North Star 157596 User Manual

HOT / COLD WATER PRESSURE WASHER

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Item 157596

P.O. Box 1499

Burnsville, MN 55337-0499

1-800-270-0810

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NORTH STAR -

Pressure Washer

HOT- COLD

SCOUT

Congratulations on your purchase of the

Your pressure washer is made of high quality components to ensure the top performance you

demand. Take the time to read this entire manual so you better understand the machine, how

to operate it, the maintenance required and the safety precautions. You will find the assembly,

operating, maintenance and troubleshooting instructions included. Be sure everyone who

operates and/or maintains the equipment has read and understands this manual, the engine

operations and the safety precautions. The time you take now will prolong the life of your

machine and prepare you for its safe operation. Enjoy the exceptional performance of your

Pressure Washer, the industry leader!

This symbol means CAUTION, WARNING OR DANGER!

Read and understand the instruction because it has to do with safety.

!

Failure to comply with the instruction may result in personal
injury or damage to the product.

If an injury ever occurs, seek medical attention immediately.

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157596 Pressure Washer!

TABLE OF CONTENTS

SAFETY INSTRUCTIONS................................................................................................ 3

Unpacking ..................................................................................................................................... 4

ELECTRICAL REQUIREMENTS .................................................................................... 5

INSTALLATION INSTRUCTIONS .................................................................................. 6

PRE-OPERATION CHECK ............................................................................................... 6

OPERATING INSTRUCTIONS ........................................................................................ 7

Starting the Pressure Washer ......................................................................................................... 7

Cold Water Operation .................................................................................................................... 7

Hot Water Operation...................................................................................................................... 8

Stopping the Pressure Washer ....................................................................................................... 9

Using the Detergent Injector ......................................................................................................... 9

MAINTENANCE ............................................................................................................. 10

TROUBLESHOOTING.................................................................................................... 11

PARTS ASSEMBLY AND IDENTIFICATION .......................................................... 12-20

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SAFETY INSTRUCTIONS

Read and understand these instructions because they have to do with

safety. Pay particular attention to the safety symbol throughout this

manual. Failure to comply with these instructions may result in personal

!

ELECTRICAL SAFETY

1. Properly ground this unit. Failure to ensure proper grounding can cause serious personal injury.

Never use a two-prong adapter on the three-prong electrical plug that is installed.

2. Be certain all switches are “OFF” before plugging the unit into a compatible 120 volt power
source.

3. Always turn off and unplug the unit from the power source if leaving unattended. Never leave
unit unattended while running.

4. Never allow an electrical cord or connections to lay in water, it can cause a serious/fatal shock.

5. Do not use this unit on or near any electrical installations, including electrical outlets, light bulbs,

fuse boxes or transformers. Severe electrical shock can occur.

injury or product damage.

6. Unplug the unit from power source before attempting any repairs. Electrical repairs are best

suited to a licensed electrician.

7. Follow all local, state and federal electrical installation codes.

VENTILATION AND FIRE SAFETY

8. Use only No. 1 or No. 2 Diesel, to fill the fuel tank. Never use kerosene, gasoline, crankcase

drainings or oil containing gasoline/solvents, these can ruin your pressure washer.

9. Fill the fuel tank slowly and only when the unit is COOL.

10. Never operate the unit near dust, gases, flammable vapors or other ignitable materials.

11. Always operate the pressure washer with the hood cover in place.

12. Allow the unit to cool down after stopping the pressure washer before leaving it unattended.

See cool down procedure in STOPPING THE PRESSURE WASHER section.

13. Consult a qualified heating contractor for permanent installation. Follow all local, state and
federal codes.

14. Always be sure there is adequate oxygen and ventilation during indoor use. Carbon monoxide
gas is odorless and colorless, it can cause serious illness end even death. Vent all burner exhaust
outside the building. Poorly ventilated areas cause bad combustion, motor overheating and

serious danger.

15. Never alter or modify the unit or its safety features. Be sure all components can handle the high

pressure this unit generates.

16. Be sure all connections are secure before operating the unit. Do not over tighten pressure washer
adjustments; excess pressure, irregular unloader operation and wear may occur.

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GENERAL SAFETY

17. Always wear safety glasses or goggles when operating the unit.

18. Always point the wand away from people and animals. High pressure streams will penetrate the
skin. Seek medical attention immediately if fluid penetrates skin. Do not treat as a simple cut.

19. Always release system pressure after shutting off the pressure washer by squeezing the wand

trigger. Never leave the unit unattended with system still pressurized.

20. High pressure spray will shatter fragile materials. Never spray directly at glass or other breakable
objects.

21. Be firmly braced before squeezing the wand trigger “on”. High pressure stream may cause loss
of balance.

22. Never operate the pressure wand in high levels unless the proper safety equipment to prevent
fails is in place.

23. Inspect pressure hose daily for signs of wear. Never lay hose on the heat coil or drag over
abrasive surfaces.
Replace hose and other components promptly when leaks or wear is discovered. Never place
your hand over a pressurized leak.

24. Repair any leaks before operating the unit. Any fuel oil, pump oil or water leaks should be
serviced at your nearest Northern store or call customer service at 1-800-222-5381.

25. Use only Northern parts for replacements in your pressure washer. Other brand components may
cause hazardous operating conditions and will void warranty.

DETERGENT SAFETY

26. Do not alter the soap injecting system on the unit or use it in any manner not described in

this manual.

27. Always wear safety goggles when operating the unit and other safety attire recommended by
the detergent manufacturer. Protective clothing like rubber gloves, rubber suits and respirators
may by necessary.

28. Never use acid type cleaners or other highly corrosive detergents with this pressure washer.

29. Know your detergents! Follow all appropriate instructions for preparation, use, safety and

transportation of the detergent. Keep all detergents away from children. In an emergency, tell the
physician exactly what detergent you are using.

UNPACKING

Closely inspect all the contents of the

Damaged components? Contact the freight company that delivered the unit and file a claim.

Missing components? Contact our Customer Service department at 1-800-222-5381.

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157596 carton.

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ELECTRICAL REQUIREMENTS

“The supply and internal wiring of portable high pressure spray washing machines shall have ground-fault-circuit­interpreter (GFCI) which is designed to protect people from line-ground shock hazards”, National Electric Code
(NEC) 1987, 422, 8 (d) (3).

- All equipment and power cords connected down-line from the GFCI are protected.

- GFCI does not protect against line-to-line or line-to-neutral faults.

- GFCI does not protect against short circuits or overloads. Use a fuse or circuit breaker to guard against

these occurrences.

Northern recommends that all electrical service be performed by a licensed electrician.

- All electrical connections must be made according to local, state, and federal codes to maintain a valid

warranty.

- Connect the cord to a circuit that is wired for the 120 volts shown on the identification plate of the unit and

properly electrically ground the connection.

GROUNDING INSTRUCTIONS

This pressure washer must be grounded. Grounding provides a path of least resistance for electric current to reduce
the risk of shock if the unit should malfunction or breakdown. For your safety, plug the cord equipped with an
equipment-grounding conductor and a grounding plug into an appropriate outlet. The outlet should be properly
installed and grounded according to local electrical codes and ordinances.

GROUND-FAULT-CIRCUIT-INTERRUPTER

A GFCI is built into the plug of the pressure washer power supply cord. This GFCI provides additional protection
from electrical shock. Use only the identical replacement parts that include GFCI protection when replacing the
plug or power cord.

EXTENSION CORDS

Only use outdoor approved, 3-wire extension cords with 3-prong grounding-type plugs and 3-pole cord connectors
that accept the plug from the unit. Outdoor cords are identified by: “Acceptable for outdoor appliances; store
indoors while not in use”. Extension cord must have an electrical rating not less than the rating of the product.
Do not use a damaged extension cord or abuse the cord by yanking. Keep cord away from heat sources and
sharp objects. Always disconnect the extension cord from the power supply before disconnecting the unit from
the extension cord,

Improper connection of the equipment-grounding conductor can result

in a risk of electrocution. Check with a licensed electrician if you doubt

whether an outlet is properly grounded. Do not modify the product

!

plug, install a proper outlet with a licensed electrician. Reduce the risk

of electrocution, keep all connections dry and off the ground. Do not

touch with wet hands.

VENTILATION REQUIREMENTS

Permanent installation in an enclosed area or indoors should be performed by a qualified contractor. The burner
exhaust must be stacked to the outside atmosphere and a barometric draft regulator is required as well.

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INSTALLATION INSTRUCTIONS

If installing the

- Operate the unit on a level surface to ensure proper lubrification to the water pump.

- Be certain the ambient temperature of the environment does not exceed 100°F. This ensures adequate air

supply for the burner,

- Do not expose the unit to rain, snow or freezing temperatures.

- Do not install where dust, vapors or combustible materials will be present.

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157596 indoors or in an enclosed area, observe the following guidelines:

PRE-OPERATION CHECK

CLOTHING

Proper clothing is essential for your safety. Use whatever is necessary to protect your eyes, ears, feet and skin.

Additional safely accessories (like a respiratory mask) may be required when using detergents with this washer.

PUMP

If oil is needed, fill with SAE 80-90 non-detergent oil AGIP ROTRA MULTI THT or correspondant products:

• U.T.T.O. Lubricants (Universal Tractor Transmission Oil)

• SHELL DONAX TD

• MOBIL MOBILFLUID 422

• FORD M2C-86 B - M2C-134B/C

• JOHN DEERE J20A

• MASSEY - FERGUSON M-1135

• ESSO TORQUE FLUID 62

• API GL-4

Quantity: 0,26 lb (do not overfill)

WATER SUPPLY

1. Connect the water supply to the 3/4” female garden hose swivel on the water inlet port of the unit.

Connect the other end of the hose to the pressurized water supply. The supply hose should have a
3/4” inside diameter (ID) and be no longer than 50 feet.

2. The water supply pressure must be a minimum of 20 pounds per square inch (PSI) and a
maximum of 125 PSI. The flow rate must be at least 3 gallons per minute (GPM).

3. Use a water softener if there is high mineral content in the water of your area. High mineral
content causes excessive scale build-up in the coil/heat exchanger.

4. Un-roll the hose reel and then connect one end of the high pressure discharge hose to the water­gun assembly.

Be sure all connections are securely tightened.

Sudden release of high pressure streams can cause serious injury.

!

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OPERATING INSTRUCTIONS

STARTING THE PRESSURE WASHER

BEFORE STARTING THE PRESSURE WASHER

1. Read all safety instructions throughout this manual.

2. Be sure the motor switch is in the “OFF” position, red button pushed.

3. Ensure outlet is the proper voltage (120 volts).

4. Insert the male power plug into a grounded AC outlet.

5. Press and release the “RESET” button on the GFCI power cord.

6. Press “RESET” each time after plugging the GFCI power cord into a power source.

COLD WATER OPERATION

1. After following all preparation instructions, turn the water supply on.

2. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze

the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system. This
operation is to be done without lance terminal end.

3. Turn the pump switch to OFF position, release the trigger gun and lock in the “OFF” position.
Fit the lance terminal end. To ensure you are in the high pressure mode, turn the nozzle holder
to the right.

4. Your

5. Every time you release tre trigger-gun, the machine automatically stops thanks to TOTAL STOP

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“ON” by pushing the pump switch on the control panel. Squeeze the trigger-gun to spray a high
pressure stream and release the trigger to stop the stream.

System. The machine will re-start automatically once you press again the trigger-gun.

157596 is now ready to be used as a cold water pressure washer. Turn the unit

In case that TOTAL STOP is not working correctly, please note not

allow the unit to operate in bypass mode (with trigger released in the
“OFF” position) for more than 3 minutes.

!

Premature failure of pump packing may occur if left in bypass
mode for longer than 3 minutes.

Never look directly into the nozzle unless it is disconnected from the
spray wand.

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HOT WATER OPERATION

1. Fill fuel tank with 4,3 gallons of #l or #2 Diesel.

2. Be sure trigger gun is locked in the “OFF” position and remove the nozzle/wand assembly.

3. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze

the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system.

4. Turn the pump switch to “OFF” position, release the trigger gun and lock in the “OFF” position.
Connect the nozzle-wand assembly to the gun assembly. To ensure you are in the high pressure
mode, turn the nozzle to the right.

5. Turn the pump switch to “ON” position, turn the burner knob located on the control panel to
“ON” (position 1) Squeeze the trigger gun to spray, burner only fires when the trigger is squeezed.

6. The unit is now ready to be used as a hot water pressure washer. Squeeze the trigger-gun to spray
a high pressure stream, and release the trigger to stop the stream.

7. Cool down the heat exchanger by turning the burner knob “OFF” (0 position). Allow unit to run
with trigger in the squeezed, “ON” position for at least 3 minutes.

NOTE:

On initial startup, water will begin turning hot in 30 seconds, reaching maximum temperature in 3 minutes with
trigger squeezed. Burner stops firing when the trigger is released or when water exceeds the temperature setting.

!

CAUTION!

EXPOSED METAL EXHAUST OUTLET AND HOSE
CONNECTIONS DURING HOT OPERATION ARE EXTREMELY
HOT!

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STOPPING THE PRESSURE WASHER

To protect your safety and the service of your

!

1. Run one gallon of clean water through the used detergent lines. (If detergent has been used during
this operation run).

2. Turn burner switch to “OFF” (0 position).

3. Squeeze the trigger and discharge cool water for 3 minutes to cool the burner component.

4. Turn the unit “OFF” with the main switch on the control panel.

5. Turn off the water supply immediately.

6. Squeeze the trigger gun to relieve system pressure and drain excess water.

7. Disconnect power cord and unit hoses.

USING THE DETERGENT INJECTOR

must follow the procedure for stopping the pressure washer outlined
below:

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157596, you

This feature is designed for use with mild detergents. North Star detergents are highly recommended for use with
all North Star pressure washers.

1. Prepare cleaning solution according to the detergent label directions.

2. Fill Detergent tank with detergent solution

3 Turn the nozzle at the end of the wand to the left for low pressure.

4. Start the unit as directed in the OPERATING INSTRUCTIONS. Brace yourself and the triggered

gun. The detergent and water mixture will exit the low pressure nozzle.

5. Apply the solution by spraying from low surface and move up; use long, overlapping strokes.
Applying from the bottom, up helps avoid streaking. Do not allow the detergent solution to dry
on any surface.

6. Turn nozzle at the end of the wand to the right for the high pressure rinse mode. It takes 30
seconds to purge all detergent from the system lines.

6. Start at the top and work down for the best rinsing results.

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MAINTENANCE

1. Inspect and clean the water intake screen on the unit before each use.

2. Always be sure the unit is receiving the proper 120 volts. Be certain the cord is equipped with the

appropriate ground prong plug to ensure proper grounding. Electrical cords and connections should
not contact water.

3. Always follow STOPPING THE PRESSURE WASHER instruction outlined on page 10 of this
manual.

4. Only run pump with water supply turned on all the way. Never allow pump to run dry.

5. Run a gallon of clean water through the injection line after each use. This flushes out any corrosive

chemicals and prevents residue from damaging moving parts.

6. Use a water softener if the water supply has a high mineral content. This will avoid accumulation of
mineral deposits in the coil/heat exchanger. If a softener is not available it is necessary to “de-scale”
the coil occasionally. See your nearest Northern store or call 1-800-222-5381 for customer service.

7. Detergents are corrosive. It may be necessary to repair or replace components on the detergent
injector system periodically as part of standard maintenance.

8. Never pump acids, alkalines or abrasive fluids through the unit.

9. Never operate the unit without the hood cover.

10. Eliminate leaks found in the pumping system by removing suspect parts, applying sealant to the

threads and reinstalling. If using Teflon tape, be sure no tape gets into any plumbing, this causes a
plugged spray nozzle and internal problems.

11. Change pump crankcase oil after first 50 hours of use, then every 200 hours (see Oil data on page 7)

12. Change fuel filter to burner every 6 months and screen in the fuel pump on the burner each year. Be

sure to use only high quality No. 1 or No. 2 Diesel.

13. Never spray water directly into the unit or store outdoors where it can be exposed to rain or other
adverse weather conditions.

14. Never store the unit in a freezing environment. This causes the coil/heat exchanger to rupture and
the water pump to “lock up”.. Never pour hot water on a frozen pump, a temperature change greater
than 150°F can crack the water pump. Again, do not store the unit in a freezing environment.

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TROUBLESHOOTING

SYMPTOMS CAUSES REMEDIES

The water pump will not start The motor thermic protection is open Check the mains voltage (+/- 5%

tolerance). Check the phases
in the plug are connected well.

The machine is not going in The no-return valve does not seal Replace the valve or the gasket
TOTAL STOP mode (unit in and check the pressure valve
by-pass) body wear.

Leakage from the water system Eliminate the leaks
of the gun

The water pump does not reach Nozzle worn Replace the nozzle
maximum pressure

Pressure ball or adjustment housing Replace the faulty part
worn or spring broken

Pressure valve gaskets worn Replace the valve gaskets

Pistons seal gasket worn Replace the gaskets

Nozzle holding head in position Turn the head on high pressure
low pressure

Strong vibrations on the water pump Water supply insufficient Check the water supply flow and
the relative pressure (2÷10)

Check the water filter and clean
it if necessary

Prime the pump without the lance

Alien matter under a check valve Check the valves, clean and

reassemble

The burner will not start Diesel filter blocked Clean the filter

Diesel nozzle blocked Clean the filter

Worn or broken electrodes Replace the electrodes

The pressure switch remains open Replace the pressure switch

Anormal noise of Diesel pump Low diesel Fill diesel tank or work on cold water

No detergent suction High viscosity of the employed Further dilute the detergent

detergent

Detergent filter blocked Clean the filter

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FRAME, COWLING ASSEMBLY EXPLODED WIEW

Pos Code Description Note Q.Ty

1 0402 0283 Right Grid Cover 1
2 0477 0266 Complete Cover with Sticker gray 1
3 0402 0282 Left Grid Cover 1
4 3623 0031 Screw M5x16 2
5 3206 0282 Central Frame 1
6 3609 0058 Screw M8x22 6
7 2811 0016 Washer Ø8,4x17x1,6 6
8 2811 0016 Washer Ø8,4x17x1,6 6

9 0604 0039 Nut M8x9,5 6
10 3609 0058 Screw M8x22 3
11 2811 0016 Washer Ø8,4x17x1,6 3
12 2810 0067 Wheel Ø100 1
13 2811 0016 Washer Ø8,4x17x1,6 3
14 0604 0039 Nut M8x9,5 3
15 3002 0587 Internal Hose Reel Support 1
16 3605 0103 Special Screw 4x20 4
17 1227 0003 Ring Nut for Cable Holder 1
18 2434 0022 Cable Holder 1
19 2403 0084 Plate for screw 2
20 3206 0283 Tank / Frame 1
21 3200 0091 Diesel Plug black 1
22 2434 0051 Gasket Ø36xØ46x18" 1
23 3200 0090 Detergent Plug red 1
24 2434 0050 Gasket Ø32xØ42x18" 1
25 3002 0581 Upper Accessories Support 1
26 3002 0580 Lower Accessories Support 1
27 1003 0069 Hose Clamp Ø26 1
28 1223 0052 Wing Nut G3/4 1
29 2800 0098 Straight Hose Tail Ø19 - G3/4F 1
30 1209 0111 Gasket Ø14,5x24,5x3,5 1
31 2825 0051 M/F Reduction G3/4 - G1/2 1
32 2404 0170 Suction Plate 1
33 0604 0039 Nut M8x9,5 2
34 2811 0016 Washer Ø8,4x17x1,6 4
35 3609 0058 Screw M8x22 2

Pos Code Description Note Q.Ty

36 2000 0105 Nipple 1
37 1002 0132 Suction Filter 1
38 2800 0074 Coupling 1
39 3621 0013 Special Screw M6x20 3
40 3002 0586 External Hose Reel Support 1
41 0017 0013 Wheel Axle Ø20 L=500 1
42 2812 0070 Washer Ø20 2
43 2810 0035 Wheel 250x52 2
44 0009 0179 Ring Ø20 2
45 0402 0284 Wheel Cover - Ø250 grigio / grey 2
46 2810 0074 Wheel Kit grigio / grey 1
77 1209 0091 Copper Washer 3/8" 1
78 2417 0054 Coupling M-F 3/8" 1

PUMP, MOTOR ASSEMBLY EXPLODED WIEW

Pos Code Description Note Q.Ty

1 3218 0114 Manifold brass 1
2 3609 0150 Screw M6x35 5
3 1210 0392 O-Ring 2,0x16 4
4 1205 0031 Suct./Del. Valve Cage 3
5 1802 0175 Suct./Del. Valve Spring 3
6 3604 0026 Suct./Del. Valve 3
7 3009 0121 Suct./Del. Valve Seat 3
8 1220 0039 Suct./Del. Valve Ass.y kit 3

9 1210 0415 O-Ring 1,78x12,42 3
10 0601 0274 Spacer 2
11 2421 0010 Pressure Switch (Red) G1/8 - 25 bar 1
12 1816 0125 Gauge Ø40 G1/8 1
13 0424 0418 Body 1
14 3609 0148 Screw M5x35 2
15 2403 0081 Plate 1
16 3607 0103 Hexagonal Screw M5x40 2
17 3005 0023 Pin 3,5x29,8 1
18 3001 0133 T.S. Electrical Box 1
19 1825 0011 Total Stop Switch 1
20 1201 0136 Gasket 1
21 0402 0200 Cover 1
22 3625 0047 Screw 2,9x31,7 2
23 3625 0048 Screw 3x10 3
24 0009 0229 Ring 1
25 2416 0112 Protection 1
26 1201 0137 Gasket 1
27 1200 0056 Wing Nut 1
29 0456 0308 T.S. Cable Kit 1
30 2434 0040 Cable Holder 1
33 2803 0383 Detergent Coupling 1
34 1210 0014 O-Ring 1,78x4,48 1
35 1210 0039 O-Ring 1,78x7,66 1
36 3003 0024 Ball 7/32" 1
37 1802 0254 Conic Spring 1

Pos Code Description Note Q.Ty

38 2803 0514 Detergent Coupling Suction Kit 1
41 3605 0087 Special Screw M6 1
42 1210 0220 O-Ring 2x4 1
43 3009 0153 Easy-Start Seat 1
44 3003 0028 Ball 9/32" 1
45 1210 0152 O-Ring 1,78x9,25 1
46 3009 0148 Valve Seat 1
47 0009 0112 Packing Retainer 1,78x8,7 1
48 1210 0041 O-Ring 1,78x8,73 1
49 0015 0190 Rod 1
50 3021 0035 Elastic Pin 1
51 1210 0055 O-Ring 1,78x6,07 1
52 0009 0110 Packing Retainer 1,78x6,07 1
53 1210 0049 O-Ring 1,78x2,42 1
54 1210 0390 O-Ring 2x17 1
55 3605 0089 Special Screw 1
56 0432 0044 Electrode Cap 1
57 1600 0072 Total Stop Lever 1
58 3622 0047 Total Stop Adjustable Nut M4x20 1
59 0604 0087 Nut M4 1
60 1802 0249 Spring Ø3,2 1
61 3202 0241 Cap 1
62 1215 0348 Regulation Valve Ass.y 1
63 1210 0433 O-Ring 2x8 1
64 0601 0261 Shim Ø11xØ16x0,7 3
65 1220 0039 Suct./Del. Valve Ass.y kit 3
66 1210 0432 O-Ring 2x12 3
67 1241 0041 Packing 14x22x5 3
68 0009 0201 Packing Retainer 3
69 0601 0310 Spacer 3
70 0019 0123 Oil Seal 14x22x5/7 3
71 3609 0100 Screw M6x35 3
72 2432 0014 Pump Crankcase 1
73 2409 0108 Piston Ø14 L=62 3
74 1802 0174 Spring 3
75 0009 0195 Spring Spacer 3
76 1210 0391 O-Ring 2,62x75,87 1
77 3609 0114 Screw M6x30 4
78 1009 0211 Motor Flange Kit 1
79 2807 0013 Special Washer 4,3x8x1,5 1
80 3625 0072 Screw M4x8 1
83 3200 0087 Plug 1
84 1210 0093 O-Ring 1,78x14 1
88 3208 1000 Pump - Coil Hose 1
89 2816 0089 Bearing Ring 1
90 0436 0029 Bearing 42x60x13 1
91 0001 0540 Eccentric Shaft 1
92 0438 0069 Ball Bearing 1CSF 20x52x15 1
93 0019 0113 Oil Seal 20x32x7 1
94 0001 0539 Rotor Shaft Ø65x22 H90 1
95 0422 0057 Fast-On 2
96 0438 0083 Ball Bearing 20x47x14 1
97 3041 0210 Stator 1
98 3041 0209 Stator Kit 115/60 125x65 H90 1
99 1209 0111 Gasket Ø14,5x24,5x3,5 1

100 2801 0074 Elbow Coupling Ø19 - G3/4F 1
101 1223 0052 Wing Nut G3/4 1
102 3208 1006 Water Suction Hose 10BAR Ø19x26 L=650 1
103 1003 0069 Hose Clamp Ø26 1
104 1210 0220 O-Ring 2x4 1
105 3600 0087 Check Valve 1
106 1802 0177 Spring 1
107 5027 0025 Check Valve Kit 1
108 3400 0287 Detergent Nozzle Ø1,80 1
109 1210 0041 O-Ring 1,78x8,73 1
110 1210 0152 O-Ring 1,78x9,25 1
111 2000 0087 Nipple 1
112 3625 0046 Screw M5x12 2
113 0456 0116 Electrical Cable 1
114 0402 0281 Cover 1
115 1201 0153 Gasket 1
116 1229 0025 Sheat Øint12mm L=0,59 1
140 5019 0033 Piston Seal Kit 1
142 5025 0019 Suction/Delivery Valve kit 1

BURNER, BOILER EXPLODED WIEW

Pos Code Description Note Q.Ty

1 1003 0003 Hose Clamp 1

2 3208 0997 Diesel Hose Ø6x12 L=390 1

3 1003 0003 Hose Clamp 1

5 1002 0120 Diesel Filter 1

6 1003 0003 Hose Clamp 1

7 3208 1044 Diesel Hose Ø6x12 L=170 1

8 1003 0003 Hose Clamp 1

9 3208 0705 Detergent Hose Ø7x10 L=750 1
10 1003 0059 Hose Clamp 2
11 1223 0052 Wing Nut G3/4 1
12 2803 0371 Coupling 90° 1
13 1209 0104 Gasket 18x24x3 1
14 1002 0078 Detegrent Suction Filter 1
15 3607 0106 Hexagonal Screw M6x10 2
16 2807 0011 Special Washer Ø6,4x11x2 2
17 2803 0408 Coupling G1/4 PG Ø7 1
18 2422 0022 Diesel Pump 1
19 3200 0017 Plug G1/8 1
20 2803 0486 Coupling G1/8 1
21 0604 0079 Nut M10 2
22 2811 0016 Washer Ø8,4x17x1,6 2
23 7301 0342 Motorpump 1
24 1602 0060 Key 5x3x20 1
25 3625 0070 Screw M5x20 4
26 0466 0031 Shraud Cover 1
27 2807 0011 Special Washer 6,4x11x2 1
28 3632 0090 Fan Ø145x52 1
29 3609 0034 Screw M6x18 1
30 0404 0033 Shraud Cover 1
31 0466 0026 Fly Valve 1
32 2811 0006 Washer 4,3x9 1
33 3625 0049 Screw 3,5x9,5 1
34 1810 0024 Sleeve 1
35 1003 0076 Hose Clamp 4,8x450 2
36 3625 0038 Screw 4,2x16 3
37 2807 0013 Special Washer 4,3x8x1,5 3
38 3200 0074 Plug 1
39 3019 0035 Outer Seeger Ø22 1

Pos Code Description Note Q.Ty

40 0602 0047 Electrode Holder Disc 1
41 0602 0057 Air Turbolence Ring 1
42 3608 0004 Screw M3x6 3
43 3400 0331 Diesel Nozzle 0,75 - 60°A CT 1
44 2803 0322 Coupling Ø4 GC1/8” 1
45 0805 0023 Bifilar Electrode Kit 1
46 2819 0020 Spring Washer D.15x5,2x0,4 1
47 3625 0046 Screw M5x12 1
48 0335 0031 Burner Kit 1
49 1202 0052 Hook 2
50 0535 0073 H.T. Cable Kit L=53 1
51 3208 0998 Copper Diesel Hose Ø4 1
52 3625 0028 Screw 3,5x25 3
53 0402 0287 Cover 1
54 3625 0037 Screw 3,5x13 3
55 0218 0012 Air Nozzle 1
56 3625 0028 Screw 3,5x25 3
57 0402 0286 Cover 1
58 0424 0405 Boiler Body 1
59 0604 0095 Nut M6 4
60 2811 0030 Washer Ø6,4x12,5x1,6 4
61 2811 0030 Washer Ø6,4x12,5x1,6 4
62 3609 0112 Screw M6x16 4
63 3044 0020 Coil 1
64 0009 0295 Bottom Body Ø22 1
65 2822 0015 Refractory Pad 1
66 1210 0554 O-Ring 3,53x247,26 1
67 2811 0030 Washer Ø6,4x12,5x1,6 1
68 3607 0106 Hexagonal Screw M6x10 1
69 1227 0015 Coil-Lock Nut G3/8x5 1
70 0011 0006 Adapter M/F G1/4-G3/8+OGV 1
71 1209 0113 Copper Gasket 1
72 0424 0377 Thermostat Body 1
73 1209 0097 Copper Gasket G1/4" 1
74 1215 0361 Safety Valve MG2100 G1/4 MM 2 1
75 3230 0032 Thermostat 1
76 3208 1004 Coil - Hose Reel Hose 1
77 1227 0015 Coil-Lock Nut G3/8x5 1
78 3208 1000 Pump - Coil Hose 1

ELECTRIC SYSTEM EXPLODED WIEW

Pos Code Description Note Q.Ty

1 3625 0003 Screw 2,9x16 2
2 0460 0030 Switch Cover 1
3 2416 0095 Switch Protection 1
4 1410 0061 Switch 16 Amp 1
5 1817 0066 Thermostat Knob 1
6 3623 0007 Screw M4x10 2
7 0457 0042 Electrical Panel Sticker 1
8 0402 0280 Cover 1

9 0204 0041 Thermostat Bushing 1
10 3230 0032 Thermostat 1
11 0434 0021 Condenser 50 mcf 2
12 2434 0040 Cable Holder ØI9xØ15x2xH 2
13 3625 0074 Screw 2,9x13 2
14 1805 0044 Wire Connector 1
14 1805 0045 Wire Connector 3
14 1805 0047 End Wire Connector 1
15 1210 0555 O-Ring 2,62x215,57 1
16 3043 0037 Burner Delayer 1
17 3001 0523 Electrical Box 1
18 0604 0061 Nut M5x5 2
19 3226 0083 H.T. Transformer 115V-50/60HZ 1
20 3609 0199 Screw M5x40 2
21 0456 0305 H.T. Transformer Cable 1
22 1223 0052 Wing Nut G3/4 2
23 3002 0590 Support 1
24 2815 0015 Rivet 3,4x7 3
25 1610 1146 Electric Diagram 1
27 0604 0061 Nut M5x5 3
28 2811 0037 Washer 5,3X10X1 1
29 3607 0234 Screw M5x30 1

HOSE REEL EXPLODED WIEW

Pos Code Description Note Q.Ty

1 3202 0270 Cap 1
2 3019 0038 Outer Seeger 1
3 2811 0015 Washer Ø13x24 1
4 3606 0014 Hose Reel Stop 1
5 1802 0211 Spring 1
6 0468 0002 Mobile Plate 1
7 0468 0001 Fix Plate 1
8 3019 0037 Outer Seeger Ø20 1

9 2431 0007 Knob 1
10 3623 0015 Screw 5x25 4
11 0602 0052 Disc 1
12 2812 0080 Special Washer Ø20xØ30x2 1
13 3019 0037 Outer Seeger Ø20 1
14 3202 0018 Cap 1/8” 1
15 3623 0019 Screw 4x20 3
16 2803 0480 Coupling 1
17 3202 0018 Cap 1/8” 1
18 0602 0051 Disc 1
19 0009 0165 Ring 1
20 1210 0232 O-Ring Ø2,62x15,08 1
21 1210 0232 O-Ring Ø2,62x15,08 1
22 0009 0165 Ring 1
23 2812 0080 Special Washer Ø20xØ30x2 1
24 1602 0059 Key 6x6x18 1
25 2408 0151 Special Coupling G1/2 1
26 3208 0996 H.P. Hose R1 - 1/4" L=10mt 1
30 7002 0255 Complete Hose Reel with H.P.Hose R1 - 1/4" L=10mt 1

GUN, HOSE, WAND ASSEMBLY EXPLODED WIEW

Pos Code Description Note Q.Ty

1 3400 0450 Water Nozzle 15 04 1/4" Meg (Blister) 1
2 3301 0835 Lance (Blister) 1
3 2410 0102 Spray Gun (Blister) 1
4 3208 0996 H.P. Hose R1 1/4" L=10mt (Part oh HOSE REEL KIT) 1
5 0455 0013 Nozzle Cleaning Pin 1

CONCENTRATED CLEANING PRODUCTS

MAKE YOUR PRESSURE WASHING

GO FASTER!

P.O. Box 1499
Burnsville, MN 55337-0499

1610 1151 • Rev. 00 • July 2007

Call 1-800-222-5381
Fax: [phone]