North Safety 719009N99, 7190N99 User Manual

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Model 7190N99
Half Mask
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A i r- P u r i f y i n g R e s p i r a t o r
Operating and Maintenance I n s t ruction Manual
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CONTENTS PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1 IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . .3
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1.1.1 TERMINOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
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1.1.2 GENERAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
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2 USER REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1 TRAINING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
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2.2 FITTESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3 USER SEALCHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
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2.4 RESPIRATOR DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . .7
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3 TO PUTON THE RESPIRATOR . . . . . . . . . . . . . . . . . . . . . . . . . .8
4 USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.1 SERVICE LIFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.1.1 TOTAKE OFF THE RESPIRATOR . . . . . . . . . . . . . . . . . . . . . .11
4.1.2 TURNAROUND CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.2 FILTER REPLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.3 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.4 REPLACEMENTFILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.5 NIOSH APPROVALLABEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
North Safety Products
2000 Plainfield Pike Cranston, RI 02921 U S A
Telephone 401 943 4400 Facsimile 401 942 9360
www.northsafety.com
© 2001 North Safety Products Printed in U.S.A. Part No. 46000532 Rev B
North Safety Products
10550 Parkway Blvd. Anjou, Quebec Canada H1J2K4
Telephone 888-212-7233 Facsimile 514-355-7233
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1 INTRODUCTION
The North Model 7190N99 Respirator is a low-profile, air-purifying respirator intended to be used for respiratory protection against particulate contaminants not containing oil.
The Model 7190N99 has a large filter area to provide low breathing resistance. The coaxial valve system prevents exhaling through the filter, prolonging the filter’s useful life.
1.1 IMPORTANT INFORMATION
This manual contains important information and must be read and understood by all persons who may use or maintain this respirator.
North respirators should only be used or maintained by persons who are famil­iar with the instructions contained within this manual.
1.1.1 TERMINOLOGY
Warnings, cautions and notes used in this manual have the following signifi­cance:
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NOTE
Procedures and techniques that are considered important enough to emphasize.
Procedures and techniques which, if not carefully followed, will expose the user to the risk of serious injury, illness or death.
Procedures and techniques which, if not carefully followed, will result in damage to the equipment.
WARNING
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CAUTION
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GENERALWARNINGS
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1. Failure to properly select the appropriate respirator for all the contam-
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inants and their concentrations against which protection is required, or a failure to follow North’s instructions and Warnings, as well as the Cautions and Limitations contained within the NIOSH Approval Label on the back page of these instructions will subject the user to the risk of serious injury, illness or death from exposure to hazardous materials.
2. Do NOT use this respirator under any of the following conditions:
• For protection against particulates containing oil.
• For protection against Arsenic, Asbestos or Lead in any concentra­tion.
• For protection against gases or vapors; or against unknown conta­minants.
• In atmospheres where the concentration of the contaminant exceeds the respirator’s Maximum Use Concentration of 10 times the contaminant’s permissible exposure limit established by applic­able OSHAor other government regulations.
• While performing or observing abrasive blasting (sandblasting) operations.
• In oxygen-deficient atmospheres (any atmosphere having less than
19.5% oxygen by volume at sea level).
• In atmospheres where the concentrations of contaminant are unknown, or are Immediately Dangerous to Life or Health (IDLH). An IDLH atmosphere is any atmosphere which has a concentration of any toxic, corrosive or asphyxiant substance that poses an immediate threat to life, which would cause irreversible debilitating effects on health, or which would interfere with the ability to escape from a dangerous atmosphere.
• In confined spaces such as tanks, small rooms, tunnels or vessels, unless the confined space is well ventilated and the concentration
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WARNING (CONTINUED)
of toxic contaminants is known to be, and will continue to be, below the Maximum Use Concentration recommended for this res­pirator.
• For fire fighting.
3. Do NOT use this respirator when conditions prevent a good face-
piece-to-face seal. For example:
i) the growth of beards, mustaches or sideburns which will pass
between the facepiece sealing area and the face;
ii) the use of spectacles, goggles or other devices which interfere
with the respirator;
iii)the use of head or face coverings which contain materials which
will pass between the facepiece sealing area and the face; and
iv)missing teeth or dentures, facial deformities or deep scars.
4. Immediately leave the contaminated area if:
i) breathing becomes difficult; ii) dizziness or other distress occurs; iii)you smell, taste or sense irritation from the contaminants; or iv)the respirator becomes damaged.
5. Any air purifying respirator, when properly selected and fitted, will sig-
nificantly reduce, but will not completely eliminate, the breathing of contaminant(s) by the respirator wearer. When working in atmos­pheres containing substances which are reported to cause cancer in amounts below their permissible exposure standard, you will obtain better protection from a continuous flow or positive pressure air sup­plied respirator.
6. This respirator does not provide protection to exposed areas of the
body. If the contaminated atmosphere contains vapors, gases or air­borne particulate matter which may either irritate or burn the eyes or the skin, or can be absorbed by the body through penetration of the skin, the use of specialized eye, hand and/or body coverings may be required for protection.
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1.1.3 USER REQUIREMENTS
To use this respirator you must know:
1) The contaminants and their concentrations. (Ask your Safety Director or
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Industrial Hygienist, or follow the hazard determination steps as outlined in paragraph 7.2.2.1 of American National Standards Institute (ANSI) Standard Z88.2-1992, American National Standard for Respiratory Pro- tection.)
2) That this is the respirator approved for use against those contaminants and at those concentrations. (Carefully read the NIOSH Approval Label on the back page of this manual.) If you have any doubts prior to using the respirator, consult an Industrial Hygienist, or North Safety Products Customer Service in the United States at 1-800-430-4110 or 1-401-943­4400 or in Canada 1-888-212-7233 or 1-514-351-7233.)
3) That the contaminated atmosphere is not Immediately Dangerous to Life or Health (IDLH). For the definition of IDLH see Warning #2 of the pre­ceding list of General Warnings.
4) That this respirator fits you properly. (See Warning #3 of the preceding list of General Warnings and the section on Fit Testing.)
5) That you do not have any physical limitations or illness which would pre­clude you from using this respirator or which would be aggravated by an increase in breathing resistance. (Ask your Safety Director or physician.)
You should not enter any potentially contaminated atmosphere unless you have confirmed all of these factors.
1.1.4 TRAINING PROGRAM
These brief written instructions cannot substitute for a formal Respirator Train­ing Program. Such training should include an opportunity for you to handle the respirator, learn how to inspect it, have it properly fitted, test its facepiece-to­face seal, wear it in normal air for a long familiarity period, and finally, to wear it in a test atmosphere. The Training Program should be based on ANSI Z88.2­1992, and should familiarize you with OSHARegulation 29CFR Section
1910.134 and other regulations promulgated by various regulatory authorities.
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1.1.5 FIT TESTING
Arespirator should not be assigned to a person unless the person is given a qualitative or quantitative respirator fit test and the results of the test indicate that the facepiece of the respirator fits properly.
Fit tests should be conducted at least annually and more frequently if there are factors such as weight change or dental surgery which may affect the fit of the respirator.
Instructions for carrying out qualitative and quantitative respirator fit tests are given in publications such as ANSI Z88.2-1992, and respirator manuals pub­lished by government agencies such as NIOSH, ERDA, and NRC.
USER SEAL CHECKS (Facepiece-to-Face Seal Checks)
Each time that the respirator is put on and before each entry into a contami­nated atmosphere, as well as periodically while wearing the respirator in the contaminated area, the respirator wearer should check the effectiveness of the seal of the facepiece to the wearer’s face by carrying out a positive pressure seal check. Instructions for carrying out a positive pressure seal check on this respirator are given in the section of this manual titled TO PUTON THE RES­PIRATOR.
RESPIRATOR DESCRIPTION
This device is an air-purifying respirator consisting of a half mask facepiece assembly and a replaceable filter which provide respiratory protection against hazardous particulate matter. Other than filter replacement, no other mainte­nance can be performed on this respirator. The entire respirator must be replaced when soiled or damaged.
When the respirator wearer inhales, the contaminated air is drawn through the air-purifying filter, which removes the hazardous particulate matter from the air before it enters the lungs. During inhalation, the inhalation valve in the face­piece opens and the exhalation valve closes to prevent contaminated air from entering the facepiece. During exhalation, the exhalation valve opens and the inhalation valve closes to prevent exhaled air from passing back through the air-purifying filter.
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This respirator is approved by NIOSH to protect against, and reduce exposure to, particulates free of oil.
TO PUT ON THE RESPIRATOR
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CAUTION
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Arespirator must be inspected by the wearer before and after each use
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to insure that it is in good working condition
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The following should be performed in an area with uncontaminated air.
1. Remove your eyewear (if worn), then grasp the front of the respirator with one hand and the upper headband with your other hand. Place the wide portion of the facepiece under your chin. Position the narrow portion of the facepiece on your nose bridge, and place the top headband above your ears, on the back of your head. Place the bottom headband behind your neck, below your ears, and adjust the position of the facepiece on your face for best fit and comfort. (See Figure 1.)
FIGURE 1
Putting on the Respirator
2. The lengths of the headbands are adjustable. You may tighten the fit by holding the respirator body with one hand and pulling on the elastic mate­rial in the appropriate direction with your other hand. To loosen, push out on the retaining tab with a finger of one hand and pull the elastic material back through the slot with the other hand.
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3. Position the facepiece so that the nose section rests as low on the bridge of your nose as is comfortable, and adjust the upper headband on each sides just tight enough so that the respirator doesn’t slide down on your nose. Do not over tighten. If the respirator pinches your nose, loosen the upper headband slightly. Adjust the lower headband on each sides just tight enough to secure the respirator under your chin. (See Figure 2).
FIGURE 2
Adjusting the Headband
NOTE
For proper positioning and comfort, the headbands should be adjusted equally on both sides of the respirator, the upper headband should be adjusted first, then the lower headband.
4. If you previously removed your eyewear, put it back on at this time.
5. Conduct a positive pressure user seal check as follows:
To conduct a positive pressure seal check, block the opening in the exhalation valve guard using the palm of your hand and exhale slightly. If the facepiece bulges slightly and no air leaks between the facepiece and your face are detected, an effective seal has been obtained. If air is detected to be leaking out between the facepiece and your face, reposition the facepiece on your face
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and/or readjust the tension of the headbands to eliminate the leakage. This check must be repeated until an effective seal of the facepiece to your face is obtained. (See Figure 3.)
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Positive Pressure Seal Check
FIGURE 3
4 USE
You are now ready to enter the use environment for which the respirator is intended.
WARNING
Immediately leave the work area and replace the respirator if: i) breathing becomes difficult, ii) dizziness or other distress occurs, iii) you smell, taste or sense irritation from the contaminants in the work
area, or
iv) the respirator becomes damaged. Should any of these occur, and you remain in the contaminated work
area, you risk exposure to hazardous quantities of the air contaminant which can result in serious injury or illness.
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4.1 SERVICE LIFE
The service life of this respirator will vary depending on the work environment. Replace the filter after eight hours of use, or more frequently if used in a dirty
environment or if breathing becomes difficult. The entire respirator should be replaced when soiled or damaged.
TO TAKE OFF THE RESPIRATOR
Go to an area with uncontaminated breathable air. Loosen the headbands and remove the facepiece.
TURNAROUND CHECKS
After each use, the respirator should be examined by trained personnel. Check for worn, damaged or missing parts and replace the entire respirator if
worn, damaged or missing parts are observed. The respirator facepiece should be wiped with a North 7002 respirator wipe
pad to remove facial oils and loose particulates. If used for eight hours, the filter should be changed. (See FILTER REPLACE-
MENT).
CAUTION
Do not attempt to repair or disassemble the respirator except to replace the filter. The respirator is intended to be discarded when it becomes worn, soiled or damaged. Any other maintenance or substitution of parts voids the NIOSH Approval and all North Warranties.
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FILTER REPLACEMENT
NOTE
The replacement of the filter must be done in a safe area containing uncon­taminated breathable air.
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1. Remove the used filter from the respirator by unsnapping the filter cover from the filter holder. The left and right sides of the filter cover have tabs for retaining the filter holder. The respirator may be disassembled by
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gently prying the retention tabs outward from the edge of the filter holder. (See Figure 4.)
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Disassembling the Respirator
2. Discard the contaminated filter.
3. Inspect the filter cover and filter holder for broken or missing parts. Dis­card the respirator if any parts appear damaged or missing.
FIGURE 4
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4. Lay the filter evenly against the grillwork in the filter cover with the printed side toward the grillwork. Align the hole in the filter with the center pro­jection of the filter cover. Adjust the filter so that it covers the entire filter cover and is tucked under the tabs on each end of the cover. (See Figure
5.)
FIGURE 5
Positioning the Filter
5. Place the filter holder into the filter cover such that the filter assembly is sandwiched between the filter holder and the cover. When the respirator is oriented properly, the North logo should be right side up.
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6. Snap both sides of the filter holder under the tabs on the filter cover. Take care to pinch the filter between the filter holder and the cover around the entire periphery of the filter. (See Figure 6.)
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FIGURE 6
Assembling the Cover
7. Look through the filter cover to verify that the filter is pinched around the entire periphery. If the filter is not pinched around the entire periphery, remove the filter cover, readjust the filter and reassemble.
STORAGE
Store in a clean dry area.
CAUTION
Elastomeric parts must be stored in a manner which will prevent them from taking an abnormal set. Do not expose this respirator, during stor­age, to excessive heat (above 140(F/60(C), oil or airborne particulates. Excessive heat may distort the facepiece resulting in the inability to achieve a proper fit. Contaminated air can damage the filter. Either of these conditions will expose the wearer to the risk of serious injury or illness.
REPLACEMENT FILTER
Use only North 7190-9N99 Replacement Filters.
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North Safety Products
2000 Plainfield Pike
Cranston, RI 02921-2019
1-800-430-4110
THIS RESPIRATOR IS APPROVED ONLYIN THE FOLLOWING CONFIGURATION:
RESPIRATOR COMPONENTS
1
TC -
8 4 A - 2 4 6 0
Protection
N 9 9
1. Protection
N99 - Particulate Filter (99% filter efficiency level) effective against particulate aerosols free of oil; time use restrictions may apply
2. Cautions and Limitations
A Not for use in atmospheres containing less than 19.5% oxygen B Not for use in atmospheres immediately dangerous to life or health.
C Do not exceed maximum use concentrations established by regulato-
ry standards.
J Failure to properly use and maintain this product could result in injury
or death.
L Follow the manufacturer’s User’s Instructions for changing cartridges,
canisters and/or filters.
M All approved respirators shall be selected, fitted, used and maintained
in accordance with MSHA, OSHAand other applicable regulations.
N Never substitute, modify, add, or omit parts. Use only exact replace-
ment parts in the configuration as specified by the manufacturer.
O Refer to User’s Instructions, and/or maintenance manuals for informa-
tion on use and maintenance of these respirators.
P NIOSH does not evaluate respirators for use as surgical masks.
Model
Number
7 1 9 0 N 9 9
Facepiece
7 1 9 0
-
1
x
15
Filter
7 1 9 0
-
9 N 9 9
x
Filter
Cover
7 1 9 0
­2
x
Cautions and
Limitations
A B C J L M N O P
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2
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