M15781520C.3
ITEM NUMBER: 15781520, 15782020
SERIAL NUMBER: _____________
Owner’s Manual
Pressure Washer: Machine that cleans dirty surfaces
with high pressure water.
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run pressure washer OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the
pressure washer, shut off the engine and get to fresh air RIGHT AWAY.
Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
Burns: Pressure Washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Equipment Protection Quick Facts
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up” section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Pump: Pump is shipped with oil: Check pump oil level before starting.
- Remove shipping tape and black vent plug (if present) from pump oil fill cap (CAT Pumps).
- Remove shipping plug and install vented fill cap (Comet Pumps).
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow
rate (see "Operations", section for detail), and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use.
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See “Storage” for more information.
Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer
functioning efficiently. See “Maintenance Schedule Summary” for frequency of servicing.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
Table of Contents
Equipment Protection Quick Facts ........................................................................................................................................ 1
TABLE OF CONTENTS ................................................................................................................................................ 2
ABOUT YOUR PRESSURE WASHER ......................................................................................................................... 4
SPECIFICATIONS ........................................................................................................................................................ 5
COMPONENT IDENTIFICATION .................................................................................................................................. 6
SAFETY ........................................................................................................................................................................ 7
Hazard Signal Word Definitions ............................................................................................................................................ 7
SAFETY LABELING ..................................................................................................................................................... 8
Safety Decal Locations ......................................................................................................................................................... 8
INITIAL SET-UP .......................................................................................................................................................... 10
Step 1. Inspect & Unpack ...................................................................................................................................................... 10
Step 2. Assembly ................................................................................................................................................................... 12
Handle Assembly ................................................................................................................................................................ 12
Spray Gun Assembly .......................................................................................................................................................... 12
Step 3. Select Suitable Location ........................................................................................................................................... 12
Moving and Handling .......................................................................................................................................................... 12
Outdoor Use Only ............................................................................................................................................................... 12
Install Spark Arrestor (if Required) ...................................................................................................................................... 13
OPERATION ............................................................................................................................................................... 14
Follow Safety Rules for Operation ....................................................................................................................................... 14
Preparing for Operation ........................................................................................................................................................ 15
Check/Add Oil to Pump ....................................................................................................................................................... 15
Check/Add Engine Oil ......................................................................................................................................................... 15
Inspect Fuel System/Check for Leaks ................................................................................................................................. 16
Connect Hoses, Water Supply, and Spray Nozzle .............................................................................................................. 17
Prime the Water Supply ......................................................................................................................................................... 18
Set Up for Chemical Spray (if desired)................................................................................................................................. 19
Start-Up Procedures .............................................................................................................................................................. 20
Start the Engine to Power the Pump. .................................................................................................................................. 20
Apply Cleaning Chemical (If Desired) ................................................................................................................................. 20
Begin High Pressure Spray ................................................................................................................................................. 20
Shutdown ............................................................................................................................................................................... 21
STORAGE ................................................................................................................................................................... 22
Between-Use Storage ............................................................................................................................................................ 22
Prepare Pressure Washer for Freezing Conditions ............................................................................................................ 22
Prepare Engine for Long Term Storage ............................................................................................................................... 22
Prepare Pressure Washer for Storage ................................................................................................................................. 23
MAINTENANCE & REPAIR ........................................................................................................................................ 24
MAINTENANCE SCHEDULE SUMMARY .................................................................................................................. 24
DETAILED INSTRUCTIONS – MAINTENANCE & REPAIR ...................................................................................... 24
Follow Safety Rules ............................................................................................................................................................ 24
Keep Pressure Washer Clean ............................................................................................................................................. 24
Inspect Spray System ......................................................................................................................................................... 24
Clean Inlet Filter .................................................................................................................................................................. 25
2
Inspect Fuel System ............................................................................................................................................................ 25
Check Tire Pressure ........................................................................................................................................................... 25
Perform Engine Maintenance .............................................................................................................................................. 26
Change Pump Oil ................................................................................................................................................................ 26
TROUBLESHOOTING ................................................................................................................................................ 27
PARTS EXPLOSION- MODEL # 15781520, 15782020- REV C.3 .............................................................................. 28
PARTS LIST- MODEL #15781520 & 15782020- REV C.3 ......................................................................................... 29
PUMP ASSEMBLIES .................................................................................................................................................. 30
PUMP ASSEMBLIES PARTS LIST ............................................................................................................................ 31
PUMP EXPLODED VIEW- COMET AWD (MODEL 15781520) .................................................................................. 32
PUMP EXPLODED VIEW- CAT 66DX (MODEL 15782020) ....................................................................................... 34
LIMITED WARRANTY ................................................................................................................................................ 35
3
About Your Pressure Washer
Thank you for purchasing a NorthStar Pressure Washer!
It is designed for long life, dependability, and top
performance.
Intended Use. Produce a high-pressure water spray.
Incorporate cleaning chemicals into a low-pressure
water spray.
Note: Do not use for other purposes, as unforeseen
hazards or equipment damage may result.
Power Source. The pressure washer is powered by a
gasoline engine.
Supplies Required. Normal operation will require you
to supply:
Pressure Washer pump oil
Gasoline
Engine oil
Personal Protection Equipment
See “Specifications” section of this manual for more
detail.
Site Location. Intended for outdoor use only.
Personal Protection. Wear safety apparel during
operation, including safety glasses with side and top
protection. Ear protection is also recommended if
working near any operating engine. Other safety apparel
includes waterproof insulated gloves, and non-slip
protective footwear. Cleaning chemicals may require the
use of respiration mask; refer to chemical label for
further instruction.
Adult control only. Only trained adults should set up
and operate the pressure washer. Do not let children
operate.
Under The Influence. Never operate, or let anyone else
operate, the pressure washer while fatigued or under
the influence of alcohol, drugs, or medication.
Keep this manual for reference and review.
ATTENTION: Rental Companies and Private
Owners who loan this equipment to others!
All persons to whom you rent/loan this pressure washer
to must have access to and read this manual. Keep this
owner’s manual with the pressure washer at all times
and advise all persons who will operate the machine to
read it. You must also provide personal instruction on
how to safely set-up and operate the pressure washer
and remain available to answer any questions a
renter/borrower might have. Owner’s Manuals are
available from NorthStar at 1-800-270-0810.
4
Specifications
15781520
15782020
FLOW OUTPUT
FLOW OUTPUT
PSI (bar)
4000 (275)
PSI (bar)
4000 (275)
GPM (I/min)
3.5 (13.2)
GPM (I/min)
3.5 (13.2)
Max Water Temp
140° F (60°C)
Max Water Temp
140° F (60°C)
ENGINE
ENGINE
Engine
Honda GX 390
Engine
Honda GX 390
Horsepower
390cc
Horsepower
390cc
DIMENSIONS/COMPONENTS
DIMENSIONS/COMPONENTS
Length
34″
Length
34″
Width
21″
Width
21″
Height
38″
Height
38″
Pump Model
Comet AWD
Pump Model
CAT 66DX
Pump Oil Capacity
10 oz. (.29L)
Pump Oil Capacity
18 oz. (.53L)
SUPPLIES REQUIRED (not included)
SUPPLIES REQUIRED (not included)
Engine Oil
Refer to Engine Owner’s Manual
Engine Oil
Refer to Engine Owner’s Manual
Pump Oil (Shipped
with Oil, but refills
required
Universal Tractor Transmission
Oil (part # COCP2101) or
Mobil 1 Synthetic Oil 15W50
Pump Oil (Shipped
with Oil, but refills
required
SAE 30 Non-Detergent Oil or
Cat Pump Oil (part # 22158)
5
Component Identification
1. Handle: Designed for easy cart movement.
2. Gun Hook: Store spray gun on hook.
3. Pressure Hose: Attach quick couplers to gun and water outlet.
4. Chemical Hose: Submerge in cleaning solution.
5. Water Pump: Inspect for loose/broken parts prior to each use. A device that moves fluid through a
combination of suction and displacement.
6. Engine: Honda engine provides years of reliable use. Air cooled engine that powers the pump.
7. Hose Hook: Store hose on hook. (Position depends on model, see Assembly Instructions section).
8. Nozzles: Change nozzles for different spray patterns.
9. Nozzle Holder: Removable device that will clip on your belt and stores nozzles.
10. Spray Gun: Always use two hands for safe operation.
11. Trigger: Actuate to allow pressurized water to flow out of spray gun.
12. High Pressure Outlet: Connect your high pressure hose.
See “Parts Explosion” for more details
6
Safety
DANGER
WARNING
CAUTION
CAUTION
NOTICE
Hazard Signal Word Definitions
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death.
DANGER (red) indicates a hazardous situation, which if
not avoided, will result in death or serious injury.
WARNING (orange) indicates a hazardous situation,
which if not avoided, could result in death or serious
injury.
CAUTION (yellow), used with the safety alert symbol,
indicates a hazardous situation, which if not avoided,
could result in minor or moderate injury.
CAUTION (yellow), without the safety alert symbol, is
used to address practices not related to personal injury.
NOTICE is used to address practices not related to
personal injury.
7
Safety Labeling
On-Product Warning Labels
Location
Part numbers
Description
1
788937
Poisonous Gas Decal
3
788935
Fuel Fire Explosion Hazard
4
789002
Warning Decal
5
789206
Operation Instruction
Safety Decal Locations
WARNING:
ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels
from NorthStar Product Support at 1-800-270-0810.
8
Safety Decals
To order replacement safety labels, call
NorthStar Product Support
at 1-800-270-0810.
9
Initial Set-Up
Pressure Hose
Hardware
Bag
Spray Gun
Handle
Engine/Pump/Base Assembly
Lance
Step 1. Inspect & Unpack
Upon receiving your item check for missing or damaged parts.
See “Component Identification” section of this manual for a diagram of the pressure washer and its components.
For missing or damaged components, contact Product Support at 1-800-270-0810.
If complete, fill out product serial number information. See “Limited Warranty” section of this manual.
10
Hardware Bag
NOZZLE HOLDER
QTY 1
PART# 788696
NOZZLES
QTY 5
(Model# 15781520) PART# 25450
(Model# 15782020) PART# 38532
CARRIAGE BOLT
QTY 2
PART# 82233
T-HANDLE KNOBS
QTY 2
PART# 38578
HOSE HOOK
QTY 1
PART# 788596
VENTED FILL CAP
QTY 1
MODEL# 15781520
NYLOCK NUT
QTY 2
PART# 777495
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