Northstar Trailers SPORTSTAR II WG User Manual

NORTHSTAR TRAILERS
Assembly Guide for SPORTSTAR II Trailer (with gate)
Congratulations! You are the proud owner of a NORTHSTAR trailer. Please follow the instructions and steps in this manual for proper assembly.
TRAILER PARTS LIST
No.
Part Description
Qty.
1
Frame (deck)
1
2
Tongue (with wiring harness) and Coupler (hitch)
1
3
Side-Rail
2
4
Rear Corner Bracket
2
5
Front Corner Bracket w/ramp tray 2 6
Ramp
2 7 Wheel and Hub Assembly
2
8
Leaf-Spring
2
9
Axle 1 10
Fender
2
11
Tongue Side Brace
2
12
Wiring Harness
1
13
Rear Gate
1
No.
Description
Qty.
A
U-Bolt
4 B Spring Plates
2 C Locknut
8 D 3 ½” threaded Pin-Bolt
5
E
3 5/8” threaded Pin-Bolt
2
F
Side-Rail/Gate-Pin
8 G Ramp-Pin
2 H Large Nut
9 I Large Lock-Washer
2
J
Small Lock-Washer
22
K
Flat-Washer
22
L
Small Bolt 1”
22
M
Cotter-Pin
15
N
Spare Tire Lug Nut
2
O
Taillight/Brake Light
2
P
Running Light
2 Q Taillight/Brake Light L-Bracket
2 R License Plate Bracket
1
S
Retaining Cable with Cotter-Pin
2
T
Small Brass Screw (included in bag with blue wire connectors)
4
U
Wire Connector
8
HARDWARE
Make sure that all parts, as listed above, are included in your shipment. If any parts are missing please contact NORTHSTAR at 1-855-375-3088.
Other tools needed for assembly: grease gun, flathead screwdriver, socket set, wrench set, small zip ties, small rubber mallet.
IMAGES OF PARTS AND HARDWARE
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This trailer requires inverted assembly. (Assembled upside-down). Start by turning the trailer frame upside-down so the trailer deck is facing the ground. Use a table robust enough to support the weight of the trailer frame and high enough to elevate the frame to waist-height, or place the corners of the frame on buckets, or use sawhorses to elevate each end.
CAUTION: This trailer is heavy. More than one person is required to flip the trailer frame and assembly this trailer. Personal injury may occur if you try to assemble this trailer alone.
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