North Star M157305G User Manual

Proven Performance

K-BAR Industries, Faribault, MN, 55021

M157305G

ITEM NUMBER: 157305,306,307,308

SERIAL NUMBER:

HP:______ Volts:______ Amp:______ Ph:_____

RPM:____ PSI:____ GPM:____ Nozzle Size:_____ Pump:___________ Hose:______ Lance:_______ Max. Discharge Temperature:_____________

Installation, Operation, and Maintenance Manual

HOT WATER PRESSURE WASHER: Cleans dirty surfaces with high-

pressure hot water.

To the Owner:

Thank you for purchasing a Northstar hot water pressure washer. Your machine is designed for long life, dependability, and the top performance you demand! Take time now to read through this manual so you will better understand the machine’s operation, maintenance and safety precautions. Everyone who operates this machine must read and understand this manual. The time you take now will prolong your machine’s life and prepare you for its safe operation. Enjoy the exceptional performance of your Northstar hot water pressure washer, the industry leader! The manufacturer reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold.

Quick Facts

Pump Oil Pump is shipped with oil. Change oil plug if and check pump oil level before starting.

Use UTTO for Comet and Cat Pump oil (item# 22158) for Cat oil changes.

Water Make sure your water flow is 20% higher than the pressure washer’s flow rate.

Make sure your water is clean and particle free. Storage Do not allow water to freeze in the pump, hose, coil, or spray gun. Spraying Chemicals Maintenance Schedule

Use any North Star brand or equivalent pressure washer chemicals.

Pump Oil: change after first 50 hours, then every 3 months or 500 hours.

Read and understand all manuals before operating.

Any Questions, Comments, Problems or Parts Orders

In the United States

Northstar Customer Service

Call 1-800-270-0810 Northern Tool and Equipment Co. (UK) Ltd.

Hours: Monday - Friday 7:00 AM to 5:30 PM Unit 2, Keel Close,

Saturday 7:30 AM-11:30 AM Central Time Portsmouth, Hants PO3 5QD, England

In the United Kingdom

Call 02392639752

Table of Contents

Important Safety Instructions 2 Safety Features 13 Grounding Instructions 3 Maintenance Instructions 13-16 Extension Cords 3 Moving and Handling Instructions 17 Specifications 4 Long Term Storage 17 Machine Component Identification Installation Instructions 6-9 Parts Breakdowns 19-21 Operation Instructions 10-12 Wiring Diagram 22-24

5 Troubleshooting 18

Important Safety Instructions

WARNING -Risk of Injection or Injury to Persons - Do Not Direct Discharge Stream at Persons - Do not use

a hose if exterior damage is evident.

-Risk of explosion - Do not spray flammable liquids - Do not operate in a flammable environment. CAUTION -Risk of Asphyxiation - Exhaust fumes are deadly. For outdoor use only. Avoid inhaling exhaust

fumes.

-Risk of fire. Do not add fuel when the product is operating or hot.

-Gun kicks back. Hold with both hands.

-To reduce the risk of injury, read operating instructions carefully before use. WARNING - When using this product basic precautions should always be followed, including the following:

1.) Read all the instructions before using the product.

2.) To reduce the risk of injury, close supervision is necessary when the product is used near children. Do not allow irresponsible use by children. Always stop the product and bleed pressures before leaving unattended, disconnecting hoses, or servicing the pump.

3.) Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls.

4.) Stay alert - watch what you are doing.

5.) Do not operate the product when fatigued or under the influence of alcohol or drugs. Never smoke while operating or fueling this machine.

6.) Keep operating area clear of all persons.

7.) Do not overreach or stand on unstable support. Keep good footing and balance at all times. Wear footwear capable of maintaining a good grip on wet surfaces - Do not place the machine on soft or unstable ground.

8.) Follow the maintenance instructions specified in all manuals. Do not run machine without sufficient lubrication or sufficient water to cool the pump.

9.) Wear safety glasses, gloves, face protection and appropriate clothing when operating the machine.

10.) Do not operate this machine with broken or missing parts - Never alter the manufacturer’s original design or deactivate any safety device on the machine.

11.) Risk of exposure to dangerous chemicals. Wear protective gloves when handling and cleaning with chemicals. Follow the chemical manufacturer’s directions. Understand all safety hazards and first aid for all chemicals being used. Check whether dangerous chemicals have been used and take any precautions that may have been recommended by the supplier of these chemicals when cleaning filters. Do not pump highly abrasive fluids or use with incompatible chemicals or solvents.

12.) Know the pressure and temperature limits of your machine. Be sure all high pressure accessories meet or exceed your machine’s limits. Do not set the pressure relief valve above the machine’s limit.

13.) Do not move this machine by pulling on the hose. Do not use the pump to support other items of equipment that impose unacceptable loads on the pump. Do not attempt to use this machine as a prop.

14.)To reduce risk of injury, do not secure the spray gun open. Your spray gun is equipped with a built-in trigger safety latch to guard against accidental trigger release and potentially dangerous high pressure spray. Rotate the safety latch to the locked position when not spraying.

15.) Do not clean this machine with its own spray. Cleaning should be done with a damp sponge with the motor OFF.

16.) NEVER attempt to immediately run or re-light the burner if it doesn’t ignite the first time. Unburned oil or gas may have accumulated causing potential explosion or fire hazard.

17.) Always make sure all switches and controls are in the OFF position prior to plugging in the electrical cord. Do not stand in water while plugging and unplugging electrical cord.

18.) This product is provided with a ground fault circuit interrupter built into the power cord plug. If replacement of the plug or cord is needed, use only identical replacement parts.

Grounding Instructions

This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electrical shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER - Improper connection of the equipment - grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type adapter with this product.

1. For a product rated 125 volts or less:

GROUND FAULT CIRCUIT INTERRUPTER PROTECTION

This pressure washer is provided with a ground fault circuit interrupter (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection.

2. For a product rated more than 125 volts:

GROUND FAULT CIRCUIT INTERRUPTER PROTECTION

To comply with the National Electric Code (NFPA 70) and to provide additional protection from the risk of electric shock, this pressure washer should only be connected to a receptacle that is protected by a ground fault circuit interrupter (GFCI).

Extension Cords

Use only 3-wire extension cords that have 3 prong grounding-type plugs and 3-pole cord connectors that accept the plug from the product. Use only extension cords that are intended for outdoor use. These extension cords are identified by a marking “Acceptable for use with outdoor appliances; store indoors while not in use.” Use only extension cords having an electrical rating not less than the rating of the product. Do not abuse extension cord and do not yank on any cord to disconnect. Keep cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.

Warning - To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands.

SAVE THESE INSTRUCTIONS

Specifications

Item Number

Pressure Rating 1700 psi 2700 psi 2000 psi 2750 psi Flow Output 1.5 gpm 2.5 gpm 1.5 gpm 2.5 gpm Pump Type Ceramic Triplex

Water Supply Standard tap water Motor Horsepower 1.5 hp 5 hp 2.0 hp 5 hp

Maximum Temperature Approved Fuels #1 or 2 Diesel,

Fuel Capacity 8.25 gal. 8.25 gal. 8.25 gal. 8.25 gal. Discharge Hose 3/8” x 50’ 3/8” x 50’ 3/8” x 50’ 3/8” x 50’

Power Requirements

Dedicated NEMA Receptacles Volts 115V 230V 115V 230V Amps 20A 30A 20A 30A Hertz 60Hz 60Hz 60Hz 60Hz Phase single single single single

Dimensions

Length 38” 38” 38” 38” Width 26” 26” 26” 26” Height 43” 43” 43” 43” Ship Weight 385 lb. 415 lb. 385 lb. 415 lb.

157305 157306 157307 157308

Ceramic Triplex

Plunger

@ 20-100psi

250°F 250°F 250°F 250°F

Kerosene, Fuel Oil

5-20R 6-30R 5-20R 6-30R

Plunger

Standard tap water

@ 20-100psi

#1 or 2 Diesel,

Kerosene, Fuel Oil

Ceramic Triplex

Plunger

Standard tap water

@ 20-100psi

#1 or 2 Diesel,

Kerosene, Fuel Oil

Ceramic Triplex

Plunger

Standard tap water @

20-100psi

#1 or 2 Diesel,

Kerosene, Fuel Oil

Machine Component Identification

157305, 157306, 157307, 157308

Ref # Description Ref # Description Ref # Description

1 Exhaust Vent 10 Flow Switch 19 Fuel Filter 2 High Pressure Water Outlet 11 Tee 20 Quick Connector 3 Motor 12 Safety Relief Valve 21 Spray Gun 4 Burner 13 Pump 22 Grip 5 Fuel Fill Cap 14 Gun Hooks 23 Lance Wand 6 Fuel Tank 15 Power Switch 24 Power Cord Hangers 7 Control Box 16 Thermostat 25 High Pressure Hose Hanger 8 Elbow 17 Service Panel 26 Garden Hose Water Inlet 9 Swivel Fitting 18 Nozzles

Installation Instructions

I.) Unpack

Separate and identify all components. Use the assembly instructions in this manual for assembly.

Spray Gun & Grip

Qty-1

High Pressure Hose

Qty-1

Fastener Bag

Qty-1

Wheel Retainer

Qty-2

Wheel

Qty-2

Pressure Washer

Qty-1

Nozzle

Qty-6

II.) Assembly Instructions

A. 1. Carefully raise the pressure washer off the floor by

using blocks or ramps. Make sure the pressure washer is secure before proceeding.

2. Install the two wheels as shown with grease zerk away from frame.

3. Slide the two wheel retainers onto the end of the axle. Tighten the set-screw with a hex wrench.

Description Qty.

Wheel 2 Wheel Retainer 2

B. 1. Install the pressure hose onto the pressure washer

as shown.

2. Connect the other end of the pressure hose to the spray gun as shown.

3. Make sure all plumbing connections are tight.

Description Qty.

Spray Gun/ Lance 1 Spray Hose 1

Wheel Retainer

xle

Wheel

Grease Zerk

III.) Pump Preparation

*Comet Pumps Only

A.) Replace shipping oil plug with vented plug.

**Cat Pumps Only A.) Remove shipping tape from oil fill cap B.) Make sure the oil is 1/2 way up oil sight glass.

Quantities Of Fluid

Pump Type of

Fluid Comet GXD 1617-E UTTO* 5.0oz (0.15L) Comet GXD 2527G UTTO* 5.0oz (0.15L) Cat 2DX SAE 30** 8.5oz (0.25L) Cat 3DX SAE 30** 8.5oz (0.25L)

*Universal Tractor Transmission Oil or Mobil 1 15W50 **SAE Non-Detergent (order Cat Pump Oil Item# 22158)

QTY

+ 16 hidden pages