Norton 10"" Universal Grinding Machine - Manual Grinder, Cylindrical

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A
10"
GRINDING
MACHINE
20" & 24" LENGTHS
INSTRUCTION
&
PARTS MANUAL
%
m
»S
$
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m
mm
,33
p
tmm
" '
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NORTON
A
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MACHINE TOOL
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WORCESTER. MASSACHUSETTS 0/606. U.S.A.
DIVISION
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The descriptions, illustrations, and specifications as given,
were correct at the time of printing. However, since it is the
policy of NORTON COMPANY to constantly improve its products, those machines built at earlier or later dates may
differ from these details.
10"
I I
UNIVERSAL
GRINDING
MACHINE
20" & 24" LENGTHS
INSTRUCTION
&
PARTS MANUAL
No. 924 - 8
N
orton company
W
orcester
. M
ass
. oi606
FORM 924-S-3-69-15C
u.s.a
.
Page 3
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INDEX
SECTION I
Uncrating, Erecting and Starting Machine
Unpacking the Machine . Inspection Lifting Machine Ample Clearance Leveling Electrical Instruction .. Wheel Guard Adjustment Headstock and Footstock Oil Supply
Coolant Precautions Practical Experimenting
SECTION II
Construction
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Page
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1 1
1 1
2
2 2 3 3 3
3
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Tables .............................................
Swivel Adjustment Headstock Caution
Tapered Pivot Clamping Speed Control
Vee Belt Drive Headstock Center Taper Headstock Spindle
Swivel
Lubrication
Plug-in Receptacle ...................
Footstock Wheel Head
Wheel Head Swivel Wheel Head Slide
Compound Swivel
Feed Screw
Compound Base
Wheel Drive
Wheel Spindle
Internal Grinding Attachment,
Wheel Feed Handwheel ......
Wheel Feed Index Mechanism
Picker Feed
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4 4 4
4 4 5
5 5
5 5
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6 6 6 6
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9
9 9
9
10 10 10 10
10
11
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SECTION III
Hand Table Traverse
Hydraulic Traverse Control Valve Hydraulic Pump
Coolant Pump
Lubrication Spindles Machine
Flow Control Valve Hydraulic Oil Ways Lubricant Flow Control
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Page
11 11 11 12 12
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12 12 12 12 14 14
1
Operation
Double Swivel Wheel Head . . . .
Combination Angles Taper Scale
Center Rest Internal Grinding Attachment . Wheel Contact Sealed Cartridge-type Spindles
Hydraulic Operation
Pressure .............................................
Testing Pressure Bleeding
Diagram Hand Table Traverse
SECTION I V
Grinding Principles and General Procedure
Factors Governing Finish Truing
Truing Devices Rough Truing Finish Truing Truing Summary
Truing Precautions
Steadyrests ...............................
Use of Steadyrests
Steadyrests Required ....
Setting-Up
Principles
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Routine
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15 15 16 16
16 16 17 17 17
17 18 18 18
20 20 20
20
21 21 21 21 21
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Work Location .......................................
Adjustment for Taper
Index Setting Wheel Wear Center Points
Wheel, Work, and Traverse Speeds Spindle Speed Work Speed
Traverse Speed Vibration Cause of Difficulty
Motor Armature
SECTION V
Replacement Parts
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22 22 22 22
23 23 23
23 23
24 24
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ILLUSTRATIONS
Photographs and Drawings
Title Front View 10" Universal Grinding Machine
Wheelhead Arrangement Lubrication Chart Hydraulic Diagram Erecting Drawing Headstock and Footstock Two Speed Hand Traverse Apron Hydraulic Mechanism Bevel Gear Mechanism Wheel Sleeve-Wheel Guard & Water Pipes
Picker Feed and Indexing Mechanism ....
Miscellaneous Parts Table Reverse Mechanism(and Table Dogs-
Wheel Feed Index (click-count) ................
Headstock (Machines from Serial P-2406
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new design). ...
approx.) .........
Number
----- N7971-C N5679-A
SE-
NC-5327 ..............
SE-4005-D SE-850-A
SE-852-A SE-854-A SE-856-A
.
SE-860-A SE-858-A
SE-862-A
SE-4061-B SE-4025-B
SE-4080-A
2066
-AAA ...
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Page
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7
13 19
25 27
29
30
31
32 33
35
37
39
40
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NORTON 10" UNIVERSAL GRINDER
A.
High-torque headstock drive gives two work speed
ranges, 22 to 220 r. p. m. and 50 to 500 r. p. m. by belt change.
Headstock spindle lock.
B.
3" D-l cam lock nose on one end of headstock
C.
spindle permits permanent chuck mounting if desired. Chuck does not rotate when grinding on dead centers.
Headstock swivel clamp bolt. Pins in swivel base
D.
aid settings in "zero" and 180 degree positions.
Two-speed control for hand table drive mechanism.
E.
Positions shown on plate.
Work start-stop-jog control.
F.
Work speed control.
G.
Footstock spindle locking knob.
P.
Footstock spring tension control.
Q.
Footstock spindle control lever.
R.
Dog-actuated table reverse lever.
S.
"Click-count" wheel feed index:
T.
in to operate,
Each "click" on clockwise
turn is calibrated in increments of . 000025".
U.
V.
Pull knob out to disengage pinion from feed gear.
Picker feed at table reversals on-off selector.
(This is behind wheel feed handwheel).
Wheel feed handwheel,
turn right to retract.
Turn left to feed wheel,
Graduations on rim indicate
Push knob
. 001" feed on work diameter with wheel head in conventional position.
Headstock work rotation forward-reverse selector.
H.
Master start button.
J.
Master stop button.
K.
Hand table drive handwheel,
L.
This gives . 250" per
turn in slow speed, 2. 500" in fast speed.
Internal grinding attachment clamp.
M.
Table dwell controls - one for L.H. table reversal,
N.
one for R.H. reversal.
Start-stop control for power table drive,
O.
to start, push in to stop.
Pull out
Control for amount of picker feed at table reversals.
W.
To set picker feed, engage pawl (#287 on page 33), with index gear #285, set tee bolt #321 to actuate pawl arm #322, turn selector "U" to on . Now start table and by watching graduations on hand- wheel "V" set amount of picker feed desired.
Hand-operated table reverse lever.
X.
Grinding and truing table speed selector.
Y.
grinding speed by turning "Z. " Set speed for truing by turning "Y" to right, then move slotted
Set
stop to desired position to hold " Y. "
Power table traverse fast-slow speed selector.
Z.
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SECTION I
UNCRATING, ERECTING AND STARTING MACHINE
Unpacking the Machine
Care should be exercised in removing the box or crate from the
machine. Boards should be removed piecemeal from the container. Shocking the machine by heavy blows on the container, must be avoided. While the machine is sturdily constructed, there are parts which are liable to damage
if given rough treatment.
Inspection
Inspect the machine thoroughly after the container has been removed, to be sure that no damage has occurred during transit. Check the entire shipment against the shipping list. See that small parts are not thrown away in the packing materials. Small parts, especially wrenches and gages, should
be given to the foreman in charge of the job.
Lifting Machine
v:
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Remove the heavy grease from the bright parts with gasoline or kerosene. this is to insert a high grade millwright lifting bar in each of the three cored
holes in the base, one on each end and one in the rear. A sling can then be rigged to these bars and the machine lifted with little difficulty. If it is
necessary to place the sling directly on the base, special care must be observed not to allow it to press against any of the lighter members or sections and break them when the machine is lifted.
Ample Clearance
servicing. of the table, and in the rear for opening the control cabinet door. Also, allow space at the left rear of base for proper access to the clean-out door.
Leveling
front to back and from side to side, working from the finished surface of the swivel table. Use sheet metal shims under pads on base in leveling machine.
Be careful in lifting the machine with a crane. A good way to do
In setting up the machine, allow ample room around it for possible
Space must be allowed at each end of the machine for the overrun
Move the machine to the position it is to occupy and level it from
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It is not necessary to place any special foundation for this machine and should it be located on a concrete floor, which is beneficial, IT SHOULD UNDER NO CIRCUMSTANCES BE GROUTED INTO PLACE.
Electrical Instructions
The operating mechanism of the disconnect switch on the control panel is interlocked with the enclosure doors. the "OFF" position before the enclosure doors can be opened. The nameplate on the electrical control panel at the rear of the machine gives the wiring diagram number of the machine. One copy of this wiring diagram is included in the control compartment of the machine when it is shipped. diagram before making any electrical connections.
All electrical equipment on the machine is completely interconnected. It is necessary only to connect as shown in the wiring diagram the incoming power lines to the terminals marked "Customer on the disconnect switch. Check and be sure voltage and cycles of the power supply are the same as that shown on the yellow tag attached to the control panel. After making incoming line connections, check the rotation of the wheel drive motor to insure that the rotation is correct. If rotation is in the reverse direction, reverse two of the incoming line connections.
The door handle must be in
Refer to this
1 s Connections" with a red tag
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Wheel Guard Adjustment
The wheel guard, which can be mounted on either end of the spindle,
should be adjusted so that it clears the wheel by about 1/16" at the front and
then clamped in position by means of two hex head screws on the wheel slide bracket. Turn the wheel at least one revolution by hand before applying the
power to make sure that it will clear the guard. The wheel guard is easily opened for wheel change by loosening the knurled knobs on the top and back.
Headstock and Footstock
Wipe the headstock and footstock off, being careful that no grit becomes lodged between their bearing surfaces and the table. The spindles of both should be thoroughly wiped out and the centers carefully inspected. The centers must seat perfectly in the spindles if good grinding results are to be obtained.
On the headstock, be careful that the plunger and the dog drive plate and spindle cam lock are not engaged at the same time. The spindle cam lock is controlled by a handy lever extending out both sides of the body.
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Oil Supply
Make sure that all oil reservoirs, cups and oil holes have been taken care of and apply plenty of lubricant* Be sure that oil shows in the bull* s-eye on the right-hand side of the base for the hydraulic system and ways lubrication. This reservoir has a capacity of 20 gallons.
easily poured into the reservoir through a cored hole in the right-hand side of base, by removing a single cover.
Coolant
Check the clean-out door on the left-hand side of base to be
sure it is securely latched before pouring the coolant into the reservoir. The grinding compound or soluble oil used in making the grinding coolant should be prepared, the proportions being two or three pounds of compound or 50-60 to one by volume of soluble oil to a tank full of clean water. The
coolant tank has a capacity of 30 gallons.
Precautions
Before starting the machine, move the wheel slide to its extreme rear position. Then centralize the latter with the wheel.
be in the "stop" position, changeable.
Place the headstock and footstock at the ends of the table.
The table control lever should
Headstock and footstock positions are inter-
The oil is
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Practical Experimenting
If operation of a Universal Grinding Machine is entirely new to the operator, we advise that a little time be spent in studying the general functions of the various control levers. Care must be exercised while doing this practical experimenting so that no damage will be inflicted.
Do this experimenting with no work between the centers, with the wheel slide in its maximum rear position, the wheel stopped and with the table
dogs set about 6" each side of the reverse lever.
*See Pages 12, 13 and 14.
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SECTION II
CONSTRUCTION
TABLES
The 10" Universal Grinder has two tables known as the sliding table and the swivel table of the base and supports the swivel table. A tapered pivot joins the two tables at the center and is the point about which the swivel table is moved when adjusting, to grind the work straight or to produce some definite taper.
Swivel Adjustment
. The sliding table travels in the flat and vee way
4.
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A swivel table adjustment mechanism at the right end of the swivel table is provided for making the necessary adjustments for taper grinding. adjustment being made by trial. The swivel table is held in place by a gib clamped at each end. The table is swiveled by inserting and turning the socket type wrench supplied with the machine. By turning clockwise the right-hand end of the table swivels toward the wheel.
HEADSTOCK
and a dead center, each being instantly available by a simple plunger arrangement on the dog-drive plate. By inserting a socket type wrench, pushing in and giving a slight twist the conversion takes place. The spindle can be easily locked or unlocked by turning the handy lever which extends out both sides of the headstock body.
in the dog-drive plate pushed in. To do so may shear the locking pin and cause considerable damage within the body of the headstock.
The graduated gib may be used as a guide only, the final
The Universal headstock combines in one assembly both a live
CAUTION
Do not start the motor with the spindle locked and the plunger
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Tapered Pivot
The headstock has a tapered pivot swiveling arrangement and a
steel wear strip on the alignment surface to assure long service.
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Clamping
There are two clamping levers on back of the headstock which are used for clamping the headstock to the table. With the clamps loosened, the headstock may be pushed to any position on the table.
Speed Control
The headstock provides two work speed ranges, 22 to 220 r. p. m. and 50 to 500 r. p. m. by belt change. range being used is obtained by turning the headstock speed control dial on the left-hand end of the base.
Vee Belt Drive
The vee belt drive is direct from the motor without the use of
a backshaft. then slipping off the dog-drive Belt takeup is done with a set screw on the hinged motor plate.
Headstock Center Taper
The spindle which has a #10 Jarno taper at each end, is equipped with an
adapter which fits into it and accommodates
The belt can be easily changed by removing the guard and
plate after loosening the four cap screws.
Either a #10 Jarno or #6 Jarno tapered center may be used.
The desired speed in the
a #6
Jarno taper.
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Headstock Spindle
The spindle has a l" diameter hole clear through. bar stock any length and up to one inch in diameter and be clamped in grinding position. The end of the spindle opposite the dog-drive plate has a D-l 3" Nose A. S. A. standard lathe spindle (cam- lock), which will accommodate many types of jaw and speed chucks.
Swivel
The headstock swivels on its base a full graduated range 360°. It may be clamped at any desired angle by two bolts, one on each side of the headstock body.
may pass through it
A
piece of
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Lubrication
6.
The six sturdy bearings on the spindle are thoroughly greased at the factory and will need no further attention for a long period of time. However, when the time comes to further lubricate these bearings it will be found to be an easy matter to do so by removing the dog-drive
plate
and spanner nut behind it.
Plug-in Receptacle
The headstock may be used at the left or right-hand end of the table with equal ease and efficiency and with either end of the spindle toward the footstock. This feature is facilitated by having a plug-in receptacle at each end of the base.
FOOTSTOCK
The footstock, like the headstock,
of the table with equal efficiency.
The lever for withdrawing the center
may be used on either end
is located diametrically opposite and is operated with a light downward hand thrust. NORTON design.
The spring tension and limit stop are typical of standard
The amount of tension on the center may be adjusted
by a knurled knob on the rear of the footstock body.
The rack and pinion principal of retracting the center is
accomplished by having a pinion segment, attached to a pivoted lever,
meshing with a rack cut on the underside
of
the footstock spindle. The
spindle may be locked in any desired position by tightening down the
knurled knob on top of the footstock body. The clamping of the footstock to the table is the same as for the headstock with the use of a wear strip against the alignment surface and a clamp on the opposite side. The diamond tool holder may also be easily transposed for right and left hand operation.
WHEEL HEAD
The universal grinding wheel head is designed and constructed for versatility equipped with double slides and double swivels whereby the wheel for either external or internal grinding may be readily set at any desired
and the production
of
fine finishes. The wheel head is
angle and the feed operated in any direction.
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N-5679
10
n Universal Grinding Machine
A - Wheel head.
B - Wheel head swivel.
C - Wheel head slide.
D - Compound swivel.
E - Compound base.
F - Spindle belt guard bracket.
G - Internal grinding attachment.
II - Swivel table.
J - Arrow indicating relative position of the half nut
the feed screw.
on
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9.
The wheel head contains a cartridge type anti-friction
spindle for external grinding. on top, hinges forward and clamps on the dovetail in the front, when in grinding position.
The internal grinding attachment is bolted
bearing
The external wheel drive motor base is attached to the top of the wheel head by a single bolt. When reversing the wheel to the right-hand end of the spindle, the motor is reversed by loosening this bolt and reversing the base. The wheel guard unit, spindle belt guard and coolant
pipe arrangement may be clamped on either side with equal efficiency.
The wheel head casting is a sliding member and may be moved forward or backward on the wheel head swivel casting below it, thereby giving additional capacity. This is done by loosening three tee bolts, two on
the top forward section, and one in the rear.
Wheel Head Swivel
The wheel head swivel supports the wheel head and attaches to
the wheel head slide. It is graduated 0°-90 secured at any angle by taking up on the two bolts, one on each side of the casting. of the direction feed.
Wheel Head Slide
on the flat and vee way of the compound swivel.
on the feed screw is mounted within this casting. are thoroughly guarded. There is an arrow on the right-hand wheel head slide. position of the half nut on the feed screw is indicated by this arrow moving
between the two arrows on the lower casting.
This makes it possible to have the wheel set at any angle regardless
The wheel head slide supports the wheel head swivel and slides
As the slide moves forward and backward the relative
o-0° on each side and may be
The half nut which runs
The flat and vee way
side of the
Compound Swivel
The compound swivel contains the feed screw, supports the
wheel head slide and swivels on the compound base. It is possible for the feed screw to be swiveled through a full graduated range of 180°. This means that the angle of feed may be for straight grinding or swiveled up to 90° toward either the left-hand or right-hand end of the machine.
Feed Screw
The feed screw threads are precision milled, then lapped with the mating half nut. The feed screw is wick-lubricated and has a convenient means of adjusting the end thrust.
accuracy over a long period of time.
All this insures
greater
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Compound Base
10.
The compound base is bolted to a boss on the top of the machine
base. It contains the bevel gear mechanism which is responsible for the
machine
1 s ability to feed in at so many different angles. The compound
swivel rests on the top of this casting and gets its oil for wick-lubricating
the feed screw from a reservoir on top.
WHEEL DRIVE
The cartridge spindle is driven by a motor which has a two step sheave. This provides spindle speeds of 2300 and 2700 r. p. m. for the standard 10" diameter
type anti-friction bearing external grinding wheel
wheel. Do not use the faster speed until the wheel has worn to 8" diameter.
The drive is with a single vee belt.
Wheel Spindle
The wheel spindle is a sealed, antifriction bearing cartridge
type of standard design by the respective makers.
The spindle unit is constructed with symmetrical tapers at each end to allow left-hand or right-hand
wheel mounting.
INTERNAL GRINDING ARRANGEMENT
This unit is of the hinged type, and is driven by a flat belt.
The spindle supplied as standard, provides a speed of 18,000 r. p. m. A #1183 quill having a maximum hole depth capacity of 4" , and taking grinding
wheels down to 7/8" minimum diameter is furnished as standard,
unless
otherwise specified. Different quills are available at extra cost.
The internal grinding arrangement is quickly swung down and
clamped into position,
or
quickly swung upward out of the way. It is easily
removed from the wheel head if desired, by merely removing the hinge pins.
WHEEL FEED HAND WHEEL
The wheel feed handwheel advances the wheel when turned
counterclockwise.
This handwheel has graduations
on
its rim which indicate . 001" of work diameter reduction when the wheel head is in the conventional position.
The wheel feed pawl (#287 on page 33) must be out of contact with index
A
full turn of the handwheel equals . 100" work diameter
reduction.
gear #285 when hand feeding, or the pawl gear must be moved out of index gear contact by moving knurled screw #289.
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WHEEL FEED INDEX MECHANISM
A "click-count"
wheel permits settings in minimum increments of . 000025 .
inward on the index knob and rotating it clockwise causes " ~ each indicating the minimum setting. One full turn of the index knob
establishes the setting for . 002" movement; one full turn of the handwheel gives . 050" movement.
Picker Feed
In addition to the hand feed for plunge cut and other grinding where the table remains stationary, there is an automatic wheel feed which operates at each reversal of the table for traverse
may be adjusted with a knurled knob located to the right of the wheel feed
handwheel. The starting and stopping of the hydraulic picker feed is governed by a lever, marked OFF and ON, located at the right-hand of the apron.
HAND TABLE TRAVERSE
Hand table traverse is by means of a rack and a generous
sized rack pinion. faster than the other. handwheel which reads . 250" per revolution in the slow speed and 2. 500" in the fast speed.
or pulling a knob. The mechanism is equipped with anti-friction
and runs in a bath of light oil.
The mechanism provides two speeds, one ten times
An adjustable
Change of speeds is easily accomplished
index mechanism
graduated dial is clamped to the
on
the wheel feed hand-
clicks, "
grinding. This
by
Pushing
pushing
bearings
end
HYDRAULIC TRAVERSE
Hydraulic table traverse is by means of a cylinder attached to the base and a double-ended piston rod which pulls the table. machine is so constructed that the piston rods are always in tension. Oil is delivered from a reservoir
here to the piston rods.
CONTROL VALVE
The control valve is suspended by the cylinder.
stops and starts the table, controls table speed, the direction of traverse, the respective dwells at each end of the traverse, by-passes the relief valve when the table is stopped and automatically engages and disengages
the hand traverse mechanism. speed which can be introduced grinding speed. a finger.
The table reverse lever may be operated by the touch of
in
the base to the control valve and from
It
also provides a predetermined truing
without altering the adjustment of the
The
This valve
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HYDRAULIC PUMP
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The hydraulic pump is suspended in the hydraulic tank of
the machine.
sufficient to properly operate the machine. maximum of 12 feet per minute at 65 pounds pressure The oil pump motor is 1/2 h.p,
COOLANT PUMP
the machine.
Both pumps should require but little attention save that they be regularly lubricated.
products or improper grades of lubricants will too frequently cause
the tie-up of a machine due to faulty or inadequate
Spindles
It is
designed to deliver oil in quantity and pressure
The table operates at a
per square inch.
The coolant pump is mounted on the right rear portion of
It is an integral motor arrangement with a flange mounting.
LUBRICATION
The use of proper grades of oil is important.
lubrication.
Inferior
only
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¥ ¥
¥ ¥
The
external grinding spindle and the internal grinding spindle are both cartridge type. They are sealed at the factory and require no further lubrication.
Machine
For points lubricated oil having 300 S. U. V. at 100°F. should be used freely. not only provides lubrication but also serves to cleanse the bearing surfaces of accumulated
Flow Control Valve
The force-feed lubricating system, supplying oil to the base ways, has a flow control valve.
dirt and grit.
by
means of an oil can, a machine
A
flood of oil
See information that follows.
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HAND TRAVERSE APRON RESERVOIR
REMOVE MOVE TABLE TO EXTREME RIGHT AND POUR 300 OIL INTO RESERVOIR BEHIND
SIGHT GLASS TO HALF-WAY POINT ON GLASS. ---^--------------------------
PIPE PLUG.
RESERVOIR
1 TABLE WAYS GUARD,
S.U.V. MACHINE K
TO DRAIN
WHEEL SLIDE OIL CUPS
FILL OIL CUPS ON SLIDE WITH
^
300 S.U.V. WAYS LUBRICANT HAVING HIGH PRESSURE ADDITIVES
HYDRAULIC OIL RESERVOIR
FILL HYDRAULIC RESERVOIR
WITH 273-375- S.U.V. AT lOOF HYDRAULIC OIL HAVING LUBRICITY
ADDITIVE S TO LEVEL INDICATED BY
SIGHT GLASS IN BASE WALL (APPROX. 20 GALS.).
SPRINGLESS PRESSURE REDUCER
IO UN 500
"VEE WAY FLOW CONTROL NEEDLE
VALVE.
V'FLAT WAY FLOW CONTROL NEEDLE
VALVE.
NOTE
use
:
caution when setting
.
SE-2066 -A A A
SE-2067-A A A
LUBRICATION
CHART-NORTON lOinch UNIVERSAL GRINDERS
H.L.RANO C
. F. WAR O
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Hydraulic Oil
For the hydraulic system of this machine, a combination oil for hydraulic use and having oily additives for ways lubrication is suggested. This oil should have a viscosity of 275-375 S.TJ. V. at 100°F.
Ways Lubricant Flow Control
For control of ways lubricant flow, two needle valves are installed in the machine in the portion of the base cavity immediately beneath the wheel slide. These are reached by removing a cover that will be found in the base wall beneath the wheel spindle belt guard.
These valves are placed with relation to the table way served. The forward valve controls lubricant flow to the forward table way, and the rear valve controls lubricant flow to the rear table way.
If adjustment of ways lubricant flow becomes necessary,
establish the proper valve setting by proceeding with caution.
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15. SECTION III
OPERATION
It will pay the operator to study the 10 Grinder and to this end a description of the various functions and adjustments of the units is given. It is suggested that settings and adjustments be tried
in order that he may be perfectly familiar with the tool and job grinding possibilities of the machine.
Double Swivel Wheel Head
n x 20" Universal
*
The double swivel arrangement of the wheel slide is
extremely useful. The wheel head unit can be swiveled in two places, at the wheel head swivel and the compound swivel. Since the traversing of the slide is accomplished by a set of bevel gears with one free to be swiveled about the other, the wheel may be fed in at any direction by the wheel feed hand wheel. In other words, depending upon the setting given
to each slide, the wheel may be set at any angle to the table and fed at
this angle, or it can be set at any angle and fed perpendicularly to the table ways. Swiveling the compound swivel permits feeding the wheel at any angle; swiveling the wheel head swivel permits the wheel to be set at any angle regardless of feed.
It should be remembered that when feeding at any angle the
index values mentioned before are the amount the wheel slide moves in the direction for which it is set at 45° and a diameter and shoulder are being ground, with the wheel feed index set to advance the wheel . 001", the wheel would actually advance . 001" at the set angle but only comes into the work diameter . 0007",
reducing the diameter . 0014" and the shoulder dimension by . 0007". Since this versatility is so extremely useful, the operator is urged to study the unique construction of the slide and make practical tests of the
unit to discover its possibilities.
. For example, if the slide is set to feed
Combination Angles
By setting the wheel slide at some angle and the headstock at an angle which added to the previous angle is equal to 90°, it is possible to obtain additional capacity between the wheel face and the face of the jaw chuck or face plate. This is extremely useful in face grinding operations
because with the headstock swung around 90° it is not possible to clear the chuck jaws with the grinding wheel. By setting the headstock at 45°,
rotating the Compound Swivel 45° counterclockwise (if viewed from above) and swiveling the wheel head 45° clockwise (90° in relation to the compound swivel) ample capacity for any face-grinding operation which should be
done with this machine is obtained.
spindle parallel to each other. accomplished by using the wheel feed index, the work being fed into the wheel by the table drive hand wheel.
This places the chuck face and wheel
Cross traversing of the wheel is then
.
v--:
Page 23
-
P
16.
P P
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Taper Scale
Especially convenient is the manner in which the scale at the right end of the swivel table is graduated for quick and accurate settings. and the other indicating inches per foot taper on the diameter. Without a vernier (supplied only as extra equipment) these graduations cannot be
expected to be exact. They do, however, afford a means for obtaining a very close approximation. Final adjustment is obtained by trial. setting the table for taper grinding be sure that the clamping gib at the
right is loosened before attempting to swivel the table; this is done by loosening two machine screws. Be sure also that there is no interference between units on the table and the wheel slide. attempting to grind and recheck for interferences between the table
members and the wheel slide before traversing the table.
Center Rest
may be pointed out that the shoes on the arms should be adjusted with
considerable care to prevent either a binding action or excess play of the workpiece. That the work should be centered is fairly obvious and it is considered good practice that the piece, once located in the rest, be checked with a dial indicator before actual grinding is started.
Internal Grinding Attachment
The scale has two sets of markings - one of which is in degrees,
Lock the gib again before
The use of the center rest needs little explanation, but it
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The internal grinding attachment is hinged forward and clamped to the dovetail on the front of the wheel head. Swiveling the wheel slide affects the internal spindle in the same relation as it does
the regular wheel spindle. The internal spindle drive is by flat belt.
This belt drops down into position as the attachment is lowered for grinding. In the event that the work does not come straight, the error can usually be traced to one of two things - (1) the headstock is not set exactly at zero, or (2) the swivel table is not set correctly for grinding straight work. A small error at either of these settings would naturally
produce a tapered hole.
Wheel Contact
Ordinarily the internal spindle wheel is brought against the
front inner surface of the work, since in this way the operator is able to use the stop on the wheel feed index for gaging the size of the work. However, if the operator prefers to grind on the back inner surface, he may feed the wheel micromatically with the index, but he will have no stop to guide him. The use of the wheel on the front or back surface
t
1
Page 24
17.
-
is immaterial to the work produced since the piece is turning in opposition to the wheel in either position.
to watch the point of contact between the wheel and work is usually the
Convenience of the operator in being able
governing factor in his choice.
Sealed Cartridge-type Spindles
The sealed, cartridge type antifriction bearing spindles supplied with this machine are filled at the factory and sealed for the life of the bearing.
Never attempt to service or adjust them.
Return them
to the manufacturer for service.
Hydraulic Operation
There are two important functions of the hydraulic system in this Universal machine. The first is the traversing of the table, while the second is the so-called "picker feed" of the wheel slide which operates, if the operator so desires, at each reversal of the sliding table.
Pressure
The hydraulic system is supplied with oil under pressure by the pump mounted on the rear of the machine. through a relief valve which controls the pressure
Superfluous
maintained
oil discharges
in
the system. The spring tension within the relief valve is controlled by removing the cap which is on top and turning the slotted screw beneath.
increases reduction in pressure. required,
the units operate smoothly.
the pressure, whereas a reversed rotation of the screw gives a
This adjustment, set at the factory, is very seldom
the idea being to use as little pressure
About 65 lbs. per square inch pressure
be adequate. If a power wheelslide positioner is used, pressure
A
clockwise turn
as
possible and still have
should
should
be set at 110 p. s. i.
Testing Pressure
Pressure in the system may be determined by first shutting
off the hydraulic pump, and then removing the pipe plug located near the
hydraulic
pump. After the plug is removed a pressure gage may be screwed
into place and the hydraulic pump started. The table should be run back and
forth several times, then turn the table speed dial to zero while leaving the table start-stop lever in the start position. Now a true pressure reading can be taken.
Bleeding
When a hydraulically operated machine stands for
several hours, it is frequently necessary to "bleed" the system of
air, i. e
to displace the air which has found its way into the system
>
with oil. Air in the system causes the units which are operated hydraulically
to
move in an unsteady or jerky manner. If a jerky motion of the table develops, it will continue until the air is removed. This can only be accomplished by unlatching
the table piston at each
end, and traversing the piston several times by power the full length
of its travel.
\
Page 25
I P
I P
Diagram
The hydraulic system on the 10" x 20" Universal Grinding machine is not complicated. A few minutes study of the following hydraulic diagram NC-5327 should give one a general idea
of what happens when the various controls are operated. It should be remembered that the diagram is schematic, with the use of as little
detail as possible.
18.
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Hand Table Traverse
The two-speed hand table traverse apron consists of a gear train and clutch arrangement whereby the table is moved by a hand wheel. When the knob to the left of the hand wheel is pushed in, the table may be hand-traversed at a rate of . 250 this knob is pulled out the table may be hand-traversed at rate of 2. 500" per revolution disengaged when the hydraulic table traverse
Power Wheelslide
of
hand wheel.
Positioner
per revolution
The hand traverse mechanism is automatically
with a power wheelslide positioner. Basically the arrangement an oil motor located inside the base which operates the feed screw and a control which is a handle located on the
right end and at the front of the base. Machines so equipped should have the
hydraulic pressure set at 11 0 psi.
Pushing the control handle back retracts the wheelslide and pulling it forward brings the wheelslide
THE UNIT FOR GRINDING AND DO NOT
BUMP THE WORKPIECE WHEN REPO
SITIONING THE WHEELSLIDE.
of
hand wheel. When
is
started.
Some machines may be equipped
in. DO NOT USE
consists of
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N7087
Page 26
18a.
i i
SWIVALIGN ® Dual Electric Indicator
for Measuring Swivel Table Adjustment
N9479
Page 27
I
18b.
:
The Norton SWIVALIGN Dual Electric Indicator is an electronic device for alignment accurate means of measuring small angular movements of the swivel table relative to the sliding table. A linear variable differential transformer pick-up unit is mounted on each end of the sliding table. are amplified separately by a two channel amplifier-detector to give electric meter readings of swivel movements. The SWIVALIGN Indicator has a two- movement indicating meter, one for the left-hand pick-up (headstock) and one for right-hand directiy taper changes in thousands of readings, one for extremely accurate settings with graduations of . 0001"
per foot and the other of . 0005" per foot of taper change are provided. The
desired range is obtained by a selector switch on the front of the instrument
case. A conversion
foot values for lengths other than one foot.
pick-up (footstock).
of a
chart on the side of the instrument
grinding machine swivel table.
Signals from the pick-up units
Divisions on the meter scale indicate
of an
inch per foot of length.
It
provides an
Two ranges
case gives taper per
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The Norton SWIVALIGN Indicator is intended for use with 115 volt. A.C. 60 cycle power supply. give 115 volt A. C. , for line voltage variations of from 95 to 125 volts.
Getting Ready For Operation
After the SWIVALIGN Indicator is placed on the machine and connected to the circuit, proceed as follows:
Turn the selector switch to the coarse position.
1.
2.
Turn the "on-off" switch, located on the front of the panel, to the "on"
position, pilot light, also located on the front of the cabinet, will light up when instrument is on.
Connect the cables from the pick-up units to the SWIVALIGN Unit by means
3.
of the two Amphenol connectors
Move the adjusting screws on the gibs as far away from the pick-up units
4. as possible.
so
that the amplifier will be ready for use when required.
A
"Sola" constant voltage transformer will
located on the right side of the instrument.
The
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.
Tighten the set screws on the gibs against the pressure
5.
slight drag on the swivel table when the swivel adjusting screw is turned.
Now the Unit is ready for operation.
plates to give a
Page 28
18c.
Operation
Without adjusting the swivel table, grind and measure the taper in inches
1. per foot.
Determine the error in taper which is the amount of adjustment required.
2.
Note the direction of table movement, clock-wise or counter clock-wise.
If the taper adjustment is beyond the range of the Unit adjust by using
3.
the graduation on the gib located at right hand side of the sliding table. Grind and measure.
Repeat 3 until adjustment is in the range of the Unit.
4.
Adjust by using the SWIVALIGN Unit.
5.
0 V
a. Move the pick-up screws on the gibs until both needles read zero.
b. Make a better zero adjustment by turning the selector switch to the
fine position.
c. If taper adjustment is equal to or less than . 001
turn selector switch to the fine position. coarse position.
d. Adjust the pick-up screws to set the needle of each meter to
register the taper change required. If the table is to be swiveled clockwise (as viewed by the operator when standing in front of the machine) the needles should be moved to the left of zero and
vice-versa.
e. The swivel table adjustment may now be used to swivel the table until
both needles have moved to the zero position on the meter scale.
If movement of the table is sluggish the needle recording
motion at the headstock end of the table may fail to move or follow the other needle. This means that the table is being deflected and a slight rap or jar on the table will usually break the oil seal and
permit both ends of the table to move the same amount. When both needles are at the zero mark the table is straight, the work centers
are in alignment and the error has been corrected.
Otherwise leave it in the
M per foot of length
f. If adjustment was made with the SWIVALIGN Unit on the coarse
position, get a better zero reading, by switching to the fine position.
6.
Grind and Measure.
n
Page 29
18d.
%
If accuracy requirements are extremely close it may be necessary
to repeat steps, 2, 5a, 5d, and 5e by using the . 0001
Since corrections made are based on adjustment of the pick-up screws at the ends of the table and the needles register taper per foot, not actual table movement in inches, use of the device is independent of the
location of the workpiece relative to the pivot point of the swivel table.
It is only necessary to determine the correction necessary by actual measurement of the work; set the needles for the correction and adjust the swivel of the table until both needles are at the zero mark. No complicated formula, no cut-and-try adjustment and no guesswork.
Servicing
If the SWIVALIGN Unit fails to operate satisfactorily the following steps can be taken:
1.
Be sure there is power at the receptacle and that the
plug and cord are in good condition.
Check fuse on the front of the instrument case.
2.
per foot scale.
r
3.
If above checks do not improve condition of the unit,
remove back cover of the Unit and replace tubes in following order:
a. G. E. b.
The two G. E.
If all the above tests fail, return the Unit to NORTON COMPANY with an explanation of the trouble encountered.
5814 tube.
5751 tubes.
Page 30
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SlMILAR TO PART
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CHAMFERS SHALL BE ^ rrNTFP n»rc .Ic 1L CENTRAL WITHIN ±Vu" TOLERANCES SHAI I
D.MEMS.ONS. ^REMOVE SHARP tolls
not
ST
° T
°
001
nr N
°
N SYMMETR,CAL
^ C°NS'DERED ADDITIVE. DO NOT SCALE B./P. WORK TO
SMALL; FILLETS SHALL NOT EXCEED Vn ".
- PARTS OF DRAWING AND MUST BE
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NORTON COMPANY GRINDING MACH. D1V.
NAME.
worn.
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pressure
exhaust
ydraulic
niversal
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achine
WORCESTER. MASS.
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Page 31
GRINDING PRINCIPLES AND GENERAi, PROCEDURE
Factors Governing Finish
20.
SECTION IV
Two major factors may be said to govern the quality of finish on a ground surface. The first is the manner in which the machine operates, and the second is the condition of the wheel face. The former is a matter of mechanical perfection and NORTON machines are second
to none in freedom from vibration
and smoothness of operation and control. The condition of the v/heel face depends on proper wheel selection and is also a matter of technique--a
grinding skill which is acquired only by
experience.
Truing Principles
In preparing principle might be stated. rougher will be the finish on the work. Conversely,
the wheel face for grinding,
That is, the rougher the face of the wheel, the
a
general
if
fine finishes are to be obtained, the wheel face must more nearly approach a smooth surface. Since the truing of a grinding wheel with a diamond or some other truing
device consists of breaking out of the grinding surface of the wheel
abrasive particles
rough finishing will mean taking out larger particles in truing for fine finish. comparatively
to
present a new series of cutting faces, truing for
of
the abrasive than
Hence, in rough truing the wheel feed is
heavy and the traverse fast, while fine finish truing demands
the lightest of wheel feeds and the slowest of table traverse.
ir
Truing Devices
There are man}' types and styles of truing devices
available.
To supplant the diamond, abrasive wheel type dressers are on the market and have been found successful for certain grinding jobs. There are also various styles of diamond truing devices available for use in radial truing or for form grinding. depends entirely on the work being ground, the production of finish desired and other factors. Quick detachable for the direct attachment of these devices to the table. cases, however, it is found that the diamond toolholder
The use of any of these devices
required, type
fixtures are available
In the majority of attached directiy
to the footstock is entirely satisfactory.
Rough Truing
The routine practice in rough truing consists of feeding the wheel into the diamond about 0. 001 wheel face at a medium rate. each pass until a perfectly round wheel is assured. Provided that the wheel grain and grade is correct, this should produce a wheel surface
11 and traversing
the diamond across the
The wheel should be fed in about 0. 001
n at
satisfactory for rough grinding.
f
Page 32
21.
Finish Truing
Truing for finer finishes from this point consists of
reducing the table traverse to the slowest speed comparable to the finish desired, and reducing at the same time the amount of the feed of the wheel toward the diamond. In fact, for the finest of finishes it is advisable to make several passes of the diamond across the
wheel without any inward feed of the wheel.
Truing Summary
In summation, it may be said that good truing technique is obtained only through experience. Rough truing consists of opening up the grinding surface of the wheel to expose sharp abrasive surfaces necessary for the rapid removal of stock. Finish truing, requiring a smoother abrasive face, requires the lightest possible feeds of the
wheel to the diamond and the slowest possible table traverse compatible with the production and finish desired.
Truing Precautions
Care should be taken in any truing operation but
especially when a diamond truing device is being used. Avoid continual truing. A wheel which requires constant truing is incorrect for the job and should be replaced. Avoid excessive wear of the diamond on wheels which are too hard. Avoid also the practice of cutting with the diamond before the coolant is turned on, because, with the diamond heated up,
the coolant might crack the stone or loosen it in its nib. Be sure to have at all times a sufficient flow of coolant at the point of contact
between the diamond and the wheel. Always bring the diamond onto the wheel in the approximate center of the grinding surface since this avoids the possibility of the wheel first striking the side of the nib and causing undue strain.
Steadyrests
For all traverse grinding and many plunge-cut operations
as well, the use of steadyrests may be considered essential if quality work is to be produced. down on the vibration or chatter and enables the operator to grind a long
slender bar straight.
Use of the Steadyrest
of the operator. In ordinary use the lower bearing is brought up snugly against the work while the front bearing rests lightly but without play
against the work, the work grind small.
The steadyrest supports the work being ground, cuts
The use of the steadyrest requires restraint on the part
Too much pressure on the latter bearing will make
Page 33
i
Steadyrests Required
22.
The number of rests to be used depends entirely on the
work to be done. Naturally, a long slender piece of work will have a
greater tendency to spring than a short stubby bar. No set rule can be given for the number of rests to be used on work in general, depth of the grind and the quality of finish are important factors to be considered.
SETTING-UP ROUTINE
Work Location
The first thing to do is to set the headstock and footstock for the length of the piece to be ground. These can be set anywhere on the table but it is better practice to have the center of the workpiece come approximately the table adjustment. Next, true the grinding wheel, and then take a light cut across the work.
Adjustment for Taper
stock is to be removed and also to find out what taper adjustment is necessary. Experience will soon teach the operator the amount of adjustment to make in order to overcome a known taper.
After making this adjustment take another light cut.
over the center of the table in order to equalize
Check the workpiece to determine
exactly how much
since the
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f
*
Index Setting
When the machine is grinding straight within the established limits of the piece, determine removed and set the index accordingly. reduced to the size for which the index was set, again check the piece itself with a micrometer or gage, and, if necessary, make a correction
in the index setting and finally reduce the piece to size.
Wheel Wear
If there is much stock to be removed,
wheel is too soft for the job, the operator will probably find that, due to wheel wear, the piece will be somewhat oversize. Wheel wear, of course, cannot be avoided but by the selection of the correct wheel, and by removing there should not be enough wear to necessitate a change in index setting for grinding one or two pieces.
only the few thousandths ordinarily taken off in finish grinding,
the amount of stock to be
When the piece has been
or if
the grinding
Page 34
23.
Center Points
Examine the center points frequently to see that they are not scored. Also, be sure that the center holes in the workpiece are of sufficient size and that they are clean. If the center holes have become damaged, good work cannot be produced.
centers are removed, always be sure to wipe out the spindle before
reinserting the center. is free of nicks or specks of dirt. A tiny grain of dirt on the center will prevent its seating properly and cause unsatisfactory work to be
ground. common cause of poor grinding.
Spindle Speed
surface speed to the grinding wheel of approximately minute.
course, is noticeably different. The wheel will act softer and more frequent truings will be required in order to obtain the desired finish. stepped motor sheave is furnished so that worn wheels may be
speeded up.
The condition of the centers of the center holes is the most
WHEEL, WORK, AND TRAVERSE SPEEDS
NORTON grinding machines are built to provide a
As the wheel decreases in size, this surface speed, of
becomes less until a point is reached where the wheel action
Also, inspect the center shank to be sure it
If
the headstock or footstock
6500 feet per
A
two-
i
:
Work Speed
For efficient grinding, the correct work and traverse speeds. on the nature of the material, the wheel being used, and the finish required. In general, the work speed and the traverse speed should
be the fastest possible and yet obtain the desired results. the work speed tends to make the grinding wheel act softer.
As mentioned earlier in this booklet, an infinite variety of work speeds is available to the operator by means of the work-speed control dial.
Traverse Speed
The traverse
grinding, advance a distance slightly less than the width of the grinding wheel. For finish grinding, experience alone will teach the operator the correct work and table
speeds that he should use.
so that for each revolution of the work, the table will
the table speed is greatly decreased
speed should be adjusted when rough
it is
necessary to establish
The work speed will depend
Increasing
. Here again,
Page 35
VIBRATION
24.
r
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9
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r
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r
Cause of Difficulty
Vibration in a grinding machine will cause faulty finish
on the work.
from moving trucks or other equipment in the vicinity.
Motor Armature
it is not from an outside source, an out-of-balance motor armature may be the cause. It is for this reason that Norton Company prefers
to supply motors with machines.
is removed and checked for dynamic balance before the motor is mounted.
Make sure that vibration is not transmitted to the machine
If vibration occurs, and it is definitely established that
The armature of every motor used
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Page 36
25
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Page 37
26.
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SECTION V
REPLACEMENT PARTS
When ordering parts
Be sure to give:
Number of part as shown in drawing
1. or photograph, or both
2. Serial number, type and size of machine.
This information will avoid misunderstanding and delays in obtaining the desired parts.
F
Address:
Norton Company
Machine Tool Division Worcester, Mass. 01606
Attention of Order Department
Page 38
to
IO U N - l OO
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IO UN- 104
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Page 39
HEADSTOCK AND FOOTSTOCK
10UN#
100
101
102 103 104 105 106 107 109 110 111 112
113
114
115 116 117 118 120
121 122 123 124 125
Part Name
Motor Pulley- Motor Base Ball Bearing
Cover Ball Bearing Adapter Spindle Drive Index Work Driver Sheave Locking Shaft Spanner Nut Ball Bearing Spacer-Inner Work Drive Plate
Ball Bearing Work Drive Pin Clamp
Pivot Screw
Headstock Base Belt Guard
Seal
Retainer (large) Locking Gear Ball
Bearing Labyrinth
Ring Locking Cam Index Bolt Knob
10UN#
126
127 128 129 130 131 132 133 134 135 136
137 138 139 140 141 142
143 144 145 146 147 148 149
Part Name
Seal Ring Headstock Spindle Ball Bearing Spacer-Outer Retainer
Ring Headstock Body Washer Face Spanner Nut Wear Strip
Binder Screw
Footstock Spindle
Diamond Nib Blank Footstock Cap Spring Adjusting Knob Gear Segment Shaft Stop Screw Wear Strip
Water Guard Screw for Diamond Holder Diamond Holder Clamp
Clamping Bolt Bushing Gear Segment Footstock Lever
to
CO
Page 40
to
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Selector
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166-Fast
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Cover_
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Bearing
Bearing
Pinion Shaft
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Speed
_____
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Selector
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Nut
_____
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<3ear
\ MO UN 19(3- -
IO UN 197-1
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IO UN I - Dial
TWO SPEED HAND TRAVERSE APRON
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IO UN 19-4-Declufchind Rod
IO UN 195- Bail Bearing.
Bushing
Handwheel Shaft
10X20 UNIVERSAL MACH
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Page 41
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I0UN2OO* VqI lOUN
OUN202-Cylmder
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IOUN 2 (OS
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IOUN 20-7-
IOUN
JO UN 209-
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IOUN 217-Spoed Control DiaL
IO UN 2 IQ-Table STop Lever IO UN 221 - Spacer IO UN 220-Shoulder Sfud
IOU N 2 19-Speed Control Dial Knob'
IO UN 222-Stop
IO UN 22 3-
IO UN 22-4-Control Sleeve ExT. i O u N
SE
-854^
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IO UN 210 Speec i
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HYDRAULIC MECHANISMS
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iOUNC39-Piiot Piston Spool (2j
N0UN240
lOUN24|-Friction
IO UN 2-4-2- IO UN IO UN
IO UN 2-4 5-Speed IO U N 2-40 - Coupling
IOUN
IOUN 235 IOUN 2 36' Piston IO
IOUN 338'Dwoi
2.-43- 2-44-Pilot
232'Dwel I Control
UN 2 33
234-
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23'7-Re verse valve
2-47-
End Cap (2)
Bod
Reverse
Dwel l Control CocK(B)
5p
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Control Piston
Sp
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CocK STrap
Quide (2)
Valve
Control
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GasKeT
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ValveSieeve
Spool
Collar
Piston
Piston
(2)
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Page 42
co
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9 9
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Page 43
II
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11
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SWIVEL ADJUSTMENT
10 UKJ 375 Contact Shaft Bushing
10 UN
376
Swivel Table
_I0 UN 377 Swivel Table Pointer
10 UN 378 Graduated Plate
IO UN 3 79 Swivel Table Gib.(R.H) IOUN 380 Swwel Pivot PlateC2)
/
lOUN38l Swivel Nut
^ 10 UN 382 Swivel Pivot ^10 UN 383 Swivel Screw " 10 UN 384 Thrust Plate.
10 UN 390 Horizontal Supply Pipe
IOUN
392
IOUN
Coolant
393 Knob
(4)
Cock
IOUN 385 Wheel Guard Bracket
10 UN 386 Swivel Bracket
10 UN 387 Tee Bolt
I0UN388 Supply Pipe Clamp_
I0UN389
Rubber Hose
--------
---------------
---------
-
IOUN 395 Nozzle Adaptor
--------
10 UN 396 Flexible Coolant Line .
10 UN 397 Tube Nat
10 UN 398 Nozzle
-------------
------------------------
IOUN 399 Wheel Guard Cover L.H. IOUN 400 Wheel Guard Band
---- IOUN 401 Wheel Guard Cover RH. IOUN 402 Spanner Nut-------------
IOUN 403 Flange Washer_
IOUN 404 Wheel Sleeve
--------------
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Page 44
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IOUN 2SI_ IOUN 33
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IOUN 333
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10 UN 290
IOUN 289
IOUN 288
IOUN 287
IOUN 286.
IOUN 285"
10 UN 2 84-..
IOUN 293
10 UN 292 (3)
10 UN 291(3)
IOUN 294 (2).
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10 UN 293
10
UN 296
10 UN 300
IOUN 301
10 UN 297
IOUN 302
10 UN 298 _IOUN 299
10 UN 303
I0UN304
IOUN 303
IOUN 306
IOUN 307
__IOUN 308
IOUN 309
IOUN 3 10
EXHAUST
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10 UN3I2.
IOUN 329 IOUN 328L
$
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S.E.- 859-
_IO UN 313
PRESSURE LINE
IOUN 314
10 UN 321
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IOUN 323
10 UN 326
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PICKER FEED AND INDEXING MECHANISM
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IOUN 320
IOUN 319
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IOUN 318
1
IOUN 316
IOUN 317
V
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Page 45
PICKER FEED AND INDEXING MECHANISM
10UN#
231 282 283 284
285 286 287 288 289 290
291 292
293 294 295 296 297
298 299
300
301 302 303 304 305
306 307
308
309
Part Name
Wheel Feed Index Target Flange
Index Crank Pionion
Index Stop Wheel Feed Index Stud
Wheel Feed Index Gear Washer (large)
Pawl Pinion Knurled Screw Pinion Shaft
Spring
Roller Sleeve Bearing (short) Ball Bearing Cap Spur Gear Shaft Spur Gear Ball Bearing
Table Cylinder Bleeder Connections Control Cock
Spring
Friction Collar Friction Spring Nut Friction Shoe Piston Sleeve Operating Piston
Piston Stop Side Plate
Motor Vane Stop
10UN#
310
311 312 313 314 315 316
317 318 319 320 321 322
323 324 325 326
327 328 329 330 331 ' 332
333 334 335
336 337
Part Name
Motor Vane Shaft Body
Feed Motor Bushing Coupling Bracket
Feed Selector Dial Feed Selector Knob Feed Adjustment Disc Adjustable Bushing
Stroke Adjustment Knob Tee Bolt
Pawl Arm Bushing (handwheel)
Pin Wheel Feed Index Handwheel
Handle Wheel
Feed Apron
Washer (small)
Kn ob Knob Bushing Spring
Index Crank Pin
Index Crank
Bushing
Index Crank Quill
Wheel Feed Index Bushing
W
4^
Page 46
CO
CJl
Page 47
TABLE DOGS - CENTER REST - STEADYREST - LUBRICATING PUMP
10UN#
425
426 427
428 429 430 433 434 435 436 437 438 439
440 441 442 443 444
445
446 447 448
Part Name
Gland
Adjusting Screw
Lever - L. H. Table Dog - R. H. Lever - R. H. Table Dog - L. H.
Tee Bolt - R. H. Tee Bolt - L. H. Adjusting Screw
Jaw Washer Binder Screw Body Threaded Stud Washer Clamp
Adjusting Screw - vertical
Knob Straight Pin
Adjusting Screw - horizontal Adjusting Screw Bushing
Shoe Holder Shaft
10UN#
449
450 451 452 453 454
456
457 458 459 460 461
462 463 464 465 466 468 469 470 471
Clamp Screw Dog Spring Clamp Washer Body Vertical Shoe Holder Work Shoe - vertical Work Shoe - horizontal
Horizontal Shoe Holder
Body Cover
Gland Back Plate Idler Gear and Pump Bracket Rack Idler Gear
Bearing Shaft Cover Drive Shaft Pump Body
Pump Gear (driven) Cover Pump Gear (driven)
Part Name
CO O)
Page 48
IOUN-502
1
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IOUN-52
I0UN-5I9
IOUN-532_ffl^\ m
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IOUN-531
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I0UN-530/
I0UN-529/
I0UN-5I8
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IOUN-508-^
I0UN-5IQ
I0UN-517
I0UN-5II
I0UN-5I6
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I0UN-506
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I0UN-509
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I0UN-500
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I0UN-504
IOUN-513^ I0UN-5I5 I
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IOUN-533
IOUN-528
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IOUN-521
I0UN-522
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IOUN-52
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IOUN-523
TABLE REVERSE MECHANISM
(
including new design table dogs
SE-406I-B
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Page 49
TABLE REVERSE MECHANISM
38.
P
IOUN #
-500
-501
-502
-503
-504
-505
-506
-507
-508
-509
-510
Part Name
Table Dog (R.H. )
Table Dog Stop (2)
Upper Cover (R.H. )
Lower Cover
Table Dog (L. H. )
Pin (2)
Presser Bar (2)
Spring (2)
Upper Cover
Rack
Lower Cover
IOUN #
-517
-518
-519
-520
-521
-522
-523
-524
-525
-526
-527
Part Name
Bushing
Gear Segment
Pilot Interlock Lever
Socket Set Screws & Nuts (2)
Ball
Shaft
Reverse Lever Hub
Reverse Lever Shaft
Key
Bearing (2)
Reverse Lever Bearing
P
f f
ip
-511
-512
-513
-514
-515
-516
Spacer (3)
Dog Lever
Spring
Dog Lever Shaft
Bearing (2)
Dog Lever Bearing
-528
-529
-530
-531
-532
-533
Idler Gear Stud
Bearing
Idler Gear
Reversing Interlock Lever
Pin
Dog Lever Stop
Page 50
IOUN-489 Index
IOUN-488 Handwheel
Stop
CO
CD
IOUN-487 Bashing
IOUN-486 Pinion
IOUN-485 Sleeve,
IOUN-484
Locking
IOUN-483 Spring
IOUN-482 Detent Ratchet,
I0UN-48I
IOUN-480
Housing
Knob,
/
Ring
SE-4025-B
IOUN-490 Handle
IOUN-492 Spring
WHEEL FEED INDEX
("CLICK COUNT)
Page 51
I0UN-540 I0UN-54I
IOUN-542 IOUN-543 IOUN-544 IOUN-545 IOUN-546 IOUN-547 IOUN-548 IOUN-549
IOUN-550 I0UN-55I IOUN-552 I01JN-553 IOUN-554 IOUN-555 IOUN-556 IOUN-557 IOUN-558 IOUN-559
Idler
Motor
Cover
Shaft
Base
_____
______
_ ____
Grease Retainer
Nilos Spindle
Ri.ng
________
------------------- Ball Bearing (2~) Grease Seal__ Locking Lock
Spacer Knob
__
Nut
Gear
____
Ball Bearlng(4D Ball Bearing Drive Spacer
Spacer
Skeave
Index
---------
Cap
Work Dog Plate... Tee
Bolt
(2~)
I0UN-560
I0UN-56I
IOUN-562 IOUN-563
IOUN-564 IOUN-565
IOUN-566 IOUN-567 IOUN-568
__
IOUN-569 I0UN-570
I0UN-57I
if IOUN-572
IOUN-573 IOUN-574 IOUN-575 IOUN-576
_.IOUN-577
___
IOUN-578
Idler
Washer Sheave
Vee Belt
Motor Vee
Body Spring Busking
Index Bolt
Center Two Ball Lever
Spanner Nut
St uci
Washer Clamp
Pivot Screw Gib
Base
Belt
Support
Skeave
3E-4O0O-A
HEADSTOCK
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