184628083 RAISE AXLE WELDMENT 8041056 70184649906 SCR 3/8-16 X 2 1/2 HEX HD CAP 8172009 8142003 8162003 70184650380 NUT 3/8-16 HEX LOCK 8041051 8177012
Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
70184628085 70184628272 70184650129
70184626921
70184650123 70184650349
70184649901 70184650149
REAR AXLE BUSHING REAR WHEEL SPACER WASHER 3/4 SAE WHEEL 6 X 2 X 3/4 W/ROLLER
BEARING WHEEL 5 X 2 X 3/4 W/ROLLER BEARING
WASHER 3/8 SAE NUT 3/8-16 HEX
SCR 3/8-16 X 1 1/4 HEX HD CAP WASHER 3/8 SPRING LOCK
1 1 2 8 2
2 1
3 1
12
1 4 4
S Sold as Each.
W
S S
Sold as Each. Includes Roller
W
Bearing Sold as Each. Includes Roller
W
Bearing S S S S S S S
33
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21
18
19
12
18
15
17
19
13
19
20
23
5
4
2
1
7
14
10
12
9
8
10
9
8
11
C1320P Blade Shaft & Engine Group
34
3
4
6
Page 35
C1320P Blade Shaft & Engine Group
Item Part No UPC No Description QTY Type NOTES
1 2 3 4 5 6 7 8
9 10 11
12
13 14 15 17 18 19 20 21 22 23
238179 70184628084 BLADE SHAFT 227159 227190 227247
227156 70184673903 NUT BLADE SHAFT 3/4-16 LH 227191 70184674346 NUT BLADE SHAFT 3/4-16 RH
106218 70184650306 BEARING PIL BLK 1-1/4 2-B 8041095 8176014 8172011
238015 70184628173 PULLEY 4.5OD X 1.25B 4G 3VX
407036
227154
238261
238013 9201125 8041054 70184649904 SCR 3/8-16 X 2 HEX HD CAP 8172009 8162003 70184650380 NUT 3/8-16 HEX LOCK
123327
238057 9201123 Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
70184673904 70184674352 70184674082
70184649919 70184650139 70184650124
70184682130 70184674556
70184628174 70184649710
70184650123
70184671620 ENGINE 13 HP MANUAL START 70184628179 OIL DRAIN HOSE ASSY 13HP 70184649709 KEY 1/4 X 2-1/4 1
TIGHT COLLAR RIGHT SIDE TIGHT COLLAR LEFT SIDE LOOSE COLLAR OUTER FLANGE
SCR 1/2-13 X 1 1/4 HEX HD CAP WASHER 1/2 SPRING LOCK WASHER 1/2 SAE
1/4-20 X 3/8 SOCKET SET SCREW
PIN DRIVE (GROOVED) 3/8X1 BELT 3VX300 (4) Pulley 3.15 OD x 1.00 ID 5G 3VX KEY 1/4 X 2 ½
WASHER 3/8 SAE
1 1 1 2 1 1 2 4 4 4 1
4 2
1 1 1 4 8 4 1 1
S S
LEFT HAND THREAD
S
RIGHT HAND THREAD
S
INCLUDES DRIVE PIN S OPERATOR”S RIGHT SIDE S OPERATOR”S LEFT SIDE
W
S S S S
S
W W
S S S S S S
GX390K1QXC9 S S
35
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36
1
10
5
14
13
16
15
14
13
7
16
15
19
C1320P Blade Guard and Water System Group
Page 37
C1320P Blade Guard and Water System Group
Item Part No UPC No Description QTY Type NOTES
N1D0082 70184659115 HOSE SWIVEL
1
N1C0021 70184659097 WATER VALVE 1/2"
2 3 4 5 6 7
8 10 12 13 14 15 16 17 18 19
20
21 22
9602012 70184626501 HOSE BARB 1/2" x ½”MPT
N1C0113 70184659232 HOSE CLAMP
8041006 70184649879 SCR 1/4-20 X 1 HEX HD CAP 8172007 70184650120 WASHER 1/4 SAE 9600014 70184650465 FIT BARB HOSE 1/4MPTX1/2
72286 00310004233 “Y” FITTING x 1/4FPT
238142 70184628496 BLADE GUARD 20”
0042521 70184683507 TUBE 1/2ID X 3/4OD 48"LNG
238225 70184628498 GUARD LOCK 238224 70184628499 SPRING GUARD LOCK 238222 70184628500 PIN GUARD LOCK 238223 70184628501 RING GUARD LOCK
8160001 70184650371 NUT 1/4-20 HEX LOCK
082998 70184681299 NOZZEL WATER (2) 238137 70184628185 SPLASH GUARD ONLY
8041107 70184649929 8176014
8172011
Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
70184650139 70184650124
SCR ½-13 UNC x 4-1/2 HEX HEAD CAP
WASHER 1/2 SPRING LOCK WASHER 1/2 SAE
1 1 1 2 2 2 2 1 1 1 2 2 2 2 2 1 1
1 2
2
S S S S S S S
W
S BLADE GUARD ONLY
W USE 36"
S S S S S
W Set of Two (2) Nozzles
S AKA: FLAP OR MUD FLAP S
S S
37
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11
10
9
12
1
2
8
3 4 5
C1320P Controls and Console Group
38
8
6
7
Page 39
C1320P Controls and Console Group
Item Part No UPC No Description QTY Type NOTES
1
2
3
4
5
6
7
8
9 10 11 12
238120 70184627887 HANDLE BAR
N1C0004
8041006 70184649879 SCR 1/4-20 X 1 HEX HD CAP 8177010 70184650144 WASHER 1/4 SPRING LOCK 8172007 70184650120 WASHER 1/4 SAE
238228 70184628446 THROTTLE CABLE 227115 70184674394 SWITCH IGNITION 13HP HONDA
238229
232080 8172005 8042007 70184627236 SCR No. 10-24 X 1 SOCKET HD
238121
Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
70184659110 HANDLE BAR GRIP
70184628277 EMERGENCY KILL SWITCH 70184682239 TACHOMETER 70184650116 WASHER #10 SAE
CONSOLE TOP C1320P/C1320SS
1 2 2 2 2
1 1
1 1 2 2 1
S
W
S S S
Includes Cable And
W
Control. 29” Long S Switch Only S S S S S
39
Page 40
20
17
16
15
12
11
10
18
14
19
9
8
13
7
21
6
5
4
3
2
1
22
19
21
19
C1320P Depth Adjustment Group
40
Page 41
C1320P Depth Adjustment Group
Item Part No UPC No Description QTY Type NOTES
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22
238164 70184628181 DEPTH SCREW TUBE 238234 70184628182 GREASE ZERK 1/8 407035 70184682129 SCR 1/4-20 X 1/4 SET CUP 238163 70184628265 NUT 3/4-10 HEX HEAD 238165 70184628183 RAISE SCREW 238166 70184628274 DEPTH STOP BUSHING 210071 70184650406 BEARING FLANGE 3/4 B
8143005 70184650358 NUT 1/2-13 HEX HEAD
238233 70184628275 DEPTH STOP ROD 1/2-13 X 7"
8172011 70184650124 WASHER 1/2 SAE
N1C0078 70184659262 DEPTH STOP HANDLE
8160005 70184650375 NUT 1/2-13 HEX LOCK
238167 70184628276 HAND-WHEEL SPACER
238169 70184628444 HAND-WHEEL 8172013 70184650127 WASHER 5/8 SAE 8177016 70184650156 WASHER 5/8 SPRING LOCK
238235 70184628184 ACORN NUT 5/8-11 8041052 70184649902 SCR 3/8-16 X 1 1/2 HEX HD CAP 8172009 70184650123 WASHER 3/8 SAE ZN PLT 9201080 70184662750 KEY 3/16 X 1 1/4 8177012 70184650149 WASHER 3/8 SPRING LOCK 8041056 70184649906 SCR 3/8-16 X 2 1/2 HEX HD CAP
Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 4 1
S S S S S S
W
S
W
S S S S S S S S S S S S S
41
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4
9
2
1
5
7
8
10
3
4
To Blade Guard
C1320P Optional Water Tank Group
42
Page 43
C1320P Optional Water Tank Group
Item Part No UPC No Description QTY Type NOTES
-NA-
1 2 3
4 5 6
7
8
9
10
238001 70184628014 WATER TANK KIT
83357 00310007011 WATER TANK W/CAP 82794
238174 8041051 8177012
238065 70184628018 REDUCER FIT 3/4FGH x 1/2MPT
238066 70184628019
238067 70184628020 REDUCER FIT 3/4MGH x 1/2FPT
238173
83218
Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise
00310006560 70184628015
70184649901 70184650149 WASHER 3/8 SPRING LOCK
70184628016 70184682454
CAP FOR WATER TANK BRACKET FOR WATER TANK SCR 3/8-16 UNC x 1-1/4 HEX
HEAD CAP
COUPLER QUICK DETACH (INCLUDES MALE & FEMALE QD COUPLERS)
LIFTING HOOK FOR WATER TANK C13xx/C20xx REDUCING BUSHING 1/2MPT X 1/4MPT
1 1
1 1 4
4 1
2 S 2
1 1
S
W
S S
S S
S
S S
S
INCLUDES: Items 1, and 3 to 10
NOTE: 238001 Water Tank Kit Includes: 83357 (Water Tank with Cap), 238174 (Bracket for Water Tank), 238173 (Lifting Hook for Water Tank), 238065 (Reducer Fitting 3/7 FGH x 1/2MPT), 238066 (Coupler Quick Detach Male & Female Kit), 238067 (Reducer Fitting ¾ MGH x ½ FPT), 83218 (Reducing Bushing ½ MPT x ¼ MPT), 8041051 (x4) ( Screw 3/8-16 x 1-1/4 Hex Head Cap), 8177012 (x4) (Washer 3/8 Spring Lock).
43
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Saint-Gobain Abrasives
2770 West Washington Stephenville, TX 76401
Phone: 254-918-2310
Fax: 254-918-2312
44
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