Northrop Grumman Sperry Marine Jupiter Operation And Installation Manual

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Northrop Grumman Sperry Marine B.V. (Representative Office)
Woltmanstr. 19 • D-20097 • Hamburg, Germany
Tel.: +49-40-299 00-0 • Fax: +49-40-299 00-146 • E-mail: service.de@sperry.ngc.com
056016/D JUPITER
© 2014 Northrop Grumman Sperry Marine B.V. This document and the information herein is the intellectual property of Northrop Grumman Sperry Marine B.V. [NGSM BV] and it’s associate companies and may not be copied or repro­duced without the express permission of NGSM BV. Specifications were correct at time of press but may be varied in accordance with NGSM BV’s policy of continuous product development. Any technical content should be verified with NGSM BV.
Sperry Marine, with major engineering and support offices in New Malden, England, and Hamburg, Germany, is part of the Northrop Grumman Navigation & Maritime Systems Division N&MSD.
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D 26 Aug 2014 Amended release; storage and maintenance information added,
spare parts added
C 16 May 2012 Updated release
B 21 Mar 1997 C. Plath Release
A - C. Plath Initial Release
JUPITER 056016/D
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iii
056016/D JUPITER
iv
JUPITER 056016/D
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The following safety notice conventions are followed throughout this manual:
A a~åÖÉê notice contains an operating or main­tenance procedure, practice, condition, state­ment, etc., which, if not strictly observed, ïáää=
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A t~кебеЦ notice contains an operating or maintenance procedure, practice, condition, statement, etc., which, if not strictly observed,
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A `~мнбзе notice contains an operating or main­tenance procedure, practice, condition, state­ment, etc., which, if not strictly observed, ЕзмдЗ=
кЙлмдн=бе=З~г~ЦЙ=нзI=зк=ЗЙлнкмЕнбзе=зС=ЙимбйJ гЙенK
A kçíÉ contains an essential operating or main­tenance procedure, condition or statement, which is considered important enough to be highlighted.
Special safety symbols may be used in this manual to indicate:
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`~мнбзеW Components are sensitive to electro-
static discharge.
Safety Notice Conventions v
056016/D JUPITER
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Risk of damage through unauthorized service The JUPITER magnetic compass is not serviceable in the field. Defective units must be returned to Sperry Marine for exchange.
For details of returning a defective compass see “Compass Return Information” on page 5-2.
All service work is restricted to authorized service personnel only. The operator is not allowed to undertake drain-off and refill procedures of the compass liquid.
The exchange of an installed JUPITER magnetic compass against a JUPITER spare magnetic compass is the only maintenance work allowed for the operator. The operator is not allowed to undertake drain-off and refill procedures of the compass liquid.
Risk of harming classification requirements The JUPITER magnetic compass is completely equipped with its belong­ing gimbal ring. Following classification requirements, compass, gimbal ring and com­pass card show the same serial no. and must only be operated as an entity. It is not allowed to operate equipment with different serial no.
Risk of damage through wrong storage The UPSIDE DOWN storage position of the JUPITER magnetic compass in its transport box (storage case) must be kept for damage free storage. Never place the transport box with the magnetic compass onto its cover plate, as this will reverse the recommended storage position and damage the magnetic compass.
vi General Safety Information for the Operator
JUPITER 056016/D
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Risk of damage by undertaking non field-serviceable procedures in the field The JUPITER magnetic compass is not serviceable in the field. Service personnel in the field is not allowed to undertake drain-off and refill pro­cedures of the compass liquid. Defective units must be returned to Sperry Marine for exchange.
For details of returning a defective compass see “Compass Return Information” on page 5-2.
The exchange of an installed JUPITER magnetic compass against a JUPITER spare magnetic compass is the only maintenance work allowed for service personnel in the field. Service personnel is not allowed to undertake drain-off and refill procedures of the compass liquid.
Risk of harming classification requirements The JUPITER magnetic compass is completely equipped with its belonging gimbal ring. Following classification requirements, compass, gimbal ring and com­pass card show the same serial no. and must only be operated as an entity. It is not allowed to operate equipment with different serial no.
Risk of damage through wrong storage The UPSIDE DOWN storage position of the JUPITER magnetic compass in its transport box (storage case) must be kept for damage free storage. Never place the transport box with the magnetic compass onto its cover plate, as this will reverse the recommended storage position and damage the magnetic compass.
General Safety Information for Service Personnel vii
056016/D JUPITER
viii General Safety Information for Service Person-
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The JUPITER is a flat glass “class A” magnetic compass for large vessels with a card diameter of 180 mm.
The JUPITER has been type approved by Germanischer Lloyd (GL), in accordance with the Marine Equipment Directive (MED) 96/98/EC, as amended, as magnetic compass class A (certificate no. 94 442-10 HH). The JUPITER T complies with the following specified standards as magnetic compass: IMO resolutions A.382 (X), A.694 (17), ISO 1069 (1973), 25862 (2009), IEC 60945 (2002)+ Corr.1.
The Jupiter has also been type approved by the Russian River Register (RRR) for the purpose of measurement of magnetic course as well as determination of magnetic bearings and course angles and has been assigned certificate 06-05-1794.
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Further type approvals for many other countries are available upon request.
The JUPITER magnetic compass is available in different types as bear­ing compass, steering compass, reflector compass and overhead com­pass and may be installed in all Sperry Marine NAVIPOL binnacles.
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The JUPITER magnetic compass displays the magnetic direction and provides heading information for the maritime navigation of vessels. Only appropriately trained and educated personnel, familiar with all mandatory safety and operating procedures, is allowed to operate it. The direction can be read from the lubber line and floating compass card.
With his fluxgate (sine/cosine) interface, the JUPITER magnetic compass also provides direction data which can be addressed via the TMC func­tion (Transmitting Magnetic Compass) to a Heading Management Sys­tem (HMS).
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Although the JUPITER is a highly accurate magnetic compass for pro­viding heading information, the operator must not rely on it solely as the only heading information source. The plausibility of the JUPITER heading information must always be confirmed against all other availa­ble aids to navigation.
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Compass card (floating)
1
Lubber line
2
Bearing ring with projections
3
Inner trunnion journal (partly not shown)
4
Outer trunnion journal (partly not shown)
5
Gimbal ring
6
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accuracy of directional error: 0.5°
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temperature range – 30° C to + 60° C
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fluxgate (sine/cosine) power requirements power rating output voltage
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12 V ± 20% 40 mA ± 3.75 VDC (variable ± 1.5 to ± 4.5 V) 2 channels sine, 2 channels cosine, 1 reference output
width gimbal ring 355 mm
width bearing ring 261 mm
depth 110 mm
weight 8.75 kg
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compass liquid capacity approximately 2 l
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Sperry Marine fluxgate (sine/cosine) 026026-0000-000
shadow pin 029255-0000-000
wooden transport box 073007-0000-000
azimuth device PV 24 076956-0000-000
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JUPITER 056016/D
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Risk of damage through unauthorized service The JUPITER magnetic compass is not serviceable in the field. Defective units must be returned to Sperry Marine for exchange.
Risk of harming classification requirements The JUPITER magnetic compass is completely equipped with its belonging gimbal ring. Following classification requirements, compass, gimbal ring and com­pass card show the same serial no. and must only be operated as an entity. It is not allowed to operate equipment with different serial no.
OKN j~бенЙе~еЕЙ=fенЙко~дл
For the JUPITER magnetic compass no fixed maintenance intervals or specific maintenance procedures exist.
The exchange of an installed JUPITER magnetic compass against a JUPITER spare magnetic compass is the only maintenance work allowed for the operator.
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The exchange of an installed JUPITER magnetic compass against a JUPITER spare magnetic compass is the only maintenance work allowed for the operator. The operator is not allowed to undertake drain-off and refill procedures of the compass liquid.
The exchange of the installed JUPITER magnetic compass against an existing spare compass on board may also be performed by the operator in the field.
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Socket spanner, size 17 mm
Screwdriver with a blade width of approximately 8 mm
Pair of long-nosed pliers
JUPITER spare magnetic compass
Maintenance Intervals 2-1
056016/D JUPITER
kçíÉ
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1. Loosen the lock-nuts (16) and remove the trunnion journals (17, 21) by turning counterclockwise with a screwdriver.
Trunnion journals for bearing the gimbal ring are to be removed carefully with a pair of pliers.
2. Remove the JUPITER magnetic compass.
3. Install JUPITER spare magnetic compass.
4. Screw in the trunnion journals (17, 21) into the gimbal ring (13) so that no play exists between compass and gimbal ring and secure with lock-nuts (16).
5. Use the storage box of the JUPITER spare magnetic compass to pack and return the exchanged compass to Sperry Marine, see “Compass Return Information” on page 5-2 for details.
2-2 Exchange of Compass
JUPITER 056016/D
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PKN píçê~ÖÉ=çÑ=íÜÉ=`çãé~ëë
Risk of damage through wrong storage The UPSIDE DOWN storage position of the JUPITER magnetic compass in its transport box (storage case) must be kept for damage free storage. Never place the transport box with the magnetic compass onto its cover plate, as this will reverse the recommended storage position and damage the magnetic compass.
On delivery, the JUPITER magnetic compass and a JUPITER spare magnetic compass come in a wooden transport box (storage case) protecting the compass against damage during transport or storage.
Inside the transport box, the JUPITER magnetic compass is positioned upside down for damage free storage. It is mandatory to never place the transport box with the magnetic compass onto its cover plate as this will reverse the recommended storage position and damage the magnetic compass, especially during long-lasting storage of a spare magnetic compass.
Storage of the Compass 3-1
056016/D JUPITER
3-2 Storage of the Compass
JUPITER 056016/D
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For the installation of the JUPITER magnetic compass follow the instructions and information for the respective compass type in the applicable drawings in the “Appendix”.
Before the installation, it is mandatory to keep to the recommended storage instructions, see “Storage” on page 3-1 for details.
Installation of the Compass 4-1
056016/D JUPITER
4-2 Installation of the Compass
JUPITER 056016/D
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Risk of damage by undertaking non field-serviceable procedures in the field The JUPITER magnetic compass is not serviceable in the field. Service personnel in the field is not allowed to undertake drain-off and refill pro­cedures of the compass liquid. Defective units must be returned to Sperry Marine for exchange.
Risk of harming classification requirements The JUPITER magnetic compass is completely equipped with its belong­ing gimbal ring. Following classification requirements, compass, gimbal ring and com­pass card show the same serial no. and must only be operated as an entity. It is not allowed to operate equipment with different serial no.
A defective JUPITER magnetic compass cannot be serviced in the field and defective units must be returned to Sperry Marine.
The exchange of the installed JUPITER magnetic compass against an existing spare compass on board may be performed by service personnel in the field, see “Exchange of Compass” on page 2-1 for details.
fеЗбЕ~нбзел=Сзк=ЗЙСЙЕнбоЙ=rебн
Loss of compass fluid
Discolouration of compass fluid
Inclined compass card
any other visible damage
In case of one or more indications for defect found on an installed JUPITER magnetic compass, the unit must be exchanged.
General Service Information 5-1
056016/D JUPITER
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Please contact the Sperry Marine Service at service.eu@sperry.ngc.com to receive a Return Material Authorization (RMA) number before returning defective units. Please address the type no. of the compass and information regarding probable cause of malfunction when returning a defective compass.
For returning a defective compass use the following address only: Northrop Grumman Sperry Marine Haringsbuisweg 29 3133 KP Vlaardingen / Holland
You can use the Sperry Marine SPEX (Spare Parts Exchange) program to get a reconditioned item for quick exchange of a defective JUPITER magnetic compass.
5-2 Compass Return Information
JUPITER 056016/D
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JUPITER magnetic compass*
Spare JUPITER mag­netic compass*
Transport box (wooden, with pack­ing material)
*The JUPITER magnetic compass is delivered within the wooden transport box (073007-0000-000)
073434-0000-000
073434-0000-000
073007-0000-000
Illustrated Parts List (IPL) Overview 6-1
056016/D JUPITER
6-2 Illustrated Parts List (IPL) Overview
JUPITER 056016/C
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The following drawings are appended to this manual:
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Dimension Drawing: Magnetic Compass JUPITER
Dimension Drawing: Magnetic Compass JUPITER with CP sin/cos fluxgate overhead
Dimension Drawing: Magnetic Compass JUPITER in overhead mounting
Dimension Drawing: Magnetic Compass JUPITER with fluxgate
Dimension Drawing: Fluxgate with cable (2 sheets)
All appended drawings are revision-controlled separately at Sperry Marine. In case of doubt, verify the current revision status of the draw­ings with Sperry Marine. This manual’s revision status does not change when the revision of an appended drawing changes.
2060-0112-04
4882-0112-01
2843-0112-01
4863-0112-01
4863-0112-02
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Sperry Marine Service: www.sperrymarine.com/offices
Northrop Grumman Sperry Marine B.V. (Representative Office)
Woltmanstr. 19 • D-20097 • Hamburg, Germany
Tel.: +49-40-299 00-0 • Fax: +49-40-299 00-146 • E-mail: service.eu@sperry.ngc.com
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